CANNON STANDARD page 1 of 18. Cm5 MOTOR CONNECTOR

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CANNON STANDARD page 1 of 18 1 General Information... 2 1.1 Scope... 2 2 Ordering Code... 3 2.1 Housing / Motor Side... 3 2.2 Cable Side... 3 3 Explosion Drawing... 3.1 Explosion Complete Assembly... 3.2 Motor Side View.

1 CANNON STANDARD page 1 of 18 1 General Information Scope Ordering Code Housing / Motor Side Cable Side Explosion Drawing Explosion Complete Assembly Motor Side View Cable Side View... Assembly of Cm Motor Connector Assembly of Housing Cable Preparation Stripping Length for Signal Contacts Assembly of Signal Contacts Stripping Length for Brake Contacts (Trident T3P Contacts) Assembly of Brake Contacts (Trident T3P Contacts) Stripping Length for Power Contacts Assembly of Power Contacts Cable Preparation Resolver Side / Power Side Assembly of Insulator and Cables... 1 Data Sheet Crimping Adjustments and Tools for Cm Connector Signal Contacts Brake Contacts (Trident T3P) Power Contacts Crimp Tool for Cables Assembly Tool for Cable Sealing... 18

2 CANNON STANDARD page 2 of 18 1 General Information 1.1 Scope This assembly instruction describes the single working steps to install the Cm to a servo motor, the assembly of the single components, the preparation of the cables and the installation of contacts. Furthermore it contains an overview over the crimp tools to be used, including their settings for the most common cable diameters. Cm Connector Signal Cable Power Cable Servo Motor Figure 1 Shows the assembled Cm motor connector, installed on a servo motor

CANNON STANDARD page 3 of 18 2 Ordering Code 2.

0 Without Screws Cov er 1 With Cover 0 Without Cover Sealing Class / Material 1 IP6 (CR Black) * 2 IP67 (FKM Green) Plating 0 Unplated 1 Light Chromated Signal Coding 1 (blue) 0 Without Insulator 1

Signal Coding 3 (green) * 0 Without Insulator 1 With Insulator * (Not tooled up right now) Signal Coding 2 (yellow) 0 Without Insulator 1 With Insulator Illustration shows Style A: CMBA0C12111100 1

0,6 1, mm² max x 100 192991008 Cm po wer pin 1, 2, mm² max x 100 3086001 Cm po wer pin,0 6,0 mm² max x 100 3086009 * Please contact customer service for more information (reserved for future use) 2.

3 CANNON STANDARD page 3 of 18 2 Ordering Code 2.1 Housing / Motor Side HOUSING ORDER CODE Housing Insulator CM B A W C Designation Cm Housing / Shielding Barrier A Style A (++12) 0 Without Base Part Fixing screws W With 8 Screws 0 Without Screws Cov er 1 With Cover 0 Without Cover Sealing Class / Material 1 IP6 (CR Black) * 2 IP67 (FKM Green) Plating 0 Unplated 1 Light Chromated Signal Coding 1 (blue) 0 Without Insulator 1 With Insulator Signal Coding 0 (red) 0 Without Insulator 1 With Insulator Power 0 Without Insulator 1 With Insulator Modification Code VS Code 0 No Code 1 With Brake Connector * 1 * 1 (Style A only) Signal Coding 3 (green) * 0 Without Insulator 1 With Insulator * (Not tooled up right now) Signal Coding 2 (yellow) 0 Without Insulator 1 With Insulator Illustration shows Style A: CMBA0C Contact Motor Side Required Packaging Unit Order Number DSub signal pin 0,2 0, mm² max 18 x,000 per reel (DSu b signal pin 0,08 0,2 mm² max 18 x,000 per reel ) Brake co ntact pin 0,6 1, mm² max x Cm po wer pin 1, 2, mm² max x Cm po wer pin,0 6,0 mm² max x * Please contact customer service for more information (reserved for future use) 2.2 Cable Side CABLE SIDE ORDER CODE Cable Power Cable Signal Insulator CM P 2 S Designation Cm Power Crimp Cable diameter 0 Without Power Line 2 Cable Diameter 1, 16, mm 3 Cable Diameter 16, 19,0 mm * 1 * 1 (cu foil is used instead of inner crimp sleeve) Signal Crimp Cable diameter 0 Without Signal Line 1 Cable Diameter 7 8 mm 2 Cable Diameter 8 9 mm 3 Cable Diameter 9 10 mm Cable Diameter mm Sealing Class / Material 1 IP6 (CR Black) * 2 IP67 (FKM Green) Power 0 Without Insulator 1 With Insulator Signal Coding 2 (yellow) 0 Without Insulator 1 With Insulator Signal Coding 1 (blue) 0 Without Insulator 1 With Insulator Signal Coding 0 (red) 0 Without insulator 1 With Insulator Modification VS Code 0 No Code 1 With Brake Connector * 2 * 2 (Style A only) Signal Coding 3 (green)* 0 Without Insulator 1 With Insulator * (Not tooled up right now) Illustration shows : CMP2S Contact Cable Side Required Packaging Unit Order Number Signal 1 mm Skt. Standard 0,1 1,0 mm² max 18 x Signal 1 mm Skt. Spring wire 0,1 1,0 mm² max 18 x Brake contact socket 0,6 1, mm² max x Cm power socket 1, 2, mm² Cm power ground socket 1, 2, mm² Cm power socket,0 6,0 mm² Cm power ground socket,0 6,0 mm² * Please contact customer service for more information (reserved for future use)

4 3 Explosion Drawing 3.1 Explosion Complete Assembly CANNON STANDARD page of 18 Figure 2 Shows the assembled Cm motor connector 3.2 Motor Side View 2 x signal insulator 2 x 6 contacts = 12 Max: 0, mm² 1 x brake insulator contacts max: 1, mm² Grounding clip Figure 3 Shows the premounted connector, installed on a servo motor 1 x power insulator Cm 3 + PE Max: 6 mm²

sleeve Power cable Brake contacts (T3P) Brake insulator Max: 1, mm² Cable seal Cm power

5 CANNON STANDARD page of Cable Side View Signal insulator Max: 1 mm² Signal contacts Signal cable Inner crimp sleeve Power cable Brake contacts (T3P) Brake insulator Max: 1, mm² Cable seal Cm power contacts Power insulator Cm Max: 6 mm² Outer crimp sleeve Figure Shows the cable assembly (power side / resolver side) with crimp sleeves and sealing elements

CANNON STANDARD page 6 of 18 Assembly of Cm Motor Connector.1 Assembly of Housing The connector housing is tightened to the motor housing with screws M2, x 8 mm.

6 CANNON STANDARD page 6 of 18 Assembly of Cm Motor Connector.1 Assembly of Housing The connector housing is tightened to the motor housing with screws M2, x 8 mm. Insulators on motor side should be assembled after cables are passed through the flange hole. Housing Fixing screws Flange sealing ring Servo motor Figure Shows the assembly of the housing to the engine flange

1 Stripping Length for Signal Contacts The length of the motor side cables depends of the type of engine used.

mm Pin contacts motor side: 3 mm ± 0. mm For Crimp tools and settings see.1.2.

by closing the flap. It is important that all contacts are inserted completely up to poster.

It prevents the contacts from slipping back.

7 CANNON STANDARD page 7 of 18.2 Cable Preparation.2.1 Stripping Length for Signal Contacts The length of the motor side cables depends of the type of engine used. Stripping length for signal contacts: Socket contacts cable side: mm ± 0. mm Pin contacts motor side: 3 mm ± 0. mm For Crimp tools and settings see Assembly of Signal Contacts Insert 3 contacts in each row into the contact cavities and lock the connector by closing the flap. It is important that all contacts are inserted completely up to poster. Otherwise they are not fixed by the flap. A mating half can be used as a help for the assembly. It prevents the contacts from slipping back. The contact cavities are marked on both sides on the flap and are colour coded. The allocation of the contact chambers depends of the type of engine used. Extraction of contacts is possible without tools. Release the locking carefully by opening the flap. Insert contacts completely up to poster Close flap Insulator assembled and locked completely Figure 6 Shows the installation of the signal insulator (identical for pin and socket)

CANNON STANDARD page 8 of 18.2.3 Stripping Length for Brake Contacts (Trident T3P Contacts) Length of the motor sided cables depends of the type of engine used. Stripping length for pin contacts: 7.

The contacts are locked by a clip which is mounted on the contact and which engages in the insulator. A simple extraction tool (Art. Nr.: 19292210) is needed for the extraction of the contact.

8 CANNON STANDARD page 8 of Stripping Length for Brake Contacts (Trident T3P Contacts) Length of the motor sided cables depends of the type of engine used. Stripping length for pin contacts: 7. ± 0. mm For Crimp tools and settings see.2.2. Assembly of Brake Contacts (Trident T3P Contacts) Insert the power contacts into the insulator from behind until they engage. You should hear a click. The contacts are locked by a clip which is mounted on the contact and which engages in the insulator. A simple extraction tool (Art. Nr.: ) is needed for the extraction of the contact. Push the tool over the contact from the front. The fixing clip is pushed together and you can now push the contact out through the back. Figure 7 Shows the brake insulator with installed contacts.2. Stripping Length for Power Contacts Length of the motor sided cables depends of the type of engine used. Stripping length for power contacts pin and socket: Stripping length for power GND contact socket: For Crimp tools and settings see ± 0. mm 17.0 ± 0. mm

CANNON STANDARD page 9 of 18.2.6 Assembly of Power Contacts Insert the power contacts into the insulator from behind until they engage. You should hear a click.

Same procedure for pin and socket insulators. For removal of contacts open the flaps from backside by pressing in opposite direction with a small screw driver or a similar tool.

Remove the contacts after the locking hook is free. The ground contact is longer than the standard socket contacts.

9 CANNON STANDARD page 9 of Assembly of Power Contacts Insert the power contacts into the insulator from behind until they engage. You should hear a click. The contacts are now in pre locked position Close the connector by bending the flaps 90 until they will snap into the insulator body. Same procedure for pin and socket insulators. For removal of contacts open the flaps from backside by pressing in opposite direction with a small screw driver or a similar tool. Open the wings and retrieve the pre locking hooks located on the side wall of the connector. Care should be taken that the locking hook will not break. Remove the contacts after the locking hook is free. The ground contact is longer than the standard socket contacts. Grounding was realized by a clip in the housing which will make the electrical connection. Insert contacts completely up to poster Into pre locking position Close flap Locking hook for pre locking Insulator assembled and locked completely Figure 8 Shows the installation of the Cm power insulator (similar for pin and socket)

CANNON STANDARD page 10 of 18.3 Cable Preparation Resolver Side / Power Side The instruction manual shows the cable assembly in detail.

Nevertheless the installers have to make sure that the retention force for the crimp sleeve will be within the specification.

mm 19 mm an adhesive Cufoil will be used instead of the inner crimp sleeve.

10 CANNON STANDARD page 10 of 18.3 Cable Preparation Resolver Side / Power Side The instruction manual shows the cable assembly in detail. For special cables it could be necessary that small adjustments in crimping parameters have to be done. Nevertheless the installers have to make sure that the retention force for the crimp sleeve will be within the specification. Please make sure, that the right type of cable sealing and inner crimp sleeve is used for the specified cable diameter. (Details see page 3; ordering code) For cable diameter 16. mm 19 mm an adhesive Cufoil will be used instead of the inner crimp sleeve Insert outer crimp sleeve 1 into sealing 2 Slide it over the assembly tool 3 onto cable 1 Remove outer crimp sleeve and assembly tool Identical for signal and power cable Push inner crimp sleeve 1 over the cables (Identical for signal and power cable) 2 1 (Use Cu foil for cable dia 16, 19,0 mm instead) Strip Insulation: Signal cable L(S Style A ) = 3 mm ± 1 mm 3 LP LS Signal cable L(S Standard ) = 0 mm ± 1 mm Power cable L(P) = mm ± 1 mm L(P GND ) = 0 mm ± 1 mm 2 3 Fold back shielding braid over inner crimp sleeve Slide it over outer crimp sleeve 3 to position X Cut the shielding braid over inner crimp sleeve 2 Identical for signal and power cable X (app. 3 mm)

CANNON STANDARD page 11 of 18 Illustration shows signal and power cables

sleeve as shown (Identical for signal and power cable) 6 3 7 Crimp with

shown in Pic A and B (Identical for signal and power cable) Crimp with

11 CANNON STANDARD page 11 of 18 Illustration shows signal and power cables with shortened shielding braid Slide over crimp sleeve 3 up to inner crimp sleeve as shown (Identical for signal and power cable) Crimp with CCTM Insert cables into crimping tool and perform crimp Tools as shown in Pic A and B (Identical for signal and power cable) Crimp with CCTM Signal connector stripping length: Stripping length: mm ± 0. mm 8

CANNON STANDARD page 12 of 18 Push seal onto Crimping of signal contacts:

delivered separately with tool) Brake conductor stripping length

mm 10 11 Crimping of brake contacts (Trident T3P) M2220101 Locator: TH

12 CANNON STANDARD page 12 of 18 Push seal onto Crimping of signal contacts: with mounted locator 9 (details as shown on data sheet will be delivered separately with tool) Brake conductor stripping length stripping length brake: 7. mm ± 0. mm Crimping of brake contacts (Trident T3P) M Locator: TH Trident or M Power conductor stripping length: Stripping length power: 7,0 mm ± 0, mm Power GND: 17,0 mm ± 0, mm GND

CANNON STANDARD page 13 of 18 Push seal onto Crimping of power

1 click Mounting of signal contacts: Insert contacts into insulator

sure that all contacts are in the end position before closing the

1 Assembly of brake contacts: Insert contacts into specified cavity

check proper insertion 17 Close connector (click) Assembly of power

13 CANNON STANDARD page 13 of 18 Push seal onto Crimping of power contacts (Cm power insulator): DMCM Universal Locator: M click Mounting of signal contacts: Insert contacts into insulator body up to the end position and close housing (click) Please make sure that all contacts are in the end position before closing the insulator! 1 Assembly of brake contacts: Insert contacts into specified cavity until locking position is reached (click) Slightly pull wire to check proper insertion 17 Close connector (click) Assembly of power contacts: Insert contacts into specified cavity until pre locking position is reached (click) Close connector (click) Insertion of contacts click

Crimping device signal cable: See table Crimp Tool for Cables on page

14 CANNON STANDARD page 1 of 18 Illustration shows complete assembled power line including one connector for brake and thermo sensor 18 Crimping device signal cable: See table Crimp Tool for Cables on page 18 A Crimping device power cable: See table Crimp Tool for Cables on page 18 B

They have colour codes and will be positioned by guide slots in the housing.

It is important that the ground contact engages in the ground clip.

15 CANNON STANDARD page 1 of 18. Assembly of Insulator and Cables Connect the insulator parts and insert them from above into the housing. They have colour codes and will be positioned by guide slots in the housing. The crimp sleeves are also positioned by a guide slots and are tightened to the housing by a fixing device and a screw. It is important that the ground contact engages in the ground clip. Take care that the ground clip will not be damaged during assembly. Insertion of connectors and assembly of cable clamp Grounding clip Correct position of grounding contact Fixing screw for crimp sleeves Figure 9 Shows how the insulators are inserted into the housing. It also shows the correct position of the ground contact

16 CANNON STANDARD page 16 of 18 Data Sheet Crimping Adjustments and Tools for Cm Connector.1 Signal Contacts Contact Part no Pin (0,08 0,2 mm²) stamped contacts Pin (0,2 0, mm²) stamped contacts Crimp tool CCTZDA Order No.: Wire size mm² 0,08 mm² 0,1 mm² 0,20 mm² Wire size: AWG Mini Applicator: WWZ20.100DA 228 Part No (Adjustments see data sheet delivered separately with tool) CCTZDA Order No.: ,2 mm² 0,0 mm² 2 20 Locator Adjustment (suggestion) Wire pull out force (min) [N] EN Socket (0,1 1 mm²) machined contact slotted version Socket (0,1 1 mm²) machined contact spring wire version Mini Applicator: WWZ20.100DA 202 Part No (Adjustments see data sheet delivered separately with tool) MH 860 Order No.: with positioning insert MH 860 Order No.: with positioning insert 0,1 mm² 0,20 mm² 0,2 mm² 0,3 mm² 0,0 mm² 0,7 mm² 0,82 mm² 1,00 mm² 0,1 mm² 0,20 mm² 0,2 mm² 0,3 mm² 0,0 mm² 0,7 mm² 0,82 mm² 1,00 mm²

17 CANNON STANDARD page 17 of 18.2 Brake Contacts (Trident T3P) Contact Part no Pin (1,0 1, mm²) contact machined Part no. for stamped contacts see TRIDENT catalogue Socket (1,0 1, mm²) machined contact Part no. for stamped contacts see TRIDENT catalogue. Crimp tool M Order No.: Locator: THTrident Order No.: Crimping tool for stamped contacts: Wire size mm² 1,0 mm² 1, mm² Wire size: AWG Locator Adjustment (suggestion) Part No Mini Applicator: WWZ20.100Trident 1618 Part No (Adjustments see data sheet delivered separately with tool) M Order No.: Locator: THTrident Order No.: Crimping tool for stamped contacts: 1,0 mm² 1, mm² Part No Mini Applicator: WWZ20.100Trident 1618 Part No (Adjustments see data sheet delivered separately with tool) Wire pull out force (min) [N] EN

18 CANNON STANDARD page 18 of 18.3 Power Contacts Contact part no. Crimp tool: Wire size: mm² Wire size AWG Locator adjustment (suggestion) Wire pull out force (min) [N] EN Pin (1, 2, mm²) machined contact M317 Order No.: Locator: M Order No.: , mm² 2, mm² Pin (,0 6,0 mm²) machined contact M317 Order No.: Locator: M Order No.: ,0 mm² 6,0 mm² Socket (1, 2, mm²) machined contact M317 Order No.: Locator: M Order No.: , mm² 2, mm² Socket (,0 6,0 mm²) machined contact M317 Order No.: Locator: M Order No.: ,0 mm² 6,0 mm² Earth Contact Socket (1, 2, mm²) machined contact DMCM317 Order No.: Universal Locator M Order No.: , mm² 2, mm² Earth Contact Socket (,0 6,0 mm²) machined contact DMCM317 Order No.: Universal Locator M Order No.: ,0 mm² 6,0 mm² Crimp Tool for Cables Crimp tool for cables Crimp tool: Signal Cable: CCTM3 Part No Power Cable: CCTCm Part No Pneumatic press: CPP60 Part No Adjustments see CAS 203 / Customer drawing: K Assembly Tool for Cable Sealing Auxiliary tool Assembly tool for cable sealing signal: CITM3 conical mandrel Part No Assembly tool for cable sealing power: CITCm conical mandrel Part No

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