Catalogue. Rollers for belt conveyors

Size: px

Start display at page:

Download "Catalogue. Rollers for belt conveyors"

Justina Ferguson
5 years ago
Views:

1 Catalogue Rollers for belt conveyors

2 This catalogue contains a selection of the most commonly used standard rollers designed for bulk materials handling. Other sizes of rollers are available upon request. Transroll s standard rollers are designed and manufactured in compliance with ISO 1537 standards. Besides our range of standard rollers we manufacture custom-made rollers for idlers in compliance with the following standards: DIN , DIN , CEMA (B, C, D, E), BS, SABS. We also offer a range of special-design rollers (waterproof rollers, rollers for extreme environments, rollers for extreme loading, highspeed rollers, and case-hardened rollers). If you are interested in special-design rollers or rollers made according to your specifications please contact the Transroll Components technical sales department. Transroll is constantly improving the design and parameters of its rollers. Information in this catalogue is correct as of

3 Rollers Contents Roller Design Types of Rollers Selecting rollers according to belt width and speed Operation Conditions General Conditions of Sale Ordering Codes Standard Dimensions of Shaft Ends Ordering Custom-made Rollers Overview of Rollers Catalogue Sheet F - rollers (flat) Diameter Diameter Diameter Diameter Diameter Diameter Diameter Diameter Diameter Diameter R - rollers (rubber-lagged) Diameter Diameter I - rollers (impact) Diameter Diameter Diameter Diameter Diameter 63 mm 76 mm 89 mm 102 mm 108 mm 127 mm 133 mm 152 mm 159 mm 194 mm 76/108 mm 89/133 mm 63/108 mm 89/133 mm 89/159 mm 108/194 mm 133/245 mm T - rollers (training) Diameter Diameter Diameter 89, 108 mm 108, 133 mm mm D - rollers (return disc, self-cleaning) Diameter Diameter Diameter Diameter Diameter Diameter Diameter Diameter 63/108 mm 63/133 mm 89/133 mm 89/159 mm 108/159 mm 108/194 mm 133/194 mm 133/245 mm S - rollers (return spiral, self-cleaning) Diameter Diameter 108 mm 133 mm i iii iv v vi vii ix xvi xvii xviii

Transroll Roller Design A) Shell " Manufactured from seamless or lengthwise welded accurate steel tubes of ISO 4200 grade steel " Wall thickness corresponds to the loading and operating conditions

4 Transroll Roller Design A) Shell " Manufactured from seamless or lengthwise welded accurate steel tubes of ISO 4200 grade steel " Wall thickness corresponds to the loading and operating conditions the roller is subjected to and is optimised by FEM calculations and verified by long-term testing B) Shaft " Drawn from ISO , ISO , EN grade round bars " The ends of shafts are CNC machined " The shaft is ground to a fit tolerance of ISO h6 C) Bearing housing " Deep drawn from quality sheet steel " Sheet thickness corresponds to the loading and operating conditions the roller is subjected to and is optimised by FEM calculations and verified by long-term testing " Bearing fit tolerance to ISO M7 D) Sealing - the back seal " Manufactured from special polyamide-based material " Its shape prevents contaminants entering the bearing from the internal area of the roller i

E) Bearing " Single-row ball bearings are used, with dimensions in compliance with ISO 15 " C3 radial bearing clearance provides for optimum roller operation " Bearings are filled with lithium based

5 E) Bearing " Single-row ball bearings are used, with dimensions in compliance with ISO 15 " C3 radial bearing clearance provides for optimum roller operation " Bearings are filled with lithium based water repellent grease " Bearings are filled to 70 % of the bearing s free space which provides for operation without the need for further lubrication throughout its service life " Double-row self-aligning spherical-roller bearings are used for extremely harsh conditions F) Circlip " Manufactured from hardened spring steel in compliance with DIN 471 " Prevents axial movement of the shaft G) Labyrinth sealing system " The system comprises of several sealing elements which prevent contaminants from entering the bearing " Individual elements of the system are circular in shape with interlaid lips which form a labyrinth " The shape of the lips is designed to prevent the intrusion of contaminants into the bearing chamber without increasing rotational frictional resistance " The system has two parts - an inner labyrinth (H) and an outer labyrinth (I) protected by a cover and a shaft ring (K) " The space between the lips of the labyrinth is filled with grease for catching fine dust particles. The grease is the same as the bearing grease " The space between the short ring and shaft ring is also filled with lubrication grease and forms a grease prechamber for catching larger contaminants " Elements of the labyrinth sealing system are manufactured from polyamide-based material (inner and outer labyrinth) and polypropylene-based material with a UV stabiliser (cover and shaft ring) " Rollers designed for harsh environments come with a cover (J) made of sheet steel " For rollers with 6310 and 6312 bearings the inner and outer labyrinths (H, I) are made from silumin-aluminium alloy " The labyrinth system can be fitted with a friction ring to prevent the intrusion of water Standard design Standard design with additional plate cover for harsh conditions Standard design with additional plate cover and rubber seal for very dusty and humid conditions Sealing System Sealing System Sealing System To meet customer requirements Transroll offers three different designs of shaft-sealing system. ii

Types of Rollers Flat rollers - F " used for carrying and return idlers, recommended up to belt widths of 2000mm Rubber-lagged rollers - R " used to reduce the dynamic effects of impact in the

training idler Return disc rollers (self-cleaning) - D " used for cleaning belts from residual contamination Return spiral rollers (self-cleaning) - S " used for cleaning heavily contaminated belts

6 Types of Rollers Flat rollers - F " used for carrying and return idlers, recommended up to belt widths of 2000mm Rubber-lagged rollers - R " used to reduce the dynamic effects of impact in the filling area or hopper Impact rollers - I " used to reduce the dynamic effects of impact in the filling area or hopper Training rollers - T " used for conveyor belt alignment when passing through the training idler Return disc rollers (self-cleaning) - D " used for cleaning belts from residual contamination Return spiral rollers (self-cleaning) - S " used for cleaning heavily contaminated belts Rubber-lagging of rubber-lagged rollers, buffer-rings of impact rollers and discs of self-cleaning rollers are manufactured from rubber compounds with the following parameters: Abrasive wear mm 3 Hardness Sh Strength MPa Ductility % Specific weight g/cm 3 70, ,1 496,7 1,12 Rubber compounds with different parameters can be supplied on request. iii

7 Selecting rollers according to belt width and speed Belt width B Diameter (mm) Bearings Roller length (mm) * ) Max. belt speed m/s ,76,89 108/63 108/76 108/ ,76,89 108/63 108/76 108/ ,76,89 108/63 108/76 108/ , /63 108/76 108/ , /89 133/89 133/ /89 133/89 133/ / / / / / / / / / / / / / * ) Carryng idler roller lengths only apply up to belt widths of 1000 mm. Return idler roller lengths apply to belt widths greater than 800 mm iv

8 Operation Conditions Transported material Non-sorted bulk materials with max. loose mass 2,1 t/m3. The percentage of lumps cannot exceed 5% of all transported material. Approximate lump sizes: Belt width [mm] Max. lump size [mm] Conveying Speed " Max. 3,5 m/s for belt width mm and rollers with bearing 6204 " Max. 5,5 m/s for belt width mm and rollers with bearing 6305 " Max. 7,5 m/s for belt width mm and rollers with bearings 6306, 6308, 6310 and 6312 " On determining the max. speed for a specific application the roller diameter needs to be taken into consideration as this determines the number of revolutions at the given speed (max 700 rpm) Working Conditions Chemical and mechanical contamination, IE41, working temperature from -32 C to + 45 C (for temperatures lower than -20 C special lubrication should be applied contact Transroll Components sales department) Storage Rollers must be stored on a palette on stabilised solid ground under a roof. Storage temperatures range from -25 C to + 45 C. Storage for longer than 6 months is not recommended. Installation and maintenance Mounting of rollers in garlands and idlers and the installation of garlands and idlers on the conveyor frame can only be carried out by skilled workers and designated organisations. Installed rollers should be rotated by hand to check that they have been installed correctly. During operation it is necessary to check that rollers are working correctly. Rollers that are not working properly (e.g. incorrect rotation, whistling, overheating, increased axial and radial clearance, shell or rubber wear, deformed) must be replaced. Upon request Transroll can provide an installation and maintenance manual describing all procedures necessary for proper installation and maintenance. Service Life The average service life of roller (bearing durability) is working hours within 5 years of the production date. This service life is also valid if all operational conditions are met and the rollers are installed within 6 months of the production date. The service life does not apply to discs, buffer-rings and rubber lagging or to the conveying of extremely abrasive bulk materials, e.g. fly-ash, slag. v

9 General Conditions of Sale Orders should include: name, code, surface finish, quantity, other special requirements, e.g. balance, surface finish, package etc. Packaging Rollers are supplied on wooden palettes 800x1200mm Different types of packaging must be agreed in advance with the producer and must be specified in the order. Each palette is marked with a label, stating the name and dimensions of rollers, order number, code, quantity. Pricing Price quotations are valid for 3 months from issue unless stated otherwise. Acceptance and quality inspection Unless agreed in advance, acceptance is not performed. If acceptance and quality inspection are required please state this in your order. Guarantee If all the requirements of these specifications are met the producer provides a 24 months guarantee from the date of installation, however no longer than 30 months from the delivery date. vi

10 Ordering Codes for Rollers Z x 2222 / BBBB / X / YY.3333 / 444 x 55 Z Type code (see Table 1) 111 Diameter of the shell in mm 2222 Length of the shell in mm BBBB Bearing code according to ISO 15 X Shaft end code (see Table 2) YY.3333 Coating code (see Table 3) followed by RAL colour code 444 Diameter of rubber lagging/ring/disc in mm (optional - for R, I and D rollers only) 55 Number of rubber rings/discs (optional - for I and D rollers only) TABLE 1: Type Codes CODE DESCRIPTION F Flat R Rubber-lagged I Impact T Training D Return disc (self-cleaning) S Return spiral (self-cleaning) EXAMPLE: Flat roller, diameter of shell 89 mm, length 600 mm, bearing 6204, double flat shaft ends, yellow polyester powder coating RAL 1003: F x 600 / 6204 / A / PP.1003 vii

11 TABLE 2: Shaft End Codes CODE DESCRIPTION CODE DESCRIPTION A Double flat H Single flat B Internal double flat I Internal single flat C Bush J Plain D Garland K Plain reduced E External thread + nut L Internal reduced plain * F External thread M External reduced thread G Internal thread * For training rollers only TABLE 3: Coating Codes CODE DESCRIPTION PP Polyester powder AC Anti-corrosive synthetic primer coat WD Water diluted SZ Painting system: zinc-phosphate primer coat + synthetic-polyurethane top coat SE Painting system: two-component epoxy primer coat + epoxy-polyurethane top coat viii

Standard Dimensions of Shaft Ends A - DOUBLE FLAT Bearing 6204 6205 6305 6206 6306 6308 6310 d 20 25 30 40 45 s 14 18 22 32 32 a 9 12 12 12 15 b 4 4

12 Standard Dimensions of Shaft Ends A - DOUBLE FLAT Bearing d s a b B - INTERNAL DOUBLE FLAT Bearing d s a b t ix

C - BUSH Bearing 6204 6205 6305 6206 6306 d 35 45 45 s 30 38 38 a 10 12 12 b 4 4 4 D - GARLAND Bearing 6204 6205 6305

13 C - BUSH Bearing d s a b D - GARLAND Bearing d d1 8,4 8,4 10,3 17,0 20,0 20,0 a b x

E - EXTERNAL THREAD + NUT Bearing 6204 6205 6305 6206 6306 6308 M 20 24 30 36 b 5 5 5 10 e 43 43 48

14 E - EXTERNAL THREAD + NUT Bearing M b e F - EXTERNAL THREAD Bearing M b e xi

15 G - INTERNAL THREAD Bearing d M L b H - SINGLE FLAT Bearing d s a b xii

I - INTERNAL SINGLE FLAT Bearing 6204 6205 6305 6206 6306 6308 6310 d 20 25 30 40 45 s 17 22 26 36 38 a 9 12 12 12

16 I - INTERNAL SINGLE FLAT Bearing d s a b t J - PLAIN Bearing d e xiii

K - REDUCED PLAIN Bearing 6204 6205 6305 6206 6306 6308 6310 d 20 25 30 40 45 b e as required 4 as required *

17 K - REDUCED PLAIN Bearing d b e as required 4 as required * L - INTERNAL REDUCED PLAIN Bearing 6204 d d a b t *For training rollers only xiv

18 M - EXTERNAL REDUCED THREAD Bearing M M 20 M 24 M 30 M 36 b e as required 5 as required xv

19 Ordering Custom-made Rollers Do not use standard order codes! Define roller parameters in the following order on the order form: " Type of roller (F, R, T, I, D, S) " Roller diameter (mm, or inches) " Roller length (mm or inches) " Type of bearing according to ISO 15, and manufacturer and catalogue code if available " Type of shaft end (A, B, C, D,. and characteristic dimensions of shaft end) or drawing of shaft end " Surface finish xvi

20 Overview of Transroll Rollers Bearing type Shaft diameter [mm] Roller type Shell diameter F 63 1 F 76 2 F F F F F F F F R R I 63/ I 89/ I 89/ I 108/ I 133/ T T T 89 47,49 T ,49 48 T D 63/ D 63/ D 89/ D 89/ D 108/ D 108/ D 133/ D 133/ S S Note: colored cells indicate rollers in catalogue, numbers in cells represent relevant pages in catalogue xvii

21 Catalogue Sheet Name of product Image of Roller Type of product flat roller 63 mm F-063xL Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Rotating parts Total ,01 1, ,14 1, ,42 2, ,56 2, Table of technical dimensions ,7 3, ,1 3, ,3 3, ,6 4, ,2 5, ,9 6, ,7 7, ,5 9, Standard coating: PP.1003 (polyester powder, RAL 1003) Additional technical information and comments xviii

23 F - rollers

25 flat roller 63 mm F-063xL Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Rotating parts Total ,01 1, ,14 1, ,42 2, ,56 2, ,7 3, ,1 3, ,3 3, ,6 4, ,2 5, ,9 6, ,7 7, ,5 9, Standard coating: PP.1003 (polyester powder, RAL 1003)

26 2 F-076xL-6204 flat roller 76 mm Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Rotating parts Total ,2 1, ,4 2, ,8 2, ,0 2, ,3 3, ,7 4, ,9 4, ,3 5, ,8 6, ,0 7, ,9 8, ,1 10, Standard coating: PP.1003 (polyester powder, RAL 1003)

27 flat roller 89 mm F-089xL Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Rotating parts Total ,5 2, ,7 2, ,9 2, ,3 3, ,6 3, ,1 4, ,3 4, ,9 5, ,7 6, ,8 8, ,9 9, ,3 11, ,4 13, Standard coating: PP.1003 (polyester powder, RAL 1003)

28 4 F-089xL-6205 flat roller 89 mm Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Rotating parts Total ,2 3, ,4 3, ,9 4, ,5 5, ,0 6, ,3 6, ,7 7, ,7 9, ,0 11, ,2 13, ,8 15, ,1 18, Standard coating: PP.1003 (polyester powder, RAL 1003)

29 flat roller 89 mm F-089xL Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Rotating parts Total ,6 3, ,2 4, ,5 5, ,1 6, ,5 7, ,9 7, ,8 9, ,2 11, ,4 13, ,9 16, ,3 18, ,5 20, Standard coating: WD.7030 (water diluted, RAL 7030)

30 6 F-089xL-6206 flat roller 89 mm Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Rotating parts Total ,0 5, ,4 6, ,9 7, ,4 7, ,8 8, ,0 13, ,3 15, ,9 19, ,2 21, ,4 24, Standard coating: WD.7030 (water diluted, RAL 7030)

31 flat roller 102 mm F-102xL Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Rotating parts Total ,8 2, ,2 2, ,5 3, ,0 3, ,4 4, ,1 5, ,4 5, ,1 6, ,2 8, ,7 10, ,1 12, ,0 14, ,4 16, Standard coating: PP.1003 (polyester powder, RAL 1003)

32 8 F-102xL-6205 flat roller 102 mm Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Rotating parts Total ,5 3, ,8 4, ,4 4, ,9 5, ,6 6, ,0 7, ,8 8, ,1 10, ,8 13, ,5 15, ,8 17, ,3 21, ,0 23, Standard coating: PP.1003 (polyester powder, RAL 1003)

33 flat roller 102 mm F-102xL Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Rotating parts Total ,1 4, ,9 5, ,2 6, ,9 7, ,3 7, ,1 8, ,4 10, ,1 13, ,8 15, ,1 18, ,6 21, ,3 24, Standard coating: WD.7030 (water diluted, RAL 7030)

34 10 F-102xL-6206 flat roller 102 mm Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Rotating parts Total ,6 5, ,1 6, ,8 7, ,4 8, ,0 9, ,0 15, ,7 18, ,0 21, ,5 24, ,2 27, Standard coating: WD.7030 (water diluted, RAL 7030)

flat roller 108 mm F-108xL-6204 11 Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Rotating parts Total 160 168 186 1,9 2,5 400 200 208 226 2,2 2,9 500 250 258 276 2,6 3,4 400 650 315 323 341 3,1

35 flat roller 108 mm F-108xL Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Rotating parts Total ,9 2, ,2 2, ,6 3, ,1 4, ,6 4, ,3 5, ,6 6, ,3 7, ,5 8, ,1 10, ,6 12, ,5 15, ,1 17, Standard coating: PP.1003 (polyester powder, RAL 1003)

36 12 F-108xL-6205 flat roller 108 mm Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Rotating parts Total ,7 3, ,1 4, ,9 5, ,3 6, ,1 7, ,7 8, ,3 8, ,6 10, ,4 13, ,2 16, ,5 19, ,3 22, Standard coating: PP.1003 (polyester powder, RAL 1003)

37 flat roller 108 mm F-108xL Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Rotating parts Total ,4 4, ,0 5, ,6 6, ,4 7, ,0 8, ,6 9, ,9 11, ,7 14, ,5 16, ,8 19, ,6 22, ,4 25, Standard coating: WD.7030 (water diluted, RAL 7030)

38 14 F-108xL-6206 flat roller 108 mm Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Rotating parts Total ,9 6, ,5 7, ,3 8, ,9 9, ,5 10, ,6 16, ,5 19, ,7 22, ,5 15, ,3 28, Standard coating: WD.7030 (water diluted, RAL 7030)

39 flat roller 127 mm F-127xL Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Rotating parts Total ,9 3, ,4 4, ,9 4, ,5 5, ,3 6, , ,5 8, ,1 8,9 1200* ,9 9, * ,8 12, ,5 14, ,5 17, ,6 19, ,7 22, * ) valid for return idlers only Standard coating: PP.1003 (polyester powder, RAL 1003)

40 16 F-127xL-6205 flat roller 127 mm Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Rotating parts Total ,4 4, ,0 5, ,8 6, ,6 7, ,6 8, ,4 9, ,2 10, ,1 12,1 1200* ,1 13, * ,5 16, ,9 19, , ,4 27, ,8 30, * ) valid for return idlers only Standard coating: PP.1003 (polyester powder, RAL 1003)

41 flat roller 127 mm F-127xL Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Rotating parts Total , ,8 7, ,8 8, , ,4 11, ,3 12, ,3 13, ,7 16, , ,1 24, ,6 27, , Standard coating: WD.7030 (water diluted, RAL 7030)

42 18 F-127xL-6206 flat roller 127 mm Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Rotating parts Total ,9 7, ,7 8, ,7 9, , ,3 12, ,6 18, , , ,5 30, ,9 34, Standard coating: WD.7030 (water diluted, RAL 7030)

43 flat roller 133 mm F-133xL Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Rotating parts Total ,0 3, ,6 4, ,3 5, ,8 5, ,6 6, ,2 7, ,9 8, ,6 9,4 1200* ,4 10, * ,2 12, ,2 15, ,6 18, ,5 20, ,5 23, * ) valid for return idlers only Standard coating: PP.1003 (polyester powder, RAL 1003)

44 20 F-133xL-6205 flat roller 133 mm Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Rotating parts Total ,6 4, ,4 5, ,2 6, ,0 7, ,1 9, ,9 10, ,8 11, ,7 12,7 1200* ,7 14, * ,2 17, ,8 20, ,9 25, ,5 28, ,0 31, * ) valid for return idlers only Standard coating: PP.1003 (polyester powder, RAL 1003)

45 flat roller 133 mm F-133xL Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Rotating parts Total ,3 6, ,1 7, ,2 9, ,1 10, ,0 11, ,8 12, ,8 14, ,4 17, ,0 20, ,1 25, ,7 28, ,2 32, Standard coating: WD.7030 (water diluted, RAL 7030)

46 22 F-133xL-6206 flat roller 133 mm Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Rotating parts Total ,1 10, ,9 11, ,8 12, , * ,6 15,5 1400* ,5 18,5 1600* ,3 19, ,8 20,4 1800* ,8 23, ,0 28, ,7 32, ,1 35, * ) valid for return idlers only Standard coating: WD.7030 (water diluted, RAL 7030)

47 flat roller 133 mm F-133xL Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Rotating parts Total ,1 8, ,0 9, ,0 11, ,8 12, ,7 13, ,6 15,1 1200* ,6 16,6 1400* ,2 20, ,7 24, ,9 29, ,4 32, ,0 36, * ) valid for return idlers only Standard coating: WD.7030 (water diluted, RAL 7030)

48 24 F-152xL-6305 flat roller 152 mm Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Rotating parts Total ,3 9, ,6 10, ,7 12, ,8 13, ,8 14, ,8 16, , , , Standard coating: WD.7030 (water diluted, RAL 7030)

49 flat roller 152 mm F-152xL Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Rotating parts Total ,4 8, ,4 9, ,7 11, ,7 13, ,8 14, ,8 16, ,9 17, , ,2 26, , ,1 36, ,1 40, Standard coating: WD.7030 (water diluted, RAL 7030)

50 26 F-152xL-6306 flat roller 152 mm Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Rotating parts Total ,5 11, ,9 13, ,9 14, ,1 16,1 1000* ,2 17,7 1200* ,5 19,5 1400* ,2 1600* ,8 24, ,6 25,2 1800* ,1 28, ,2 34, ,4 38, ,7 43, * ) valid for return idlers only Standard coating: WD.7030 (water diluted, RAL 7030)

51 flat roller 152 mm F-152xL Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Rotating parts Total , ,4 15, ,4 16, ,6 18, ,7 20,6 1200* ,8 1400* ,5 26,6 1600* ,1 29,6 1800* , ,7 40, ,9 46, ,2 51, * ) valid for return idlers only Standard coating: WD.7030 (water diluted, RAL 7030)

52 28 F-159xL-6305 flat roller 159 mm Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Rotating parts Total ,3 9, ,6 10, ,6 12, ,0 13, ,8 14, ,0 16, ,0 20, ,0 24, ,0 29, ,0 33, ,1 37, Standard coating: WD.7030 (water diluted, RAL 7030)

53 flat roller 159 mm F-159xL Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Rotating parts Total ,5 11, ,5 13, ,6 14,6 1000* ,7 16,2 1200* ,9 17,9 1400* ,1 21,3 1600* ,0 22, ,6 23,2 1800* ,0 26, ,9 32, ,0 36, ,1 40, * ) valid for return idlers only Standard coating: WD.7030 (water diluted, RAL 7030)

54 30 F-159xL-6306 flat roller 159 mm Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Rotating parts Total ,1 10, ,4 12, ,4 14, ,5 15,5 1000* ,3 17,1 1200* ,8 18, * ,2 22,3 1600* ,9 23, ,6 24,3 1800* ,4 26,8 2000* ,8 27, * ,8 33, ,9 37, ,0 41, * ) valid for return idlers only Standard coating: WD.7030 (water diluted, RAL 7030)

55 flat roller 159 mm F-159xL Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Rotating parts Total ,0 14, ,5 17, ,6 19, ,8 20,6 1000* ,0 22,9 1200* ,4 25,2 1400* ,0 29,1 1600* ,7 32,2 1800* ,3 33,6 2000* ,3 36, * ,6 43, ,0 49, ,5 55, * ) valid for return idlers only Standard coating: WD.7030 (water diluted, RAL 7030)

56 32 F-194xL-6308 flat roller 194 mm Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Rotating parts Total ,8 21, ,3 22, ,8 25, ,4 28, ,3 29, ,5 32,0 1600* ,6 35,9 1800* ,7 39,4 2000* ,8 41, * ,9 48, ,1 55, ,3 61, * ) valid for return idlers only Standard coating: WD.7030 (water diluted, RAL 7030)

57 flat roller 194 mm F-194xL Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Rotating parts Total ,1 37, ,9 40, ,0 44, ,5 47, ,8 51,0 1600* ,4 54,6 1800* ,2 61,2 2000* * ) valid for return idlers only Standard coating: WD.7030 (water diluted, RAL 7030)

59 R - rollers

61 rubber-lagged roller 76/108 mm R-076xL-6204/.../ Dimensions (mm) L L1 L2 Weight (kg) Belt width (mm) , , , , , , , , , , , , Standard coating: AC (anti-corrosive synthetic primer coat)

62 35 R-089xL-6204/.../133 rubber-lagged roller 89/133 mm Dimensions (mm) L L1 L2 Weight (kg) Belt width (mm) , , , , , , , ,2 1200* , * , , , , * ) valid for return idlers only Standard coating: AC (anti-corrosive synthetic primer coat)

63 I - rollers

65 impact roller 63/108 mm I-063xL-6204/.../ Dimensions (mm) L L1 L2 Number of rubber rings Total weight (kg) Belt width (mm) , , , , , , , Standard coating: AC (anti-corrosive synthetic primer coat)

66 37 I-089xL-6204/.../133 impact roller 89/133 mm Dimensions (mm) L L1 L2 Number of rubber rings Total weight (kg) Belt width (mm) , , , , , , , Standard coating: AC (anti-corrosive synthetic primer coat)

67 impact roller 89/133 mm I-089xL-6205/.../ Dimensions (mm) L L1 L2 Number of rubber rings Total weight (kg) Belt width (mm) , , , , , , , , , , Standard coating: AC (anti-corrosive synthetic primer coat)

68 39 I-089xL-6305/.../133 impact roller 89/133 mm Dimensions (mm) Belt width (mm) L L1 L2 Number of rubber rings Total weight (kg) , , , , , , , , , , Standard coating: AC (anti-corrosive synthetic primer coat)

69 impact roller 89/133 mm I-089xL-6206/.../ Dimensions (mm) Belt width (mm) L L1 L2 Number of rubber rings Total weight (kg) , , , , , , , , Standard coating: AC (anti-corrosive synthetic primer coat)

70 41 I-089xL-6205/.../159 impact roller 89/159 mm Dimensions (mm) Belt width (mm) L L1 L2 Number of rubber rings Total weight (kg) , , , , , , , , , , Standard coating: AC (anti-corrosive synthetic primer coat)

71 impact roller 89/159 mm I-089xL-6305/.../ Dimensions (mm) Belt width (mm) L L1 L2 Number of rubber rings Total weight (kg) , , , , , , , , , , , Standard coating: AC (anti-corrosive synthetic primer coat)

72 43 I-089xL-6206/.../159 impact roller 89/159 mm Dimensions (mm) Belt width (mm) L L1 L2 Number of rubber rings Total weight (kg) , , , , , , , , , , , , Standard coating: AC (anti-corrosive synthetic primer coat)

73 impact roller 89/159 mm I-089xL-6306/.../ Dimensions (mm) L L1 L2 Number of rubber rings Total weight (kg) Belt width (mm) , , , Standard coating: AC (anti-corrosive synthetic primer coat)

74 45 I-108xL-6308/.../194 impact roller 108/194 mm Dimensions (mm) L L1 L2 Number of rubber rings Total weight (kg) Belt width (mm) , , , Standard coating: AC (anti-corrosive synthetic primer coat)

75 impact roller 133/245 mm I-133xL-6310/.../ Dimensions (mm) L L1 L2 Number of rubber rings Total weight (kg) Belt width (mm) , , Standard coating: AC (anti-corrosive synthetic primer coat)

77 T - rollers

training roller 89 mm, 108 mm T-089xL/6204 47 T-108xL/6204 Dimensions (mm) D mm Bearings Weight (kg) Belt width (mm) L d d1 89 160 17 15 6204/6204 2,1 400 800 89 200 17 15 6204/6204 2,5

79 training roller 89 mm, 108 mm T-089xL/ T-108xL/6204 Dimensions (mm) D mm Bearings Weight (kg) Belt width (mm) L d d /6204 2, /6204 2, /6204 2, /6204 3, Standard shaft ends: Type L (internal reduced plain) Standard coating: PP.1003 (polyester powder, RAL 1003)

48 T-108xL/6206 T-133xL/6308 training roller 108 mm, 133 mm Dimensions (mm) D mm Bearings Weight (kg) Belt width (mm) L L1 d 108 160 80 28,5 6206/6204 3,9 800 1400 108 200 80 28,5 6206/6204

80 48 T-108xL/6206 T-133xL/6308 training roller 108 mm, 133 mm Dimensions (mm) D mm Bearings Weight (kg) Belt width (mm) L L1 d ,5 6206/6204 3, ,5 6206/6204 4, ,5 6308/ , ,5 6308/ , Standard shaft ends: Type K (plain reduced) Standard coating: WD.7030 (water diluted, RAL 7030)

T-063xL-M-6204, T-076xL-M-6204 training roller 63, 76, 89, 108 mm T-089xL-M-6204, T-108xL-M-6204 49 Dimensions (mm) D mm Bearings Weight (kg) Belt width (mm) L L1 L2 d M 63 100 45 47 20 16 6204/6204

81 T-063xL-M-6204, T-076xL-M-6204 training roller 63, 76, 89, 108 mm T-089xL-M-6204, T-108xL-M Dimensions (mm) D mm Bearings Weight (kg) Belt width (mm) L L1 L2 d M /6204 1, /6204 1, /6204 1, /6204 1, /6204 1, /6204 1, /6204 1, /6204 2, /6204 2, /6204 2, /6204 3, Standard shaft ends: Type M (external reduced thread) Standard coating: PP.1003 (polyester powder, RAL 1003)

83 D - rollers

85 return disc roller 63/108 mm D-063xL-6204/.../ Dimensions (mm) Weight (kg) Number of rubber discs L L1 L2 Rotating parts Total Belt width (mm) ,2 5, , ,75 7, ,9 9, ,8 10, , Standard coating: PP.1003 (polyester powder, RAL 1003)

86 51 D-063xL-6204/.../133 return disc roller 63/133 mm Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Number of rubber discs Rotating parts Total ,1 7, ,1 7, ,6 7, ,1 9, ,1 9, ,1 11, ,2 13, ,8 15, ,1 17, Standard coating: PP.1003 (polyester powder, RAL 1003)

87 return disc roller 89/133 mm D-089xL-6204/.../ Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Number of rubber discs Rotating parts Total ,5 9, ,2 9, ,3 10, ,1 11, ,4 11, ,5 13, ,8 16, ,3 19, ,2 22, Standard coating: PP.1003 (polyester powder, RAL 1003)

88 53 D-089xL-6205/.../133 return disc roller 89/133 mm Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Number of rubber discs Rotating parts Total ,3 11, ,3 11, ,2 12, ,1 13, ,5 13, ,6 16, ,0 19, ,8 23, ,9 26, Standard coating: PP.1003 (polyester powder, RAL 1003)

89 return disc roller 89/133 mm D-089xL-6305/.../ Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Number of rubber discs Rotating parts Total ,4 11, ,4 12, ,3 12, ,2 13, ,6 14, ,7 17, ,1 20, ,9 24, ,0 27, Standard coating: AC (anti-corrosive synthetic primer coat)

90 55 D-089xL-6206/.../133 return disc roller 89/133 mm Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Number of rubber discs Rotating parts Total ,4 12, ,3 13, ,3 13, ,7 14, ,1 15, ,6 18, ,1 22, ,9 27, ,0 30, Standard coating: AC (anti-corrosive synthetic primer coat)

91 return disc roller 89/159 mm D-089xL-6205/.../ Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Number of rubber discs Rotating parts Total ,6 8, ,3 11, ,1 12, ,2 13, ,4 15, ,1 18, ,5 21, ,4 24, Standard coating: PP.1003 (polyester powder, RAL 1003)

92 57 D-089xL-6305/.../159 return disc roller 89/159 mm Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Number of rubber discs Rotating parts Total ,5 9, , ,3 13, , ,2 17, ,7 20, ,7 24, , Standard coating: AC (anti-corrosive synthetic primer coat)

93 return disc roller 89/159 mm D-089xL-6206/.../ Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Number of rubber discs Rotating parts Total ,3 9, ,4 12, ,3 13, ,7 14, ,5 17, ,4 21, ,6 24, ,5 27, Standard coating: AC (anti-corrosive synthetic primer coat)

94 59 D-089xL-6306/.../159 return disc roller 89/159 mm Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Number of rubber discs Rotating parts Total ,2 12, ,2 15, ,0 16, ,2 18, ,0 21, ,3 25, ,0 29, ,2 32, Standard coating: AC (anti-corrosive synthetic primer coat)

95 return disc roller 108/159 mm D-108xL-6205/.../ Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Number of rubber discs Rotating parts Total , ,6 14, ,8 15, ,2 17, ,4 18, ,1 21, ,8 26, ,5 30, Standard coating: AC (anti-corrosive synthetic primer coat)

96 61 D-108xL-6206/.../159 return disc roller 108/159 mm Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Number of rubber discs Rotating parts Total ,4 13, ,8 15, ,1 17, ,5 19, , ,3 24, ,7 34, Standard coating: AC (anti-corrosive synthetic primer coat)

97 return disc roller 108/194 mm D-108xL-6305/.../ Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Number of rubber discs Rotating parts Total ,4 11, ,8 14, ,2 17, ,7 20, ,2 21, ,8 23, ,5 26, ,7 30, ,1 34, Standard coating: AC (anti-corrosive synthetic primer coat)

98 63 D-108xL-6206/.../194 return disc roller 108/194 mm Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Number of rubber discs Rotating parts Total ,3 12, ,7 15, ,9 17, ,2 19, ,4 22, ,1 23, ,4 24, ,2 28, ,6 23, , Standard coating: AC (anti-corrosive synthetic primer coat)

99 return disc roller 108/194 mm D-108xL-6308/.../ Dimensions (mm) Weight (kg) Number of rubber discs L L1 L2 Rotating parts Total Belt width (mm) ,8 31, ,2 35, Standard coating: AC (anti-corrosive synthetic primer coat)

100 65 D-133xL-6305/.../194 return disc roller 133/194 mm Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Number of rubber discs Rotating parts Total ,2 18, , ,3 24, ,4 29, ,7 30, ,9 32, , ,1 37, ,8 44, ,2 51, Standard coating: AC (anti-corrosive synthetic primer coat)

101 return disc roller 133/194 mm D-133xL-6306/.../ Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Number of rubber discs Rotating parts Total ,1 20, ,9 24, ,1 27, ,3 32, ,5 33, ,7 35, ,9 39, , ,6 48, ,1 55, Standard coating: AC (anti-corrosive synthetic primer coat)

102 67 D-133xL-6306/.../245 return disc roller 133/245 mm Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Number of rubber discs Rotating parts Total ,7 25, ,7 29, ,5 31, ,5 35, ,9 39, ,6 41, ,9 46, ,5 51, Standard coating: AC (anti-corrosive synthetic primer coat)

103 return disc roller 133/245 mm D-133xL-6310/.../ Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Number of rubber discs Rotating parts Total ,2 58, ,3 64, ,6 67, ,2 79, ,3 89, Standard coating: AC (anti-corrosive synthetic primer coat)

104

105 S - rollers

106

107 return spiral roller 108 mm S-108xL Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Rotating parts Total ,3 6, ,4 8, ,6 9, ,8 12,3 800 Standard coating: WD.7030 (Water diluted, RAL 7030)

108 70 S-133xL-6305 return spiral roller 133 mm Dimensions (mm) Weight (kg) Belt width (mm) L L1 L2 Rotating parts Total ,0 10, ,6 13, ,9 16, ,1 19, ,9 23, Standard coating: WD.7030 (Water diluted, RAL 7030)

109

110

111 Lednice Plant Transroll Components Tel.: Fax: Address: Transroll spol s r.o. Komenskeho Lednice Czech Republic

112

03-Durchfuehren_RZ_0708_EN.qxd:03-Durchfuehren GB.qxd :06 Uhr Seite 200 Feed-through

03-Durchfuehren_RZ_0708_EN.qxd:03-Durchfuehren GB.qxd :06 Uhr Seite 200 Feed-through Feed-through Feed-through FEED-THROUGH Series Size Page Rotary Feed-through for Robots DDF 202 DDF 031 206 DDF 040 208 DDF 040-1 210 DDF 050 212 DDF 050-1 214 DDF 063 216 DDF 080 218 DDF 080-1 220 DDF