OPTICAL FIBER CABLE, ALL DIELECTRIC SELF SUPPORTING CABLE
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1 SPEC NO. TEC-OPTIC-81101A(Rev.4) TECHNICAL PROPOSAL FOR OPTICAL FIBER CABLE, ALL DIELECTRIC SELF SUPPORTING CABLE ( Span length : Max. 100m ) APPROVED BY : J.Y. LEE / HEAD OF TEAM ENGINEERING TEAM Ⅱ / PRODUCTION DIVISION PREPARED BY : G.S. CHO / ENGINEER ENGINEERING TEAM Ⅱ / PRODUCTION DIVISION
2 1. GENERAL This specification covers the design requirements and performance standard for the supply of optical fiber cable. 1.1 Cable Description cable is a design that has high tensile strength and flexibility in a compact cable size. TAIHAN's loose tube cable provides excellent optical transmission and physical performance. 1.2 Quality TAIHAN ensure a continuing level of quality in our cable products through several quality control program including ISO Reliability TAIHAN ensure product reliability through rigorous qualification testing of each product family. Both initial and periodic qualification testing are performed to assure the cable's performance and durability in the field environments. 1.4 Reference IEC 60793, ITU-T G 650, G.652.D. 2. OPTICAL FIBER 2.1 ITU-T G.652.D TAIHAN offers single mode fiber manufactured by the vapour axial deposition (VAD) process to produce the highest quality glass with excellent geometry, high strength characteristics, and attenuation that approaches theoretical minimum. The single mode fiber is fully compatible with other commercially available single mode fibers and has the zero dispersion wavelength around 1310nm. The main operating wavelength region of the fiber is around 1310nm and 1550nm
3 2.2 General Design Its optical properties are achieved through a germanium doped silica based core with a pure silica cladding. An acrylate protective coating is applied over glass cladding to provide the necessary maximum fiber lifetime. 2.3 Construction Mode field diameter at 1310nm 9.2 ± 0.7μm Mode field concentricity error 0.8μm Cladding diameter 125 ± 1μm Cladding non-circularity 2% Primary coating material UV curable acrylate diameter 250 ± 15μm 2.4 Optical characteristics Attenuation at 1310nm at 1550nm Dispersion at 1310nm at 1550nm Zero dispersion wavelength Zero dispersion slope Cable cut off wavelength 0.36 db/km db/km < 3.5 ps/(nm.km) < 18 ps/(nm.km) 1300nm 1324nm < ps/(nm².km) < 1260nm 2.5 Mechanical characteristics Fiber proof test level Bending test (75mm diameter mandrel 100turns, loss change) 1% x 1sec 0.1dB at 1550nm 2.6 Removal of primary coating For jointing, removal of primary coating is achieved without the use of any chemicals. A simple mechanical operating is sufficient to prepare the fiber for jointing
4 3. CABLE 3.1 Cable design The cable core contains the loose tubes with fibers and jelly compound and the fillers which is stranded (S-Z stranding method) around central strength member consisting of FRP with or without PE coating. And then water blocking yarns and wrapping tape shall be applied. Finally, water blocking yarns, aramid yarns and outer sheath apply over the cable core. 3.2 Cable construction The cable construction shall be in accordance with following table1, 2, 3, fig 1 and Sheath marking Required marking can be indented on the cable sheath at regular intervals of one meter. Continuously sequential numbering shall be employed starting from zero at the inner end. 4. CABLE TEST 4.1 Tensile strength 1) Test method : IEC E1 2) Load value : 2000 N 3) Test length : Not less than 100m 4) Applied time : 1 hour 5) Acceptable criteria : Loss variation (Less than 0.1dB) 4.2 Crush test 1) Test method : IEC E3 2) Applied load : 1000N/100mm plate 3) Loading time : 1 min 4) Acceptable criteria : Loss variation (Less than 0.1dB) - 3 -
5 4.3 Impact resistance test 1) Test method : IEC E4 2) Test load : 9.8N x 1m x 10 different point impacts 3) Acceptable criteria : Loss variation (Less than 0.1dB) 4.4 Torsion test 1) Test method : IEC E7 2) Test length : 2 to 5m 3) Twist angle : +,- 180 degree 4) Twist cycle : 5 times 5) Acceptable criteria : Loss variation (Less than 0.1dB) 4.5 Temperature cycling 1) Test method : IEC F1 2) Test length : more than 1000m 3) Temperature : ) Test time : 12hr per each step 5) Test cycles : 1 cycle 6) Acceptable criteria : Loss variation (Less than 0.1dB/km ) 4.6 Cable bend test 1) Test method : IEC E11 2) Diameter of mandrel : Diameter of cable x 20 times 3) Bending cycle : 1 times 4) Acceptable criteria : Loss variation (Less than 0.1dB) - 4 -
6 5. PACKING AND MARKING 5.1 Packing-Cable drum Nominal shipping cable length shall be 4000m. Each length of cable shall have both ends effective sealed. Each cable drum shall be marked to indicate the direction of rotating for reeling of the cable. On both side of the cable drum, required marking shall be printed. The minimum barrel diameter of the drums shall be 40times the nominal diameter of the cable. 5.2 Marking Required letters shall be distinctly marked on a weatherproof material on both outer sides of the drum flange. The marking plates shall be made of a non-corrodible material. Table 1. Color Coding of Optical Fiber in Tube Number of fiber per tube cores Blue Orange Green Brown Slate White cores Blue Orange Green Brown Slate White Red Black Yellow Violet Pink Aqua - 5 -
7 Table 2. Color Coding of Loose Tube Number of fiber for cable ~6 cores (~6) Blue Filler Filler Filler Filler cores (6) Blue Orange Filler Filler Filler cores (6) Blue Orange Green Brown Filler cores (12) Blue Orange Green Filler Filler cores (12) Blue Orange Green Brown Filler cores (12) Blue Orange Green Brown Slate cores (12) Blue Orange Green Brown Slate White cores (12) Blue Orange Green Brown Slate White Red Black cores (12) Blue Orange Green Brown Slate White Red Black Yellow Violet Pink Aqua st Blue Orange Green Brown Slate White cores (12) 2 nd Blue Orange Green Brown Slate White Red Black Yellow Violet Filler Filler cores (12) 1 st Blue Orange Green Brown Slate White nd Blue Orange Green Brown Slate White Red Black Yellow Violet Pink Aqua Blue Orange Green - 6 -
8 Table 3. Construction of Optical Fiber Cable Item Construction Total fiber number (cores) ~ Number of loose tube (ea) st : 6 2 nd : 10 1 st : 9 2 nd : 15 Number of filler (ea) Number of fiber per tube (core) ~6 12 Tube Filler material Material Filling material PBT (Polybutylene Terephthalate) Thixotropic jelly compound PE string Central strength member Water blocking material Outer tensile strength s material Cable Outer diameter (Nom. mm) Weight (Nom. kg/km) FRP (Fiber Reinforced Plastic) with or without PE s PET tape 2 ea(red color) Black color HDPE (ASTM D 1248 TYPE III, Class C, Cat. 4, Grade E8) Min. Bending radius Installation Operation O.D X 15 times O.D X 20 times Installation - 30 to +60 Temperature range Operation - 40 to +70 Storage - 40 to +75 Stringing tension 0.86kN 1.06kN 1.28kN 1.96kN 3.04kN 1.74kN 2.6kN Max. Rated cable load 2kN 2.4kN 2.9N 4.5kN 7.0kN 4.0kN 6.6kN Approx. Cable breaking strength 4.3kN 5.3kN 6.4kN 9.8kN 15.2kN 8.7kN 13.3kN - 7 -
9 - 2~6core cable Fig. 1. Cross section optical fiber cable Filler (Under 6cores) FRP - 12core cable Filler FRP - 8 -
10 - 24core cable Filler FRP - 36 core cable Filler FRP - 9 -
11 - 48 core cable Filler FRP ripcord - 60 core cable FRP
12 - 72 core cable FRP - 96 core cable FRP with PE coating
13 - 144 core cable FRP with PE coating core cable Filler FRP
14 - 288 core cable FRP with PE coating
15 Fig. 2. Cross section for wooden drum
16 [ unit : mm ] Reel No Flange Dia. Barrel Dia. Drum details (Nominal) Inner width Outer width Spindle hole Dia. K K K K K K K K K9-9A K K K K K K13-1A K K13-2A K K13-3A K K13-4A K K K K K K We apply BS standard and DEF standard for drum construction, bolt size and etc - The dimension of drum is nominal value, but if necessary, it is possible to change the dimension
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