10887 Indian Head Industrial Dr. St. Louis, MO HDPE hdpe-fusionsupport.com
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1 F U S I O N S U P P O R T S E R V I E S Y o u r P a r t n e r f o r H D P E P i p e P r o j e c t s 7 Indian Head Industrial Dr. St. Louis, MO HDPE hdpe-fusionsupport.com
2 FUSION SUPPORT SERVIES, LL Fusion Support Services provides a complete line of products and services for your polyethylene (HDPE) pipe and fitting projects. FUSION RENTL UNITS Fusion units are available for rent to join the range of HDPE pipe, from 1-inch to -inch HDPE. Fusion units can be rented on a daily, weekly or monthly basis. Long-term and multi-unit rentals are appropriately discounted. Each fusion unit is wellmaintained, inspected and serviced upon return. ll rentals are subject to the terms and conditions of Fusion Support Services, LL Rental greement. SPEIL FRITIONS Headers Pump flotation structures Manholes Valve boxes Tanks and Sumps FITTINGS Molded Fabricated ustom fittings available POLY OLT KITS We offer special length, zinc coated bolt packs designed to meet HDPE s required lengths to connect HDPE flange adapters, convoluted ductile iron back-up flanges and gasket. ERTIFIED FUSION TEHNIINS We can certify your personnel or field-join your HDPE pipe project according to PPI and STM standards. QUIK ONNET/DISONNET HDPE PIPE SYSTEMS Grooved restrained joint HDPE pipe Poly groove pipe for mining and quarry applications Irrigation and bypass for pumping applications Perforated pipe for landfill applications ll applications involving the dismantling and moving of HDPE pipe FUSION RENTL UNITS Unit 1-Joins to 1 inch pipe. These units are self contained with gas powered generators as part of the fusion unit. EXTRUSION WELDERS Hand-held extrusion guns. Portable Extruders lbs/hr. FUSION UNITS REQUIRING GENERTORS Unit -Joins inch to inch pipe. Unit 1-Joins 1 inch to inch pipe. LRGE DIMETER FUSION UNITS Unit 5-Joins inch to 5 inch pipe. Unit 1-Joins 1 inch to inch pipe. Unit -Joins inch to inch pipe. Unit -Joins inch to inch pipe. These units are available with or without QUIK ONNET diesel powered generators. SELF-ONTINED FUSION UNITS Unit -Joins to inch pipe. GENERTORS VILLE 0 KV skid mounted-diesel powered.,000 Watt gas powered with wheels Watt gas powered-wheels. SPEILTY UNITS Sidewinder Units for sidewall fusion. Data Logger Units to verify and record fusion settings. Electrofusion controllers for Deatson-TEG-Friatec or entral Electrofusion ouplings and Fittings. Fusion Support Services
3 POLYETHYENE MNHOLES WET WELL SUMPS VLVE OXES METHNE KNOK OUT POTS HDPE MNIFOLDS SPEIL FRITIONS & Fusion Support Services, LL manholes are fabricated to customer specifications from corrosion resistant/ lightweight solid wall PE 0 HDPE pipe or premium grade PE 0 profile wall HDPE pipe. Solid wall HDPE pipe diameter manholes are available up to inches and profile wall HDPE PE 0 manholes are available in diameters up to 0 inch ID, in a variety of stiffness ratings to suit the application. Outlets/ inlets are sized and welded into location according to the customer plans with special portable extruders that extrude larger/stronger welds than traditional extrusion gun welding. Outlets/inlets can be plain end for butt or electro-fusion connections or flanged per specifications. overs can be bolt on, hinged or eccentric manway covers. HDPE manholes can be designed to withstand H- wheel loading. Ladders including HDPE ladders or other corrosion resistant types can be fitted and securely attached to the structure, when required. ases can be extended to offset the lifting loads of water tables. Gussets are used to reinforce inlet/outlets and bases. The advantages of HDPE manholes are numerous when compared with other materials. HDPE manholes are lightweight and easy to install. HDPE manholes are tough and able to withstand ground shifts encountered in unstable soils, or stresses from compacting garbage when used in live landfill applications. This toughness when combined with fusion welding or extrusion welding of bases and penetrations reduces the potential for leaks and subsequent infiltration/exfiltration. HDPE manholes are corrosion resistant and able to stand up to acids and toxic chemicals found in all type of environments, including chemical plants, landfills, even hazardous and toxic remediation site applications. Each manhole is custom fabricated to exact specifications, not an off the shelf product which the customer needs to adapt to their application. In addition to manholes, Fusion Support Services, LL fabricates to plan, special purpose structures including valve boxes, sumps, tanks and knock out pots for condensing or drying moisture from landfill methane gas. Fusion Support Services, LL also offers special fabrications and custom fittings including exact angle elbows (i.e. 7.5 degree elbow) tees and reducing tees with flanges or MJ dapters fusion welded on the fitting, large manifolds with specially designed outlets, even pump float structures for use in corrosive or slurry ponds. What ever your HDPE requirements, Fusion Support Services, LL can help. Send us your plans for a competitive quote on HDPE manholes or high quality fabrications. Fusion Support Services
4 Fusion Support Services MJ DPTERS IPS L-DIM DIM DIPS DIM PULLING HEDS END PS MHINED L-DIM DIPS/IPS - SDR T-DIM L-DIM IPS-DIPS SDR 11 GLND RINGS IPS-DIPS NO. OLTS 1 1 OLT DIMETER / / / / / / / / / / OLT LENGTH ID T OLT IRLE
5 FLNGE DPTERS IPS DI K UP FLNGES IPS NOMINL DIM L (OL) T THIKNESS FE DI ID T NO & OLT HOLES / 1 1-1/ 1-1/ / - 5/ - 5/ - 5/ - / - / - / - 7/ - 7/ / 1-1-1/ 1-1-1/ - 1-1/ - 1-/ - 1-/ Specify SDR Required - SDR 11 & SDR 17 Stock Ductile iron back up flanges are red oxide primed. ack up flanges are also available expoxy coated, galvanized. DIPS FLNGE DPTERS DIPS DI K UP FLNGES DIPS NOMINL DIM L (OL) T THIKNESS FE DI ID T NO & OLT HOLES / / / / / / / / Fusion Support Services 5
6 Fusion Support Services ELETROFUSION OUPLINGS IPS-SDR 11 / /-TS 1 1-TS 1-1/ L-DIM D-DIM DIPS-SDR L-DIM D-DIM ELETROFUSION SDDLES IPS/DIPS-SDR 11 SE OUTLET X X X X X X X 1X X X X X X 1X 1X X X X X X X X X 1X 1X 1X X X 0X X X OUTLET LENGTH SE OUTLET X X 1X 1X 1X X X X 0X X X X 1X 1X 1X X X X 0X X X 1X 1X 1X X X X 0X X X OUTLET LENGTH TPPING TEE OUTLET S OUTLET 1/-TS 1/-IPS /-TS /-IPS 1-TS 1-IPS WLL MIN S MIN 1-1/ IPS 1-1/ IPS -IPS -IPS -IPS -IPS -IPS -IPS -IPS D E L
7 ELETROFUSION TEES IPS-SDR 11 L-DIM 1/ TS.9 1/ IPS.9 /. X IPSX1/ TS X1/ TS.7 1-1/ X1-1/ IPS.7. 1 X IPS X IPS X IPS 1.90 X IPS 1.90 NOTE: Main ends are electro-fusion. Outlets are plain end. G-DIM ELETROFUSION ELOW 90 DEGREE - IPS-SDR 11 E-DIM ELETROFUSION ELOW 5 DEGREE - IPS-SDR 11 H-DIM IPS POLY LL VLVE SDR Other valves available ELETROFUSION REPIR SDDLES IPS-SDR 11 DIM H-DIM RDIUS ELETROFUSION END PS IPS-SDR 11 L-DIM D-DIM Fusion Support Services 7
8 POLY OLT PS INSTLLING HDPE FLNGE SSEMLIES IS ESY WHEN USING POLY OLT PS. Poly olt Pacs consist of a specially designed set of hardware, including bolts, nuts and washers for use with HDPE flange sets. The entire set is bubble packed to prevent lost components and to ensure the correct amount of each component gets to the job site together. Extra long bolts and thread length compensates for variations in different manufactures flange adapter thicknesses and various sdr ratings thicknesses. olt sets for traditional pipe materials are not long enough for use with polyethylene pipe flange sets as the flange adapters/back up ring or flange are very thick compared to other pipe materials. Each Poly olt Pac includes the correct amount of heavy hex head bolts meeting STM 07 Grade or -STM -5 Grade OR which posses a minimum of 55 KSI yield strength. The heavy hex head maximizes the bearing load surface area under the head to act like a washer. The head matches the same wrench size as the heavy hex nuts which are supplied in the pac. The heavy hex nuts provided meet STM -5 Grade and have an enlarged contact surface area approximating the diameter of the washer. Washers are provided in the pac and are traditionally used in systems where working pressures are 0 psi or greater as the washers prevent galling of the LJF top plate by the nut rotation. The Poly olt Pac assembly is zinc powder coated for excellent corrosion resistance. Stainless Steel Poly olt Pacs are also available on special order. Poly olt Pacs are a bubble wrapped pack with zinc coated bolts, nuts, & washers for one HDPE pipe flange set. DVNTGES olts are correct length for HDPE flange assemblies. No waste or lost parts when using Poly olt Pacs. ost competitive and no labor to package bulk parts. vailable in sizes to inch flange diameters. Easy compact storage. bolt packs to master box for compact inventory. HDPE OLT P INH IPS/DIPS EH ¾ X INH LONG STYLE FOR POLYETHYLENE FLNGE JOINING Fusion Support Services, LL 7 Indian Head Industrial St Louis, MO 1 US Telephone: Toll Free: HDPE Fax: Fusion Support Services
9 epex compression fittings and valves are specially designed to prevent pull out of HDPE pipe. Fittings are rated at 0 psi with a pull out force of 0 lbs. In addition to compression by compression couplings, caps, elbows and tees fittings are available in all styles. OUPLINGS TS PP LL VLVES IPS / 1 1 1/ 1 1/ / x 1/ / x / 1 x 1 1 1/ x 1 1/ 1 1/ x 1 1/ / / 1 1 1/ 1 1/ OUPLINGS IPS x / x / 1 x 1 1 1/ x 1 1/ 1 1/ x 1 1/ x. 5.9 PP LL VLVES TS lso available compression X male or female thread. lso available compression X male or female thread. PP UR STOPS IPS OMP X OMP PP UR STOPS IPS OMP X FMI 1 1/ x 1 1/ / x 1 1/ / x 1 1/ / x 1 1/ x x Fusion Support Services 9
10 Fusion Support Services IPS/DIPS 90 DEGREE SEGMENT FRITED ELOW (1/ END) IPS R/D RTIO R DIPS R/D RTIO R IPS/DIPS 5 DEGREE SEGMENT FRITED ELOW (1/ END) IPS R/D RTIO R DIPS R/D RTIO R IPS/DIPS.5 DEGREE SEGMENT FRITED ELOW (1/ END) IPS R/D RTIO R DIPS R/D RTIO R
11 11 Fusion Support Services RNH SDDLE REDUING TEE - IPS X X X X X X X X X X X X X X X X X X 1X 1X X X 1X 1X X 1X 1X 1X 1X DIM RNH SDDLE REDUING TEE - DIPS X X X X X X X 1X 1X 1X X X X 1X 1X 1X X X 1X 1X 1X 1X 1X 1X X 1X1 1X1 1X1 X DIM Reducing tees are SDR 11 standard. Other SDR s available. Outlet extensions are available. EQUL TEES IPS 1 1-1/ 1-1/ DIM EQUL TEES DIPS DIM Underlined vailable Molded Underlined DIM=Molded
12 SPEILTY FITTINGS ROSSES IPS - DIPS DIM HDPE FLOOR DRINS IPS DIM REDUING ROSSES IPS - DIPS X X X X X X X X X X X X 1X 1X 1X X X X 1X 1X 1X X X 1X 1X 1X 1X 1X 1X DIM WYES IPS - DIPS -DIM DIM FINISHED FLOOR LENOUTS IPS -DIM DIM Maximum Height djustment=1.5 vailable nickle/brushed bronze cover Stamped WO (cid waste clean out) Fusion Support Services
13 E IPS MOLDED ELOW 90 DEGREE / 1 1-1/ / REDUERS, MOLDED IPS X 1-1/ X X Non standard special degree elbows available - SDR 11 stock IPS MOLDED ELOW 5 DEGREE / 1 1-1/ 1-1/ E X X X X X X X END PS IPS E D EQUL TEE IPS / 1 1-1/ 1-1/ / 1 1-1/ 1-1/ Fusion Support Services 1
14 POLY-LOK Restrained Joint Grooved HDPE Pipe with a spline connection, POLY-LOK provides a superior pipe system that is tough; will not rust, rot or corrode. It can be easily dismantled and moved allowing for system changes or temporary pie installations. Poly-Lok requires no butt fusion, solvent welding, mechanical couplings, or electrofusion couplings to assemble. POLY-LOK has precision machined grooves on the pipe and coupling allowing a spline to be inserted resulting in a restrained joint. O rings in the coupling provide a pressure seal. We have what you need for your bypass/irrigation/mine or quarry pipe. IMPT RESISTNT Will not crush, dent, shatter or break. POLY-LOK is tougher than PV pipe or luminum Pipe. It will withstand all conditions. FLEXILE HDPE Pipe conforms to topography. Many times it can bend around corners without any fittings. ESY TO ONNET/DISONNET No fusion required. POLY-LO is precision machined to accept any grooved pipe/spline coupling for a restrained joint connection that makes Poly-Loc pipe easy to extend/change/move or relocate the entire pipeline. LL WETHER HDPE Pipe performs in a wide temperature range of +0 degrees F to minus 150 degrees F. UV PROTETION POLY-LO HDPE Pipe has approximately.5% carbon black by weight. The addition of the carbon black protects the HDPE Pipe from UV degradation, in direct sunlight, in excess of years. STNDRD S inch to inch IPS. Standard lengths foot and foot. Special order sizes 1 and 1 inch. Standard pressure ratings of 0 psi and 50 psi. ll normal fittings available. HIGH FLOW RTES Flow coefficient of =155 on both new and used pipe. Non-wettable surface will not scale under most conditions, and if required is easily cleaned with pipe pigs. LIGHTWEIGHT -inch Poly-Loc 0 psi HDPE Pipe weighs only.9 lbs/ft. -inch POLY-LO HDPE Pipe weighs only.5 lbs/ft. Easy to carry and install. HIGH HEMIL RESISTNE POLY-LO, HDPE Pipe will not rust, rot or corrode. It does not require cathodic protection and is unaffected by harsh environments. cetone or benzene, which will melt PV pipe, have no effect. SFETY IS FTOR POLY-LO, HDPE Pipe will not shatter during impact or external damage. It will not crush and rupture. NSF pproved for portable water. 1 Fusion Support Services
15 TERMS OF SLE PRIING ontact Fusion Support Services, LL (FSS) for a quote for all items. Orders are accepted by customer service/credit and require a written purchase order. ILLING Minimum billing $0.00 Terms net 0 days from date of shipment. Early payment discounts as offered in writing. Freight charges are prepaid and added to the invoice unless otherwise specified. LIMITED WRRNTY FSS warrants its materials to be free of defects in workmanship. This warranty does not apply to materials that have been altered, subject to misuse or has not been installed in accordance with instructions. Installation of electrofusion fittings must be carried out by a qualified operator and/or by witness of a factory representative. The obligation of FSS under this warranty shall be limited to the replacement of any part that may prove defective. FSS shall have the right to inspect any part that may be defective and purchaser shall return part to FSS. Purchaser shall assume all responsibility and expense for freight charges and removal and reinstallation of said part. FSS shall not be liable for indirect, special, incidental, consequential damages or penalties, or to the purchaser or their customer or any third party for injury to persons or property. RETURN POLIY ll returns must be approved by FSS with an approved RG (return goods authorization.) Standard stock items carry a 5% restocking fee if returned in salable condition. ustomer will be responsible for freight charges incurred with the return of any materials. Non stock, special fabrications, or custom ordered materials are non-cancelable and non returnable. SHORTGES/DMGE IN TRNSIT ny claim regarding shortage or damage during shipment of material, must be submitted in writing within days of shipment. uyer shall note any shortage or damage on shipment ill of Lading and provide a delivery receipt stating loss or shortage with the driver s signature. TERMS OF FUSION UNIT/ELETROFUSION UNIT RENTL GREEMENT The rental of Fusion Support Services, LL (Hereafter called FSS) fusion equipment and accessories shall be subject to the terms and conditions of this rental agreement. Rental of the fusion equipment is according to the conditions of this rental agreement. Rental rates shall be according to the published rental rates of FSS or according to a written quote by FSS. PYMENT Invoices for rental fees, technician fees, travel fees, taxes, travel expenses and other fees will be sent on a weekly basis and at the end of the rental agreement. Lien waivers will be sent on request upon payment of the invoices. DMGE/LOSS Loss or damage to the unit while on the job site or in transit will be the responsibility of the Lessee. USE Lessee will use the unit in a careful and prudent manner and in compliance with all applicable laws and regulations. y acceptance of the unit, the Lessee assumes all risks of loss and damage to the unit and agrees the unit will be returned to Lessor in the same condition as when received, ordinary wear and tear excepted. osts and expenses of repairs caused by negligence or damage to the unit will be charged to the Lessee. WRRNTIES FSS warrants no work done by anyone except their authorized personnel. FSS will not accept any back charges due to scheduling delay, equipment failure or unforeseen events beyond the control of FSS. TEHNIIN Fusion joints made by the authorized technician of FSS are warranted against failure caused by faulty workmanship. Upon determination of FSS that a fusion joint failed due to faulty workmanship, FSS will furnish the fusion unit and fusion technician including travel and expenses to repair the defective joint. FSS will not be responsible for any other costs, direct or indirect relating to the repair of the faulty fusion joint. FSS shall not be responsible for any loss, liability or damage caused by the use of the fusion equipment. THE TOTL LILITY OF FSS UNDER THIS LESE SHLL E LIMITED TO THE MOUNT OF RENTL PYMENTS REEIVED Y FSS UNDER THIS LESE. UNDER NO IRUMSTNES SHLL FSS E LILE FOR ONSEQUENTIL OR INIDENTL DMGES OF NY KIND. Fusion Support Services 15
16 Fusion Support Services, llc 7 Indian Head Industrial Dr. St. Louis, MO HDPE hdpe-fusionsupport.com
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