Flygt /190. Parts List

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1 Flygt /190 Parts List

3 Table of Contents Table of Contents Introduction...2 Purpose of this manual...2 Disclaimer...2 Data for ordering spare parts...2 Specially approved products...2 Qualification of personnel...2 Dimensional accuracy inspection...2 Product Description...3 The data plate...3 Approvals...4 Product approvals for hazardous locations...4 EN approval plate...4 IEC approval plate...4 FM approval plate...5 Product denomination...5 Drive Unit...7 Standard...7 Explosion-proof...8 List of parts...9 Hydraulic Unit...15 N_ LT...15 N_ MT...16 N_ HT...17 N_ SH...18 List of parts...19 Installation Components...21 NP...21 NS...22 NT...23 NZ...24 List of parts...25 Service Parts...27 List of parts...27 Flygt /190 Parts List 1

4 Introduction Introduction Purpose of this manual The purpose of this manual is to provide necessary information on spare parts and accessories order. Disclaimer Always use genuine Flygt parts. The use of other spare parts or accessories can invalidate any claims for warranty or compensation. Xylem does not take any responsibility for damages caused by the use of non-original parts. For more information, contact your Xylem representative. Data for ordering spare parts The following information is needed for spare part orders: Serial number of the product Part number Quantity (* specify piece goods) Specially approved products Qualification of personnel Dimensional accuracy inspection Only Xylem or Xylem-authorised service personnel may undertake repair work on Exapproved products. Spare parts marked with (EX) after the part number are subject to dimensional accuracy inspection. 2 Flygt /190 Parts List

5 Product Description Product Description The data plate The data plate is a metal label located on the main body of the products. The data plate lists key product specifications. Specially approved products also have an approval plate Curve code/propeller code 2. Serial number, see Product denomination (page 5) 3. Product number 4. Country of origin 5. Additional information 6. Phase; type of current; frequency 7. Rated voltage 8. Thermal protection 9. Thermal class 10. Rated shaft power 11. International standard 12. Degree of protection 13. Rated current 14. Rated speed 15. Maximum submergence 16. Direction of rotation: L=left, R=right 17. Duty class 18. Duty factor 19. Product weight 20. Locked rotor code letter 21. Power factor 22. Maximum ambient temperature 23. Read installation manual 24. Notified body. Only for EN-approved Ex-products Figure 1: The data plate Flygt /190 Parts List 3

6 Product Description Approvals Product approvals for hazardous locations Pump Approval European Norm (EN) ATEX Directive EN , EN , EN I M2 Ex d I II 2 G Ex d IIB T4 EN approval for cable entry: Certificate number: INERIS 02ATEX9008 U II 2 G Ex d IIC or I M2 Ex d I IEC IECEx scheme IEC , IEC Ex d I Ex d IIB T4 Factory Mutural (FM) Class I. Div 1. Group C and D Dust ignition proof for use in Class II. Div 1. Group E, F and G Suitable for use in Class III. Div 1. Hazardous Locations EN approval plate This illustration describes the EN approval plate and the information contained in its fields WS003972A 1. Approval 2. Approval authority + approval number 3. Approval for Class I 4. Approved drive unit 5. Stall time 6. Starting current/rated current 7. Duty class 8. Duty factor 9. Input power 10. Rated speed 11. Controller 12. Additional information 13. Maximum ambient temperature 14. Serial number 15. ATEX marking IEC approval plate This illustration describes the IEC approval plate and the information contained in its fields. International Norm; not for EU member countries. 4 Flygt /190 Parts List

7 Product Description WS001279B 1. Approval 2. Approval authority + approval number 3. Approved for drive unit 4. Stall time 5. Starting current/rated current 6. Duty class 7. Duty factor 8. Input power 9. Rated speed 10. Controller 11. Additional information 12. Max. ambient temperature 13. Serial number FM approval plate This illustration describes the FM approval plate and the information contained in its fields Temperature class 2. Maximum ambient temperature 2 WS003973A Product denomination Sales denomination The sales denomination consists of the four-digit sales code and two letters that indicate the hydraulic end and type of installation. This is an example of a sales denomination, and an explanation of its parts. NP 3085 Product code Hydraulic part 2. Installation type 3. Sales code The product code consists of nine characters divided into two parts. This is an example of a product code, and an explanation of its parts. NP Sales denomination 2. Version Flygt /190 Parts List 5

8 Product Description Serial number The serial number is used for identification of an individual product, and is divided into four parts. This is an example of a serial number, and an explanation of its parts. NP Product code 2. Production year 3. Production cycle 4. Running number Flygt /190 Parts List

9 Drive Unit Drive Unit Standard /900 WS003420A Flygt /190 Parts List 7

10 Drive Unit Explosion-proof /910 WS003419A 8 Flygt /190 Parts List

11 Drive Unit List of parts Pos. No Part. No Denomination Qty/Version Lifting handle Hex.socket hd screw M10X25-A Data plate USE AS SPARE PART Hex.socket hd screw M5X12-A Earthing plate Drive screw 4X5-A Stator housing (EX) Stator housing Hex.socket hd screw M10X60-A Plate HOT WATER PRODUCT Certificate plate EX Certificate plate IECEX PLATE (EX) Certificate plate FM Connection plate (FLS+CLS) Connection plate (FLS) Connection plate (CLS) Connection plate Connection plate SCREENED CABLE Connection plate Connection plate 12-lead Connection plate T1T O-ring 239.5X5.7 NBR O-ring 239.3X5.7 FPM Ball bearing 6207,35X72X Shaft unit Intended for motor Shaft unit Intended for motor Shaft unit For motor (EX) Shaft unit Intended for motor (EX) Shaft unit Intended for motor (EX) Shaft unit For motor (EX) Stator a 1-phase, 60 Hz, V. 3-phase, 60 Hz, VYSER/ VY// (EX) Stator a 3-phase, 50 Hz, VD. 3-phase, 60 Hz, VD (EX) Stator a 3-phase, 60 Hz, 380 VY/ VD (EX) Stator a 3-phase, 60 Hz, 380 VD. Flygt /190 Parts List 9

12 Drive Unit Pos. No Part. No Denomination (EX) Stator a 3-phase, 50 Hz, VY/ VD. 3-phase, 60 Hz, 400 VY/ VD (EX) Stator a 3-phase, 50 Hz, VY/ VD. 3-phase, 60 Hz, VY/260 VD (EX) Stator a 3-phase, 50 Hz, VY/ VD. 3-phase, 60 Hz, VD (EX) Stator a 3-phase, 50 Hz, 400 VD. 3-phase, 60 Hz, 400 VD. Qty/Version (EX) Stator a 3-phase, 50 Hz, VD (EX) Stator a 3-phase, 50 Hz, 500 VD. 3-phase, 60 Hz, 575 VD (EX) Stator a 3-phase, 60 Hz, VD Stator a 3- phase, 50Hz, 400VY Stator a 3- phase, 50Hz, 690VY/400VD (EX) Stator a 3- phase, 60Hz, V YSER/ V Y// (EX) Stator a 3- phase, 50Hz, VD. 3- phase, 60Hz, VD (EX) Stator a 3- phase, 60Hz, 380V Y / V D (EX) Stator a 3- phase, 60Hz, 380V D (EX) Stator a 3- phase, 50Hz, 380VY/200VD. 3- phase, 60Hz, VY/260VD (EX) Stator a 3- phase, 50Hz, 380VD/660VY. 3- phase, 60Hz, VD (EX) Stator a 3- phase, 50Hz, 400V D. 3- phase, 60Hz, 400V D (EX) Stator a 3-phase, 50Hz, VD (EX) Stator a 3- phase, 50Hz, 500V D. 3- phase, 60Hz, 575V D (EX) Stator a 3- phase, 60Hz, VD Stator a 3-phase, 50 Hz, 690 VY/400 VD Stator a 3-phase, 50 Hz, 400 VY/230VD (EX) Stator a 3-phase, 60 Hz, VYSER/ VY// (EX) Stator a 3-phase, 50 Hz, VD. 3-phase, 60 Hz, VD (EX) Stator a 3-phase, 50 Hz, 380 VY/220 VD. 3- phase, 60 Hz, VY/260 VD (EX) Stator a 3-phase, 50 Hz, 660 VY/380 VD. 3- phase, 60 Hz, VD (EX) Stator a 3-phase, 50 Hz, 400 VD. 3-phase, 60 Hz, 400 VD (EX) Stator a 3-phase, 50 Hz, VD. 3-phase, 60 Hz, 480 VD Flygt /190 Parts List

13 Pos. No Part. No Denomination (EX) Stator a 3-phase, 50 Hz, 500 VD. 3-phase, 60 Hz, 575 VD. Qty/Version (EX) Stator a 3-phase, 60 Hz, VD (EX) Stator a 3-phase, 50 Hz, 550 VD Cable tie 200X2.4 PA 6/ Motor cable SCREEN3X2.5MM2 OD= Motor cable SCREEN 6X2.5 MM2 OD= Motor cable subcab S3X2,5+3X2,5/3+S(4X0.5) Motor cable subcab 4G2.5 OD= MM Motor cable subcab 4G4 OD=16-17 MM Motor cable subcab 4G2.5+2X1.5 OD = MM Motor cable subcab 4G4+2X1.5 OD=20-22 MM Motor cable subcab 7G4+2X1.5 MM2 OD=22-26 MM Motor cable subcab 7G2.5+2X1.5 MM2 OD= Motor cable subcab 14AWG/7 OD=18-20 MM Motor cable subcab 12AWG/7 OD=20-22 MM Motor cable 10AWG/3-2-1-GC OD=20-22MM Motor cable 8AWG/3-2-1-GC OD=27-29 MM (EX) Gland screw FOR CABLE ENTRY 1 * * * * * * * * * * * * * * * * * * * * (EX) Entrance flange Hex.socket hd screw M12X40-A Cutting screw TAPTITE-M6X Cable lug MM2;M Cable lug MM2;M Cable lug 10 mm2; M Cable lug INSUL.UL/CSA MM Closed end splice ;(AWG 18-8) L= Closed end splice 3-6(AWG 12-10) L= O-ring 49.5X3 NBR Drive Unit Flygt /190 Parts List 11

14 Drive Unit Pos. No Part. No Denomination Qty/Version Entrance cover 20 mm - 32 mm (EX) Entrance cover Entrance cover 10 mm - 20 mm Hex.socket hd screw M8X35-A O-ring 129.5X3 NBR O-ring 129.5X3 FPM Terminal clamp Terminal clamp End plate APPA End plate APPA End support 35X Rail 35X Marking plate Marking tape 8129 HIGH TACK/ Marking strip El.lead through unit (EX) Screw M14X Square washer Cutting screw TAPTITE-M6X Sealing washer DUBO NR Sleeve 43.5 mm Sleeve 53.5mm Sleeve 63.5 mm Cable unit Cable unit Leakage detect.unit (FLS) Leakage detect.unit (CLS30) Bearing holder (EX) Bearing holder EX.VERSION Bearing holder STANDARD VERSION Ball bearing 35X80X O-ring 78X4 NBR O-ring 78X4 FPM Bearing cover Mechanical seal WCCR/WCCR-TYPE O Mechanical seal WCCR/AL Hex.socket hd screw M12X40-A Oil housing bottom 12 Flygt /190 Parts List

15 Drive Unit Pos. No Part. No Denomination Qty/Version Oil housing bottom Sleeve O-ring 19.2X3 FPM O-ring 19.2X3 NBR Inspection screw Mechanical seal RSIC/RSIC-TYPE I Mechanical seal WCCR/WCCR-TYPE T Mechanical seal WCCR/WCCR-TYPE O Insert ring O-ring 249.3X5.7 NBR Ring Parallel key SMS H9X7H11X Starter START B Starter START B Shrink hose ID 6.4 * * Connection plate 7-lead cable end Connection plate 6-lead screened Sticker Plain washer (10)-22 MM Plain washer (14)-20 MM Plain washer (20)-32 MM Seal sleeve (10)-12 MM Seal sleeve (12)-14 MM Seal sleeve (14)-16 MM Seal sleeve (16)-18 MM Seal sleeve (18)-20 MM Seal sleeve (14)-17 MM Seal sleeve (17)-20 MM Seal sleeve (20)-23 MM Seal sleeve (23)-26 MM Seal sleeve (26)-29 MM Seal sleeve (29)-32 MM (EX) Cable clip (10)-12 MM (EX) Cable clip (12)-14 MM (EX) Cable clip (14)-16 MM (EX) Cable clip (16)-18 MM (EX) Cable clip (18)-20 MM Ring Flygt /190 Parts List 13

16 Drive Unit Pos. No Part. No Denomination Qty/Version O-ring 19.2X3 FPM O-ring 19.2X3 NBR O-ring 129.5X3 NBR O-ring 129.5X3 FPM 1 14 Flygt /190 Parts List

17 Hydraulic Unit Hydraulic Unit N_ LT Curve: Flygt /190 Parts List 15

18 Hydraulic Unit N_ MT Curve: Flygt /190 Parts List

19 Hydraulic Unit N_ HT Curve: Flygt /190 Parts List 17

20 Hydraulic Unit N_ SH Curve: N_ 3127 SH Flygt /190 Parts List

21 Hydraulic Unit List of parts Pos. No Part. No Denomination Impeller unit "N-LT" Low head, curve 420, 50 Hz, 3- phase. "N-MT" Medium head, curve 437, 50 Hz, 3-phase Impeller unit "N-LT" Low head, curve /60 Hz, 3-phase. "N-MT" Medium head, curve 438, 50/60 Hz, 3-phase Impeller unit "N-LT" Low head, curve 422, 50/60 Hz, 1-/3-phase. "N-MT" Medium head, curve 439, 50/60 Hz, 1-/3-phase Impeller unit "N-SH" Super high head, curve 245, 50 Hz, 3-phase Impeller unit "N-SH" Super high head, curve 246, 50 Hz, 3-phase Impeller unit "N-SH" Super high head, curve 247, 50/60 Hz, 3-phase Impeller unit "N-SH" Super high head, curve 248, 50/60 Hz, 3-phase Impeller unit "N-SH" Super high head, curve 249, 50/60 Hz, 3-phase Impeller unit "N-HT" High head, curve 486, 50 Hz, 3- phase Impeller unit "N-HT" High head, curve 487, 50/60 Hz, 3-phase Impeller unit "N-HT" High head, curve 488, 50/60 Hz, 3-phase Impeller unit "N-HT" High head, curve 489, 50/60 Hz, 1-/3-phase Impeller unit "N-LT" Low head, curve 420, 50 Hz, 3- phase Impeller unit "N-LT" Low head, curve 421, 50/60 Hz, 3-phase Impeller unit "N-LT" Low head, curve 422, 50/60 Hz, 1-/3-phase Pump housing "MT" Medium head DN 150. For flush valve Pump housing "MT" Medium head DN 150, drilled to EN tab.9 ; ANSI B ; tab.5. For flush valve Pump housing Super high head "SH" DN 80. For flush valve Pump housing Super high head "SH"/Hight head "HT" DN 80, drilled to EN tab.9. For flush valve. Qty/Version Pump housing "LT" Low head DN 150. For flush valve. Flygt /190 Parts List 19

22 Hydraulic Unit Pos. No Part. No Denomination Pump housing "LT" Low head DN 150, drilled to EN tab.9; ANSI B ; tab.5. For flush valve Pump housing "MT" Medium head DN 100. For flush valve Pump housing Medium head "MT" DN 100, drilled to ANSI B ; tab Pump housing "MT" Medium head DN 100, drilled to EN tab.9. For flush valve Pump housing High head "HT" DN 100, drilled to ANSI B ; tab.5. Qty/Version Pump housing High head "HT" DN 100. For flush valve Pump housing High head "HT" DN 100, drilled to EN tab.9. For flush valve Hex.socket hd screw M12X50-A Hex.socket hd screw M12X55-A Insert ring Curve Insert ring Curve Insert ring Curve Insert ring Curve Insert ring Stud 12X35-A Washer 0.3 MM Washer 1.5 MM Washer 0.5 mm Hex.socket hd screw M10X25-A Cover Gasket Rubber-bonded aramid fibre Gasket FPM 20 Flygt /190 Parts List

23 Installation Components Installation Components NP CP, FP, NP Flygt /190 Parts List 21

24 Installation Components NS CS, FS, NS Flygt /190 Parts List

25 Installation Components NT CT, FT, NT 3127 Flygt /190 Parts List 23

26 Installation Components NZ CZ, FZ, NZ Flygt /190 Parts List

27 Installation Components List of parts Pos. No Part. No Denomination Qty/Version Sliding bracket Hexagon head screw M16X45-A Hex.socket hd screw M12X45-A Hexagon head screw M16X40-A Hexagon head screw M12X35-A Discharge con.stat Hexagon head screw M20X120-A Plain washer 20-A2-A Hexagon nut M20-A Discharge connection "MT" Medium head DN Discharge connection "MT" Medium head DN 100. Thread: 4-8 NPSM outer Discharge connection "MT" Medium head DN 100. Thread: ISO G4A outer Discharge connection "LT-MT" Low/Medium head DN Discharge connection "LT-MT" Low/Medium head DN 150. Thread: 6-8 NPSM outer Discharge connection "MT" Medium head DN 150. Thread: ISO G6A outer Discharge connection 8" Low head "LT" DN Discharge connection High head "HT" DN Discharge connection High head "HT" DN Discharge connection High head "HT" DN 100, Thread : 4-8 NPSM Outer Discharge connection High head "HT" DN 100, Thread : ISO G4A Outer Discharge connection 3-8 NPSM High head "HT" DN 75. Thread: 3-8 NPSM Outer Discharge connection ISO G3 High/Super High head "HT-SH" DN 75, Thread : ISO G3 Outer. Quick Coupling Hexagon head screw M16X60-A Hexagon head screw M16X65-A Hexagon head screw M20X70-A Hexagon head screw M20X70-A Plain washer 16-A4-A Hexagon nut M12-A Hexagon nut M16-A Hexagon nut M20-A Gasket 4" Flygt /190 Parts List 25

28 Installation Components Pos. No Part. No Denomination Qty/Version Gasket 6" Gasket Outer dia = 144 mm, inner dia = 95 mm Gasket 4", HD Stand unit Stand unit Coupling part 6" Coupling part DN 75 G3" INNER STORZ Coupling part DN 110 G4" INNER STORZ Coupling part DN 150 G6" INNER STORZ Plate Plain washer A4-A Plain washer 16-A4-A Puller screw compl. M16X Hexagon head screw M16X O-ring 124.3X5.7-NBR O-ring 164.3X5.7 NBR O-ring 174.3X5.7 NBR Suction connection STATIONARY Suction connection STATIONARY Suction connection Suction connection STATIONARY "MT" Medium head DN Suction connection STATIONARY "MT" Medium head DN 150, drilled to EN tab.9; ANSI B ; tab Suction connection Low head "LT" DN 200, undrilled Suction connection Low head "LT" DN 200, drilled to EN tab. 8 and ANSI B16.1; tab Suction connection Low head "LT" DN 200, drilled to EN tab Hexagon head screw M12X30-A Cleaning door Intended for MT Cleaning door Intended for LT Cleaning door Intended for HT Gasket Hexagon head screw M16X40-A Gasket Starter START B Flygt /190 Parts List

29 Service Parts Service Parts List of parts Pos. No Part. No Denomination Qty/Version O-ring kits ,170,180, O-ring kits /180F,D,SUP.HT Basic repair kit , Basic repair kit , Basic repair kit Basic repair kit Basic repair kit Basic repair kit O-ring kits ,170,180, O-ring kits /180F,D,SUP.HT Ball bearing 6207,35X72X Ball bearing 35X80X Mechanical seal RSIC/RSIC-TYPE I Mechanical seal WCCR/WCCR-TYPE O Mechanical seal WCCR/WCCR-TYPE O Mechanical seal WCCR/AL Mechanical seal WCCR/WCCR-TYPE O Oil Mounting tool Flygt /190 Parts List 27

32 Xylem zīləm 1) The tissue in plants that brings water upward from the roots 2) A leading global water technology company We're 12,500 people unified in a common purpose: creating innovative solutions to meet our world's water needs. Developing new technologies that will improve the way water is used, conserved, and re-used in the future is central to our work. We move, treat, analyze, and return water to the environment, and we help people use water efficiently, in their homes, buildings, factories and farms. In more than 150 countries, we have strong, long-standing relationships with customers who know us for our powerful combination of leading product brands and applications expertise, backed by a legacy of innovation. For more information on how Xylem can help you, go to xyleminc.com Xylem Water Solutions AB Gesällvägen Sundbyberg Sweden Tel Fax Visit our Web site for the latest version of this document and more information The original instruction is in English. All non- English instructions are translations of the original instruction Xylem Inc _2.0_en.US_ _GPL

Parts List _2.1. Flygt /.190

Parts List _2.1. Flygt /.190 Parts List 886747_2. Flygt 3069 3069.60/.90 Table of Contents Table of Contents Introduction... 2. Specially approved products... 2 2 Product Description...3 2. The data plate...3 2.2 Approvals...4 2.3