MODEL DCA45SSIU4F 60Hz GENERATOR (ISUZU 4LE2X DIESEL ENGINE)

Transcription

1 PARTS MANUAL WHISPERWATT SERIES MODEL DCA45SSIU4F 60Hz GENERATOR (ISUZU 4LE2X DIESEL ENGINE) PARTS LIST NO. M Revision #1 (02/10/17) To find the latest revision of this publication, visit our website at: THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

2 TABLE OF CONTENTS DCA45SSIU4F 60 Hz Generator Parts Ordering Procedures... 3 Explanation Of Code In Remarks Column... 4 Suggested Spare Parts... 5 Component Drawings Generator Assembly Control Box 1 Assembly Control Box 2 Assembly Engine And Radiator Assembly Output Terminal Assembly Battery Assembly Muffler Assembly Fuel Tank Assembly Enclosure Assembly Rubber Seals Assembly Nameplate And Decals Assembly Terms And Conditions Of Sale Parts NOTICE Specifications and part numbers are subject to change without notice. PAGE 2 DCA45SSIU4F 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17)

3 Best Deal! PARTS ORDERING PROCEDURES Ordering parts has never been easier! Choose from three easy options: Order via Internet (Dealers Only): Order parts on-line using Multiquip s SmartEquip website! View Parts Diagrams Order Parts Print Specification Information Goto and click on Order Parts to log in and save! Order via Fax (Dealers Only): All customers are welcome to order parts via Fax. Domestic (US) Customers dial: PARTS-7 ( ) Non-Dealer Customers: Contact your local Multiquip Dealer for parts or call for help in locating a dealer near you. Dealer Account Number Dealer Name and Address When ordering parts, please supply: Shipping Address (if different than billing address) Return Fax Number Applicable Model Number Order via Phone: Quantity, Part Number and Description of Each Part NOTICE WE ACCEPT ALL MAJOR CREDIT CARDS! If you have an MQ Account, to obtain a Username and Password, us at: parts@multiquip. com. To obtain an MQ Account, contact your District Sales Manager for more information. Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.* Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.* Domestic (US) Dealers Call: All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST. Note: Discounts Are Subject To Change Note: Discounts Are Subject To Change International Customers should contact their local Multiquip Representatives for Parts Ordering information. Specify Preferred Method of Shipment: UPS/Fed Ex DHL Priority One Truck Ground Next Day Second/Third Day Effective: January 1 st, 2006 DCA45SSIU4F 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17) PAGE 3

4 EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. NOTICE The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed. SAMPLE PARTS LIST NO. PART NO. PART NAME QTY. REMARKS BOLT INCLUDES ITEMS W/% 2% WASHER, 1/4 IN....NOT SOLD SEPARATELY 2% WASHER, 3/8 IN MQ-45T ONLY HOSE...A/R...MAKE LOCALLY BEARING S/N 2345B AND ABOVE NO. Column Unique Symbols All items with same unique symbol (@, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the Remarks column. Duplicate Item Numbers Duplicate numbers indicate multiple part numbers, which are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine. NOTICE When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order. PART NO. Column Numbers Used Part numbers can be indicated by a number, a blank entry, or TBD. TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at the time of publication. A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarifi ed in the Remarks Column. QTY. Column Numbers Used Item quantity can be indicated by a number, a blank entry, or A/R. A/R (As Required) is generally used for hoses or other parts that are sold in bulk and cut to length. A blank entry generally indicates that the item is not sold separately. Other entries will be clarifi ed in the Remarks Column. REMARKS Column Some of the most common notes found in the Remarks Column are listed below. Other additional notes needed to describe the item can also be shown. Assembly/Kit All items on the parts list with the same unique symbol will be included when this item is purchased. Indicated by: INCLUDES ITEMS W/(unique symbol) Serial Number Break Used to list an effective serial number range where a particular part is used. Indicated by: S/N XXXXX AND BELOW S/N XXXX AND ABOVE S/N XXXX TO S/N XXX Specific Model Number Use Indicates that the part is used only with the specifi c model number or model number variant listed. It can also be used to show a part is NOT used on a specifi c model or model number variant. Indicated by: XXXXX ONLY NOT USED ON XXXX Make/Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts. Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip. PAGE 4 DCA45SSIU4F 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17)

5 DCA45SSIU4F WHISPERWATT GENERATOR WITH ISUZU 4LE2X DIESEL ENGINE 1 TO 3 UNITS Qty. P/N Description ELEMENT, OIL FILTER 3...P AIR FILTER (SAFETY) 3...PMAF CARTRIDGE AIR FILTER (PRIMARY) ELEMENT, FUEL FILTER (MAIN) ELEMENT, FUEL FILTER (PRE) FILTER FUEL, FEED PUMP 1...Y FUSE, 8A 250V FUSE, 15A FUSE, 10A FUSE, 5A FUSE, 30A BULB, LAMP CIRCUIT BREAKER 1P 20A CIRCUIT BREAKER 2P 50A CAP, FUEL TANK SUGGESTED SPARE PARTS NOTICE Part number on this Suggested Spare Parts list may supersede/replace the P/N shown in the text pages of this book. DCA45SSIU4F 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17) PAGE 5

6 GENERATOR ASSY. PAGE 6 DCA45SSIU4F 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17)

7 GENERATOR ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 B ROTOR ASSY INCLUDES ITEMS W/$ 1-1$ FIELD ASSY 1 1-2$ RECTIFIER, S25VB $ ZNR 1 1-4$ B HOLDER, ZNR 1 1-5$ B INSULATOR WASHER 3 1-6$ B INSULATOR WASHER 5 1-7$ B FAN 1 1-8$ B COUPLING DISK PURCHASE ITEM 1-9 AS A SET 1-9$ HEX. HEAD BOLT 1-9A$ B BALANCING WEIGHT 1-9B$ U-NUT 1-10$ B COUPLING WASHER $ HEX. SOCKET HEAD CAP SCREW $ WASHER, FLAT $ BEARING $ HEX. HEAD BOLT REPLACES P/N $ WASHER, LOCK 8 2 M COUPLING RING HEX. HEAD BOLT REPLACES P/N A WASHER, LOCK 8 4 B STATOR ASSY GROMMET 2 5 B FIELD ASSY., EXCITER HEX. SOCKET HEAD CAP SCREW WASHER, LOCK 4 8 B END BRACKET HEX. HEAD BOLT 6 10 B PACKING 1 11 B COVER, SUCTION HEX. HEAD BOLT HEX. HEAD BOLT REPLACES P/N WASHER, LOCK REPLACES P/N B COVER, END BRACKET HEX. HEAD BOLT NUT USN REPLACES P/N WASHER, FLAT REPLACES P/N B COVER, END BRACKET MACHINE SCREW WASHER, FLAT REPLACES P/N Y RUBBER SUSPENSION HEX. NUT 2 23A WASHER, LOCK 2 DCA45SSIU4F 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17) PAGE 7

8 CONTROL BOX 1 ASSY. PAGE 8 DCA45SSIU4F 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17)

9 CONTROL BOX 1 ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 M CONTROL BOX CIRCUIT BREAKER, 3P 110A END CAP KIT MACHINE SCREW RELAY UNIT MACHINE SCREW REPLACES P/N Y HOLDER, FUSE 1 16A FUSE, 15A 2 16B FUSE, 10A 3 16C FUSE, 5A MACHINE SCREW 2 19 LY2DUS12VDC RELAY REPLACES P/N A PTF08A BASE REPLACES P/N B PYCA1 CLIP REPLACES P/N Y MOUNTING RAIL MACHINE SCREW REPLACES P/N TERMINAL BLOCK MACHINE SCREW REPLACES P/N RECTIFIER REPLACES P/N MACHINE SCREW RELAY REPLACES P/N MACHINE SCREW PUSH BUTTON SWITCH ENGINE CONTROLLER (ECM) REPLACES P/N Y M CONTROLLER BRACKET HEX. HEAD BOLT REPLACES P/N DIAGNOSTIC SWITCH FUEL PUMP SWITCH BAROMETRIC PRESSURE SENSOR REPLACES P/N MACHINE SCREW ALARM LAMP, 18V 1 43A BULB, 18V 1 58 M CONTROL BOX COVER HEX. HEAD BOLT REPLACES P/N M SWITCH BRACKET 1 61 M SWITCH BRACKET MACHINE SCREW 4 62A OEMAA8 SELF-LOCKING NUT REPLACES P/N MACHINE SCREW REPLACES P/N A OEMAA8 SELF-LOCKING NUT REPLACES P/N HEX. HEAD BOLT REPLACES P/N DCA45SSIU4F 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17) PAGE 9

10 CONTROL BOX 1 ASSY. (CONTINUED) PAGE 10 DCA45SSIU4F 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17)

11 CONTROL BOX 1 ASSY. (CONTINUED) NO. PART NO. PART NAME QTY. REMARKS HEX. HEAD BOLT REPLACES P/N M SWITCH COVER WEATHER STRIP HEX. HEAD BOLT REPLACES P/N M SELECTOR SWITCH 1 69A M DECAL: SELECTOR SWITCH NUMBER 1 69B M DECAL: SELECTOR SWITCH NUMBER RELAY. STARTER REPLACES P/N MACHINE SCREW GLOW PLUG RELAY REPLACES P/N MACHINE SCREW PLUG PINS (MALE) 2 81 M DECAL: DIAGNOSTIC SWITCH M M DECAL: DIAGNOSTIC BUTTON M M DECAL: FUEL PUMP SWITCH M DCA45SSIU4F 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17) PAGE 11

12 CONTROL BOX 2 ASSY. PAGE 12 DCA45SSIU4F 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17)

13 CONTROL BOX 2 ASSY. NO. PART NO. PART NAME QTY. REMARKS EDGING EDGING 1 9 Y AUTOMATIC VOLTAGE REGULATOR 1 9A Y FUSE, 250V, 8A MACHINE SCREW 4 11 Y CURRENT TRANSFORMER MACHINE SCREW REPLACES P/N OVER CURRENT RELAY OVER CURRENT RELAY MACHINE SCREW 2 15A OEMAA8 SELF-LOCKING NUT REPLACES P/N C HOLDER, FUSE REPLACES P/N M A FUSE, 30A AUTO START/STOP SWITCH REPLACES P/N ENGINE SPEED SWITCH HOUR METER # MACHINE SCREW 2 39A SELF-LOCKING NUT FUEL LEAK DETECTED ALARM LAMP, 18V 1 40A BULB, 18V PREHEAT LAMP 18V 1 41A BULB, 18V WARNING LAMP, 18V 1 42A BULB, 18V RHEOSTAT (VR): 2W 1K OHM KNOB, 25N REPLACES P/N Y FREQUENCY METER 45~65HZ 240V 1 47 Y AC AMMETER, 0~75A, 0~150A/5A 1 48 Y AC VOLTMETER, 0~600V CHANGE-OVER SWITCH, AMMETER CHANGE-OVER SWITCH, VOLTMETER 1 51 Y PANEL LIGHT, 12V MACHINE SCREW 2 52A OEMAA8 SELF-LOCKING NUT REPLACES P/N PANEL LIGHT SWITCH 1 54 Y CONTROLLER 1 55 Y HEX. NUT 4 55A Y WASHER, LOCK 4 56 M STOPPER MACHINE SCREW 2 70 M CONTROL PANEL MACHINE SCREW 4 73 M SET SCREW 2 73A E-SNAP RING FUSE 65A 1 84 M WIRE HARNESS, GENERATOR 1 85 M WIRE HARNESS, ENGINE 1 86 M WIRE HARNESS, CONTROLLER 1 DCA45SSIU4F 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17) PAGE 13

14 ENGINE AND RADIATOR ASSY. PAGE 14 DCA45SSIU4F 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17)

15 ENGINE AND RADIATOR ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 M ENGINE, ISUZU 4LE2X 1 1A BELT, COOLING FAN, L M ENGINE FOOT 1 3 M ENGINE FOOT HEX. HEAD BOLT REPLACES P/N WASHER, LOCK WASHER, FLAT REPLACES P/N M CLAMPER ROD HEX. HEAD BOLT REPLACES P/N Y RUBBER SUSPENSION HEX. NUT 2 12A WASHER, LOCK 2 12B WASHER, FLAT REPLACES P/N Y RADIATOR & INTER-COOLER 1 14 M RADIATOR HOSE, UPPER 1 15 M RADIATOR HOSE, LOWER HOSE BAND 4 17 M INTER-COOLER HOSE, UPPER 1 18 M INTER-COOLER HOSE, UPPER/LOWER 1 19 M INTER-COOLER HOSE, LOWER 1 20 M INTER-COOLER PIPE 1 21 Y HOSE BAND 3 22 Y HOSE BAND 3 23 Y AIR CLEANER 1 23A PMAF25436 PRIMARY ELEMENT REPLACES P/N B P SAFETY ELEMENT REPLACES P/N Y AIR CLEANER BAND HEX. HEAD BOLT REPLACES P/N A SELF-LOCKING-NUT REPLACES P/N PUSH-LOCK-HOSE HOSE BAND 2 28 M AIR CLEANER PIPE INLET AIR TEMPERATURE SENSOR REPLACES P/N M BRACKET, AIR CLEANER PIPE 1 30A Y RUBBER SEAL HEX. HEAD BOLT REPLACES P/N INDICATOR, AIR CLEANER 1 33 M AIR CLEANER HOSE 1 34 M AIR CLEANER HOSE 1 35 M AIR CLEANER HOSE HOSE BAND 1 DCA45SSIU4F 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17) PAGE 15

16 ENGINE AND RADIATOR ASSY. (CONTINUED) PAGE 16 DCA45SSIU4F 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17)

17 ENGINE AND RADIATOR ASSY. (CONTINUED) NO. PART NO. PART NAME QTY. REMARKS HOSE BAND REPLACES P/N ADAPTER, 10M 24X ELBOW CONNECTOR ROCKNUT VALVE HOSE JOINT CAP 1 45 Y DRAIN HOSE RESERVE TANK REPLACES P/N M CAP, RESERVE TANK REPLACES P/N M M BRACKET, RESERVE TANK HOSE OVER FLOW HOSE OVER FLOW HOSE HOSE BAND DRAIN JOINT REPLACES P/N M HEX. HEAD BOLT REPLACES P/N DRAIN BOLT REPLACES P/N M O-RING 1 57 Y DRAIN HOSE 1 58 Y DRAIN HOSE HOSE BAND HEX. HEAD BOLT REPLACES P/N CLAMP 2 62 Y HOSE JOINT OIL FILTER ASSY REPLACES P/N A ELEMENT, OIL FILTER 1 64 M BRACKET, OIL FILTER 1 65 Y HEX. HEAD BOLT 2 65A WASHER, LOCK 2 65B WASHER, FLAT REPLACES P/N Y HEX. HEAD BOLT 2 66A Y WASHER, LOCK 2 66B Y WASHER, FLAT HEX. HEAD BOLT REPLACES P/N Y STRAIGHT ADAPTER 4 69 M OIL FILTER HOSE 2 DCA45SSIU4F 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17) PAGE 17

18 OUTPUT TERMINAL ASSY. ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 6-CATERPILLAR YELLOW 2-WHITE 7-CATO GOLD 3-SPECTRUM GREY 8-RED 4-SUNBELT GREEN 9-DESERT TAN 5-BLACK THE SERIAL NUMBER MAY BE REQUIRED. PAGE 18 DCA45SSIU4F 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17)

19 OUTPUT TERMINAL ASSY. NO. PART NO. PART NAME QTY. REMARKS TERMINAL PANEL REPLACES P/N M A OUTPUT TERMINAL BOLT REPLACES P/N M TIE BOLT REPLACES P/N M HEX. NUT WASHER, LOCK WASHER, FLAT HEX. HEAD BOLT REPLACES P/N M PHASE OUTPUT TERMINAL COVER 1 9 M OUTPUT WINDOW HINGE MACHINE SCREW 4 11A HEX. NUT REPLACES P/N B WASHER, LOCK MACHINE SCREW 4 12A HEX. NUT REPLACES P/N M SET SCREW 2 13A WASHER, LOCK 2 13B WASHER, FLAT REPLACES P/N C E-SNAP RING HEX. HEAD BOLT REPLACES P/N M CABLE OUTLET COVER 1 16 M SUPPORTER, CABLE OUTLET COVER HEX. HEAD BOLT REPLACES P/N TERMINAL BLOCK MACHINE SCREW REPLACES P/N TOOTHED WASHER HEX. HEAD BOLT CIRCUIT BREAKER, 1P 20A CIRCUIT BREAKER, 2P 50A 3 24 M BREAKER FITTING COVER Y CUSHION RUBBER HEX. HEAD BOLT REPLACES P/N RECEPTACLE, 125V 20A X Y RECEPTACLE, 250V 50A MACHINE SCREW REPLACES P/N A OEMAA8 HEX. NUT REPLACES P/N M COVER HEX. HEAD BOLT REPLACES P/N M TERMINAL COVER HEX. HEAD BOLT REPLACES P/N WASHER, FLAT REPLACES P/N HEX. NUT DOUBLE NUT CONICAL WASHER, LOCK 2 DCA45SSIU4F 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17) PAGE 19

20 BATTERY ASSY. PAGE 20 DCA45SSIU4F 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17)

21 BATTERY ASSY. NO. PART NO. PART NAME QTY. REMARKS BATTERY 1 2 M BATTERY SHEET 1 3 M BATTERY BAND BATTERY BOLT SET 2 5 M BATTERY CABLE 1 6 M BATTERY CABLE 1 7 CABLE MAKE LOCALLY HEX. HEAD BOLT 1 8A TOOTHED WASHER HEX. HEAD BOLT REPLACES P/N A TOOTHED WASHER 1 DCA45SSIU4F 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17) PAGE 21

22 MUFFLER ASSY. PAGE 22 DCA45SSIU4F 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17)

23 MUFFLER ASSY DOC, MUFFLER REPLACES P/N Y M DOC, BRACKET HEX. HEAD BOLT REPLACES P/N DOC, SUPPORT REPLACES P/N Y HEX. HEAD BOLT U-BOLT REPLACES P/N Y SELF-LOCKING NUT REPLACES P/N A WASHER, FLAT REPLACES P/N GASKET REPLACES P/N Y HEX. HEAD BOLT REPLACES P/N Y A HEX. NUT REPLACES P/N Y M COVER, EXHAUST PIPE 1 11 M BRACKET, EXHAUST PIPE HEX. HEAD BOLT REPLACES P/N Y U-BOLT 1 14 M EXHAUST PIPE GASKET REPLACES P/N Y SELF-LOCKING NUT 3 17 M EXHAUST HEAT SHIELD 1 18 M EXHAUST HEAT SHIELD 1 19 M EXHAUST HEAT SHIELD 1 20 Y HEAT SHIELD TAPE 2 21 Y METAL CABLE TIE 8 22 M HEAT SHIELD STOPPER HEX HEAD BOLT 2 23A SELF-LOCKING NUT REPLACES P/N M DOC COVER HEX HEAD BOLT REPLACES P/N DCA45SSIU4F 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17) PAGE 23

24 FUEL TANK ASSY E INJECTION PUMP E A 9 D 22 22A B C 18 7A 11 C D A B A PAGE 24 DCA45SSIU4F 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17)

25 FUEL TANK ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 M FUEL TANK FUEL TANK CAP FUEL SENDER UNIT GASKET MACHINE SCREW REPLACES P/N M TANK BAND 2 3 M TANK BAND 2 4 M SUPPORTER SHEET HEX. HEAD BOLT REPLACES P/N Y SELF-LOCKING NUT FUEL FEED PUMP REPLACES P/N A FUEL FILTER, FEED PUMP VENT HOSE HOSE BAND SUCTION HOSE SUCTION HOSE RETURN HOSE SUCTION HOSE SUCTION HOSE 1 15 M FUEL FILTER BRACKET HEX. HEAD BOLT REPLACES P/N HEX. HEAD BOLT 2 18 M FUEL PUMP BRACKET HEX. HEAD BOLT REPLACES P/N HEX. HEAD BOLT REPLACES P/N FUEL FILTER, MAIN ASSY REPLACES P/N A ELEMENT, FUEL FILTER, MAIN FUEL FILTER, PRE. ASSY REPLACES P/N A ELEMENT, FUEL FILTER. PRE EYE BOLT REPLACES P/N Y JOINT PIPE REPLACES P/N Y PACKING REPLACES P/N Y TANK SHEET 5 DCA45SSIU4F 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17) PAGE 25

26 ENCLOSURE ASSY. ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 6-CATERPILLAR YELLOW 2-WHITE 7-CATO GOLD 3-SPECTRUM GREY 8-RED 4-SUNBELT GREEN 9-DESERT TAN 5-BLACK THE SERIAL NUMBER MAY BE REQUIRED. PAGE 26 DCA45SSIU4F 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17)

27 ENCLOSURE ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 M BASE 1 2 M ENVIRONMENTAL TANK HEX. HEAD BOLT SQUARE HEAD PIPE PLUG 1-1/2" 1 5 Y SQUARE HEAD PIPE PLUG 1/2" 1 6 M FRONT FRAME 1 6A M ACOUSTIC SHEET HEX. HEAD BOLT REPLACES P/N M COVER, FRONT FRAME 1 8A M ACOUSTIC SHEET HEX. HEAD BOLT M RADIATOR BRACKET 1 11 M RADIATOR BRACKET 1 12 M FAN SHROUD 1 13 M FAN SHROUD HEX. HEAD BOLT REPLACES P/N M FAN GUARD 1 16 M FAN GUARD HEX. HEAD BOLT REPLACES P/N M CENTER FRAME 1 19 M CENTER FRAME HEX. HEAD BOLT 6 20A WASHER, LOCK 6 20B WASHER, FLAT 6 21 M FUEL LEAK SWITCH BRACKET HEX. HEAD BOLT REPLACES P/N FUEL LEAK DETECTED SWITCH HEX. HEAD BOLT 4 24A WASHER, LOCK 4 24B WASHER, FLAT 4 25 M REAR FRAME 1 25A M ACOUSTIC SHEET HEX. HEAD BOLT REPLACES P/N M REAR COVER S/N AND BELOW 27 M REAR COVER S/N AND ABOVE 28 M DUCT, REAR COVER S/N AND BELOW 28 M DUCT, REAR COVER S/N AND ABOVE 28A M ACOUSTIC SHEET S/N AND BELOW 28A M ACOUSTIC SHEET S/N AND ABOVE SELF-LOCKING NUT REPLACES P/N HEX. HEAD BOLT M REAR DOOR 1 32 M WINDOW PLATE LOCK NUT REPLACES P/N A WASHER, FLAT REPLACES P/N Y DOOR HANDLE ASSY. 1 34A C SEAL RUBBER SELF-LOCKING NUT REPLACES P/N DCA45SSIU4F 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17) PAGE 27

28 ENCLOSURE ASSY. (CONT.) ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 6-CATERPILLAR YELLOW 2-WHITE 7-CATO GOLD 3-SPECTRUM GREY 8-RED 4-SUNBELT GREEN 9-DESERT TAN 5-BLACK THE SERIAL NUMBER MAY BE REQUIRED. PAGE 28 DCA45SSIU4F 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17)

29 ENCLOSURE ASSY. (CONT.) NO. PART NO. PART NAME QTY. REMARKS 36 M HINGE, MALE(L) 2 36A M WASHER HEX. HEAD BOLT BLIND PLUG REPLACES P/N M M ROOF PANEL 1 39A M ACOUSTIC SHEET HEX. HEAD BOLT M COVER HEX. HEAD BOLT 4 43 M SPLASHER PANEL 1 43A M ACOUSTIC SHEET HEX. HEAD BOLT 4 44A WASHER, LOCK 4 44B WASHER, FLAT REPLACES P/N HEX. HEAD BOLT REPLACES P/N M SIDE DOOR 1 46A M ACOUSTIC SHEET 1 47 M DUCT 1 47A M ACOUSTIC SHEET SELF-LOCKING NUT REPLACES P/N M SIDE DOOR 1 49A M ACOUSTIC SHEET 1 50 M DUCT 1 50A M ACOUSTIC SHEET SELF-LOCKING NUT REPLACES P/N M SIDE DOOR 1 52A M ACOUSTIC SHEET 1 53 M SIDE DOOR 1 53A M ACOUSTIC SHEET 1 54 M DUCT 1 54A M ACOUSTIC SHEET SELF-LOCKING NUT REPLACES P/N M DOOR SUPPORTER 1 56A Y RUBBER SEAL SELF-LOCKING NUT REPLACES P/N Y DOOR HANDLE ASSY. 3 58A C SEAL RUBBER SELF-LOCKING NUT REPLACES P/N M HINGE, MALE(L) (PARENT#) 4 60A M WASHER 4 61 M HINGE, MALE(R) (PARENT#) 4 61A M WASHER BLIND PLUG REPLACES P/N M DOOR STOPPER MACHINE SCREW MANUAL PAK MACHINE SCREW REPLACES P/N HEX. HEAD BOLT REPLACES P/N HEX. HEAD BOLT REPLACES P/N DCA45SSIU4F 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17) PAGE 29

30 RUBBER SEALS ASSY. PAGE 30 DCA45SSIU4F 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17)

31 RUBBER SEALS ASSY. NO. PART NO. PART NAME QTY. REMARKS RUBBER SEAL RUBBER SEAL 3 3 Y RUBBER SEAL 3 4 Y RUBBER SEAL RUBBER SEAL RUBBER SEAL 1 7 Y RUBBER SEAL RUBBER SEAL RUBBER SEAL 1 10 Y RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL NS2016 RUBBER SEAL REPLACES P/N Y RUBBER SEAL 2 17 Y RUBBER SEAL 2 DCA45SSIU4F 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17) PAGE 31

32 NAMEPLATE AND DECALS ASSY. PAGE 32 DCA45SSIU4F 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17)

33 NAMEPLATE AND DECALS ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 M DECAL: ENGINE OPERATING M M DECAL: AMMETER CHANGE-OVER SW M M DECAL: VOLTMETER CHANGE-OVER SW M M DECAL: GENERATOR CONTROL M M DECAL: WARNING ARC FLASH M M DECAL: GENERAL CAUTIONS M M DECAL: WARNING ELECTRICAL SHOCK M M DECAL: O.C.R. RESET M M DECAL: CONNECTION OF OUTPUT CABLE M M DECAL: GROUNDING M M DECAL: DANGER HIGH VOLTAGE M M DECAL: CAUTION CHANGE-OVER SW M A 13 M DECAL: M M DECAL: M M DECAL: WARNING RADIATOR CAP M M DECAL: WATER M M DECAL: CAUTION HIGH TEMP M M DECAL: WARNING EXHAUST GAS M M DECAL: WARNING ROTATING PART M M STRIPE 1 21 M STRIPE 2 22 M STRIPE 1 23 M STRIPE 1 24 M STRIPE 2 25 M STRIPE 1 26 M STRIPE 1 27 M DECAL: WARNING AUTO START M M DECAL: NOTICE LOAD SHARING M M DECAL: DAILY CHECK WATER AND OIL M M DECAL: START CONTACT M M DECAL: WARNING M M DECAL: NOTICE RECEPTACLE M M DECAL: AUXILIARY OUTPUTS M M DECAL: WARNING BATTERY CONNECT M M DECAL: DIESEL FUEL M M DECAL: OIL DRAIN M M DECAL: DOCUMENT BOX LOCATED M M DECAL: ENVIRONMENTAL WARNING M M DECAL: DANGER EX. GAS (INDOOR) M M DECAL: WARNING START FIRES M M OPERATING PRECAUTIONS M M DECAL: FLUID DRAIN M M CAUTION: LIFTING CAPACITY M M INTER-COOLER DRAIN M M STICKER, MQ M EMBLEM MACHINE SCREW 4 48 M TIER 4F M DCA45SSIU4F 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17) PAGE 33

34 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier. MINIMUM ORDER The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement. RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed, subject to the following provisions: A Returned Material Authorization must be approved by Multiquip prior to shipment. To obtain a Return Material Authorization, a list must be provided to Multiquip Parts Sales that defines item numbers, quantities, and descriptions of the items to be returned. a. The parts numbers and descriptions must match the current parts price list. b. The list must be typed or computer generated. c. The list must state the reason(s) for the return. d. The list must reference the sales order(s) or invoice(s) under which the items were originally purchased. e. The list must include the name and phone number of the person requesting the RMA. A copy of the Return Material Authorization must accompany the return shipment. Freight is at the sender s expense. All parts must be returned freight prepaid to Multiquip s designated receiving point. 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked. 6. The following items are not returnable: a. Obsolete parts. (If an item is in the price book and shows as being replaced by another item, it is obsolete.) b. Any parts with a limited shelf life (such as gaskets, seals, O rings, and other rubber parts) that were purchased more than six months prior to the return date. c. Any line item with an extended dealer net price of less than $5.00. d. Special order items. e. Electrical components. f. Paint, chemicals, and lubricants. g. Decals and paper products. h. Items purchased in kits. 7. The sender will be notified of any material received that is not acceptable. 8. Such material will be held for five working days from notification, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense. 9. Credit on returned parts will be issued at dealer net price at time of the original purchase, less a 15% restocking charge. 10. In cases where an item is accepted, for which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date. 11. Credit issued will be applied to future purchases only. PRICING AND REBATES Prices are subject to change without prior notice. Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change. Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products. SPECIAL EXPEDITING SERVICE A $35.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier. LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be liable for loss of profit or good will or for any other special, consequential or incidental damages. LIMITATION OF WARRANTIES No warranties, express or implied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products. Apart from such written statement of warranty, there are no warranties, express, implied or statutory, which extend beyond the description of the products on the face hereof. Effective: February 22, 2006 PAGE 34 DCA45SSIU4F 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17)

35 DCA45SSIU4F 60 HZ GENERATOR PARTS MANUAL REV. #1 (02/10/17) PAGE 35 NOTES

36 PARTS MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED STATES Multiquip Corporate Office Wilmington Ave. Carson, CA Contact: mq@multiquip.com Service Department Tel. (800) Fax (310) Technical Assistance Fax: CANADA Multiquip 4110 Industriel Boul. Laval, Quebec, Canada H7L 6V3 Contact: infocanda@multiquip.com Tel: (450) Tel: (877) Fax: (450) MQ Parts Department Warranty Department Fax: Fax: UNITED KINGDOM Multiquip (UK) Limited Head Office Unit 2, Northpoint Industrial Estate, Globe Lane, Dukinfield, Cheshire SK16 4UJ Contact: sales@multiquip.co.uk Tel: Fax: COPYRIGHT 2017, MULTIQUIP INC. Multiquip Inc, the MQ logo and the MQ Power logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission. This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold. The information and specifi cations included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifi cations, design or the information published in this publication at any time without notice and without incurring any obligations. Your Local Dealer is: Manufactured for MQ Power Inc. by DENYO CO., LTD, JAPAN