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1 RFID User Guide Parts List For printer model: TG3 Series PN: (A) Read this User Guide before and during usage of the above product. Keep this document handy for future reference. PN: D

2 Copyrights The contents of this document are proprietary information of SATO Corporation and/or its subsidiaries in Japan, the U.S and other countries. No part of this document may be reproduced, copied, translated or incorporated in any other material in any form or by any means, whether manual, graphic, electronic, mechanical or otherwise, without the prior written consent of SATO Corporation. Limitation of Liability SATO Corporation and/or its subsidiaries in Japan, the U.S. and other countries, makes no representations or warranties of any kind regarding this material, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose. SATO Corporation shall not be held responsible for errors contained herein or any omissions from the materials or for any damages, whether direct, indirect, incidental or consequential, in connection with the furnishing, distribution, performance, or use of this material. SATO Corporation reserves the right to change or improve this product and document without notice. Trademarks SATO is a registered trademark of SATO Corporation and/or its subsidiaries in Japan, the U.S and other countries. SATO America, Inc Nations Ford Road Charlotte, NC Main Phone: (704) Technical Support: (704) Technical Support Fax: (704) satosales@satoamerica.com Copyright 2010 SATO America, Inc. All rights reserved.

3 ENGINE ASSEMBLY Figure PL1a, Engine Assembly ENGINE ASSEMBLY (PL1A) 13 K STEPPING MOTOR 41 MD PAN HEAD SCREW 44 MD PAN HEAD SCREW +SW +WL 48 MD PAN HEAD SCREW +SW +WL 61 MJ HEX W-POINT SCREW 66 ND E SNAP RING 80 P TENSION ROLLER 136 P POWER ROUTE (BASE) B 138 P TENSION PLATE A 163 P MOTOR PULLEY (22) 168 P TENSION SHAFT A 177 P SHAFT (CUT PULLEY B) 178 P TENSION SHAFT C 187 P SUPPORT SHAFT 217 P SPRING (IDLE) 341 R TENSION PLATE B ASSEMBLY TG3 Series Parts List PN A Page 1

4 ENGINE ASSEMBLY, CONTINUED Figure PL1b, Engine Assembly ENGINE ASSEMBLY (PL1B) 44 MD PAN HEAD SCREW 48 MD PAN HEAD SCREW +SW +WL 66 ND E SNAP RING 67 ND E SNAP RING 165 P SHAFT (PULLEY A/E) 167 P SHAFT (CUTTER PULLY) 177 P SHAFT (CUT PULLEY B) 390 R PULLEY(69) ASSEMBLY 391 R PULLEY (55/55) ASSEMBLY TG R PULLEY ASSEMBLY TG R CUTTER PULLEY (27/27) ASSEMBLY 394 R CUTTER PULLEY (27) ASSEMBLY 396 R PULLEY ASSEMBLY 403 R PULLEY (55/83) ASSEMBLY TG R PULLEY ASSEMBLY TG312 TG3 Series Parts List PN: A Page 2

5 ENGINE ASSEMBLY, CONTINUED Figure PL1c, Engine Assembly ENGINE ASSEMBLY (PL1C) 66 ND E SNAP RING 164 P SHAFT (FEED ROLLER B) 166 P ADAPTOR (PLATEN) 244 P TIMING BELT TG P TIMING BELT TG308 TG P TIMING BELT TG308 TG P TIMING BELT TG308 TG P TIMING BELT TG308 TG P TIMING BELT TG P TIMING BELT TG P TIMING BELT TG308 TG3 Series Parts List PN A Page 3

6 ENGINE ASSEMBLY, CONTINUED Figure PL1d, Engine Assembly ENGINE ASSEMBLY (PL1D) 44 MD PAN HEAD SCREW 66 ND E SNAP RING 80 P TENSION ROLLER 83 PT BEARING, PLATEN ROLLER (INNER) 139 P TENSION PLATE C 169 P TENSION SHAFT B 178 P TENSION SHAFT C 217 P SPRING (IDLE) 282 PA SUPPORTER CLAMP 343 R TENSION PLATE A ASSEMBLY 344 R TENSION PLATE C ASSEMBLY 349 R POWER ROUTE A ASSEMBLY 350 R POWER ROUTE D ASSEMBLY TG3 Series Parts List PN: A Page 4

7 SENSOR ASSEMBLY Figure PL2a, Sensor Assembly SENSOR ASSEMBLY (PL2A) 8 JG100011A TIE WRAP 11 JG100541A CABLE CLAMP 21 MA PAN HEAD SCREW (+2JP3012) 25 MA FLAT HEAD SCREW 33 MD PAN HEAD SCREW +SW +WS 44 MD PAN HEAD SCREW +SW +WL 53 MH PAN HEAD P TIGHT SCREW 54 MH P TIGHT SCREW 66 ND E SNAP RING 141 P SHAFT (SLIDE) 145 P BRACKET B (S/H SEN) 146 P BRACKET(C/H SENS) 147 P SHAFT (SENSOR) 148 P BRACKET (RACK C/H SENSOR) 189 P LENS (I MARK) 191 P RACK B (CENTER) TG3 Series Parts List PN A Page 5

8 SENSOR ASSEMBLY (PL2A) 192 P SENSOR BR BOTTOM (CENTER HOLE) 193 P RACK A (CENTER) 263 P BUSH 277 PA SENSOR PROTECTOR 280 PA SENSOR BRACKET 283 PA SUPPORTER CLAMP 287 PB COLLAR 292 PE BRACKET, SENSOR 293 PE SENSOR PROTECTOR (C) 294 PE SENSOR PROTECTOR (B) 348 R BODY B (S/H SEN) ASSEMBLY 351 R BODY A (S/H SEN) ASSEMBLY 361 R GAP & CENTER HOLE (U) SENSOR CABLE SET-LF 367 R GAP & CENTER HOLE (L) SENSOR CABLE SET-LF 370 R SIDE HOLE (L) SENSOR CABLE SET-LF 395 R FRAME ASSEMBLY TG3 Series Parts List PN: A Page 6

9 SENSOR ASSEMBLY, CONTINUED Figure PL2b, Sensor Assembly SENSOR ASSEMBLY (PL2B) 21 MA PAN HEAD SCREW (+2JP3012) 29 MC PAN HEAD SCREW 32 MD PAN HEAD SCREW +SW +WS 43 MD PAN HEAD SCREW +SW +WL 44 MD PAN HEAD SCREW 45 MD PAN HEAD SCREW 46 MD PAN HEAD SCREW +SW +WL 48 MD PAN HEAD SCREW +SW +WL 51 MH PAN HEAD P TIGHT SCREW 55 MH FLAT HEAD P TIGHT SCREW 63 MT HEXAGON NUT (2N3X0.5) 65 ND E SNAP RING E ND E SNAP RING 94 P SENSOR COVER (I MARK) 99 P LOCK COLLAR (HEAD) TG3 Series Parts List PN A Page 7

10 SENSOR ASSEMBLY (PL2B) 142 P PAPER GUIDE B 144 P PAPER GUIDE (FEED A) 149 P FRAME (SUPPORT A) 150 P SHAFT (SENSOR GEAR) 151 P BRACKET (JUMP SENSOR) 152 P OPEN SENSOR BR 170 P GEAR PULLEY_B (34/17) 190 P SUB GUIDE (A) 205 P SHAFT (LOCK COLLAR) 233 P FEED LOCK B 234 P SHAFT (LATCH LOCK) 235 P SPRING (F/B LOCK) 263 P BUSH 284 PA KEYBOARD BRACKET (B) 298 PE COLLAR 299 PE5A21700 HEAD OPEN KNOB 347 R FEED LOCK ASSEMBLY 362 R IM & EDGE SENSOR CABLE SET-LF 364 R AF & J-HOLE (U) SENSOR CABLE SET-LF 373 R LITTLUCH SENSOR CABLE SET-LF 409 P SPRING (PAPER GUIDE) TG3 Series Parts List PN: A Page 8

11 HEAD ASSEMBLY Figure PL3a, Head Assembly HEAD ASSEMBLY (PL3A) 26 MA BIND HEAD SCREW 27 MA BIND HEAD SCREW 34 MD PAN HEAD SCREW 44 MD PAN HEAD SCREW 45 MD PAN HEAD SCREW 63 MT HEXAGON NUT (2N3X0.5) 65 ND E SNAP RING 66 ND E SNAP RING 67 ND E SNAP RING 68 ND E RING 75 P PR KNOB 85 P POLY SLIDER 96 P SPRING (HEAD ONE TOUCH) 103 P SHAFT (HEAD PRESSURE C) 104 P SHAFT (HEAD ADJUST) 105 P SHAFT (HEAD MAIN) TG3 Series Parts List PN A Page 9

12 HEAD ASSEMBLY (PL3A) 106 P SHAFT (PRESSURE B) 107 P KNOB (HEAD) 108 P HEAD PRESSURE BR (A) 116 P RIBBON PLATE 118 P CAM A (HEAD) 119 P CAM B (HEAD) 120 P KNOB A (HEAD) 121 P BUSH A (HEAD) 122 P SPRING (HEAD OPEN) 123 P COLLAR (PRESSURE SHAFT) 252 P PLASTIC WASHER 259 P KNOB (HEAD PRESSURE) 270 P PLASTIC WASHER 329 Q STICKER(HEAD AJ) 337 R HEAD TOP BR ASSEMBLY 338 R HEAD BRACKET ASSEMBLY 384 R HEAD FRAME ASSEMBLY 397 R SHAFT ASSEMBLY (HEAD STAY) TG3 Series Parts List PN: A Page 10

13 HEAD ASSEMBLY, CONTINUED Figure PL3b, Head Assembly HEAD ASSEMBLY (PL3B) 37 MD PAN HEAD SCREW+SW+WS 44 MD PAN HEAD SCREW 45 MD PAN HEAD SCREW 63 MT HEXAGON NUT 79 P ANTI STATIC SHEET 82 P SPRING CAP 117 P PLATE (LATCH HANDLE) 124 P COLLAR (HANDLE) 125 P SPACER (LATCH HANDLE) 126 P COVER (LATCH HANDLE) 127 P COVER (PRESSURE SHAFT) 128 P HANDLE_DANTUKINEJI 136 P POWER ROUTE (BASE) B 273 P SPRING (HEAD PRESS) C 358 R POWER & HEAD CABLE SET-LF 359 R HEAD CABLE SET-LF TG3 Series Parts List PN A Page 11

14 HEAD ASSEMBLY (PL3B) 385 R PRINT HEAD (8 DPMM)TG R PRINT HEAD (12 DPMM) TG R SHAFT ASSEMBLY (HEAD STAY) TG3 Series Parts List PN: A Page 12

15 CUTTER ASSEMBLY Figure PL4a, Cutter Assembly CUTTER ASSEMBLY (PL4A) 8 JG100011A TIE WRAP 14 K CUTTER MOTOR 25 MA FLAT HEAD SCREW 44 MD PAN HEAD SCREW 45 MD PAN HEAD SCREW 53 MH PAN HEAD P TIGHT SCREW 58 MJ HEX SOCKET SET SCREW (W-POINT) 93 P SHAFT (CUTTER SENSOR) 112 P SENSOR BR (CUTTER) 113 R CUTTER SENSOR BR SET (TG) 114 R SENSOR COVER SET 115 P CUTTER BRACKET 186 P SENSOR COVER A(CUTTER) 240 P POST SCREW 243 P CUTTER ASSEMBLY 279 PA SENSOR COVER TG3 Series Parts List PN A Page 13

16 CUTTER ASSEMBLY (PL4A) 288 PB THERMO SCREW 291 PE CUT SENSOR COVER 296 PE SPACER 301 PL PULLEY 312 PT PAN HEAD SCREW 352 R CUTTER TAG SENSOR (L) SET-LF 355 R CUT PCB SET-LF 375 R CUTTER POSITION SENSOR CABLE SET-LF 377 R CUTTER SENSOR (U) CABLE SET-LF TG3 Series Parts List PN: A Page 14

17 CUTTER ASSEMBLY, CONTINUED Figure PL4b, Cutter Assembly CUTTER ASSEMBLY (PL4B) 36 MD PAN HEAD SCREW 44 MD PAN HEAD SCREW 45 MD PAN HEAD SCREW 66 ND E SNAP RING 67 ND E SNAP RING 83 PT BEARING, PLATEN ROLLER (INNER) 91 P CUTTER ROLLER (20X89) 100 P BRACKET (CUT ROLLER) 109 P SHAFT (CUTTER OKURI) 222 P CUTTER COVER 236 P SHAFT (CUTTER ROLLER) 239 P CUTTER COVER PLATE 271 P SHEET (THUNDERON) 290 PC SPRING 388 R CUTTER ROLLER ASSEMBLY 389 R CUTTER PULLEY ASSEMBLY TG3 Series Parts List PN A Page 15

18 FEED ASSEMBLY Figure PL5a, Feed Assembly FEED ASSEMBLY (PL5A) 24 MA FLAT HEAD SCREW 32 MD PAN HEAD SCREW +SW +WS 44 MD PAN HEAD SCREW 45 MD PAN HEAD SCREW 46 MD PAN HEAD SCREW +SW +WL 50 MD PAN HEAD SCREW +SW +WL 52 MH P TIGHT SCREW 66 ND E SNAP RING 90 P SHAFT (IDLE B) 132 P PLATE (OPEN LOCK) 156 P BRACKET (FEED ROLLER) 157 P SHAFT (FEED ROLLER) 188 P LENS (SIDE HOLE) 196 R FEED ROLLER (UPPER) S/A 197 P SENSOR BR (JUMP HOLE) 208 P SHAFT (SUPPORT) TG3 Series Parts List PN: A Page 16

19 FEED ASSEMBLY (PL5A) 210 P FRAME SUPPORT A 215 P SPRING (FEED ROLLER) 231 P ENGINE FRAME 232 P FEED COVER (BOTTOM) 241 P SHAFT (PULLEY R) 297 PE STOPPER COLLAR 302 PL ADJUST COLLAR 336 QC6A20200 PUSH LABEL 340 R FEED COVER ASSEMBLY 379 R SIDE HOLE (U) SENSOR CABLE SET-LF 380 R AF & J-HOLE (U) SENSOR SUB CABLE SET-LF TG3 Series Parts List PN A Page 17

20 FEED ASSEMBLY, CONTINUED Figure PL5b, Feed Assembly FEED ASSEMBLY (PL5B) 24 MA FLAT HEAD SCREW 26 MA BIND HEAD SCREW 32 MD PAN HEAD SCREW +SW +WS 39 MD PAN HEAD SCREW +SW +WS 44 MD PAN HEAD SCREW 45 MD PAN HEAD SCREW +SW +WL 46 MD PAN HEAD SCREW +SW +WL 50 MD PAN HEAD SCREW +SW +WL 52 MH P TIGHT SCREW 53 MH PAN HEAD P TIGHT SCREW 132 P PLATE (OPEN LOCK) 154 P PLATE (F/R POSITION) 159 P SHAFT (LID LATCH) 204 P RFID CASE 206 P PAPER GUIDE (RFID) 209 P PAPER GUIDE (LABEL SENSOR) TG3 Series Parts List PN: A Page 18

21 FEED ASSEMBLY (PL5B) 211 P CUTTER BRACKET B 212 P SENSOR HOLDER (CORNER R) 213 P SENSOR HOLDER COVER (CORNER R) 216 P SPRING (LATCH OPEN) 218 P SWITCH PLATE 242 P SPRING (PLUNGER) 255 P PLASTIC WASHER 257 P BALL 260 P DISK BRAKE 285 PA RIBBON SENSOR BRACKET 286 PB SHAFT (PAPER GUIDE) 315 PV RUBBER FOOT 346 R BASE COVER (INSERT) 356 R KB CABLE SET-LF 365 R RIBBON SENSOR-1 CABLE SET-LF 366 R HEAD OPEN SENSOR CABLE SET-LF 371 R EDGE (U) SENSOR CABLE SET-LF 372 R RIBBON SENSOR-2 CABLE SET-LF 376 R CUTTER SENSOR (L) CABLE SET-LF 378 R AC LINE CABLE SET-LF TG3 Series Parts List PN A Page 19

22 RIBBON ASSEMBLY Figure PL6a, Ribbon Assembly RIBBON ASSEMBLY (PL6A) 18 MA PAN HEAD SCREW 42 MD PAN HEAD SCREW 44 MD PAN HEAD SCREW 51 MH PAN HEAD P TIGHT SCREW 66 ND E SNAP RING 68 ND E RING 69 ND E-SNAP RING 72 P ONE-WAY LIMITER 76 P DISK PLATE TL 77 P GRIP SHEET 78 P ONE-WAY CLUTCH 80 P TENSION ROLLER 87 P SPRING (CLIP) 88 P SPRING (RELEASE) 89 P KNOB TG3 Series Parts List PN: A Page 20

23 RIBBON ASSEMBLY (PL6A) 92 P SHAFT (SLIDE LONG) 138 P TENSION PLATE A 173 P GEAR PULLEY_K (83/83) 201 P RIBBON SHAFT C 202 P RIBBON CORE A 203 P RIBBON CORE B 217 P SPRING (IDLE) 237 P TORQUE LIMITER 251 P TIMING BELT 261 P SPRING (SLIDE) 274 P GRIP SHEET 306 PT BALL BEARING 319 Q STICKER (LOCK) 321 Q ACETATE TAPE 341 R TENSION PLATE B ASSEMBLY 391 R PULLEY (55/55) ASSEMBLY TG308 TG3 Series Parts List PN A Page 21

24 RIBBON ASSEMBLY, CONTINUED Figure PL6b, Ribbon Assembly RIBBON ASSEMBLY (PL6B) 16 MA PAN HEAD SCREW 28 MA BIND HEAD SCREW 44 MD PAN HEAD SCREW 45 MD PAN HEAD SCREW 51 MH PAN HEAD P TIGHT SCREW 67 ND E SNAP RING 68 ND E RING 69 ND E-SNAP RING 71 P TORQUE LIMITER 83 PT BEARING, PLATEN ROLLER (INNER) 86 P ONE-WAY CLUTCH FOR DISPENSER 130 P FRAME (RIBBON) 133 P BRACKET (RIBBON UW A) 162 P RIBBON SHAFT A 171 P RIBBON GEAR_I (20) 172 P RIBBON GEAR_J (50) TG3 Series Parts List PN: A Page 22

25 RIBBON ASSEMBLY (PL6B) 174 P PULLEY_L(54) 175 P GEAR PULLEY_M (54/54) 195 P RIBBON FEED ROLLER 198 P RIBBON SHAFT B 199 P BF STOPPER RIBBON 207 P SHAFT(GEAR PULLEY) 267 P TIMING BELT 276 PA ADJUST PLATE 281 PA SUPPORTER CLAMP 300 PE DISK PLATE(A) 305 PT BEARING, PLATEN ROLLER (INNER) 306 PT BALL BEARING 307 PT BALL SUPPORTER 314 PT9A20600 TORQUE LIMITER TG3 Series Parts List PN A Page 23

26 FRAME ASSEMBLY Figure PL7a, Frame Assembly FRAME ASSEMBLY (PL7A) 12 K POWER SUPPLY (Universal) TG3XX 28 MA BIND HEAD SCREW 39 MD PAN HEAD SCREW +SW +WS 43 MD PAN HEAD SCREW +SW +WL 45 MD PAN HEAD SCREW +SW +WL 48 MD PAN HEAD SCREW +SW +WL 49 MD PAN HEAD SCREW +SW +WL 81 P BEARING CLAMP 140 P PAPER GUIDE A 158 P PAPER GUIDE (FEED B) 225 P LABEL COVER RH 307 PT BALL SUPPORTER 315 PV RUBBER FOOT 342 R FRAME (LABEL)ASSEMBLY TG3 Series Parts List PN: A Page 24

27 FRAME ASSEMBLY, CONTINUED Figure PL7b, Frame Assembly FRAME ASSEMBLY (PL7B) 16 MA PAN HEAD SCREW 39 MD PAN HEAD SCREW +SW +WS 44 MD PAN HEAD SCREW +SW +WL 45 MD PAN HEAD SCREW +SW +WL 48 MD PAN HEAD SCREW +SW +WL 53 MH PAN HEAD P TIGHT SCREW 59 MJ HEXAGON SOCKET HEAD CAP SCREW (W POINT) 63 MT HEXAGON NUT 64 ND E SNAP RING 70 ND C-SNAP RING 81 P BEARING CLAMP 83 PT BEARING, PLATEN ROLLER (INNER) 84 P TORQUE LIMITER 95 P SPRING (SHIWAKE MARK) 98 P SPRING (LABEL GUIDE) TG3 Series Parts List PN A Page 25

28 FRAME ASSEMBLY (PL7B) 129 P BRACKET (SOLENOID) 131 P SHAFT BASE (LABEL) 134 P BRACKET (INK ROLLER) 137 P SHAFT (SOLTING) 153 P PLATE (BEARING) 155 P FEED ROLLER TG P SHAFT (LABEL) 161 P SHAFT (LABEL SLIDE) 179 P LABEL GUIDE A 181 P LABEL BOSS 182 P LABEL GUIDE B 183 P LABEL GUIDE C 184 P LABEL GUIDE BOSS 185 P LABEL GUIDE LOCK 194 P INK ROLLER COVER 200 P PLATEN ROLLER TG3XX 214 P SPRING (INK ADJUST) 219 P FRONT COVER (LCD) 220 P LED COVER 221 P LENS (LED) 228 P BUTTON A 229 P BUTTON B 230 P BUTTON C 254 P BALL SUPPORTER 256 P BUSH 258 P LABEL BOSS COVER 264 P KNURLING SCREW M3* P BUSH 266 P BUSH 292 PE SENSOR BRACKET (TOP) 307 PT BALL SUPPORTER 308 PT BALL BEARING 354 R KB PCB ASSEMBLY-LF 398 R SOLENOID SET-LF 400 R LCD COVER (SILK) TG TG3 Series Parts List PN: A Page 26

29 FRAME ASSEMBLY, CONTINUED Figure PL7c, Frame Assembly FRAME ASSEMBLY (PL7C) 1 CV617431A IC REAL TIME CLOCK DALLAS 19 MA PAN HEAD SCREW 44 MD PAN HEAD SCREW 45 MD PAN HEAD SCREW 46 MD PAN HEAD SCREW +SW +WL 54 MH P TIGHT SCREW 57 MH P TIGHT SCREW 58 MJ HEX SOCKET SET SCREW (W-POINT) 73 P GUIDE RAIL 74 P COVER (OP.I/F) 110 P SHAFT (CUTTER KNOB) 111 P KNOB (CUTTER) 223 P UPPER COVER 224 P REAR COVER 226 P LABEL COVER LH 227 P LABEL REAR COVER TG3 Series Parts List PN A Page 27

30 FRAME ASSEMBLY (PL7C) 238 P BLIND PLATE 278 PA SHIELD PLATE 311 PT TWIST LOCK 320 Q STICKER (ROUTE)TG 331 Q STICKER (CABLE) 345 R SIMPLE INPUT DEVICE - CONTROL PCB-LF 357 R SID CABLE SET_ST-LF 360 R SENSOR CABLE (SEN) SET-LF 368 R SENSOR CABLE (TAG)SET-LF 374 R OPTION CABLE SET-LF 381 R CONT BR ASSEMBLY 383 R OPEN COVER B (SILK) 399 R CONT PCB TG3XX TG3 Series Parts List PN: A Page 28

31 ATTACHMENT ASSEMBLY Figure PL8, Attachment Assembly ATTACHMENT ASSEMBLY (PL8) 3 H POWER CORD (EX1) 52 MH P TIGHT SCREW 180 P LABEL ADAPTER TG3 Series Parts List PN A Page 29

32 TG3 Series Parts List PN: A Page 30

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