Series 7600 Centrifugal Airfoil Fan

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1 Bulletin August 1993 Series 7600 Centrifugal Airfoil Fan Design 7610 Class I, II, & III

2 CML Northern Blower Inc. is one of the largest industrial fan companies in North America. In all that we do we are committed to the construction of an excellent product and the provision of outstanding customer service. Northern Blower quality is a tradition. From our first day we have devoted our best efforts to the production of high grade fan equipment. Every day we strive to improve. Our sales representatives are located coast-to-coast across the continent. Backed by the factory sales team, Northern Blower representatives are ready to provide product information and application advice whenever you need it. CML NORTHERN BLOWER Gordon Christie PRESIDENT/CEO

3 Description Index Series 7600 Centrifugal Airfoil Fans The Design 7610 Airfoil fan is a quiet, highly efficient, and stable operating fan suited for a broad range of industrial and commercial applications. Design Features 2 General Information 3 Commercial air conditioning systems, general supply and exhaust ventilation: Public Buildings Hospitals Warehouses Offices Department Stores Schools Industrial supply and exhaust: Forced Draft Combustion Air Supply Locomotive Traction Motor Cooling Spray Booth Supply and Exhaust Pulp and Paper Machines Grain Drying Drying Kilns Accessories 4 Selection 6 Performance Data 8 Dimensions 24 Sound Data 27 Fan Geometry 27 Centrifugal Fan Arrangements 28 CML Northern Blower Inc. certifies that the Series 7600, Design 7610 Airfoil Fan shown herein is licensed to bear the AMCA seal. The ratings shown are based on tests and procedures performed in accordance with AMCA publication 211 and AMCA publication 311 and comply with the requirements of the AMCA Certified Ratings program. 1

4 Design Features Housing & Framing Rugged heavy gauge all welded steel housings with substantial framing sections for maximum rigidity. Airfoil Wheel Superior combination of high efficiency, stable operation and low noise level. Bearings Heavy duty precision ball or roller bearings sized for generous B-10 life. Shafts Turned ground and polished or fully machined to close dimensional tolerance. Balancing Wheels are dynamically balanced to ANSI S specifications for smooth operation. 2

5 General Information Shafts and Bearings Shafts Selected to have suitable strength and operate well below the first critical speed for each maximum class condition. Bearings Antifriction, grease lubricated, self aligning ball or roller types, solid or split housing, manufactured to internationally adopted standards by companies having worldwide acceptance and support services. Bearings are selected for continuous belt driven operation with a generous bearing life throughout each full class range. Classes of Construction Fan Range Arrangement Class I & II Class III 1 - SW SW Capacities 350 CFM to 85,000 CFM Pressures Class I to 9" S.P. ( ) Class I to 8" S.P. ( ) Class II to 12" S.P. ( ) Class III to 21" S.P. ( ) Temperatures Operating Temperatures to 800 F See Table 2, Page 6 Design 7610 Centrifugal Airfoil Wheel The Northern Blower Airfoil wheel is designed for high operating efficiency. Blades are die formed hollow airfoil sections reinforced as required for class of duty. Continuously welded steel construction is standard. Available from 12 1/4" to 54 1/4" diameters. 3

6 Accessories Variable Inlet Vanes Variable Inlet Vanes provide accurate volume control with minimal reduction in performance efficiency. Fan performance remains stable through fully open to fully closed positions. Available for both manual and automatic operation to temperatures of 300 F. Special design available for temperatures to 650 F. Outlet Damper Outlet Dampers are the least expensive air volume control device but are less efficient than Variable Inlet Vanes or Inlet Box with Inlet Damper. Northern Blower Outlet Dampers have punched flanges on both ends to allow for convenient fan and duct connections. Both parallel blade and opposed blade designs are available for operating temperatures to 650 F. Shaft and Bearing Guard Encloses the shaft and bearings from the fan drive side to just beyond the outboard fan bearing. Guard includes accessible grease fittings for both bearings. Raised Access Door Access door raised 6" beyond scroll surface to provide room for insulation on exterior of fan housing. Insulated door plug surface is flush with inside of housing scroll. Flush Access Door Access door mounted flush to the fan scroll and secured with bolted clips. Quick release handle system also available. Inlet Screen Steel screen mounted to the inlet cone. 4

7 Accessories Cooling Wheel Split aluminum wheel mounted between the inboard bearing and the fan housing. Protects the inboard bearing from shaft conveyed heat and housing radiated heat. Supplied with protective guard as standard. Required for high temperature application; see Table 2 on Page 6. Shaft Seal Used to reduce leakage through the shaft hole in the housing. Seal material aluminum, brass, or compressed nonasbestos gasket sheet, depending on fan application. Belt Guard Enclosed on all sides for safe operation and vented to prevent overheating. Tachometer holes, hinged cover, and safety colour coatings also available. Flanged Outlet/ Flanged Inlet Punched flanges to facilitate the bolting of duct connections to the fan inlet and outlet. Flanged Outlet needed when the fan is to be fitted with an Outlet Damper. Vibration Isolation Base Rigid steel frame to provide a common mounting platform for fan and motor. May be ordered with spring or rubberin-shear isolators and motor slide base. Additional Accessories Spark Resistant Construction Protective Coatings Special Metals Drain Openings High Temperature Construction Extended Grease Fittings Insulation Clips Mounted Drive Package Due to the wide variety of fans available from Northern Blower we are unable to publish all information in one bulletin. Further information on custom fans is available from your Northern Blower sales representative. 5

8 Selection Fan Selection at Elevated Temperature and Altitude Fan Selection Tables Ratings shown in the Performance Tables are based on standard air density of.075 pounds per cubic foot at the fan inlet. Standard air is dry air at 70 F and 29.92" Hg barometric pressure. When air density varies from standard, due to temperature or altitude changes, the Air Density Correction Factor from Table 3 is applied. Refer to the sample selection that follows. Note that data in the selection tables does not include the effects of accessories such as inlet dampers, outlet dampers, screens, or other components in the air stream. High Temperature Fans selected for high temperature service must fall within the limits for a particular arrangement as shown in Table 2. For selection, both fan performance and physical operating limits must be corrected. Refer to the sample selection on the following page. Table 1 Wheel & Shaft Maximum Speeds at 70 F ( SISW only ) Class I Class II Class III Shaft Wheel Shaft Wheel Shaft Wheel Table 2 * Class III fan with cooling wheel and shaft seal to 800 F. (Applies to pedestal base fans only) Table 3 Table 4 Arrangement High Temperature Operating Limits Without Cooling Wheel With Cooling Wheel 1 SW 300 F 650 F * 9 SW 300 F 650 F Air Density Correction Factor Air Temp Elevation (Feet) above Sea Level F Safe Speed Deration Factors Temp F Steel Wheel Steel Shaft -50 to

9 Selection Sample Selection of a Belt Drive Fan Select a fan for the operating conditions of 6000 CFM at 2-1/2" SP, 500 F and 1000 feet elevation. Operating BHP = Equivalent BHP Air Density Correction Factor 1) Multiply the Operating SP by the Air Density Correction Factor (Table 3) to obtain Equivalent SP: = 5.47 = 2.91 BHP 1.88 Equivalent SP = Operating SP x Air Density Corr. Factor = 2-1/2" x 1.88 = 4.7" 2) From the Performance Tables, select the fan size. For 6000 CFM at 4.7" SP an efficient selection would be a size 2450 fan. Interpolating from the Performance Table given on page 14, the selected fan performance is 1526 RPM and 4.62 BHP at standard temperature and pressure. 3) Divide the Equivalent BHP by the Air Density Correction Factor to obtain the Operating BHP: 4) Multiply the Wheel & Shaft Maximum Speed 70 F values at (Table 1) by the Wheel & Shaft Safe Speed Devation Factors (Table 4). Fan size 2450, Class I, the maximum speed at 500 F is: Wheel = 2562 x 0.82 = 2101 RPM Shaft = 1988 x 0.97 = 1928 RPM Since the fan selection speed of 1526 RPM is below both the maximum allowable wheel and shaft speeds, the Class I fan is a suitable selection. Design 7610 Performance Curve 120 TP Percent Pressure, Brake Horsepower, and Efficiency SP BHP ME SE 0 High Efficiency Stable Operation Quiet Percent free delivery volume - CFM 6

10 1225 SISW Wheel Diameter = in. Outlet Area = 0.86 sq. ft. inside Maximum BHP =.053 x (RPM/1000) 3 Tip Speed, fpm = 3.21 x RPM Class I RPM 4029 Class II RPM 4846 Volume O.Vel 1/4"SP 1/2"SP 3/4"SP 1"SP 1-1/4"SP 1-1/2"SP 1-3/4"SP 2"SP 2-1/4"SP 2-1/2"SP Volume O.Vel 3"SP 3-1/2"SP 4"SP 4-1/2"SP 5"SP 5-1/2"SP 6"SP 6-1/2"SP 7"SP 7-1/2"SP Volume O.Vel 8"SP 8-1/2"SP 9"SP 9-1/2"SP 10"SP 10-1/2"SP 11"SP 11-1/2"SP 12"SP 13"SP The BHP shown does not include belt drive losses. Belt drive is not recommended above 3600 RPM. The performance shown is for fan with outlet duct. 8

11 Wheel Diameter = in. Outlet Area = 1.05 sq. ft. inside Maximum BHP =.088 x (RPM/1000) 3 Tip Speed, fpm = 3.53 x RPM Class I RPM 3644 Class II RPM SISW Volume O.Vel 1/4"SP 1/2"SP 3/4"SP 1"SP 1-1/4"SP 1-1/2"SP 1-3/4"SP 2"SP 2-1/4"SP 2-1/2"SP Volume O.Vel 3"SP 3-1/2"SP 4"SP 4-1/2"SP 5"SP 5-1/2"SP 6"SP 6-1/2"SP 7"SP 7-1/2"SP Volume O.Vel 8"SP 8-1/2"SP 9"SP 9-1/2"SP 10"SP 10-1/2"SP 11"SP 11-1/2"SP 12"SP 13"SP The BHP shown does not include belt drive losses. Belt drive is not recommended above 3600 RPM. The performance shown is for fan with outlet duct. 9

12 1500 SISW Wheel Diameter = in. Outlet Area = 1.29 sq. ft. inside Maximum BHP =.148 x (RPM/1000) 3 Tip Speed, fpm = 3.93 x RPM Class I RPM 3267 Class II RPM 3986 Volume O.Vel 1/4"SP 1/2"SP 3/4"SP 1"SP 1-1/4"SP 1-1/2"SP 1-3/4"SP 2"SP 2-1/4"SP 2-1/2"SP Volume O.Vel 3"SP 3-1/2"SP 4"SP 4-1/2"SP 5"SP 5-1/2"SP 6"SP 6-1/2"SP 7"SP 7-1/2"SP Volume O.Vel 8"SP 8-1/2"SP 9"SP 9-1/2"SP 10"SP 10-1/2"SP 11"SP 11-1/2"SP 12"SP 13"SP The BHP shown does not include belt drive losses. Belt drive is not recommended above 3600 RPM. The performance shown is for fan with outlet duct. 10

13 Wheel Diameter = in. Outlet Area = 1.56 sq. ft. inside Maximum BHP =.239 x (RPM/1000) 3 Tip Speed, fpm = 4.32 x RPM Class I RPM 2969 Class II RPM SISW Volume O.Vel 1/4"SP 1/2"SP 3/4"SP 1"SP 1-1/4"SP 1-1/2"SP 1-3/4"SP 2"SP 2-1/4"SP 2-1/2"SP Volume O.Vel 3"SP 3-1/2"SP 4"SP 4-1/2"SP 5"SP 5-1/2"SP 6"SP 6-1/2"SP 7"SP 7-1/2"SP Volume O.Vel 8"SP 8-1/2"SP 9"SP 9-1/2"SP 10"SP 10-1/2"SP 11"SP 11-1/2"SP 12"SP 13"SP The BHP shown does not include belt drive losses. Belt drive is not recommended above 3600 RPM. The performance shown is for fan with outlet duct. 11

14 1825 SISW Wheel Diameter = in. Outlet Area = 1.91 sq. ft. inside Maximum BHP =.394 x (RPM/1000) 3 Tip Speed, fpm = 4.78 x RPM Class I RPM 2657 Class II RPM 3244 Volume O.Vel 1/4"SP 1/2"SP 3/4"SP 1"SP 1-1/4"SP 1-1/2"SP 1-3/4"SP 2"SP 2-1/4"SP 2-1/2"SP Volume O.Vel 3"SP 3-1/2"SP 4"SP 4-1/2"SP 5"SP 5-1/2"SP 6"SP 6-1/2"SP 7"SP 7-1/2"SP Volume O.Vel 8"SP 8-1/2"SP 9"SP 9-1/2"SP 10"SP 10-1/2"SP 11"SP 11-1/2"SP 12"SP 13"SP The BHP shown does not include belt drive losses. The performance shown is for fan with outlet duct. 12

15 Wheel Diameter = in. Outlet Area = 2.29 sq. ft. inside Maximum BHP =.622 x (RPM/1000) 3 Tip Speed, fpm = 5.24 x RPM Class I RPM 2430 Class II RPM SISW Volume O.Vel 1/4"SP 1/2"SP 3/4"SP 1"SP 1-1/4"SP 1-1/2"SP 1-3/4"SP 2"SP 2-1/4"SP 2-1/2"SP Volume O.Vel 3"SP 3-1/2"SP 4"SP 4-1/2"SP 5"SP 5-1/2"SP 6"SP 6-1/2"SP 7"SP 7-1/2"SP Volume O.Vel 8"SP 8-1/2"SP 9"SP 9-1/2"SP 10"SP 10-1/2"SP 11"SP 11-1/2"SP 12"SP 13"SP The BHP shown does not include belt drive losses. The performance shown is for fan with outlet duct. 13

16 2225 SISW Wheel Diameter = in. Outlet Area = 2.85 sq. ft. inside Maximum BHP = 1.07 x (RPM/1000) 3 Tip Speed, fpm = 5.83 x RPM Class I RPM 2180 Class II RPM 2669 Class III RPM 3357 Volume O.Vel 1/4"SP 3/8"SP 1/2"SP 5/8"SP 3/4"SP 7/8"SP 1"SP 1-1/4"SP 1-1/2"SP 1-3/4"SP Volume O.Vel 2"SP 2-1/2"SP 3"SP 3-1/2"SP 4"SP 4-1/2"SP 5"SP 5-1/2"SP 6"SP 6-1/2"SP Volume O.Vel 7"SP 8"SP 9"SP 10"SP 12"SP 14"SP 16"SP 18"SP 20"SP 21"SP The BHP shown does not include belt drive losses. The performance shown is for fan with outlet duct. 14

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