Technical Manual Edition: V1.10 / 2007

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1 Edition: V1.10 / 2007

2 Index Technical Manual 1 Foreword 1.1 Target Technical Training Technical Manual Training DVD Conclusion 3 2 Elementary 2.1 Health & Safety ESD 2 Technical Manual 450B V IVZ.fm May Technical data 3.1 Machine Range Technical Information Accessories & Additional Parts 5 4 Technical procedures 4.1 Required material Important information Subassemblies Electronical Schematics 14 5 Software & Parameter 5.1 Configuration Software ConfigBox (450/ 750/ 1250) 7 6 Troubleshooting 6.1 No water flow Machine does not switch on Batteries do not get charged Vacuum motor does not switch on Brush motor does not switch on 5 7 Evaluation of machine condition 7.1 Customer Data Machine Data Checks Outcome 4 8 Recommended spare parts 8.1 General May 2007 Revision: V1.10

3 8.2 Spare Parts 2 9 Additional information 9.1 Available GTS Newsletter/ Instructions 2 10 Revision 11 Appendix 12 Notes Technical Manual 450B V IVZ.fm May May 2007 Revision: V1.10

4 1 Foreword 31. May 2007 Revision: V1.10

5 1 Foreword 1.1 Target To serve our customers faster and more efficient it is important to achieve a general standard of technical knowhow with our partners in the market. Therefore we developed a new Technical Training concept which is based on e-spares. The concept consists of a Technical Training, a Technical Manual and Training DVD swingo 450B - foreword.fm May 2007 These three tools will be produced for each newly launched machine with a certain complexity. The Technical Manual will be available as PDF. The Technical Training documentation will be distributed after having attended a technical training, and the Technical Manual can be downloaded from e-spares. The DVD can be orderd at your GTS contact. 1.2 Technical Training The Technical Training is addressed as reference book for the technical training sessions and will be distributed to the floor care responsible and/or to the technical training responsible after attending a training session provided by GTS (Max. 2 persons per country). The intension is, that a technical trainer after this session, is able to perform technical training for their local technical staff and in this way to transfer the knowledge to all service technicans. The Technical Training is not intended as manual for the service technicians and will be distributed only to the training responsible of each country. 1.3 Technical Manual The Technical Manual is addressed to the service technicians and should be translated and distributed after a technical training. It contains a summary of procedures, hints and suggestions etc. which are helpful and essential for the daily business. The Technical Manual can be downloaded from e- spares/documents and bases on the matters of the Technical Training. 31. May 2007 Revision: V

6 1.4 Training DVD Technical Manual As supplement to the Technical Training and the Technical Manual we also produced a Training DVD which can be ordered at GTS. The Training DVD is intended as refresh and self-study tool and can also be used as medium for the technical training sessions. 1.5 Conclusion We are convinced that the new Technical Training concept together with the Technical Manual and the DVD are powerful tools which will help our service organisations to achieve a higher level of repairs and customer satisfaction swingo 450B - foreword.fm May 2007 If you have any comments or questions do not hesitate to contact your country responsible. Sincerely yours GTS Team 31. May 2007 Revision: V

7 2 Elementary 31. May 2007 Revision: V1.10

8 2 Elementary Technical Manual 2.1 Health & Safety Scrubber dryers may be powered by mains electricity or batteries. There are risks associated with both, which call for proper precautions, such as the provision of good ventilation and the elimination of risk of ignition. All work, implemented on such machines should only be performed by trained personnel in accordance with local regulations. Before working on such a machine, isolate it from any electrical source and lock out / tagout swingo 450B - elementary.fm May 2007 Always wear the required Personal Protective Equipment (including gloves and goggles that must be worn when potentially exposed to any hazardous material and when carrying out hazardous work tasks). Note that parts may be contaminated with chemical product. If possible flush hoses out with fresh water prior to carrying out any maintenance. For information on chemical products that are used in this machine, please carefully read the product label and Material Safety Data Sheet (MSDS). Empty water tanks prior to carrying out any maintenance. Ensure contaminated water is emtied into an approved drain. Avoid pollution. 2.2 ESD STATIC ELECTRICITY is electricity at rest or the accumulation of electric charge, as opposed to an electric current which is the movement of electricity. The flow or movement of people and/or materials in and through the environment causes separation and therefore static electricity. A familiar example of static electricity is when a person walks across a carpeted floor. Static electricity/electrostatic charge is generated simply by the contact and separation of the soles of that individual's shoes from the carpeted floor ELECTROSTATIC DISCHARGE (ESD) occurs when the electrostatic charge is transferred from a material that carries the charge to an electrostatic sensitive device. In the example above, this electrostatic discharge is the "shock" felt after walking across the carpeted floor and then touching a door knob. It is this electrostatic discharge, which comes in varying degrees, that can be most damaging to electrical devices and 31. May 2007 Revision: V

9 other industrial, commercial, and consumer products Static electricity, a natural phenomenon, and consequently electrostatic discharge are the primary causes of a myriad of problems affecting industry, business and personal life. These problems can be as simple as the shock resulting from walking across a carpet; as costly as the destruction of sensitive electronic components or jamming of machinery. Almost any material can generate static electricity. The ability to store or dissipate the charge depends on the type of material. Static can damage devices, which can result in immediate product failure to operate. In contrast, static damage can go undetected for a period of time and the results are product failure once the product is in service. Electrostatic fields are associated with charged objects. The degree of severity of ESD events is contingent upon the type of discharge which occurs. The three most common ESD charge transfers are: 04.0 swingo 450B - elementary.fm May 2007 from an external object to the device from a device to another object resulting from electrostatic fields Please do not store electronics without ESD Bags at any time 31. May 2007 Revision: V

10 3 Technical data 31. May 2007 Revision: V1.10

11 3 Technical Data Technical Manual 3.1 Machine Range SKU Description Rating plate swingo 450 B B-model Co450 24Vdc swingo 450 B BMS EURO Co450 BMS 24Vdc swingo 450 B BMS UK Co450 BMS 24Vdc Table 1: Machine range 05.0 swingo 450B - technical data.fm May Technical Information Machine Profile Pos. Value Theoretical performance (m²/h) 1290 Practical performance (m²/h) 645 Working width (mm) 430 Cleaning tool type (-drive) brush / pad Squeegee width (mm) 680 Solution tank nominal (l) 20 Recovery tank nominal (l) 20 Table 2: Machine profile Technical Data Pos. Value Noise level (db(a)) < 70 Nominal consumption (W) 900 Voltage / Frequency (V) 24 Table 3: Technical Data 31. May 2007 Revision: V

12 Pos. Value Battery capacity (maintenance-free) (Ah)/C5-50 Battery autonomy (max.) (h) 1.5 Max. working speed km/h 3 Internal charger BMS models Protection grade IP IPX3 Protection - Protection class charger Approvals II SEV/ TUV / OVE Vibration (m/s2) 0.25 Table 3: Technical Data 05.0 swingo 450B - technical data.fm May Dimensions and weights Pos. Value Dimensions (handle in working position) L/W/H (mm) 1340/480/920 Dimensions (handle in parking position) L/W/H (mm) 1050/480/980 Dimensions (shipping position without clean water tank assy) L/W/H (mm) 1050/480/785 Battery compartement L/W/H (mm) 275/354/204 Weight, ready to use (kg) 123 Weight, ready for shipping (kg) 62 Max. floor pressure (N/mm2) 0.86 Turn radius (mm) 1050 Wheel diameter (mm) 200 Castor diameter (mm) 100 Table 4: Dimensions and weights 31. May 2007 Revision: V

13 05.0 swingo 450B - technical data.fm May Charger (only BMS version & traktionblock gel batteries) 31. May 2007 Revision: V

14 Pos. Value Typ (C II) 24V - 6A Primary Secondary Fuse 230 VAC 50/60 Hz 6 A at 27.8 V T 2.5 A Protection type IP 20 T 40 Power (W/ VA) 200/ 300 Approval CE Cable length / BMS cable (m) - / 2.5 Table 5: Charger 05.0 swingo 450B - technical data.fm May Brush System Pos. Value Brush diameter (mm) 430 Brush motor (W) 750 Brush speed (rpm) 170 Brush pressure (kg) 30 Magnetic valve (W) 7 Table 6: Brush System Scution Power Pos. Value Vacuum motor (W) 400 Max. air flow (l/s) 24 Max. vacuum (kpa) 9.3 Table 7: Suction Power 3.3 Accessories & Additional Parts 31. May 2007 Revision: V

15 3.3.1 Accessories SKU Draft No. Article Pad drive harpoon grip 430 mm Scrubbing brush standard 430 mm Scrubbing brush washed concrete 430 mm Scrubbing brush abrasive Table 8: Accessories Options 05.0 swingo 450B - technical data.fm May 2007 SKU Draft No. Article PU Castor Wheel External hours counter for battery models External hours counter for mains models Table 9: Additional Parts 31. May 2007 Revision: V

16 4 Technical procedures 31. May 2007 Revision: V1.10

17 4 Technical procedures 4.1 Required material Material 06.0 swingo 450B - technical procedures.fm May 2007 Cable tie 200 mm Fuse 315 ma Fuse 75 A Fuse 10 A Self locking nut M Self locking nut M Lubricant Klüber Staburag NBU Lubricant Synsetral 53B P Kg Lubricant OKS Lubricat Special 230gr Sealing Compound Omnivisc The listings above are not exhaustive. 31. May 2007 Revision: V

18 4.2 Important information General Part reference Explicid mentioned parts are defined by references corresponing to the partslist on e-spares. E.g. Tank axle (02/118) corresponds to the partslist on e-spares, subassembly 2, Position swingo 450B - technical procedures.fm May Expendable parts If you have to remove cable ties make sure that all are correctly positioned when reassembling the machine If you have to remove self locking nuts, you should substitute them by new ones 31. May 2007 Revision: V

19 4.3 Subassemblies Handle (01) 06.0 swingo 450B - technical procedures.fm May 2007 Picture 1: Handle open Unscrew the cover (01/112) Carefully separate the cover from the handle to prevent cable damages Carefully disconnect the cables from the electronic board (01/ 116) Reassembly Follow the steps in reverse order Tighten the power cable with a torque of 6 Nm to the cooler Refer to picture: Power cable electronics Take care that you position the cable from the control label (01/ 110) with the sticker outwards 31. May 2007 Revision: V

20 06.0 swingo 450B - technical procedures.fm May 2007 Picture 2: Power cable electronics Removing handle from the tank Remove screws (01/130) Remove the cover disks (01/131) Remove the handle Reassembly Follow the steps in reverse order The screws (01/130) have to be tighten with a torque of 15 Nm Pay attention that the holes of the toothed wheel, sustaining disc and cover disk are in line before you place the handle The middle hole of the toothed wheel has to be positioned according to the description in chapter: Remove toothed wheel Replacing electronics ESD - Electrostatic Discharge Unscrew the electronic board (01/116) 31. May 2007 Revision: V

21 Reassembly Technical Manual Follow the steps in reverse order Fix the charger communication cable and the limit switch cable with sealing compound omnivisc (01/141) Refer to listing: Material Removing handle bowl The electronic board has to be removed (one of the 21 screws is located behind the electronic board) Remove the protection foil covering the one screw Unscrew the 21 handle bowl screws (01/101) Take apart the front handle bowl (01/106) 06.0 swingo 450B - technical procedures.fm May 2007 Reassembly Follow the steps in reverse order Pay attention to the correct position of the micro switch cables Replacing bowden cable Loosen the nut fixing the bowden cable to the articulation (01/ 119) Remove the spring and bowden cable from the handle position lock (01/124) Reassembly Follow the steps in reverse order Adjustment The spring is part of the bowden cable unit Preadjust the tension of the bowden cable by positioning the nut at 8.5 mm Afterwards adjust the bowden cable that it is not tensioned and the disengaging lever has no play Refer to picture: Bowden cable By increasing the distance between nut and bowden holder the movement of the disengaging lever becomes harder By reducing the distance between nut and bowden holder the movement of the disengaging lever becomes softer 31. May 2007 Revision: V

22 Picture 3: Bowden cable 06.0 swingo 450B - technical procedures.fm May Replacing toothed wheel Remove the sustaining discs (01/129) Pull the toothed wheel out of the articulation Reassembly Follow the steps in reverse order Service Lubricate the toothed wheel and articulation with: Klüber Staburag Refer to Material listing Check the condition of the O-rings The middle hole of the toothed wheel has to be in upper position while the part with less teeth has to be in driving direction Refer to picture: Toothed wheel position 31. May 2007 Revision: V

23 06.0 swingo 450B - technical procedures.fm May 2007 Picture 4: Toothed wheel position Replacing handle position lock Service Lubricate the position lock and articulation with: Klüber Staburag Refer to Material listin Brush drive unit (07) Adjustment Default setting: Eccentric disc (05/116): Position 4 Eccentric shaft (05/110): Position May 2007 Revision: V

24 Picture 5: Default setting eccentric shaft 06.0 swingo 450B - technical procedures.fm May 2007 Do not use the locking lever (05/116) to tighten the eccentric shaft (05/110) Connect the wires of the brush motor and the cable strand on the connection block, matching the colours Position the hose and fix with a cable tie Refer to picture: Brush unit hose position Picture 6: Brush unit hose position 31. May 2007 Revision: V

25 Replacing belt (07/123) Technical Manual Remove cover (07/129) Remove the belt tensioning roller (07/120) Remove the brush coupling (07/135) Remove one screw (07/125) and loosen the others two Move the axle over the positioner Remove belt Refer to picture: Remove belt 06.0 swingo 450B - technical procedures.fm May 2007 Picture 7: Remove belt 1 Belt tensioning roller 2 Remove screw 3 Loosen the screw 4 Loosen the screw 5 Move axle over the positioner 6 Remove belt Reassembly Follow the steps in reverse order Take care that the teeth of the belt are positioned inwardly Service Lubricate the bearing of the belt tensioning roller, the axle and the bearing of the pulley and the ball bearing with: Synsetral Lubricate the holes for the brush housing screws with: Klüber Staburag Refer to Material listing Squeegee mechanism (04) 31. May 2007 Revision: V

26 Replacing complete squeegee mechanism The screw (06/101) has to be tightened with a torque of 70 Nm Service Lubricate the bearing plate, the squeegee mechanism support and the hexagon screw with: OKS 427 Lubricate the axle (04/130) and the adjusting nut of the squeegee bracket with: Synsetral Refer to Material listing Tool lowering unit (05) & Chassis (06) 06.0 swingo 450B - technical procedures.fm May Replacing cradles, foot lever & axle Adjustment The limit switch has to switch when the foot lever passes the centre of the LH side of the foot lowering gate Refer to picture: switching point 31. May 2007 Revision: V

27 Picture 8: Switching point Technical Manual Position the axle (06/136) in the correct position. Refer to picture: Position axle 06.0 swingo 450B - technical procedures.fm May 2007 Picture 9: Position axle 31. May 2007 Revision: V

28 4.4 Electronical Electronic board & connections 06.0 swingo 450B - technical procedures.fm May 2007 Picture 10: Electronic print connections 1 Magnetic valve 2 GND (negative) 3 Fuse 315 ma T 4 ConfigBox/ Software 5 Hours counter (optional) 6 SW update (only at manufacturer) 7 Micro switch 8 Charger communication 9 Control label 10 Power 24V (batteries) 11 Vacuum motor out (positive) 12 Brush motor out (positive) 31. May 2007 Revision: V

29 4.5 Schematics Electrical schematic (09) 06.0 swingo 450B - technical procedures.fm May 2007 Picture 11: Electrical schematic 31. May 2007 Revision: V

30 4.5.2 Battery connection (10) Picture 12: Battery connection 06.0 swingo 450B - technical procedures.fm May Water & air flow Water flow clear water Picture 13: Waterflow clear water 1 Clear water tank 2 Water regulation set 3 Clear water filter 4 Magnetic valve 5 Angle nipple 6 Brush 31. May 2007 Revision: V

31 06.0 swingo 450B - technical procedures.fm May 2007 Picture 14: Waterflow dirty water Water flow dirty water Air flow 1 Squeegee 2 Tank cover assy 3 Recovery tank A. Recovery tank B. Tank cover assy C. Vacuum motor 31. May 2007 Revision: V

32 5 Software & Parameter 31. May 2007 Revision: V1.10

33 5 Software & Parameter 5.1 Configuration Software How to readout data The software is needed to read out data or to change/adjust certain parameters (It runs on electronics V2.0 or higher, default values on CD are according V2.4) 07.0 swingo 450B - software u parameters.fm May Requirements Step by step TASKI swingo (series models) Notebook Adapter cable set ( ): Software, Cable Switch off machine / unplug the mains driven machines Remove the electrical cover Connect the PC with the machine Assemble the electrical cover again, but do not fix it in such a way, that you squash the PC connection cable If you do not assemble the cover, it is not possible to switch on the machine Switch on computer Switch on the machine / plug in the mains driven machines Start software Double click on Parameter list (as you do not have the password, you can only change some parameters) Change/adjust parameters according to parameter list (a red cross in the title shows: no access for any parameters in the file, these parameters are marked grey) when all necessary changes/adjustments have been done done, store the data on the board with icon Programming Board Log off the program with Close Switch off machine / unplug the mains driven machines Disconnect Machine and computer Remount electronic cable Test all functions of the machine 31. May 2007 Revision: V

34 5.1.4 Minor malfunctions Technical Manual Make sure, that port COM1 is not occupied by other software applications, e.g. palm, modem etc. otherwise data exchange is not possible! Parameter swingo (all models) 07.0 swingo 450B - software u parameters.fm May May 2007 Revision: V

35 07.0 swingo 450B - software u parameters.fm May 2007 Technical Manual Unit Parameter Description Machine type Min. Max Default V2.4 Step size To be programmed Drive control 1 Current limitation B No 2 Time acceleration ramp forward 3 Time braking ramp forward 4 Time acceleration ramp backward 5 Time braking ramp backward B No B No B No B No Brush unit 6 Current limitation B1/B No 6 Current limitation B No 7 Delay current limitation B1/B2/B No 8 Delay brush lowering manually to brush coupling 9 Delay brush lowering with motor to brush coupling B1/B2/B No B No 10 Time brush coupling B1/B2/B No 11 Brush lowering with motor / 0 = without / 1 = with B Yes 47 Delay brush stop B1/B2/B No Battery type 12 Battery type / maintenance free = 0 / wet = 1 B1/B2/B Yes Table 1: Parameter Software 31. May 2007 Revision: V

36 07.0 swingo 450B - software u parameters.fm May 2007 Technical Manual Unit Parameter Description Machine type Min. Max Default V2.4 Step size To be programmed 13 Battery charger / int. charger = 0 / ext. charger = 1 B1/B2/B Yes 14 Battery charging time B1/B2/B ' No 15 Battery charging cycles B1/B2/B No Hours counter 16 Running hours electronics E/B1/B2/B ' No 17 Running hours vac motor B1/B2/B ' No 18 Running hours brush motor 19 Running hours brush positioning motor (Linac) B1/B2/B ' No B ' No 20 Running hours drive motor B ' No 21 Running hours dosing pump 22 Switching cycles electronics 23 Switching cycles vac motor 24 Switching cycles brush motor 25 Switching cycles brush positioning motor (Linac) 26 Switching cycles drive motor B ' No B1/B2/B No B1/B2/B No B1/B2/B No B No B No Table 1: Parameter Software 31. May 2007 Revision: V

37 07.0 swingo 450B - software u parameters.fm May 2007 Technical Manual Unit Parameter Description Machine type Min. Max Default V2.4 Step size To be programmed 27 Switching cycles dosing pump B No Service interval 28 Service interval E/B1/B2/B Yes Battery monitoring 29 Service hours counter (Service LED) 30 Battery reset level fully charged (maintenance free) 31 Battery reset level partially charged (maintenance free) 32 Battery 3 LEDs (maintenance free) 33 Battery 2 LEDs (maintenance free) 34 Battery 1 LED (maintenance free) 35 Battery warn level (maintenance free) 36 Battery reset level fully charged (wet) 37 Battery reset level partially charged (wet) E/B1/B2/B ' Yes B1/B2/B No B1/B2/B No B1/B2/B No B1/B2/B No B1/B2/B No B1/B2/B No B1/B No B1/B No Table 1: Parameter Software 38 Battery 3 LEDs (wet) B1/B No 31. May 2007 Revision: V

38 07.0 swingo 450B - software u parameters.fm May 2007 Technical Manual Unit Parameter Description Machine type Min. Max Default V2.4 Step size To be programmed 39 Battery 2 LEDs (wet) B1/B No 40 Battery 1 LED (wet) B1/B No 41 Battery warn level (wet) B1/B No Voltage monitoring 42 Supply Voltage 230V = 1 / 110V = 0 43 Threshold value undervoltage110v 44 Switch off delay under voltage 110V 45 Threshold value undervalued 230V E Boards with diff. Volt. are avail. separately E No E No E No Table 1: Parameter Software B1 = battery powered machine, 750 B eco B2 = battery powered machines, 750/1250B Power B3 = battery powered machine, 450B E = mains driven machines, 750/1250E 5.2 ConfigBox (450/ 750/ 1250) Description 31. May 2007 Revision: V

39 The Configbox has an LC-Display (2x16 characters) and 2 buttons (Select/Next). It allows easy changing of the changeable parameters and reading out data and hours. The communication is only in english and higher than version 1.1. The Configbox contains a 9V battery (6LR61/6AM6 or MN1604) and can only communicate with assembled and working electronic. The connection is the same as for the computer software Safety points Whenever you open the dashboard, you must switch off the machine (B-models) or unplug first from mains power (E-models) swingo 450B - software u parameters.fm May Requirements Step by Step Never directly touch the components on the board with your hand or fingers. TASKI swingo (series models) Configbox Adapter cable set ( ): Software, Cable Switch off machine / unplug the mains driven machines Remove the electrical cover Connect the PC with the machine Assemble the electrical cover again, but do not fix it in such a way that you squash the PC connection cable If you do not assemble the cover it is not possible to switch on the machine Remarks Follow the menu guide Menu Guide 31. May 2007 Revision: V

40 07.0 swingo 450B - software u parameters.fm May 2007 Function / Handling Switch on machine and press SELECT Read out machine type and software version Parameter 11-13: EBU, Battery and Charger Press NEXT to see the first parameter Press SELECT to change the parameter The cursor changes to the second row Press NEXT to change the displayed parameter Press SELECT to program the changed parameter Press NEXT for the next parameter Parameter 16-20: Running hours look like: These parameters can only be read out Parameter overview Configbox display Swingo 450/ 750/ 1250 SW-Version: 2.XX 11: Brush Lowering with motor 11:BrushLowering with motor 11:BrushLowering manually 17:HoursVacMotor 178.3h Parameter 28: Service interval setting Pressing NEXT changes the hours in steps of 50 up to 900 and back to 200 The value can be set between 200 and 900 hours Press SELECT to program the value to the board Parameter 29: Service hours counter reset: Press SELECT to reset the hours counter The cursor changes to the second row Press SELECT to program the hours to 0 Table 2: Menu guide 31. May 2007 Revision: V

41 No. Parameter description Readable Change able Mains V Eco 24V Power 24V 11 Brush lowering with motor x x 12 Battery type x x x 13 Battery charger external 16 Running hours electronics 17 Running hours vac motor 18 Running hours brush motor x x x x x x x x x x x x x 07.0 swingo 450B - software u parameters.fm May Running hours drive motor x 28 Service interval x x x x 29 Service hours counter reset Table 3: Parameter Configbox x x x x x 31. May 2007 Revision: V

42 6 Troubleshooting 31. May 2007 Revision: V1.10

43 6 Troubleshooting 08.0 swingo 450B - trouble shooting.fm May 2007 Technical Manual Processes described in the instruction of use are not mentioned here 6.1 No water flow Part Position Order No. Do/ Perform If Then Else Magnetic Valve 10/ Check functionality of the Valve by supplying 24VDC direct to the Valve Switch power supply On/ Off Valve open & close Check Hoses Exchange Magnetic Valve Table 1: Troubleshooting - no water on the floor 6.2 Machine does not switch on 31. May 2007 Revision: V

44 08.0 swingo 450B - trouble shooting.fm May 2007 Technical Manual Part Position Order No. Do/ Perform If Then Else Batteries Make sure the batteries are connected and charged correctly Measure Voltage of batteries V = > 24 V DC (if possible power check under load) Check battery fuse Charge batteries/ perform power test on batteries/ exchange batteries Fuse 75A 08/ Measure if the battery voltage is present after the fuse Voltage is same after fuse as on batteries Check Connections Connections 08/143 08/ Measure if the battery voltage is present after the charger jack Voltage is same after charger jack as on fuse Check if power is present on electronics 450B Connect charger jack/ Exchange charger jack Electronics 450B 01/ Measure power on electronisc 450B Voltage is same on cooler body of electronics as on charger jack Check fuse of electronics 450B Replace wires Fine Wire Fuse 01/ Remove the fuse from the electronisc 450B Measure resistance R = approx. 0 Ohm Check key Exchange fuse Key 08/ Is the key set complete Yes Check plugs Exchange key Connectors electronics 450B 01/ Check if all plugs are positioned correctly Yes Exchange electronics 450B Position the connectors correctly Table 2: Troubleshooting - Does not witch on 31. May 2007 Revision: V

45 6.3 Batteries do not get charged 08.0 swingo 450B - trouble shooting.fm May 2007 Technical Manual Part Position Order No. Do/ Perform If Then Else Charger input 06/ Connect charger to the mains Measure the input Voltage Input = Main voltage Check charger output Check mains cord/ Exchange mains cord Charger output 06/ Leave charger connected to batteries Measure the voltage at the output pins of the charger Charging voltage available Check voltage at batteries Exchange charger Table: Troubleshooting - Batteries do not get charged 6.4 Vacuum motor does not switch on Part Position Order No. Do/ Perform If Then Else Connection block 02/ Switch vacuum motor on/ off Measure the voltage at the connection block Power changes 0/ 24V DC Check carbon brushes Exchange vaccum motor Exchange control label Table 3: Troubleshooting - Vacuum motor does not switch on 31. May 2007 Revision: V

46 6.5 Brush motor does not switch on 08.0 swingo 450B - trouble shooting.fm May 2007 Technical Manual Part Position Order No. Do/ Perform If Then Else Limit switch 05/ Check if the limit switch is able to switch Disconect the limit switch Measure the resistance or perform beep test Actuate the limit switch Switch on/ off Check micro switch Exchange limit switch Microswitch 01/ Check if the micro switch is able to switch Disconnect the micro switch Measure the resitance or perform beep test Actuate the limit switch Switch on/ off Check brush motor power Exchange limit switch Connection block 06/ Activate limit switch and micro switch Measure voltage at connection block Voltage present Check carbon brushes Exchange brush motor Check electronics 450B Exchange electronics 450B Table 4: Troubleshooting - Brush motor does not switch on 31. May 2007 Revision: V

47 7 Evaluation of machine condition 31. May 2007 Revision: V1.10

48 7 Evaluation of machine condition 7.1 Customer Data Customer Location Contact Table 1: Customer Data 09.0 swingo 450B - evaluation machine condition checklist.fm May Machine Data Machine Type (SKU) Machine number Serial number Running hours Remarks Table 2: Machine Data 7.3 Checks Checks Position Value OK Remarks Handle Disengaging lever 01/115 [ ] Switch lever 01/107 & 01/105 On/Off [ ] [ ] Mobility of handle [ ] Key-set 08/144 On/Off [ ] Tank group Tank cover assy 02/101 [ ] Gasket 02/126 [ ] Table 3: Checks 31. May 2007 Revision: V

49 Checks Position Value OK Remarks Filter basket 02/139 [ ] Hoses [ ] Charger jack 02/134 [ ] Vacuum unit, water outlet Vacuum motor 03/107 [ ] Water regulation set 03/122 On/Off [ ] Squeegee group Squeegee ajustment 04/128 [ ] 09.0 swingo 450B - evaluation machine condition checklist.fm May 2007 Blade condition 04/115 & 04/ Tool lowering unit Foot lever 05/104 On/Off [ ] Brush position 05/110 & 05/120 6 & 4 Tool height 07/ Chassis Battery cable / connections [ ] Other cabling [ ] Charger / connection 06/109 On/Off [ ] Castor wheel condition 06/108 [ ] Carrying wheel condition 06/133 [ ] Brush drive Brush drive motor 07/101 [ ] [ ] [ ] Poly-V-belt 07/111 & 07/123 [ ] [ ] Belt tensioning roller 07/120 [ ] Pulley 07/127 [ ] Magnetic valve, electrical parts Magnetic valve 08/108 On/Off [ ] Filter 08/113 [ ] Additional Readout parameters [ ] Table 3: Checks 31. May 2007 Revision: V

50 7.4 Outcome Technician Date Result Recommendation Remarks Table 4: Outcome 09.0 swingo 450B - evaluation machine condition checklist.fm May May 2007 Revision: V

51 8 Recommended spare parts 31. May 2007 Revision: V1.10

52 8 Recommended spare parts 8.1 General The parts are classified according to the importance of stocking: W: Wear and tear parts, basic for machines to run OM: Ordinary maintenance, needed for regular service visits without mayor breakdowns EM: Extraordinary maintenance, needed to overcome breakdowns of the machine and for regular preventative maintenance 09.5 swingo 450B - recommended spare parts.fm May Spare Parts Handle (01) This list does not claim to be complete and is subject to change any time. Please, feel free to add or delete parts or change classification according to your experience. Pos. No. Ord. No. Art. No. Description Class Note /102 Microswitch OM Controllabel EM /112 Finewire fuse W Electronics 450B EM Bowden Cable EM /102 Sealing compound omnivisc Table 1: Handle Tank group (02) 31. May 2007 Revision: V

53 Pos. No. Ord. No. Art. No. Description Class Note Sieve OM Float EM /010 Selaing Profile OM Hose EM Hose 600 EM /104 Tapped Cap Red OM Dosing Cup OM /103 Tapped Cap Blue OM Gasket OM Filter Basket OM 09.5 swingo 450B - recommended spare parts.fm May 2007 Table 2: Tank group Vacuum unit, water outlet (3) Pos. No. Ord. No. Art. No. Description Class Note /234 Vacuum Motor 24V OM Water Regulating Set EM /183 O-Ring 23,47x2,62 EM Table 3: Vacuum unit, water outlet Squeegee group (4) Pos. No. Ord. No. Art. No. Description Class Note Tightening Strap EM Blade W Blade W Table 4: Squeegee group Tool lowering unit (5) 31. May 2007 Revision: V

54 Pos. No. Ord. No. Art. No. Description Class Note Pedal Pad OM Limit Switch OM Table 5: Tool lowering unit Chassis (06) Pos. No. Ord. No. Art. No. Description Class Note Castor Compl. Blue OM Battery Charger 6A EM 09.5 swingo 450B - recommended spare parts.fm May Carrying Wheel 200 W /61 Lubricant Synsetral 53B P Kg Table 6: Chassis Brush drive (07) Pos. No. Ord. No. Art. No. Description Class Note /013 Poly-V-Belt 6 EPJ 508 OM /107 Ball Bearing RS /014 Poly-V-Belt 10 EPJ 675 OM OM Pulley OM Sealing Ring OM Centre Plug OM Coupling, Brush OM Sealing Ring OM Table 7: Brush drive Magnetic valve, electrical parts (08) 31. May 2007 Revision: V

55 Pos. No. Ord. No. Art. No. Description Class Note Gasket OM Gasket OM Magnetic Valve 24 V EM Filter OM /113 Fuse Cartrige 75A EM Jumper Key Set Swingo 450B EM Key EM Table 8: Magnetic valve, electrical parts 09.5 swingo 450B - recommended spare parts.fm May May 2007 Revision: V

56 9 Additional information 31. May 2007 Revision: V1.10

57 9 Additional information 10.0 swingo 450B - additional information.fm May 2007 Technical Manual 9.1 Available GTS Newsletter/ Instructions Newsletter Topic/ Modification Date of issue Machine version Serial number Tool SKU tool N2007/ Upper part/ Tank cover and tank B/ E 4801 N2007/ Brush drive/ V-ribbed belt B 4452 N2006/ Vacuum unit 230V, 120V/ housing E 3437 N2006/ Vacuum unit/ housing B 3437 N2006/ Battery/ battery fixation B - N2006/ Squeegee lowering machanism/ Squeege adjustement N2006/ Valve, Water outlet/ Magnetic valve N2006/ Water outlet/ Water regulation set B/ E 1787 B/ E 2310 B/ E 1648 N2006/ Squeegee/ New star knop B/ E - N2006/ Brush drive/ Brush motor 24V B 1145 Table 1: Newsletters/ Instructions 31. May 2007 Revision: V

58 10 Revision 31. May 2007 Revision: V1.10

59 10 Revision Version Date Chapter V <Tamplate> Title Technical data Technical procedures Evaluation of machine condition Recommendet spare parts Additional information Revision Appendix 11.0 swingo 450B - revision.fm May 2007 Table 1: Revision 31. May 2007 Revision: V

60 11 Appendix 31. May 2007 Revision: V1.10

61 Glossar Technical Manual Technical Manual 450B V MIX.fm May 2007 A Accessories 3-6 Additional information 9-2 Additional Parts 3-5 Air 4-15 Articulation 4-7 Axle 4-11 B Battery connection 4-15 Belt 4-10 Bowden cable 4-6 Brush drive unit 4-8 Brush System 3-5 C Chassis 4-11 Checks 7-2 Conclusion 1-3 ConfigBox 5-7 Configuration Software 5-2 Connections 4-13 Control label 4-4 Cover disk 4-5 Cradles 4-11 Customer Data 7-2 D Dimensions 3-3 Do not get charged 6-4 E Electrical parts 4-12 Electrical schematic 4-14 Electronic board 4-13 Electronical 4-13 Electronics 4-5 Elementary 2-2 ESD 2-2, 4-5 Evaluation 7-2 Foreword Foreword 1-1 G General 4-3, 8-2 GTS Instructions 9-2 GTS Newsletter 9-2 H Handle 4-4, 4-5 Handle bowl 4-6 Handle position lock 4-8 Health 2-2 L Lower part 4-8 M Machine Data 7-2 Machine Profile 3-2 Machine Range 3-2 Magnetic valve 4-12 Material 4-2 N No water flow 6-2 Not switch on 6-2, 6-4, 6-5 O Omnivisc 4-6 Options 3-6 Outcome 7-4 P Power cable 4-4 Protection foil 4-6 R Recommended 8-2 Revision 10-2 F Foot lever 4-11 Foreword 1-2 S Safety 2-2 Schematics May 2007 Revision: V

62 Scution Power 3-5 Spare Parts 8-2 Squeegee mechanism 4-10, 4-11 Sustaining disc 4-5 Sustaining discs 4-7 T Tank 4-5 Target 1-2 Technical Data 3-2 Technical Information 3-2 Technical Manual 1-2 Technical Training 1-2 Tool lowering unit 4-11 Toothed wheel 4-5, 4-7 Torque 4-11 Training DVD 1-3 Technical Manual Technical Manual 450B V MIX.fm May 2007 W Water flow 4-15 Weights May 2007 Revision: V

63 12 Notes 31. May 2007 Revision: V1.10

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