IMS Symposium Future Industrial Meat Production

Transcription

1 IMS Symposium Future Industrial Meat Production September 2013 COPENHAGEN, DENMARK Vision Technology - opportunities for process and quality control E+V Technology GmbH & Co.KG Horst Eger Am Heidering Oranienburg Germany Tel. +49 (3301) / Fax. +49 (3301) / Horst.Eger@eplusv.de Internet

2 Contents: 1. vision systems in production - beef carcass grading - sheep/lamb/veal carcass grading - pork carcass grading - pork primal cutting - pork primal grading - poultry grading and defect inspection 2. vision systems under development - live cattle grading - tray inspection

3 Attention!!! Subjective grading can be dangerous! Someone classified him as a vegetarian!

4 Beef carcass grading in the slaughter line VBS technical requirements - installed at the end of the slaughter line - 1,4m rail space and min. 3m distance camera to carcass - visual inspection of the outside carcass side - stop and go in Europe with up to 120 head/hour - continues version for North/South America up to 400 head/hour - linked to hot scale or IT system to get the hot carcass weight 2. measurements - lengths, angles, areas, volums, colors, texture 3. predictions and system outputs - conformation class EUROP with +/- 15 class system - fat class with +/- 15 class system - primal weights and carcass yield - color and defects

5 Beef carcass grading in the slaughter line VBS approval 5. installations - approved in Europe for France, Ireland, UK - approved in Uruguay - approval under development in Brazil, Poland and Canada - 50 installations in Germany, France, Ireland, UK, Brazil, Uruguay, Poland, Canada (10/2013), Netherlands (for veal) - 95% of Irish and 100% Northern Ireland cattle graded with the system 6. new available upgrades - new GIGE camera technology - new LED lighting

6 Beef carcass grading in the slaughter line VBS Carcass report e.g. on a smart phone 8. Videos - Video for stop and go version - Video for continues version

7 Beef carcass grading in the slaughter line VBS Carcass report e.g. on a smart phone 8. Videos - Video for stop and go version - Video for continues version

8 Beef carcass grading in the slaughter line VBS Carcass report e.g. on a smart phone 8. Videos - Video for stop and go version - Video for continues version

9 Beef carcass grading in the cooler VBG technical requirements - carcasses chilled in the cooler - ribbing cut between the 12th/13th rib - 1m rail space for camera operator - visuall inspection of rib eye surface from both carcass sides - speed up to 450 carcasses/900 sides per hour - linked to hot scale or IT system to get the hot carcass weight 2. measurements - rib eye area/dimensions, fat thickness, marbling, color 3. predictions and system outputs - rib eye area - preliminary yield grade = fat thickness - final yield grade 1, 2, 3, 4, 5 - quality grade standard, select, choice, prime - color and defects

10 Beef carcass grading in the cooler VBG approval 5. installations - USDA approved for REA, PYG, YG, QG in the US - CBGA approved for YG and QG in Canada - 35 plants - in all major, most midsize and some smaller fed cattle plants in the US and Canada, Russia (first 2 systems in 2014) - approx. 95% of the US and Canada fed cattle are graded with the system today 6. new available upgrades - laser placement check - LED flash light

11 Beef carcass grading in the cooler VBG touch screen - USDA and CBGA interface to confirm or overwrite the camera result 8. video - video for camera system in use

12 Beef carcass grading in the cooler VBG touch screen - USDA and CBGA interface to confirm or overwrite the camera result 8. video - video for camera system in use

13 Sheep/lamb/veal carcass grading VSS camera station at the end of the slaughter line - side view and back view - up to 800 carcasses per hour - measurements lengths, angles, areas, colors - output of conformation and fat class EUROP, yield grade and primal weight/yield prediction - sheep/lamb system USDA approved and currently validated - veal system currently calibrated in the Netherlands - video for system in production

14 Sheep/lamb/veal carcass grading VSS camera station at the end of the slaughter line - side view and back view - up to 800 carcasses per hour - measurements lengths, angles, areas, colors - output of conformation and fat class EUROP, yield grade and primal weight/yield prediction - sheep/lamb system USDA approved and currently validated - veal system currently calibrated in the Netherlands - video for system in production

15 Pork carcass grading VCS to 3 camera station at the end of the slaughter line - 1 camera for ham type (B) - 1 or 2 cameras for the bone side view - up to 1200 carcasses per hour - lengths, angles, areas, colors, fat thickness - output meat%, primal weight and yield - approved in Spain, France, Belgium, Netherlands - videos for systems in Europe and US

16 Pork carcass grading VCS to 3 camera station at the end of the slaughter line - 1 camera for ham type (B) - 1 or 2 cameras for the bone side view - up to 1200 carcasses per hour - lengths, angles, areas, colors, fat thickness - output meat%, primal weight and yield - approved in Spain, France, Belgium, Netherlands - videos for systems in Europe and US

17 Pork carcass grading VCS to 3 camera station at the end of the slaughter line - 1 camera for ham type (B) - 1 or 2 cameras for the bone side view - up to 1200 carcasses per hour - lengths, angles, areas, colors, fat thickness - output meat%, primal weight and yield - approved in Spain, France, Belgium, Netherlands - videos for systems in Europe and US

18 Pork carcass grading VCS to 3 camera station at the end of the slaughter line - 1 camera for ham type (B) - 1 or 2 cameras for the bone side view - up to 1200 carcasses per hour - lengths, angles, areas, colors, fat thickness - output meat%, primal weight and yield - approved in Spain, France, Belgium, Netherlands - videos for systems in Europe and US

19 Pork primal cutting VCCS/VRCS for horizontal and vertical robotic cutting - 2 camera stations for bone side view - measuring the spinal column/intersections - output of anatomical fix points for cutting device - in use in several European countries - videos for horizontal and vertical robotic cutting

20 Pork primal cutting VCCS/VRCS for horizontal and vertical robotic cutting - 2 camera stations for bone side view - measuring the spinal column/intersections - output of anatomical fix points for cutting device - in use in several European countries - videos for horizontal and vertical robotic cutting

21 Pork primal cutting VCCS/VRCS for horizontal and vertical robotic cutting - 2 camera stations for bone side view - measuring the spinal column/intersections - output of anatomical fix points for cutting device - in use in several European countries - videos for horizontal and vertical robotic cutting

22 Pork primal grading VPS available for middles, hams, bellies - installed in the cut floor - capacity of up to primal cuts per hour - measuring dimensions, color, lean/fat ratio - North America version 3D belly scan - in use in Germany, France, Italy, US, Canada - videos for middle, ham and belly grader

23 Pork primal grading VPS available for middles, hams, bellies - installed in the cut floor - capacity of up to primal cuts per hour - measuring dimensions, color, lean/fat ratio - North America version 3D belly scan - in use in Germany, France, Italy, US, Canada - videos for middle, ham and belly grader

24 Pork primal grading VPS available for middles, hams, bellies - installed in the cut floor - capacity of up to primal cuts per hour - measuring dimensions, color, lean/fat ratio - North America version 3D belly scan - in use in Germany, France, Italy, US, Canada - videos for middle, ham and belly grader

25 Pork primal grading VPS available for middles, hams, bellies - installed in the cut floor - capacity of up to primal cuts per hour - measuring dimensions, color, lean/fat ratio - North America version 3D belly scan - in use in Germany, France, Italy, US, Canada - videos for middle, ham and belly grader

26 Pork primal grading VPS available for middles, hams, bellies - installed in the cut floor - capacity of up to primal cuts per hour - measuring dimensions, color, lean/fat ratio - North America version 3D belly scan - in use in Germany, France, Italy, US, Canada - videos for middle, ham and belly grader

27 Pork primal grading VPS available for middles, hams, bellies - installed in the cut floor - capacity of up to primal cuts per hour - measuring dimensions, color, lean/fat ratio - North America version 3D belly scan - in use in Germany, France, Italy, US, Canada - videos for middle, ham and belly grader

28 Pork primal grading VPS available for middles, hams, bellies - installed in the cut floor - capacity of up to primal cuts per hour - measuring dimensions, color, lean/fat ratio - North America version 3D belly scan - in use in Germany, France, Italy, US, Canada - videos for middle, ham and belly grader

29 Pork primal grading VPS available for middles, hams, bellies - installed in the cut floor - capacity of up to primal cuts per hour - measuring dimensions, color, lean/fat ratio - North America version 3D belly scan - in use in Germany, France, Italy, US, Canada - videos for middle, ham and belly grader

30 Poultry grading and defect inspection VTS available for turkey and chicken - 3 cameras for front and back view and for paw inspection - installed prior or after evis line - capacity up to birds per hour - measuring dimensions, color, primal weight/yield - defects - in use in Germany, Denmark, US - videos turkey and chicken system

31 Poultry grading and defect inspection VTS available for turkey and chicken - 3 cameras for front and back view and for paw inspection - installed prior or after evis line - capacity up to birds per hour - measuring dimensions, color, primal weight/yield - defects - in use in Germany, Denmark, US - videos turkey and chicken system

32 Poultry grading and defect inspection VTS available for turkey and chicken - 3 cameras for front and back view and for paw inspection - installed prior or after evis line - capacity up to birds per hour - measuring dimensions, color, primal weight/yield - defects - in use in Germany, Denmark, US - videos turkey and chicken system

33 Poultry grading and defect inspection VTS available for turkey and chicken - 3 cameras for front and back view and for paw inspection - installed prior or after evis line - capacity up to birds per hour - measuring dimensions, color, primal weight/yield - defects - in use in Germany, Denmark, US - videos turkey and chicken system

34 New developments live cattle grading - image growing process - weight and yield prediction - optimize feeding - optimize slaughter time tray inspection - product identification - prevent miss packs - image data base - quality control

35 Please ask a lot of (easy to answer) questions!