XS2. Round Water-resistant Connectors (M12) Construction (XS2G Soldering Connector Plug Assemblies) Materials and Finish. Ratings and Specifications

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Round Water-resistant Connectors (M) XS CSM_XS_DS_E Water- and Environment-resistive FA Connectors Save Wiring and Maintenance Effort Compact FA connectors meet IP67 requirements and ensure a 9V- 0

1 Round Water-resistant Connectors (M) XS CSM_XS_DS_E Water- and Environment-resistive FA Connectors Save Wiring and Maintenance Effort Compact FA connectors meet IP67 requirements and ensure a 9V- 0 fire retardant rating. A wide array of connectors makes a wiring system more modular, simplifies maintenance, and reduces downtime. Connectors with Cables and Connector Assemblies are available. Three types of Connector Assembly: Crimping, soldering, and screw-on. Connectors with Cables are UL certified. Based on IEC (IEC ) and NECA 0. Refer to Safety Precautions on page 0. Construction (XSG Soldering Connector Plug Assemblies) Lock spring Fixture O-ring Contact block Solder-cup pin Cover Ratings and Specifications Rated current A Rated voltage For V, for 0 V Contact resistance (Connector) 0 mω max. (0 mv max., 00 ma max.) Insulation resistance,000 MΩ min. (at 00 V) Dielectric strength (Connector),00 V for min (leakage current: ma max.). Degree of protection IP67 (IEC9) Insertion tolerance 00 times min. Assembled fixture strength Tensile: 98 N/ s Torsion: 0.98 N m/ s Cable diameter: 6 mm 98 N/ s Cable holding strength to mm 9 N/ s mm 9 N/ s Ambient operating temperature range Operating: C to 70 C Ambient humidity range 0% to 8% Recommended Cables Watertight bushing Core sizes Cable outer diameter Soldering Crimping models models 8 mm 7 to 8 mm mm 6 to 7 mm 6 mm to 6 mm Two types of contacts mm to mm are available. 0.8 to 0. mm 0. mm max. mm to mm 0. to 0.7 mm Cable clamp Cap Screw-on models 0.8 to 0.7 mm Materials and Finish Item XSF/H/W XSM/R/P XSC/G Materials Phosphor Contacts bronze Brass Finish Nickel base, 0.-μm gold plating Thread Materials Brass * bracket Finish Nickel plated * PBT resin PA resin PBT resin Materials Pin block (UL9V-0) (UL9V-0) (UL9V-0) Finish For : light gray; for : dark gray O-ring/rubber bushing Rubber Cover PBT resin (UL9V-0) Cap PBT resin (UL9V-0) Cable clamp PA resin (UL9V-0) Pin clamp PBT resin (UL9V-0) Lock spring LCP resin (UL9V-0) Watertight bushing Rubber Ring Steel *The T-joint of the XSR is aluminum/white. Socket Appearance Male (plug) contacts type Female (socket) contacts Note: The and connectors are different as shown here and therefore cannot be connected together. --- Male (plug) contacts type PBT resin (UL9V-0) Female (socket) contacts

2 List of Products XS Name Appearance XSW Sockets and Plugs on Cable Ends. Connectors attached to Cable XSF Sockets on One Cable End XSH Plugs on One Cable End XSG Plug Assemblies XSC Socket Assemblies. Connector Assemblies (Crimping, Soldering, or Screw-on) Used to enable using connectors for sensor cables and relay cables. XYF Crimp Tool (for Crimping Connectors) XWZ Screwdriver (for Screw-on Connectors). Terminal Box Connectors Used to enable using connectors for terminal boxes. XSP Panel-mounting Sockets. T-Joints and Y-Joints Used for branching and for daisy-chain connections. XSR T-Joint/Y-Joint Plug/Socket Connectors T-Joints Y-Joints A C B. Sensor Connector Assemblies Used to enable using connectors in sensors. XSM Plugs Embedded Plugs with Screw Threads Embedded Plugs with No Screw Threads 6. Panel-mounting Connectors Flange-mounting Plugs Used to enable using I/O box connectors mounted to panels. XSM Plugs Screw-mounting Plugs

3 XS XSW Sockets and Plugs on Cable Ends Number Legend Use this model number legend to identify products from their model number. When ordering, use a model number from the table in. XSW-D@@-@@-@ Type W: Connectors connected to cable, socket and plug on cable ends. / (Mating Section Form) D: For. Connector Poles : poles : poles. Contact Plating : 0.-μm gold plating. Cable Connection Direction : Straight/straight : L-shaped/L-shaped : Straight (XSF)/L-shaped (XSH) : L-shaped (XSF)/straight (XSH) 6. Cable Length A: 0. m (straight/straight only) B: 0. m (straight/straight only) C: m (straight/straight only) D: m E: m (straight/straight only) F: m (straight/straight only) G: m H: 7 m (straight/straight only) J: 0 m (straight/straight only) K: m (straight/straight only) L: 0 m (straight/straight only) 7. Connections Pin No. Terminal No. A B C D A B C D E 8: Brown White Blue Black (for ) G: Brown White Blue Black Gray 8. Connectors on One End/Both Ends : Both ends 9. Cable Specifications A: Standard cable F: Fire-retardant, Robot cable

4 XSW Sockets and Plugs on Cable Ends Connectors with Fire-retardant, Robot cable XS Straight/Straight Connectors.9 dia..9 dia. 0.7 L-shaped/L-shaped Connectors L.7.9 dia L Straight/L-shaped Connectors.9 dia.. Wiring Diagram for Cores Contact No. Cable lead colors Brown White Blue Black ().9 dia. 0.7 L. Wiring Diagram for Cores L-shaped/Straight Connectors 8. Contact No. Cable lead colors Brown White Blue Black Gray.9 dia.. L.7 Cable type Fire-retardant, Robot cable Cable connection No. of cable Cable core crosssectional area (mm ) length (m) Cable direction cores Minimum order Straight/Straight XSW-D-C8-F 0 XSW-D-D8-F XSW-D-G8-F 0 XSW-D-J8-F L-shaped/L-shaped XSW-D-D8-F 0. XSW-D-G8-F L-shaped/Straight XSW-D-D8-F XSW-D-G8-F Straight/L-shaped XSW-D-D8-F XSW-D-G8-F Note: Ask your OMRON representative about other cable lengths, and about -core cables. UL-listed Yes

5 XS XSF Socket on One Cable End Number Legend Use this model number legend to identify products from their model number. When ordering, use a model number from the table in. XSF-@@@-@@0-@ Type F: Connector connected to cable, socket on one cable end. / (Mating Section Form) A: For D: For E: For, stainless steel lock. Connector Poles : poles : poles. Contact Plating : 0.-μm gold plating. Cable Connection Direction : Straight : L-shaped 6. Cable Length A: 0. m B: 0. m C: m D: m E: m F: m G: m H: 7 m J: 0 m K: m L: 0 m Only the m (D) and m (G) cables are available for cables with poles. 8. Connectors on One End/Both Ends 0: One end 9. Cable Specifications A: Standard cable F: Fire-retardant, Robot cable E: Heat-resistant cable up to 0 C E type is a -core cable. Designations for Polarity (For Limit Switches and Sensors) 6. Cable Length : m : m 7. Connections Pin No. A B C D : Black White 8. Connectors on One End/Both Ends 0: One end 9. Cable Specifications Not designated. Note: number standards are different for items 6, 7, and 9 for non-polar connectors. 7. Connections Terminal No. Terminal No. A B C D A B C D E A: Brown Blue (for ) G: Brown White Blue Black Gray B: Brown Blue (for ) C: Brown --- Blue Black D: Blue Brown 8: Brown White Blue Black (for ) 9: Brown White Blue Black (for )

6 XSF Sockets on One Cable End Connectors with Fire-retardant, Robot Cable Non-polar Connectors with Standard Cable EE models with conventional connector pin with Standard Cable Heart-resistant Cable XS Straight Connectors M M dia. dia..9 dia L 0 L-shaped Connectors L M dia. M dia. Wiring Diagram Fire-retardant, Robot cable Standard cable (non-polar ) Standard cable (EE models with conventional connector pin) XSF-@@ -@@0-F XSF-@@ -@@0 XSF-D@ -@D0 Contact No. Contact No. Contact No. Contact No. Two-core model Three-core model Four-core model Cable lead colors Brown Blue () Cable lead colors Brown Blue () Cable lead colors Black White Cable lead colors Blue Brown Contact No. Cable lead Contact No. colors Brown Blue Black () Cable lead colors Brown White Blue Black (/) 6

7 XS Cable type Fire-retardant, Robot cable Standard cable (non-polar) Standard cable (EE models with conventional connector pin) Heat-resistant cable * Cable connection direction Straight L-shaped Straight L-shaped Straight L-shaped Straight L-shaped No. of cable cores Cable core cross-sectional area (mm ) Cable length (m) Note: Ask your OMRON representative about other cable lengths. *The heat-resistant fixture material is SUS6L stainless steel without surface treatment. XSF-D-CA0-F XSF-A-CB0-F XSF-D-CC0-F --- XSF-D-C80-F XSF-A-C90-F XSF-D-DA0-F XSF-A-DB0-F XSF-D-0-F --- XSF-D-D80-F XSF-A-D90-F XSF-D-GA0-F XSF-A-GB0-F XSF-D-GC0-F --- XSF-D-G80-F XSF-A-G90-F XSF-D-JA0-F XSF-A-JB0-F 0 XSF-D-JC0-F --- XSF-D-J80-F XSF-A-J90-F XSF-D-CA0-F XSF-A-CB0-F XSF-D-CC0-F --- XSF-D-C80-F --- XSF-D-DA0-F XSF-A-DB0-F XSF-D-0-F --- XSF-D-D80-F XSF-D-GA0-F XSF-A-GB0-F XSF-D-GC0-F --- XSF-D-G80-F --- XSF-D-JA0-F XSF-A-JB0-F 0 XSF-D-JC0-F --- XSF-D-J80-F --- XSF-D-0 XSF-A-0 XSF-D-0 XSF-A-0 XSF-D-0 XSF-A-0 XSF-D-0 XSF-A-0 XSF-D-DD0 --- XSF-D-GD0 --- XSF-D-DD0 --- XSF-D-GD0 --- XSF-E-D80-E --- XSF-E-G80-E --- XSF-E-D80-E --- XSF-E-G80-E --- Minimum order 0 0 ULlisted Yes

8 Applicable Proximity Sensors XS Refer to page the EE Datasheet for information on connecting to EE Proximity Sensors -pole Connectors for Straight Connectors M dia. Note: Use the XSH-D-@G0-A in combination with the XSF- D-@G0-A..9 dia L 0 Wiring Diagram Pin Arrangements (Engagement Side) Contact No. Cable lead colors Brown White Blue Black Gray No. of cable cores Cable core cross-sectional area (mm ) Cable length (m) Note: Ask your OMRON representative about other cable lengths. Minimum order 0. mm XSF-D-DG0-A XSF-D-GG0-A 8

9 XS XSH Plugs on One Cable End Number Legend Type H: Connector connected to cable, plug on one cable end. / A: For D: For Connector Poles : poles : poles Using this model number legend to identify products from their model number. When ordering, use a model number from the table in.. Contact Plating : 0.-μm gold plating. Cable Connection Direction : Straight 6. Cable Length A: 0. m B: 0. m C: m D: m G: m 7. Connections Terminal No. Terminal No. Terminal No. A B C D A B C D A B C D E 8: Brown White Blue Black (for ) A: Brown Blue (for ) G: Brown White Blue Black Gray 9: Brown White Blue Black (for ) B: Brown Blue (for ) C: Brown --- Blue Black (for ) 8. Connectors on One End/Both Ends 0: One end 9. Cable Specifications A: Standard cable F: Fire-retardant, Robot cable 9

10 XS XSH Plugs on One Cable End Connectors with Fire-retardant, Robot Cable Straight Connectors dia. dia..7.9 dia. 0 L 0 Wiring Diagram Contact No. Contact No. Cable lead colors Brown Blue () Cable lead colors Brown Blue () Contact No. Cable lead colors Brown Blue Black () Contact No. Two-core Three-core Four-core Cable lead colors Brown White Blue Black (/) Connectors on Cable (Five Poles) XSH-D-@G0-A (for ) Straight Connectors M dia. Note: Use the XSF-D-@G0-A in combination with the 0 L 0 Wiring diagram Pin Arrangements (Engagement Side) Contact No. Five-core Cable lead colors Brown White Blue Black Gray No. of connector poles Cable connection direction No. of cable cores Cable core crosssectional area Cable length (m) Minimum order XSH-D-AA0-F XSH-A-AB0-F 0. XSH-D-0-F --- XSH-D-A80-F XSH-A-A90-F 0. mm XSH-D-CA0-F XSH-A-CB0-F Straight 0 XSH-D-CC0-F --- XSH-D-C80-F XSH-A-C90-F 0. XSH-D-AG0-A mm XSH-D-CG0-A --- ULlisted Yes --- 0

11 XS Sensor I/O Connectors on Cables (8-pole) Connector type Panel-mounting socket Panel-mounting plug Plug on one cable end Socket on one cable end Plug and socket on cable ends Cable connection Number of cores Cable length (m) direction XSP-D XSP-D8- XSM-D8-0. XSH-D8-AH0-C XSH-D8-CH0-C XSF-D8-DH0-C Straight 8 XSF-D8-GH0-C XSW-D8-DH-C XSW-D8-GH-C Pin Numbers and Cable Lead Colors XSF/XSH/XSW cable lead colors Pin number White Brown Green Yellow Gray Pink Blue Shield Ratings and Characteristics Rated current. A Rated voltage 6 V Contact resistance 0 MΩ max. (at 0 mv max. and 00 ma max.) Insulation resistance,000 MΩ min. (at 00 V) Dielectric strength,000 V for min (leakage current: ma max.) Degree of protection IP67 Insertion durability 00 times min. Operating temperature to 70 C Materials and Finish Brass/nickel base, Contacts 0.-μm goldplating Bracket, body, M6 nuts Brass/nickel plated Pin block PBT resin (UL9V-0)/light gray Cover * PBT resin (UL9V-0) Seal rubber and O-ring Rubber * *. XSF/XSH/XSW only. *. O-rings are on sockets only. Wiring Example Sensor, actuator, etc. Relay box, In-panel terminal block XSM XSW XSP XSH XSF

12 XSH Plug on One Cable End (M) XS 7.9 dia. 6 8 M.7 L 0 0 XSF Socket on One Cable End (M) 7.9 dia. 6 8 M 0.7 L 0 0 XSW Plug and Socket on Cable Ends (M) 7 6 M 8.9 dia. 6 8 M 0.7 L.7.9 dia. 7 XSP-D8- Panel-mounting Socket (M) with Solder Cup Pins and Rear Lock XSM-D8- Panel-mounting Plug (M) with Solder Cup Pins and Front Lock Panel. Seal rubber Panel M6 nut dia. 0 dia. dia M. 0. M6 0. M M6 M6 nut Seal rubber XSP-D8- Panel-mounting Socket (M) with Solder Cup Pins and Front Lock M Panel M6 nut 7 0 dia. dia. Seal rubber. M dia. 6 7 Panel Cutouts min dia. Connector Pin Numbers (from Mating Side) Plug Socket Note. Mounting panel thickness: to mm..applicable core wire size for solder cup pins: 0. mm max..the M6 nut and seal rubber are included.

13 XS XSG Crimping/Soldering Plug Assemblies (Crimping ) XSG-@@ (Soldering ) Straight Connectors dia. dia. M.9 dia.. dia. 7. XSG-D@ (Soldering ) L-shaped Connectors dia..7.9 dia. M Suitable cable dia. (mm) 6-mm-dia. model ( to 6 mm dia.) -mm-dia. model ( to mm dia.) -mm-dia. model ( to mm dia.) Cable connection direction Note: Crimping plug contacts are sold separately. Connection Minimum method order Crimping XSG- XSG- Straight Soldering XSG-D XSG-A L-shaped Soldering XSG-D --- Crimping XSG- XSG- Straight Soldering XSG-D XSG-A L-shaped Soldering XSG-D --- Crimping XSG- XSG- Straight Soldering XSG-D XSG-A L-shaped Soldering XSG-D XSU Crimping Pin for XSG XSU-@ (Plug Pin) dia. A. Slit B Note: A special tool must be used for crimping. For details, refer to page. C dia. dia.. dia. Suitable core size (mm ) Dimension (mm) A B C No. of slits XSU- 0.8 to XSU- 0. to Suitable core size (mm ) Minimum order 0.8 to 0. XSU to 0.7 XSU- Note: Orders are accepted in multiples of the minimum order.

14 XSC Crimping/Soldering Socket Assemblies XS (Crimping ) XSC-@@ (Soldering ) Straight Connectors dia. M dia. M.9 dia.. dia.. L-shaped Connectors dia. dia..8 M M.9 dia. Suitable cable dia. (mm) 6-mm-dia. model ( to 6 mm dia.) -mm-dia. model ( to mm dia.) -mm-dia. model ( to mm dia.) Cable connection direction Straight L-shaped Straight L-shaped Straight L-shaped Note: Crimping plug contacts are sold separately. Connection method Crimping XSC- XSC- Soldering XSC-D XSC-A Crimping XSC- XSC- Soldering XSC-D XSC-A Crimping XSC- XSC- Soldering XSC-D XSC-A Crimping XSC- XSC- Soldering XSC-D XSC-A Crimping XSC- XSC- Soldering XSC-D XSC-A Crimping XSC-6 XSC-6 Soldering XSC-D6 XSC-A6 Minimum order 0 XSU Crimping Pin for XSC XSU-@ (Socket Pin) Suitable core size (mm ) 0.8 to 0. XSU- 0. to 0.7 XSU- Note: Orders are accepted in multiples of the minimum order. A Minimum order 00. Slit B C dia. dia.. dia. Note: A special tool must be used for crimping. For details, refer to page. Suitable core size (mm ) Dimension (mm) A B C No. of slits XSU- 0.8 to XSU- 0. to

15 XS XSG Screw-on Plug Assemblies XSG-DS7 (-pole, Straight, Applicable Cable Outer Diameter: 8 mm) XSG-DS9 (-pole, Straight, Applicable Cable Outer Diameter: 7 mm) XSG-DS7 (-pole, Straight, Applicable Cable Outer Diameter: 8 mm) XSG-DS9 (-pole, Straight, Applicable Cable Outer Diameter: 7 mm) dia..9 dia. XSG-DS (-pole, Straight, Applicable Cable Outer Diameter: 6 mm) XSG-DS@ (-pole, Straight, Applicable Cable Outer Diameter:,, or 6 mm) M dia..9 dia. dia. XSG-DS (-pole, L-shaped, Applicable Cable Outer Diameter: 6 mm) XSG-DS@ (-pole, L-shaped, Applicable Cable Outer Diameter:,, or 6 mm) M dia..9 dia. 9.6 dia. No. of poles Suitable cable dia. (mm) Straight connectors (for ) L-shaped connectors (for ) 8-mm-dia. model (7 to 8 mm dia.) XSG-DS mm-dia. model (6 to 7 mm dia.) XSG-DS mm-dia. model ( to 6 mm dia.) XSG-DS XSG-DS 8-mm-dia. model (7 to 8 mm dia.) XSG-DS mm-dia. model (6 to 7 mm dia.) XSG-DS mm-dia. model ( to 6 mm dia.) XSG-DS XSG-DS -mm-dia. model ( to mm dia.) XSG-DS XSG-DS -mm-dia. model ( to mm dia.) XSG-DS XSG-DS6 Minimum order 0 Note: XSG Screw-on Plugs cannot be connected to side by side to the CN and CN connectors of XSR Y-Joint Sockets/Plugs.

16 XS XSC Screw-on Socket Assemblies XSC-DS7 (-pole, Straight, Applicable Cable Outer Diameter: 8 mm) XSC-DS9 (-pole, Straight, Applicable Cable Outer Diameter: 7 mm) XSC-DS7 (-pole, Straight, Applicable Cable Outer Diameter: 8 mm) XSC-DS9 (-pole, Straight, Applicable Cable Outer Diameter: 7 mm).9 0 dia..9 dia. XSC-DS (-pole, Straight, Applicable Cable Outer Diameter: 6 mm) XSC-DS@ (-pole, Straight, Applicable Cable Outer Diameter:,, or 6 mm) M.9 0 dia..9 dia. dia. XSC-DS (-pole, L-shaped, Applicable Cable Outer Diameter: 6 mm) XSC-DS@ (-pole, L-shaped, Applicable Cable Outer Diameter:,, or 6 mm) M.9 0 dia..9 dia. 9.6 dia. No. of poles Suitable cable dia. (mm) Straight connectors (for ) L-shaped connectors (for ) 8-mm-dia. model (7 to 8 mm dia.) XSC-DS mm-dia. model (6 to 7 mm dia.) XSC-DS mm-dia. model ( to 6 mm dia.) XSC-DS XSC-DS 8-mm-dia. model (7 to 8 mm dia.) XSC-DS mm-dia. model (6 to 7 mm dia.) XSC-DS mm-dia. model ( to 6 mm dia.) XSC-DS XSC-DS -mm-dia. model ( to mm dia.) XSC-DS XSC-DS -mm-dia. model ( to mm dia.) XSC-DS XSC-DS6 Minimum order 0 6

17 XS XSP Panel-mounting Sockets for Terminal Boxes (with Solder Cup Pins) Rear Lock M M Rubber bushing Panel M6 0 dia XSP-@- (with DIP Pins) XSP-@- (with Solder Cup Pins) Front Lock M M Panel M6 Rubber bushing Panel M6 Rubber bushing dia. dia. dia. 0 dia. dia With Solder Cup Pins With DIP Pins Panel Cutout dia. PCB-mounting Land min. Note: The panel thickness is to mm. min. Four,.-dia.holes Lock method Pin shape Rear lock Solder cup pin XSP-D- XSP-A- Solder cup pin XSP-D- XSP-A- Front lock DIP pin XSP-D- XSP-A- Minimum order 0 7

18 XS XSR Y-Joint Plug/Socket Connectors Connectors on Both Cable Ends (Y-Joint Plug/Socket) Wiring Diagram.0.0 CN 8.0 CN.. Blue marking 8..6 L.7 CN CN Connectors on One Cable End (Y-Joint Plug/Socket).0.0 CN 8.0 CN.. Blue marking 8..6 L 0 0 Wiring Diagram CN CN Black Blue White Brown XSR-D6- Y-Joint Plug/Socket without Cable Wiring Diagram XSR-D6- XSR-D6- (7) 8 CN 7 7. dia. CN0. CN CN CN0 CN CN CN0 CN 8. Blue marking. XSR-D6-8 CN XSR-D6-8 CN CN CN0 CN CN0 Type Connector Cable length L (m) Minimum order 0. XSR-D6-B-F XSR-D6-C-F Connectors on both cable ends XSR-D6-D-F With cable XSR-D6-E-F XSR-D6-D0-F Connector on one cable end XSR-D6-G0-F XSR-D6- XSR-D6- Without cable Y-Joint plug/socket XSR-D6-8 XSR-D6-8 Note: XSG Screw-on Plugs cannot be connected side-by-side to the CN and CN connectors. Consider using a crimping or soldering model instead. Refer to page for details. 8

19 XS XSR T-Joint Plug/Socket Connectors XSR-D- XSR-D- Aggregate s Wiring Diagram XSR-D- A (Female) B (Female) 0.6 M.6. A B C M 9 C (Male) XSR-D- A (Female) B (Female) C (Male) XSR-D- Bifurcated Wiring Diagram A (Male) B (Male) A B C M 9. C (Female) M XSR-D- Daisy-chain M Wiring Diagram A (Female) B (Male). A B C M 9 C (Female) Type Minimum order Aggregate model Bifurcated model XSR-D- XSR-D- XSR-D- 0 Daisy-chain model XSR-D- 9

20 XS XSR Application Examples XSR-D- (Aggregate ) Sensor XSG/XSH XSR-D- A B C XSG/XSH Sensor A pair of Two-wire Sensors or Three-wire Sensors can be connected as shown in the illustration. The XSR-D- has feedthrough connections, thus working as a connector for the extension cable. Photoelectric sensor XSW/XSF/XSC Photoelectric sensor XSR-D- (Bifurcated ) XSW/XSF/XSC XSR-D- XSW/XSF/XSC A C B Two or Three-wire Sensor signals can be bifurcated. XSG/XSH Proximity sensor PLC (A) Sensor PLC (B) XSR-D- (Daisy Chain ) A B A B A B C C C Two-wire Sensors with contact output can be connected through a daisy chain to obtain AND output. Sensor Sensor Sensor Sensor Safety Precautions Precautions for Correct Use Do not use this product under ambient conditions that exceed the ratings. Before using the XSR for Sensors, make sure that the wiring of the Sensors and the internal connections of the XSR are correct. 0

21 XS XSM Sensor-embedded Plugs XSM-D () XSM-A () (Embedded Plug with Screw Threads) dia. dia. 6. O-ring M dia. Mounted Resin filled 0. dia. 8 dia. 9. dia min. Note: After mounting, anchor the solder cups by injecting resin. XSM-D () XSM-A () (Embedded Plug without Screw Threads) dia. dia. 9. O-ring Mounted.7 min. Resin filled 0. dia. 9. dia dia M Note: After mounting, anchor the solder cups by injecting resin. XSM Panel-mounting Plugs XSM-D (For ) XSM-A (For ) (Flange-mounting ) dia. dia.. 6. Rubber bushing M. dia. Panel Cutouts Four,. dia dia. 9. dia.. dia. ± min. ±0. XSM-@- (With DIP Pins) XSM-@- (With Solder Cup Pins) (Screw-mounting ) Panel M6 M Rubber bushing. dia. dia. Panel Cutouts dia. 0 dia. min. Note: The panel thickness is to mm PCB-mounting Land min. Four,.-dia. holes

22 XS Mounting method Pin shape Embedded with screw threads XSM-D XSM-A Embedded with no screw threads Solder cup pin XSM-D XSM-A Flange-mounting XSM-D XSM-A Screw-mounting DIP pin XSM-D- XSM-A- Solder cup pin XSM-D- XSM-A- Minimum order 0 Connector Covers Water-resistive Covers XSZ- XSZ- M male screw M XSZ- XSZ- M M.0 female screw (thread bracket) The Water-resistive Cover ensures IP67. When mounting the Water-resistive Cover to a Connector, be sure to apply a torque range between 0.9 and 0.9 N m to tighten the Water-resistive Cover. Minimum order Material XSZ- 0 Brass/nickel plated XSZ- Suitable connector XSG/XSH/XSM/XSR/XSW/XSH/ XSM/XSW XSC/XSR/XSF/XSP/XSW/XWB/ XSF/XSW/XSR/XSP/XWD Mounting portion M male screw M female screw (thread bracket) Dust Covers XSZ- XSZ- M male screw XSZ-/XSZ- XSZ- XSZ- Pin block (female pins) M female screw (thread bracket) The Dust Cover is for dust prevention and does not ensure IP67 degree of protection. When mounting the Dust Cover to a connector, be sure to press the Dust Cover onto the Connector until the Connector is fully inserted into the Dust Cover. Minimum order Material XSZ- XSZ- 0 Rubber/black XSZ- XSG/XSH/XSM/XSR XSC/XSR/XSF/XSP/ XWA/XWB Suitable connector Mounting portion M male screw Pin block (female pins) M female screw (thread bracket) Sputter Protective Cover XSZ- XSZ- M female screw (thread bracket) The Sputter Protective Cover protects the connector from weld sputter. Make sure it covers the entire connector. Pin block (female contact) Material Applicable connector XSZ- Silicone rubber/black XSF/XSH/XSW

23 7 Tools XS Crimp Tool XYF-000 Locator XYF-000 Tool in open position Tool in closed position 90 TO ROTATE INSTALL PUSH POSITIONER AND ROTATE 90 TO INSTALL SEL. NO. RAISE TO ROTATE 8 6 Use the Crimp Tool to crimp a cable core to the XSU Crimping Pin used with the XSC or XSG Crimping Connector. Locator guide Selector dial (Set to 6.) XYF-000 Crimp Tool The XYF-000 Crimp Tool is DMC's AFM8 (M0/- 0). Mount the XYF-000 Locator (sold separately) to the locator guide of the Crimp Tool with a screw provided with the XYF-000 Locator. XYF-000 Locator Pin-block Extraction Tool XYF-000 Use this tool to extract a Pin Block from the covers in order to make wiring changes or corrections after the cover has been mounted to the pin block for Connector Assemblies (XSC/ XSG, soldering/crimping). Extraction Procedure () Disconnecting Components Disconnect all components on the cap side from the cover. Make sure that the pin block is outside the Tool. Tool Pin block Pin block Cover Rubber bushing Cable clamp Cap Cover Guide Cover Press the Tool so that the guides of the Tool are in close contact. Then pull the pin block straight. () Extracting Pin Block Insert the claws of the Tool into the four holes of the cover. Guide Pin block Holes Extracting direction Precaution Claws The pin block must not be extracted from the same Connector more than times, otherwise the proper degree of protection of the pin block or Connector will not be maintained.

24 Assembly Procedure for XSC/XSG Connector Assemblies XS () Connector and Cable External Diameters Connectors for 6-, -, and -mm-diameter Cables (i.e., Cables that are to 6, to, and to mm in diameter respectively) are available. When assembling a Connector used with a cable, make sure that the external diameter of the Connector is suited to that of the cable. Connectors for 6-mm-diameter Cables use white cable clamps. Connectors for - and -mm-diameter Cables use black cable clamps. A watertight bushing for 6-mm-diameter Cable has no stripe, that for -mm-diameter Cable has a single stripe, and that for -mm-diameter Cable has two stripes. Note: When connecting a commercially available cable to a connector assembly, use a cable with an outside diameter of to 6 mm and core sizes of 0.8 to 0.7 mm for crimping connectors and 0. mm maximum for soldering connectors. () Component Insertion Crimping/Soldering Connectors Straight Connectors Cover Watertight bushing Cable clamp Cap () Wiring (Processing Cable Ends) Soldering Connectors Strip 0 mm of the Cable sheath and mm of each core. Before soldering cores and solder cup pins together, soldercoat each of them. The following conditions are recommended for soldering each solder cup pin. Soldering iron: 0 to 60 W Soldering temperature: 80 C to 0 C Soldering period: s max. The length marked *A should be 6. mm max., otherwise the proper degree of protection of the connector will not be maintained. Crimping Connectors Crimping ±0. *A L-shaped Connectors Cover Ring (L-shaped models only) * Watertight bushing Cable clamp Cap *A ring is not required for Screw-on Connectors. As shown in the above illustration, connect the above components to the Cable with its end processed. Screw-on Connectors Confirm that you have all of the required parts. Strip mm of the Cable sheath and mm of each core. Make sure that each core is not damaged and its end strands are not spread out. Mount the XYF-000 Locator to DMC's AFM8 (M0/- 0) Crimping Tool, both of which are sold separately, and set the selector dial of the Crimping Tool to 6 for the and to 7 for the XSU-@@. After mounting the crimping pins to the Locator, fully insert the cores to the crimping pins. Squeeze the handle of the Crimp Tool to press-fit the cores to the crimping pins. (Squeeze the handle firmly until the handle automatically returns to the release position.) Wiring Pin clamp Press Cover Cover Watertight bushing Ring * Cable clamp Cap Watertight bushing Cable clamp Cap * to. After press-fitting the cores to the pins, insert the pins into the pin clamp as shown in the illustration. Then make sure that the lead colors correspond to the pin clamp numbers that are identical to the connector pin numbers. Insulation caps and insulation tubes are included with -pole Connectors (XSC-DS@ and XSG-DS@). *.Rings are not required with 7-mm and 8-mm cables. *.Insert the waterproof bushing for 7-mm and 8-mm cables in the direction shown in the diagram.

25 XS Insertion Pin Block Pin Clamp Key groove Key groove Bend the cable as shown below, attached the enclosed insulation cap, and then strip the other cores. Key XSC use XSG use Tentatively insert the pins to the pin block holes so that the key on the pin block will coincide with the key groove on the pin clamp. Then insert the cable along with the pin clamp. Screw-on Connectors Cable End Processing Four-pole Connectors 6±0. Connect the cores to pins to. Insulation cap Connecting Shielded Cables to Five-pole Connectors Place the insulation tub on the drain line of the shield and connect ti to the terminal. Tighten the screw and then check visually to see if there is insulation between the cores. 8 Drain line Insulation tube ±0. Loosen the screws on pins to and insert the cores according to the pin numbers. Connect the cores to pins to. *When tightening the screws, use the dedicated XWZ-00B Screwdriver that matches with the screw-slot dimensions. Use the special Screwdriver (XWZ-00B) * and tighten the screws securely so that the cores do not pull out (tightening torque: 0. to 0. N m). Five-pole Connectors Strip the cable sheath for a total of mm and strip the core covering for 8 mm for the core to connect to pin. 8 Conductors for pins to () Inserting Pin Block Pin Block (Soldering ) Lock spring XWZ-00B Screwdriver Cover (Straight ) O-ring 8 7 Conductors for pin Connect the core to pin (in the center) first. Insert the core from the side of the hold with the tab and tighten the screw securely (tightening torque: 0. to 0. N m), and then cut off the excess wire with wire cutters. Screw Special Screwdriver Tab Screw Special Screwdriver Polarity key (Crimping ) Positioning key (triangle mark) Triangle mark (L-shaped ) Mount the cover to the pin block so that the triangle mark on the pin block will coincide with the triangle mark on the cover. If the cover is used for an L-shaped model, the relationship between the position of the polarity key on the engaged side and cable connection direction will be determined by the direction in which the positioning key is inserted into the cover, which can be rotated by 90. Fully insert the positioning key until the positioning key is hidden by the casing.

26 XS Safety Precautions Pin Block (Screw-mounting Connectors) Cover lock Triangle mark Pin block Cover Align the triangular marks on the pin block and cover and insert the pin block into the cover. Press them together firmly (0.9 to 0.9 N m) until the pin block does not come out of the cover. () Mounting Cap After mounting the cover to the pin block and the cover snaps into place, tighten the cap securely by hand within a torque of 0.9 and 0.9 N m. Note: If the cap is not tighten securely enough, the degree of protection (IP67) may not be maintained or vibration may cause the cap to become loose. Do not tighten the cap with pliers or similar tools; they may damage the cap. Precautions for Correct Use Do not use the product in atmospheres or environments that exceed product ratings. Tightening Cap (Connector Assemblies). Do not use pliers to tighten caps, otherwise the caps may be damaged. Be sure to tighten each cap by hand within a torque range between 0.9 and 0.9 N m.. If caps are not tightened securely, the Connectors may not maintain their proper degree of protection (i.e., IP67) or the caps may become loose due to vibration. Connector Connection and Disconnection When connecting or disconnecting Connectors, be sure to hold the Connectors by hand. Do not hold the cable part when disconnecting Connectors. Connectors mating with sockets must be fully inserted into the sockets. Tighten the thread bracket carefully so that the threads will not be damaged. Fully tighten thread bracket within a torque range between 0.9 and 0.9 N m and be sure that the threads of the opposite parts are hidden by the thread bracket. When disconnecting Connectors, be sure to loosen the thread brackets first. Do not loosen the caps. Thread brackets must be loosened in the cutout direction. A Cap Cutout After fully tightening the cap, length A should be approximately one of the following according to the cable external diameter and the Connector model. Connector Cable external diameter (mm) 6 mm mm mm mm For 6-mm-dia. cable For -mm-dia. cable For -mm-dia. cable (6) After Assembly Confirm the insulation between cores after completing assembly. Recommended Cables When connecting a commercially available cable to a connector assembly, use a cable with an outside diameter of to 6 mm and core sizes of 0.8 to 0.7 mm for crimping connectors and 0. mm maximum for soldering connectors. Loosen Thread bracket Degree of Protection Do not impose external force continuously on the joints of pin blocks and covers, otherwise the Connectors may not keep its proper degree of protection (i.e., IP67). The degree of protection of connectors (IP67) is not for a fully watertight structure. Do not use them underwater. Connectors are of resin mold construction. Do not impose excessive force on them. Setup Do not make any cable bends near the base of the Unit. Any bends made must have a minimum radius of 0 mm. Connector Arrangement For safety, when constructing a connection system between a Sensor and panel with a connector, make sure that the connector plug is on the Sensor side and the connector socket is on the panel side (i.e., the female pins are located on the power-supply side). Sensor Side Connecting Cable Panel Side (Power-supply Side) (Plug) (Socket) (Plug) (Socket) 6

27 Read and Understand This Catalog Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranty and Limitations of Liability WARRANTY OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER KNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products. At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products: Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog. Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof. Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products. DIMENSIONS AND WEIGHTS and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown. PERFORMANCE DATA Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability. ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions. OMRON Corporation Industrial Automation Company In the interest of product improvement, specifications are subject to change without notice. (c)copyright OMRON Corporation 0 All Right Reserved.

XW3D. Simple Wiring of Sensor Actuators. Connector Terminal Boxes. Specifications. Materials and Finish. Connection Combinations

XW3D. Simple Wiring of Sensor Actuators. Connector Terminal Boxes. Specifications. Materials and Finish. Connection Combinations Terminal Boxes XWD CSM_XWD_DS_E Simple Wiring of Sensor Actuators Greatly reduce wiring in combination with the Smartclick XS. Insert the connector and turn / of a turn to lock the connectors. Higher rated