Just-In-Time (JIT) Services Guide fullertontool.com

Transcription

1 Just-n-Time (JT) Services Guide fullertontool.com

2 JT Reamers 1410 JT Decimal Size Solid Carbide Reamers 3:00 PM EST Order Deadline 24-Hour Just in Time Delivery 12 PECES OR LESS All Styles Straight Flutes RH Spiral Flutes LH Spiral Flutes For all types of general reaming applications. For blind holes and abrasive, ductile materials. Do not use for holes with interruptions unless material is reasonably soft. Produces better finishes on hard materials such as heat-treated steels. Shear action is excellent for holes with interruptions, e.g., keyways, elongated slots, etc. Straight Flute Standard Sizes available in 1400 Series Stub Available with Coatings at Tolerances as Low as.0001 (Additional Charges May Apply) Manufactured using Female and Male Centers for improved concentricity Male Centers on items up to.1124 (2.86mm) Same Day Delivery f Ordered by 11AM EST Add 20% to Price Tolerance: Shank : mm mm Cutting : Up to Over Up to 6.35mm mm mm Over 6.351mm mm mm.0001 Tolerances Available (+20%) fullertontool.com

3 JT Reamers 1410 JT Decimal Size Solid Carbide Reamers Size Range Tool Style Flute Shank Overall Number of Flutes EDP Number ST RH LH STB 3/ / S R L STB 3/ / S R L STB 3/ / S R L STB 3/ / S R L STB 1/ S R L STB 1/ S R L STB 5/ / S R L STB 5/ / S R L STB 3/ / S R L STB 3/ / S R L STB 7/ / S R L STB 7/ / S R L STB S R L STB S R L STB 1 1/ / S R L STB 1 1/ / S R L STB 1 1/ / S R L STB 1 1/ / S R L STB 1 1/ S R L STB 1 1/ S R L STB 1 1/ S R L STB 1 1/ S R L22 LVE CHAT Need pricing or help finding the right size tool? Our Customer Service team is only a click away with LVE CHAT at fullertontool.com! Custom Service can also be contacted at or sales@fullertontool.com.

4 JT Reamers 1450 JT Decimal Size Reamers 3:00 PM EST Order Deadline 24-Hour Just in Time Delivery 12 PECES OR LESS All Styles Straight Flutes RH Spiral Flutes LH Spiral Flutes For all types of general reaming applications. For blind holes and abrasive, ductile materials. Do not use for holes with interruptions unless material is reasonably soft. Produces better finishes on hard materials such as heat-treated steels. Shear action is excellent for holes with interruptions, e.g., keyways, elongated slots, etc. Straight Flute Standard Sizes available in 1400 Series Standard Available with Coatings at Tolerances as Low as.0001 (Additional Charges May Apply) Steel Shanks on items with Cutting.3165 and over Female Centers Due to temperatures reached in the coating process, Fullerton Tool cannot guarantee concentricity on reamers with Cutting.3165 and over. Same Day Delivery f Ordered by 11AM EST Add 20% to Price Tolerance: Shank : mm mm Cutting : Up to Over Up to 6.35mm mm mm Over 6.351mm mm mm.0001 Tolerances Available (+20%) fullertontool.com

5 JT Reamers 1450 JT Decimal Size Reamers Size Range Tool Style Cutting Shank Overall Number of Flutes Steel Shank EDP Number ST RH LH SD 7/ / S R L SD 7/ / S R L SD S R L SD S R L SD 1 1/ / S R L SD 1 1/ S R L SD 1 1/ S R L SD 1 1/ S R L SD 1 5/ S R L SD 1 5/ ü 1450S R L SD 1 3/ ü 1450S R L SD 1 3/ ü 1450S R L SD 1 3/ ü 1450S R L SD 1 3/ ü 1450S R L SD 1 3/ ü 1450S R L SD 1 7/ ü 1450S R L SD 1 7/ ü 1450S16B 1450R16B 1450L16B SD 1 7/ ü 1450S R L SD 1 7/ ü 1450S17B 1450R17B 1450L17B SD /2 6 ü 1450S R L SD /2 6 ü 1450S18B 1450R18B 1450L18B SD /2 6 ü 1450S R L SD /2 6 ü 1450S19B 1450R19B 1450L19B SD ü 1450S R L SD ü 1450S R L SD ü 1450S R L SD ü 1450S R L SD ü 1450S R L SD ü 1450S R L SD ü 1450S R L SD ü 1450S R L27 LVE CHAT Need pricing or help finding the right size tool? Our Customer Service team is only a click away with LVE CHAT at fullertontool.com! Custom Service can also be contacted at or sales@fullertontool.com.

6 JT Saws 2450 JT Solid Carbide Saws 3:00 PM EST Order Deadline 24-Hour Just in Time Delivery 12 PECES OR LESS For Size Ranges: pieces, 24- Hours pieces, 48-Hours pieces, 5 Working Days 50+ pieces, Contact Fullerton Tool 1/4-6 Outside s (OD) Available 1/8-1 nside Available Depending on OD Size Thickness Available Depending on OD Size.0005 Concavity per nch of for Clearance For Size Ranges: > pieces, 24- Hours 7-12 pieces, 48-Hours pieces, 5 Working Days pieces, 10 Working Days 50+ pieces, Contact Fullerton Tool Tolerance: Cutting : Hole : Thickness: fullertontool.com

7 JT Saws 2450 JT Solid Carbide Saws Cutter Size Range Arbor Hole Number of Teeth EDP Number UC 1/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / /

8 JT Saws 2450 JT Solid Carbide Saws Cutter 1 1/4 1 1/2 1 3/ /4 2 1/2 2 3/4 Size Range Arbor Hole Number of Teeth EDP Number / / / / / / / / / / / / / / / / / / / / / / UC fullertontool.com

9 JT Saws 2450 JT Solid Carbide Saws Cutter 3 3 1/ Size Range Arbor Hole Number of Teeth EDP Number UC LVE CHAT Need pricing or help finding the right size tool? Our Customer Service team is only a click away with LVE CHAT at fullertontool.com! Custom Service can also be contacted at or sales@fullertontool.com.

10 JT Keyseat Cutters E JT Keyseat Cutters Straight Flutes 1/2 Steel Shank 1 1/8-1 1/2 Cutter are Solid Carbide Dura Carb Tolerance: 1/2 Shank: mm mm Cutting Head : 3/8-3/4 DA /8-1 1/2 DA Face Width: Neck : 1/4 5:00 PM EST Order Deadline 24-Hour Just in Time Delivery 12 PECES OR LESS Must be thinner than Standard Face Widths Cutting 3/8 1/2 Need a different size? We can alter our Keyseat Cutter face widths per your requirements. Contact us at or sales@fullertontool.com for more information. American Standards Number Face Width Neck Shank Overall Number of Flutes Solid Carbide Cutting EDP Number 1/ /2 2 1/ / /2 2 3/ / /2 2 1/ / /2 2 3/ / /2 2 1/ / /2 2 1/ / /2 2 3/ / /2 2 1/ / /2 2 5/ UC fullertontool.com

11 JT Keyseat Cutters E JT Keyseat Cutters Cutting 1/2 5/8 3/4 7/8 1 American Standards Number Face Width Neck Shank Overall Number of Flutes Solid Carbide Shank EDP Number 304 3/ /2 2 3/ / /2 2 7/ / /2 2 1/ / /2 2 1/ / /2 2 3/ / /2 2 1/ / /2 2 5/ / /2 2 3/ / /2 2 7/ / /2 2 1/ / /2 2 9/ / /2 2 5/ / /2 2 3/ / /2 2 1/ / /2 2 3/ / /2 2 1/ / /2 2 5/ / /2 2 3/ / /2 2 7/ / /2 2 1/ / /2 2 9/ / /2 2 5/ / /2 2 3/ / /2 2 13/ / /2 2 7/ / /2 2 15/ / /2 2 1/ / /2 2 1/ / /2 2 1/ / /2 2 5/ / /2 2 3/ / /2 2 7/ / /2 2 1/ / /2 2 1/ / /2 2 3/ / /2 2 1/ / /2 2 5/ / /2 2 3/ / /2 2 1/ / /2 2 5/ / /2 2 3/ / /2 2 7/ / /2 2 1/ UC

12 JT Keyseat Cutters E JT Keyseat Cutters Cutting 1 1/8 1 1/4 1 1/2 American Standards Number Face Width Neck Shank Overall Number of Flutes Solid Carbide Shank EDP Number 1/ /2 2 1/8 14 ü / /2 2 3/16 14 ü / /2 2 7/32 14 ü / /2 2 1/4 14 ü / /2 2 1/32 14 ü / /2 2 1/16 14 ü / /2 2 3/32 14 ü / /2 2 1/8 14 ü / /2 2 5/32 14 ü / /2 2 3/16 14 ü / /2 2 7/32 14 ü / /2 2 1/4 14 ü / /2 2 1/32 16 ü / /2 2 1/16 16 ü / /2 2 3/32 16 ü / /2 2 1/8 16 ü / /2 2 3/16 16 ü / /2 2 1/4 16 ü / /2 2 5/16 16 ü / /2 2 3/8 16 ü UC LVE CHAT Need pricing or help finding the right size tool? Our Customer Service team is only a click away with LVE CHAT at fullertontool.com! Custom Service can also be contacted at or sales@fullertontool.com fullertontool.com

13 FAST Quotes Altered End Mill FAST Quotes Get Pricing nstantly with FAST Quotes! With our new Altered End Mill FAST Quotes you can type in almost any standard end mill part number, make slight modifications and generate instant pricing and lead times. Make the following modifications to Fullerton standard end mills: Corner Radius Neck Relief Coatings Weldon Flats Chipbreakers Need more than slight alterations? Our Special End Mills FAST Quote tool will also generate instant pricing and turnaround time. You can find both of those quoting tools under FAST Quotes in the top grey bar of our website when logged in. You must have a Fullerton account to access FAST Quotes. f you don t have an account already, you can visit fullertontool.com and select Login n/sign Up.

14 Speeds & Feeds Reamer Speeds & Feeds Material Speed SFM Feed (PR) Feed (MMPR) SMPM mm 6.00mm 12.00mm High Si Aluminum >10% Low Si Aluminum <10% Composites Plastics Brass & Copper Graphite Cast ron NOT RECOMMENDED Soft Medium Malleable Bronze Hardened Steels Steels Low Carbon Medium Carbon Stainless Steels NOT RECOMMENDED Free Machining Work Machining Super Alloys Titanium NOT RECOMMENDED Soft Hard The parameters listed for tool series that are stocked uncoated are based on running an uncoated tool. f a coating is applied to the tools, the SMM can be increased by approximately 25%. All speed and feed recommendations should be considered only as a starting point. Start with conservative speeds and feeds while analyzing the rigidity of the process. Then cautiously progress incrementally to achieve optimum performance fullertontool.com

15 Speeds & Feeds Saw Speeds & Feeds SFM (ft/min) Low Si Aluminum <10% ( ) SFM (ft/min) High Si Aluminum >10% ( ) SFM (ft/min) Composites (0-0) SFM (ft/min) Plastics ( ) SFM (ft/min) Brass & Copper ( ) SFM (ft/min) Graphite (0-0) SFM (ft/min) Cast ron ( ) SFM (ft/min) Hardened Steel > 48RC (60-140) SFM (ft/min) Mild Steels < 48 RC ( ) SFM (ft/min) Stainless Steels (75-175) SFM (ft/min) Super Alloys (50-150) SFM (ft/min) Titanium (75-200) SFM (ft/min) Slotting Slotting Slotting Slotting Slotting Slotting Slotting Slotting Slotting Slotting Slotting Slotting # of Teeth Rough Rough Rough Rough Rough Rough Rough Rough Rough Rough Rough Rough 1/ / / / / / NOT RECOMMENDED 1 1/ / / / / / / PT (in/tooth) Keyseat Cutter Speeds & Feeds SFM (ft/min) Low Si Aluminum <10% ( ) SFM (ft/min) High Si Aluminum >10% ( ) SFM (ft/min) Composites (0-0) SFM (ft/min) Plastics ( ) SFM (ft/min) Brass & Copper ( ) SFM (ft/min) Graphite (0-0) SFM (ft/min) Cast ron ( ) SFM (ft/min) Hardened Steel > 48RC (60-140) SFM (ft/min) Mild Steels < 48 RC ( ) SFM (ft/min) Stainless Steels (75-175) SFM (ft/min) Super Alloys (50-150) SFM (ft/min) Titanium (75-200) SFM (ft/min) Slotting Slotting Slotting Slotting Slotting Slotting Slotting Slotting Slotting Slotting Slotting Slotting # of Teeth Rough Rough Rough Rough Rough Rough Rough Rough Rough Rough Rough Rough NOT RECOMMENDED MMPT (mm/tooth) NOT RECOMMENDED

16 Save Money with Our $10 Flat Rate Shipping Start saving on your shipments with our $10 Flat Rate Shipping. Mention Flat Rate Shipping with your order and you ll receive RATE SHPPNG our $10 Flat Rate Shipping for your entire order. Your cutting tools will be delivered in 1 to 3 business days via USPS and can be shipped anywhere within the continental United States. Download Our Speed & Feed Calculator Mobile App Calculate optimal settings instantly from the convenience of your phone or tablet, regardless if you re slotting, peel milling or trichoidial milling. Available for Android & ios, it will soon be your favorite resource when tooling up a machine. About Fullerton Tool Company Fullerton Tool Company is a third-generation, family owned business that specializes in the design and production of solid carbide cutting tools for a wide variety of industries. Founded in 1942, the company manufactures high quality end mills, drills, reamers, burrs, saws, keyseat cutters and PCD tooling. Fullerton s Advanced Solutions Team (FAST) is the foundation of the company s commitment to continuously improve, innovate and provide vast product diversity. Fullerton is an SO 9001:2008 certified company. Fullerton Advanced Solutions Team Fullerton Tool Headquarters 121 Perry Street Saginaw, M Fullerton Tool West Facility Sunshine Drive Saginaw, M sales@fullertontool.com fullertontool.com Copyright Fullerton Tool Company