12 Prefabricated cables

Transcription

1 Description. Description SEW EURODRIVE offers pre-fabricated cables with plugs for straightforward and reliable motor connection. Cable and contact are connected using the crimp technique. Cables are available by the meter. are divided into: Power cables such as motor cables, brakemotor cables, extension cables Encoder cables and their extension cables... Preselection of cables were preselected by SEW-EURODRIVE according to the standard EN The routing types "fixed installation" and "cable carrier installation" were considered. Using other standards for the machine construction can result in diverging cross sections. 562

2 Project planning.2 Project planning.2. Project planning for cable cross section The following figure shows the minimum required cable cross section depending on cable length and current. l [m] mm² 30 6 mm² 0 0 mm² ,5 mm² 4 mm² 6 mm² 70,5 mm² I [A] with cross sections of.5 mm 2 to 0 mm 2 can be ordered from SEW-EURODRIVE. 563

3 Project planning.2.2 Cable dimensioning to EN Cable load table Cable cross section Cable load through current I according to EN :2006 table 6, ambient temperature 40 C. Three-core sheathed cable in pipe or cable Triple-core, plasticsheathed cable on top of each other on wall Triple-core, plasticsheathed cable next to each other, horizontal mm 2 A A A This data comprises merely recommended values and is no substitute for detailed project planning of the cables, which is dependent on the specific application and takes into account the applicable regulations. Observe the voltage drop that occurs along the cable in particular with the DC 24 V brake coil when dimensioning the cross sections for the brake cable. The acceleration current is decisive for the calculation. 564

4 Overview of power cables for DR.. motors.3 Overview of power cables for DR.. motors.3. Brakemotor cable with IS Open (conductor end sleeve and ring cable lug) Connection cable Length/installation type Specification Motor end IS Set length, Variable length On the motor end, all contacts of the integrated plug connector are used for connecting motor, brake, and motor protection. The cables are available with variable terminal link in star or delta connection. For wiring in the control cabinet and field distributors, the cores are fitted with ring-type cable lugs or conductor end sleeves. Detailed information: ( 2 572) 565

5 Overview of power cables for DR.. motors.3.2 Brakemotor cable for decentralized MOVI SWITCH for motor side Connection cable Motor end Length/installation type Set length, Variable length Specification Detailed information: ( 2 574) PLUSCON VC Open (conductor end sleeve and ring cable lug) Set length, Variable length Detailed information: ( 2 575) Han 0E Open (conductor end sleeve and ring cable lug) Set length, Variable length Detailed information: ( 2 576) PLUSCON VC IS Set length, Variable length Detailed information: ( 2 577) PLUSCON VC Han 0E Set length, Variable length Detailed information: ( 2 578) Han 0E Han 0E 566

6 encoder Overview cables DR.. MOVIDRIVE motors forof Overview of encoder cables for DR.. motors MOVIDRIVE.4 Overview of encoder cables for DR.. motors MOVIDRIVE Connection cable Length/installation type Specification Motor end Set length, Variable length If the encoder on the motor is ordered and delivered without a connection cover, the prefabricated cable is fitted with a connection cover on the encoder end. Detailed information: ( 2 579) D-sub, (5-pin) D-sub, (5-pin) Connection cover Open (conductor end sleeve and ring cable lug) Set length, Variable length Set length, Variable length The customer is responsible for connecting the terminal strip in the connection cover. The cable gland in the connection cover is included in the scope of delivery of the encoder. Connection with MOVIDRIVE A 5-pin plug is available that matches the interface on the inverter. Detailed information: ( 2 580) If the encoder on the motor is ordered and delivered without a connection cover, the prefabricated cable is fitted with a connection cover on the encoder end. Detailed information: ( 2 58) D-sub ( 9-pole and 5-pole) Connection cover D-sub ( 9-pole and 5-pole) Open (conductor end sleeve and ring cable lug) Set length, Variable length The customer is responsible for connecting the terminal strip in the connection cover. The cable gland in the connection cover is included in the scope of delivery of the encoder. Connection with MOVIDRIVE A 9-pole or 5-pole plug is available to match the inverter in the interface. Detailed information: ( 2 583) Set length, Variable length Connection with MOVIDRIVE A 5-pin plug is available that matches the interface on the inverter. Detailed information: ( 2 584) D-sub, (5-pin) M23 567

7 encoder Overview cables DR.. MOVIAXIS motors forof Overview of encoder cables for DR.. motors MOVIAXIS.5 Overview of encoder cables for DR.. motors MOVIAXIS Connection cable Length/installation type Specification Motor end Set length, Variable length If the encoder on the motor is ordered and delivered without a connection cover, the prefabricated cable is fitted with a connection cover on the encoder end. Connection with MOVIAXIS : A 5-pin plug is available that matches the interface on the inverter. Detailed information: ( 2 585) D-sub, (5-pin) Connection cover Set length, Variable length Connection with MOVIAXIS : A 5-pin plug is available that matches the interface on the inverter. The motor protection is routed from the D-sub connector. Detailed information: ( 2 587) D-sub, (5-pin) D-sub, (5-pin) M23 Open (conductor end sleeve and ring cable lug) Set length, Variable length The customer is responsible for connecting the terminal strip in the connection cover. The cable gland in the connection cover is included in the scope of delivery of the encoder. Connection with MOVIAXIS : A 5-pin plug is available that matches the interface on the inverter. The motor protection is routed from the D-sub connector. Detailed information: ( 2 589) 568

8 Overview of built-in encoder cable for DR.. motors.6 Overview of built-in encoder cable for DR.. motors The used cable types for fixed and cable carrier installation are listed in chapter 'Cable specifications'. Connection cable Length/installation type Specification Motor end Set length, Variable length 4-pole, 8-pole. Cable is suitable for E7 encoder. Detailed information: ( 2 59) M Set length, Variable length 4-pole, 8-pole. Cable is suitable for E7 encoder. Detailed information: ( 2 593) M M Set length, Variable length 8-pole. Cable can also be used for E7-FS encoders. Detailed information: ( 2 593) M M 569

9 Overview of extensions for add-on encoder cables for DR.. motors.7 Overview of extensions for add-on encoder cables for DR.. motors.7. Intermediate sockets Intermediate sockets are used whenever part of the wiring is routed in a cable carrier, or if connecting several cable sections is easier for very long distances. The encoder cables are available with intermediate sockets for this purpose. The used cable types for fixed and cable carrier installation are listed in chapter 'Cable specifications'. Connection cable Length / Installation type Specification Motor end Set length, Variable length Detailed information: ( 2 595) M23 Connection cover Set length, Variable length The customer is responsible for connecting the terminal strip in the connection cover. The cable gland in the connection cover is included in the scope of delivery of the encoder. Detailed information: ( 2 596) M23 Open (conductor end sleeve and ring cable lug) Set length, Variable length Connection with MOVIDRIVE A 5-pin plug is available that matches the interface on the inverter. Detailed information: ( 2 597) D-sub, (5-pin) M23 570

10 Overview of extensions for add-on encoder cables for DR.. motors Extension Connection cable Length / Installation type Motor end Set length, Variable length Specification Detailed information: ( 2 598) M23 M23 57

11 Power cable.8 Power cable.8. Brakemotor cable with IS Brakemotor types Motor type Brake type Connector DR.7 BE05, BE DR.80 BE05, BE, BE2 DR.90 BE, BE2, BE5 DR.00 BE2, BE5 /ISU DR. BE5, BE DR.32 BE5, BE Cable drawing, wiring ISU IS brakemotor cable with motor protection, conductor end sleeves and ring-type cable lugs Cable core color Signal Contact Black (BK) U 2 Black (BK) V 4 Black (BK) W 6 Black (BK) 7 White (WH) 9 Red (RD) 0 Blue (BU) Black (BK) Green/yellow (GN/YE) Delta connection PE Star connection 572

12 Power cable Part numbers Star connection Delta connection Variable terminal link Fixed installation 573

13 Power cable.8.2 Brakemotor cable for decentralized MOVI SWITCH Brakemotor types Motor type Brake type Connector DR.7 BE05, BE DR.80 BE05, BE, BE2 DR.90 BE, BE2, BE5 /ISU /ASB4 DR.00 BE2, BE5 MOVI SWITCH MOVI SWITCH PLUSCON VC Han 0E MSW-2S.../APG4.../ALA4 Cable drawing, wiring PLUSCON VC Brakemotor cable with motor protection; conductor end sleeves / ring-type cable lugs, PLUSCON VC C 2 3 D 2 3 A B PLUSCON VC Contact Signal Cable core color Contact A U Black (BK) CL A2 V Black (BK) CL B W Black (BK) CL B2 PE Green/yellow (GN/YE) CES C Brake 5 Blue (BU) CES C3 Brake 3 Red (RD) CES C5 Brake 4 White (WH) CES D2 Shielding D3 24 V Black (BK) CES D6 TH/TF Black (BK) CES Part numbers MOVI SWITCH Motor DR.7 DR.00 PLUSCON VC Fixed installation

14 Power cable Cable drawing, wiring Han 0E Brakemotor cable with motor protection; conductor end sleeves / ring-type cable lugs, HAN 0E Conductor end sleeves / ring-type cable lugs, HAN 0E: PE Contact Signal Cable core color Contact U Black (BK) \7 CL 2 V Black (BK) \8 CL 3 W Black (BK) \3 CL 4 Brake 3 Black (BK) \5 CES 5 Brake 5 Black (BK) \6 CES 6 Brake 4 Black (BK) \4 CES 7 nc 8 nc 9 24 V Black (BK) \ CES 0 TH/TF Black (BK) \2 CES PE PE Shielding Green/yellow (GN/YE) CES Part numbers MOVI SWITCH Motor DR.7 DR.00 Han 0E Fixed installation

15 Power cable Cable drawing, wiring ISU and PLUSCON VC Brakemotor cable with motor protection; IS and PLUSCON VC C 2 3 D 2 3 A B PLUSCON VC IS and PLUSCON VC: Contact Cable core color Signal Contact A Black (BK) U 2 A2 Black (BK) V 4 B Black (BK) W 6 B2 Green/yellow (GN/YE) PE PE C Blue (BU) Brake 5 C3 Red (RD) Brake 3 0 C5 White (WH) Brake 4 9 C2 C4 Variable terminal link 3 C6 5 D2 Shielding PI2 D3 Black (BK) 24 V 7 D6 Black (BK) TH/TF Shielding PE PE2 Part numbers MOVI SWITCH Motor DR.7 DR.00 PLUSCON VC Fixed installation

16 Power cable Cable drawing, wiring Han 0E and PLUSCON VC Brakemotor cable with motor protection; HAN 0E and PLUSCON VC Contact Cable core color Signal Contact A Black (BK) \7 U A2 Black (BK) \8 V 2 B Black (BK) \3 W 3 A B 2 2 C 2 3 D B2 Green/yellow (GN/YE) PE C Black (BK) \6 Brake 5 5 PE PE PLUSCON VC C3 Black (BK) \5 Brake C5 Black (BK) \4 Brake 4 6 D2 Shielding PE D3 Black (BK) \ 24 V 0 D6 Black (BK) \2 TH/TF 9 HAN 0E and PLUSCON VC Part numbers MOVI SWITCH Motor DR.7 DR.00 PLUSCON VC Fixed installation

17 Power cable Cable drawing, wiring Han 0E and Han 0E Brakemotor cable with motor protection; HAN 0E and Han 0E PE Contact Signal Cable core color Contact U Black (BK) \7 2 V Black (BK) \8 2 3 W Black (BK) \3 3 4 Brake 3 Black (BK) \5 4 5 Brake 5 Black (BK) \6 5 6 Brake 4 Black (BK) \4 6 7 nc 7 8 nc V Black (BK) \ 9 0 TH/TF Black (BK) \2 0 PE Shielding PE PE Green/yellow (GN/YE) PE PE Part numbers MOVI SWITCH Motor DR.7 DR.00 Han 0E Fixed installation

18 X encoder cables MOVIDRIVE Add-onfor Add-on encoder cables for MOVIDRIVE.9 Add-on encoder cables for MOVIDRIVE.9. Encoder cable with connection cover and D-sub for encoders Encoder types DR.7 32 DR Sine encoder ES7S EG7S TTL (V B = DC 9 30 V) ES7R EG7R RS485 AS7W AG7W Cable drawing, wiring connection cover and D-sub Encoder cable with connection cover with D-sub Connection MOVIDRIVE B Plug connector view X D-sub pole Motor connection side Contact Signal Cable core color Signal Contact A Red (RD) cos + A 9 A Blue (BU) cos- A 2 B Yellow (YE) sin+ B 0 B Green (GN) sin- B 3 C Brown (BN) C+ C C White (WH) C- C 4 S Black (BK) Data+ S D Violet (VT) Data- D 5 UB 8 Red/blue + gray (RD-BU + GY) Gray-pink+pink (GY-PK +PK) UB DGND +UB GND Part numbers Cable type Connection cover and D-sub Fixed installation cable carrier installation

19 Add-on encoder cables for MOVIDRIVE.9.2 Encoder cable with conductor end sleeves and D-sub for encoders Encoder types DR.7 32 DR Sine encoder ES7S EG7S TTL (V B = DC 9 30 V) ES7R EG7R RS485 AS7W AG7W Cable drawing, wiring conductor end sleeve and D-sub Conductor end sleeves with sub-d Y Connection MOVIDRIVE B Plug connector view Y D-sub pole Motor connection side Contact Signal Cable core color Signal Contact A Red (RD) cos + A 9 A Blue (BU) cos- A 2 B Yellow (YE) sin+ B 0 B Green (GN) sin- B 3 C Brown (BN) C+ C C White (WH) C- C 4 S Black (BK) Data+ S D Violet (VT) Data- D 5 UB 8 GND Red/blue + gray (RD-BU + GY) Gray-pink+pink (GY-PK +PK) UB GND +UB GND Part numbers Cable type Conductor end sleeves and D-sub Fixed installation cable carrier installation

20 A Add-on encoder cables for MOVIDRIVE.9.3 Encoder cable with connection cover and 2 D-sub for encoders Encoder types DR.7 32 DR DR.35 M-SSI AS7Y AG7Y AH7Y Cable drawing, wiring connection cover and 2 D-sub Connection cover with 2 sub-d ( 9-pole and 5-pole) X Y Connection MOVIDRIVE B Plug connectors D-sub View X pole D-sub View Y Motor connection side Contact Signal Cable core color Signal Contact 3 C Brown (BN) C+ C 8 C White (WH) C- C S Black (BK) Data+ S 6 D Violet (VT) Data- D 9 UB 5 GND Red/blue + gray (RD- BU + GY) Gray-pink+pink (GY-PK +PK) UB GND A Red (RD) cos + A 9 A Blue (BU) cos- A 2 B Yellow (YE) sin+ B 0 B Green (GN) sin- B +UB GND pole 58

21 Add-on encoder cables for MOVIDRIVE Part numbers Cable type Connection cover or conductor end sleeve, 2 x D- sub Fixed installation cable carrier installation

22 Add-on encoder cables for MOVIDRIVE.9.4 Encoder cable with conductor end sleeve and 2 D-sub for encoders Encoder types DR.7 32 DR DR.35 M-SSI AS7Y AG7Y AH7Y Cable drawing, wiring conductor end sleeve and 2 D-sub Conductor end sleeves with 2 sub-d ( 9-pole and 5-pole) X Y Connection MOVIDRIVE B Motor connection side Plug connectors Contact Signal Cable core color Signal Contact Sub-D View X pole Sub-D View Y 9 Data+ Black (BK) Data+ S 6 Data- Violet (VT) Data- D 3 C+ Brown (BN) C+ C 8 C- White (WH) C- C 5 GND Pink (PK) GND GND 9 UB Grey (GY) UB +UB cos + Red (RD) cos + A 9 cos- Blue (BU) cos- A 2 sin+ Yellow (YE) sin+ B 0 sin- Green (GN) sin- B pole Part numbers Cable type Connection cover or conductor end sleeve, 2 x D- sub Fixed installation cable carrier installation

23 X Y Add-on encoder cables for MOVIDRIVE.9.5 Encoder cable with M23 and D-sub for encoders Encoder types Sine encoder DR.35 EH7S Cable drawing, wiring M23 and D-sub M23 and D-sub Connection MOVIDRIVE B Motor connection side Plug connectors View Y Contact Signal Cable core color Signal Contact Plug connectors View X A cos+ Red (RD) A cos+ 5 9 A cos- Blue (BU) A cos- 6 D-sub 2 B sin+ Yellow (YE) B sin+ 8 0 B sin- Green (GN) B sin C Brown (BN) C+ 3 C White (WH) C- 4 4 S - Data+ - 5 pole D - Data- - 5 UB Black+gray (BK+GY) UB 8 GND Pink+violet (PK+VT) GND E Part numbers Cable type M23, D-sub 5 Fixed installation cable carrier installation

24 encoder cables MOVIAXIS Add-onfor A Add-on encoder cables for MOVIAXIS.0 Add-on encoder cables for MOVIAXIS.0. Encoder cable with connection cover and D-sub for encoders Encoder types ES7S, EG7S, ES7R, EG7R, AS7W, AG7W Cable drawing, wiring l = 500 mm C B X l = x I = x: Length that can be ordered MOVIAXIS connection Plug connectors View X D-sub pole Contact B Signal Cable core color Signal Contact A Red (RD) cos + A 9 A Blue (BU) cos- A 2 B Yellow (YE) sin+ B 0 B Green (GN) sin- B 3 C Brown (BN) C+ C C White (WH) C- C 4 S Black (BK) Data+ S D Violet (VT) Data- D 5 UB Gray (GY) UB +UB 5 UB Red/blue (RD/BU) UB +UB 8 GND Pink (PK) GND GND 8 GND Gray/pink (GY/PK) GND GND Motor connection side 4 TF/TH/KTY+ Brown (BN) TF/TH/KTY+ C 6 TF/TH/KTY- White (WH) TF/TH/KTY- 2 A Shielding 3 585

25 Add-on encoder cables for MOVIAXIS Part numbers Cable type Connection cover, D-sub 5 Fixed installation cable carrier installation

26 A A Add-on encoder cables for MOVIAXIS.0.2 Encoder cable with M23 and D-sub for encoders Encoder types ES7S, EG7S, ES7R, EG7R, AS7W, AG7W Cable drawing, wiring l = 500 mm C X B MOVIAXIS connection Plug connectors View X D-sub pole I = x: Length that can be ordered Contact B l = x Signal Cable core color Signal Contact A Red (RD) A cos+ 3 9 A Blue (BU) A cos- 4 2 B Yellow (YE) B sin+ 5 0 B Green (GN) B sin- 6 3 C Brown (BN) C+ C White (WH) C- 2 4 S Black (BK) Data+ 8 D Violet (VT) Data- 7 5 UB Gray (GY) UB 5 UB Red/blue (RD/BU) UB 8 GND Pink (PK) GND 8 GND Gray/pink (GY/PK) GND A Motor connection side A ASTA 02 FR 9 8 E TF/TH/KTY+ Brown (BN) TF/TH/KTY+ C 6 TF/TH/KTY- White (WH) TF/TH/KTY- 2 Shielding 3 587

27 Add-on encoder cables for MOVIAXIS Part numbers Cable type M23, D-sub 5 Fixed installation cable carrier installation

28 Add-on encoder cables for MOVIAXIS.0.3 Encoder cable with conductor end sleeves and D-sub for encoders Encoder types E.7., A.7. Cable drawing, wiring l = 500 mm C A B X I = x: Length that can be ordered l = x MOVIAXIS connection Plug connectors View X D-sub pole Contact B Signal Cable core color Signal Contact A Red (RD) A cos+ A 9 A Blue (BU) A cos- A 2 B Yellow (YE) B sin+ B 0 B Green (GN) B sin- B 3 C Brown (BN) C+ C C White (WH) C- C 4 S Black (BK) Data+ S D Violet (VT) Data- D 5 UB Gray (GY) UB +UB 5 UB Red/blue (RD/BU) UB +UB 8 GND Pink (PK) GND GND 8 GND Gray/pink (GY/PK) GND GND Motor connection side 4 TF/TH/KTY+ Brown (BN) TF/TH/KTY+ C 6 TF/TH/KTY- White (WH) TF/TH/KTY- 2 A Shielding 3 589

29 Add-on encoder cables for MOVIAXIS Part numbers Cable type Conductor end sleeves, D-sub 5 Fixed installation cable carrier installation

30 Built-in encoder cable. Built-in encoder cable.. Encoder cable with an M connector Encoder types DR.7 32 HTL EI7C, EI76, EI72, EI7 Cable drawing, wiring Encoder cable with one M B 8-pole without TF A Inverter connection ) Contact B Motor connection side Signal Cable core color Signal Contact A A cos+ Brown (BN) A cos+ 3 2 A cos White (WH) A cos 4 3 B sin+ Yellow (YE) B sin+ 5 B sin Green (GN) B sin n.c. - n.c. 7 n.c. - n.c. 8 UB Gray (GY) UB GND Pink (PK) GND 2 6 ) Assignment depends on the inverter used Inverter connection ) Contact B 8-pole with TF ) Assignment depends on the inverter used Signal Cable core color Signal Contact Motor connection side A cos+ Brown (BN) A cos+ 3 2 A cos White (WH) A cos 4 B sin+ Yellow (YE) B sin+ 5 B sin Green (GN) B sin 6 TS Red (RD) TS 7 TF- Blue (BU) TF- 8 UB Gray (GY) UB GND Pink (PK) GND 2 A

31 Built-in encoder cable Inverter connection ) Contact B 4-pole ) Assignment depends on the inverter used Signal Cable core color Signal Contact Motor connection side 4 3 UB Gray (GY) UB B sin+ Yellow (YE) B sin+ 2 GND Pink (PK) GND 3 A cos+ Brown (BN) A cos+ 4 A 2 Part numbers Cable type Fixed installation Cable carrier installation Number of poles Connection side inverter (B) Connection side motor (A) 4-pole cut off M connector, 4-pole, A-coded 8-pole - with TF 8-pole - without TF 8-pole - with TF Conductor end sleeve Part number cut off M connector, 8-pole, A-coded cut off Conductor end sleeves

32 A Built-in encoder cable..2 Encoder cable with two M connectors Encoder types DR.7 32 HTL EI7C, EI7C FS, EI76, EI72, EI7 Cable drawing, wiring Encoder cable with two M connectors 8- and 4-pole B Inverter connection Inverter connection pole without TF (EI7C FS) Contact B Signal Cable core color Signal Contact Motor connection side 3 A cos+ Brown (BN) A cos A cos White (WH) A cos 4 5 B sin+ Yellow (YE) B sin+ 5 6 B sin Green (GN) B sin 6 7 n.c. - n.c. 7 8 n.c. - n.c. 8 UB Gray (GY) UB 2 GND Pink (PK) GND 2 8-pole Contact B Signal Cable core color Signal A Motor connection side Contact 3 A cos+ Brown (BN) A cos A cos White (WH) A cos 4 5 B sin+ Yellow (YE) B sin+ 5 6 B sin Green (GN) B sin 6 7 TS Red (RD) TS 7 8 TF- Blue (BU) TF- 8 UB Gray (GY) UB 2 GND Pink (PK) GND 2 A

33 Built-in encoder cable Inverter connection 4-pole Contact B Signal Cable core color Signal Motor connection side Contact UB Gray (GY) UB A 2 B sin+ Yellow (YE) B sin GND Pink (PK) GND A cos+ Brown (BN) A cos+ 4 Part numbers Cable type Number of poles Part number Fixed installation 8-pole Safety-rated EI7C FS encoder Cable type 4-pole Number of poles Part number Fixed installation 8-pole Cable carrier installation

34 X Extensions for add-on encoder cables. Extensions for add-on encoder cables.. Encoder extension cable with connection cover and M23 for encoders Encoder types DR.7 32 DR Sine encoder ES7S EG7S TTL (V B = DC 9 30 V) ES7R EG7R RS485 AS7W AG7W Cable drawing, wiring Inverter connection Plug connectors View X AKUA 020 P Motor connection side Contact Signal Cable core color Signal Contact 3 A cos+ Red (RD) A cos+ A 4 A cos- Blue (BU) A cos- A 5 B sin+ Yellow (YE) B sin+ B 6 B sin- Green (GN) B sin- B C+ Brown (BN) C+ C 2 C- White (WH) C- C 8 Data+ Black (BK) Data+ S 7 Data- Violet (VT) Data- D UB GND Red/blue + gray (RD- BU + GY) Gray-pink+pink (GY- PK+PK) UB GND +UB GND Part numbers Cable type Connection cover, M23 Fixed installation

35 Extensions for add-on encoder cables..2 Encoder extension cable with conductor end sleeves and M23 for encoders Encoder types DR.7 32 DR Sine encoder ES7S EG7S TTL (V B = DC 9 30 V) ES7R EG7R RS485 AS7W AG7W Cable drawing, wiring Y Inverter connection Plug connectors View Y AKUA 020 P Motor connection side Contact Signal Cable core color Signal Contact 3 A cos+ Red (RD) A cos+ A 4 A cos- Blue (BU) A cos- A 5 B sin+ Yellow (YE) B sin+ B 6 B sin- Green (GN) B sin- B C+ Brown (BN) C+ C 2 C- White (WH) C- C 8 Data+ Black (BK) Data+ S 7 Data- Violet (VT) Data- D UB GND Red/blue + gray (RD-BU + GY) Gray-pink+pink (GY-PK +PK) UB GND +UB GND Part numbers Cable type Conductor end sleeves, M23 Fixed installation

36 X Y A Extensions for add-on encoder cables..3 Encoder extension cable with two M23 for encoders Encoder types DR.7 32 DR Sine encoder ES7S EG7S TTL (V B = DC 9 30 V) ES7R EG7R RS485 AS7W AG7W Cable drawing, wiring B Motor connection side Plug connectors View Y AKUA 020 P Inverter connection Contact Signal Cable core color Signal Contact Plug connectors 3 A cos+ Red (RD) A cos+ 3 4 A cos- Blue (BU) A cos- 4 5 B sin+ Yellow (YE) B sin+ 5 6 B sin- Green (GN) B sin- 6 C+ Brown (BN) C+ 2 C- White (WH) C- 2 8 Data+ Black (BK) Data+ 8 7 Data- Violet (VT) Data- 7 UB GND Red/blue + gray (RD-BU + GY) Gray-pink+pink (GY-PK+PK) UB GND View X ASTA 02FR 9 8 E Part numbers Cable type M23 M23 Fixed installation Cable carrier installation

37 X Y Extensions for add-on encoder cables..4 Encoder extension cable with M23 and D-sub for encoders Encoder types DR.7 32 DR Sine encoder ES7S EG7S TTL (V B = DC 9 30 V) ES7R EG7R RS485 AS7W AG7W Cable drawing, wiring Motor connection side Plug connectors View Y Inverter connection Contact Signal Cable core color Signal Contact Plug connectors A cos+ Red (RD) A cos+ 3 9 A cos- Blue (BU) A cos- 4 2 B sin+ Yellow (YE) B sin+ 5 0 B sin- Green (GN) B sin- 6 3 C+ Brown (BN) C+ C- White (WH) C- 2 4 Data+ Black (BK) Data+ 8 Data- Violet (VT) Data- 7 5 UB 8 GND Red/blue + gray (RD-BU + GY) Gray-pink+pink (GY-PK +PK) UB GND View X ASTA 02FR 9 8 E Part numbers Cable type M23 D-sub Fixed installation

38 Cable specifications of the power cables.3 Cable specifications of the power cables.3. Cable type A Mechanical design A [] BK U BK V RD3 BK W BK BK2 WH4 GNYE BU 5 [2] Cable type A: Connection between Z.7 or Z.8 field distributors and AC motors Connection between MOVIMOT or MOVI SWITCH 2S with AC motors (for mounting close to the motor) [] Overall shield [2] Shield SEW works standard W325 ( ) Supply cores: 7 x.5 mm 2 Control core pair: 2 x 0.75 mm 2 Insulation: TPE-U (polyurethane) Conductor: Bare E-Cu strand, extra fine wires with individual wire 0. mm Shield:Tinned E-Cu wire. Overall diameter: mm Color of outer cable sheath: Schwarz Electrical properties Conductor resistance for.5 mm 2 (20 C): max. 3 Ω/km Conductor resistance for 0.75 mm 2 (20 C): max. 26 Ω/km Operating voltage for conductor.5 mm 2 : max. 750 V ( 600 V) Operating voltage for conductor 0.75 mm 2 : max. 350 V ( 600 V) Insulation resistance at 20 C:min. 20 MΩ x km 599

39 Cable specifications of the power cables Mechanical properties Suitable for cable carriers Bending cycles > 2.5 million Travel speed 3 m/s Bending radius in the cable track: 0 x diameter Bending radius for fixed routing: 5 x diameter Torsional strength (e.g. rotary table applications) Torsion ±80 for a cable length of > m Torsional cycles > INFORMATION You will have to check the mechanical marginal conditions if you encounter reversed bending and high torsional load for a length of < 3 m. Please contact SEW EURODRIVE in such cases Thermal properties Processing and operation: -30 C to +90 C ( : -30 C to +80 C) Transport and storage: -40 C to +90 C ( : -30 C to +80 C) Flame-retardant according to UL58 Vertical Wiring Flame Test (VW) Flame-retardant according to CSA C22.2 Vertical Wiring Flame Test Chemical properties Oil-resistant according to VDE 0472 part 803 method B General fuel resistance (such as diesel, gasoline) according to DIN ISO 6722 parts and 2 General resistance to acids, alkalis, cleaning agents General resistance against dusts (e.g. bauxite, magnesite) Insulation and cable jacket material is halogen free according to VDE 0472 part 85 as well as silicone free Within the specified temperature range, free from substances interfering with wetting agents 600

40 Cable specifications of the power cables.3.2 Cable type C Mechanical design C BK 2 BK 3 BK 4 BK BK BK 5 BK 6 BK GN YE [] [2] [3] Cable type C connection between MOVI-SWITCH 2S with AC motor (for mounting close to the motor with option P2.A) [] Conductors 2.5 mm 2 [2] Conductors 0.75 mm 2 [3] Shield SEW works standard W325 ( ) Supply cores: 7 x 2.5 mm 2 Control cores: 2 x 0.75 mm 2 Insulation: PVC / Special PVC Conductor: Fine wires to VDE class 5, copper strand conductor Shield: Braided tinned copper shield Overall diameter: 5.2 mm Electrical properties Conductor resistance for 2.5 mm 2 : 8.5 Ω/km Conductor resistance for 0.75 mm 2 : 26 Ω/km Operating voltage for 2.5 mm 2 cores: 600 V/000 V Operating voltage for conductors 0.75 mm 2: AC 48 V Insulation resistance: 20 MΩ x km 60

41 Cable specifications of the power cables Mechanical properties Bending radius in the cable track: 20 x diameter Bending radius for fixed routing: 6 x diameter Thermal properties Processing and operation Flexible routing: -5 C to +70 C Fixed routing: -30 C to +80 C Transport and storage: -30 C to +80 C 602

42 Cable specification of encoder cables.4 Cable specification of encoder cables.4. Fixed installation Accessory designation ES7S / EG7S / ES7R / EG7R / ES7C / EG7C / AS7W / AG7W / AH7Y / AS7Y / AG7Y EH7S / AH7Y EI7C ) Cable cross sections 6 x 2 x 0.25 mm 2 5 x 2 x 0.25 mm 2 Manufacturer Manufacturer designation Operating voltage V 0 / V AC HELUKABEL LI9YCY V 230 / 350 Temperature range C Fixed installation -40 to +80 Max. temperature C + 80 Min. bending radius mm Outside diameter D mm 8.6 ± ± 0.2 Core identification DIN Sheath color Green, similar to RAL 608 Approval(s) DESINA / VDE / UL/CSA / CE nf/km 0 Capacitance core/core nf/km 70 Halogen-free Silicone-free CFC-free Inner insulation (core) Outer insulation (sheath) Capacitance core/shielding Flame-inhibiting/self-extinguishing Conductor material Shielding No no Yes Yes PP PVC Cu blank Braided tinned Cu flame retardant according to VDE0472, Part 802, Test type B, according to IEC Weight (cable) kg/km ) EI7C encoders require a maximum of 8 conductors, additional conductors potentially for temperature sensors 603

43 Cable specification of encoder cables.4.2 cable carrier installation Accessory designation ES7S / EG7S / ES7R / EG7R / ES7C / EG7C / AS7W / AG7W / AH7Y / AS7Y / AG7Y EH7S / AH7Y / EI7C EI7C ) Cable cross sections 6 x 2 x 0.25 mm 2 5 x 2 x 0.25 mm 2 4 x 2 x 0.25 mm 2 Manufacturer Nexans HELUKABEL Manufacturer's designation Operating voltage V 0 / V AC SSL8YCY 6 x 2 x 0.25 SSL8YCY 5 x 2 x 0.25 V 300 Top encoder 503, 7449 Temperature range C -20 to to +80 Max. temperature C +90 (+94) (on conductor) Min. bending radius mm Outside diameter D mm 9.8 ± ± ± 0.2 Maximum acceleration m/s Max. velocity m/min Core identification DIN 4700 Sheath color Green similar to RAL 608 Approval(s) DESINA / VDE / DESINA / VDE / UL / CE DESINA / VDE / UL/CSA / CE nf/km Capacitance core/core nf/km Halogen-free Silicone-free CFC-free Inner insulation (core) Outer insulation (sheath) Capacitance core/shielding Flame-inhibiting/self-extinguishing Conductor material Shielding Yes Yes Yes PP PUR yes E-Cu blank Braided tinned Cu Weight kg/km Min. bending cycles 5 million ) EI7C encoders require a maximum of 8 conductors, additional conductors potentially for temperature sensors 604