Operating Manual (Edition 04/2004) sinamics. Line Reactors SINAMICS G130

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1 Operating Manual (Edition 04/2004) sinamics Line Reactors SINAMICS G130

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3 Contents 1. Safety Information 2 2. General 5 3. Mechanical Installation 6 4. Electrical Installation 8 5. Technical Specifications 10 Operating Manual 1

4 Safety Information 04/04 1. Safety Information 1.1 Definitions and Warnings Qualified Personnel For the purpose of this documentation and the product warning labels, a qualified person is someone who is familiar with the installation, mounting, start-up, operation and maintenance of the product. He or she must have the following qualifications: Trained or authorized to energize, de-energize, ground, and tag circuits and equipment in accordance with established safety procedures. Trained in the proper care and use of protective equipment in accordance with established safety procedures. First aid training. DANGER Danger indicates that death, severe personal injury, or substantial property damage will result if proper precautions are not taken. WARNING Warning indicates that death, severe personal injury, or substantial property damage can result if proper precautions are not taken. CAUTION Caution with a warning triangle indicates that minor personal injury can result if proper precautions are not taken. CAUTION Caution without a warning triangle indicates that material damage can result if proper precautions are not taken. 2 Operating Manual

5 04/04 Safety Information IMPORTANT Important indicates that an unwanted result or situation can result if the appropriate advice is not taken into account. NOTE Note indicates important information about the product or respective part of the documentation that is essential to highlight. WARNING Hazardous voltages are present in this electrical equipment during operation. Non-observance of the warnings can result in severe personal injury or property damage. Only qualified personnel should work on or around the equipment. This personnel must be thoroughly familiar with all warning and maintenance procedures described in this documentation. The successful and safe operation of this device is dependent on correct transport, proper storage and installation, as well as careful operation and maintenance. National safety guidelines must be observed. Operating Manual 3

6 Safety Information 04/ Safety and Operating Instructions DANGER This equipment is used in industrial high-voltage installations. During operation, this equipment contains rotating and live, bare parts. For this reason, they could cause severe injury or significant material damage if the required covers are removed, if they are used or operated incorrectly, or have not been properly maintained. When the machines are used in non-industrial areas, the installation location must be protected against unauthorized access (protective fencing, appropriate signs). Prerequisites Those responsible for protecting the plant must ensure the following: The basic planning work for the plant and the transport, assembly, installation, commissioning, maintenance, and repair work is carried out by qualified personnel and/or checked by experts responsible. The operating manual and machine documentation are always available. The technical data and specifications regarding the applicable installation, connection, environmental, and operating conditions are always observed. The plant-specific assembly and safety guidelines are observed and personal protection equipment is used. Unqualified personnel are forbidden from using these machines and working near them. This operating manual is intended for qualified personnel and only contain information and notes relating to the intended purpose of the machines. The operating manual and machine documentation are written in different languages as specified in the delivery contracts. NOTE The services and support provided by the SIEMENS service centers are recommended for planning, installation, commissioning, and servicing work. 4 Operating Manual

7 04/04 General 2. General Description Line reactors limit low-frequency line reactions to permissible values. Note The connection lines to the power module must be kept as short as possible. Caution The surface temperature of the line reactors may exceed 80 C. Assigning the Line Reactor and Power Module Table 2-1 Assigning the line reactor and power module Power module Rated power of power Suitable line reactor module Supply voltage: V 1GE36-1AA0 315 kw 6SL3000-0CE36-3AA0 1GE37-5AA0 400 kw 6SL3000-0CE37-7AA0 1GE38-4AA0 450 kw 6SL3000-0CE38-7AA0 1GE41-0AA0 560 kw 6SL3000-0CE41-0AA0 Supply voltage: V 1GH33-3AA0 315 kw 6SL3000-0CH33-4AA0 1GH34-1AA0 400 kw 1GH34-7AA0 450 kw 6SL3000-0CH34-8AA0 1GH35-8AA0 560 kw 6SL3000-0CH36-0AA0 1GH37-4AA0 710 kw 1GH38-1AA0 800 kw 6SL3000-0CH38-4AA0 Operating Manual 5

8 Mechanical Installation 04/04 3. Mechanical Installation Dimension Drawing l5 l4 l5 Installation holes d3 n1 a5 a2 a4 n2 h3 h2 a4 n2 n5 a4 a3 h3 h ma x h ma x h1 h2 a3 n1 n3 n4 Fig. 3-1 Dimension drawing of line reactor 6 Operating Manual

9 04/04 Mechanical Installation Table 3-1 Dimensions of line reactor 380 V 480 V (all specifications in mm) 6SL3000-0CE36-3AA0 0CE37-7AA0 0CE38-7AA0 0CE41-0AA0 a a a a I I hmax h h n1 1) n2 1) n d3 M8 M8 M8 M8 1) Lengths n1 and n2 correspond to the drill hole spacing Table 3-2 Dimensions of line reactor 660 V 690 V (all specifications in mm) 6SL3000-0CH33-4AA0 0CH34-8AA0 0CH36-0AA0 0CH38-4AA0 a a a4 12, a I I hmax h h n1 1) n2 1) n d3 M8 M8 M8 M10 1) Lengths n1 and n2 correspond to the drill hole spacing Operating Manual 7

10 Electrical Installation 04/04 4. Electrical Installation Important Safety Precautions WARNING The devices are operated with high voltages. All connection procedures must be carried out with the cabinet de-energized. All work on the units must be carried out by trained personnel only. Death, serious injury, or substantial material damage can result if these warnings are not taken into account. Work on an open device must be carried out with extreme caution because external supply voltages may be present. The power and control terminals may be live even when the motor is not running. Dangerously high voltage levels are still present in the device up to five minutes after it has been disconnected due to the DC link capacitors on the power module. For this reason, the cabinet should not be opened until after a reasonable period of time has elapsed. The operator is responsible for ensuring that the line reactors and other components are installed and connected in accordance with the recognized technical rules in the country of installation and applicable regional guidelines. Special attention should be paid to cable dimensioning, fuses, grounding, shutdown, disconnection, and overcurrent protection. If an item of protective gear trips in a branch circuit, a leakage current may have been disconnected. To reduce the risk of fire or an electric shock, the currentcarrying parts and other components in the cabinet unit should be inspected and damaged parts replaced. When an item of protective gear trips, the cause of the trip must be identified and rectified. 8 Operating Manual

11 04/04 Electrical Installation When connecting the line filter and line reactor, you must take into account the following conditions to ensure that they function correctly: Use shielded control cables. The shield must be connected at both ends. With analog control cables, connecting the shield at both ends can result in coupled-in noise. To prevent this, the shield must only be connected at one end on the power module. Control cables must be routed separately from power cables. Power cables are motor cables or connection cables from the DC link of the power module (terminals C/ L+ and D/ L ) to other components (e.g. braking module). In particular, you must ensure that control cables and power cables are not routed in parallel in a joint cable raceway, even if all the cables are shielded. You must use a shielded motor cable. The shield for the motor cable must be attached to the shield plate and motor housing. The ground wire for the motor must be fed directly back to the power module. Overview Line filter Line reactor Power module Line L1 L2 L1' L2' 1U1 1V1 1U2 1V2 U1 V1 U2 V2 Load L3 Netz Last L3' 1W1 1W2 W1 W2 PE PE' PE1 PE2 Mounting plate Fig. 4-1 Connecting the line filter, line reactor, and power module Operating Manual 9

12 Technical Specifications 04/04 5. Technical Specifications General Technical Specifications Table 5-1 General technical specifications Line frequency Degree of protection IP 00 Ambient conditions 47 Hz to 63 Hz Operation Storage Transport Ambient temperature 0 C to +50 C -25 C to +70 C -25 C to +70 C Humidity range (non-condensing) Corresponds to class 5 % to 95 % 3K3 to IEC % to 95 % 1K4 to IEC % to 95 % at 40 C 2K3 to IEC Mechanical stability Vibratory load: Deflection Acceleration Corresponds to class mm at 10 Hz to 58 Hz 10 m/s² at >58 Hz to 200 Hz mm at 5 Hz to 9 Hz 5 m/s² at > 9 Hz to 200 Hz 1M2 to IEC mm at 5 Hz to 9 Hz 10 m/s² at > 9 Hz to 200 Hz 2M2 to IEC Shock load: Acceleration Corresponds to class 100 m/s² at 11 ms 3M4 to IEC m/s² at 22 ms 1M2 to IEC m/s² at 11 ms 2M2 to IEC Operating Manual

13 04/04 Technical Specifications Specific Technical Specifications Table 5-2 Technical specifications for line reactors (380 V 480 V) Order number Unit 6SL3000-0CE36-3AA0 Suitable for power module 1GE36-1AA0 6SL3000-0CE37-7AA0 1GE37-5AA0 6SL3000-0CE38-7AA0 1GE38-4AA0 Rated voltage V 3 AC 380 V to 480 V ±10 % (-15 % < 1 min) 6SL3000-0CE41-0AA0 1GE41-0AA0 I thmax A Rated inductance µh Power loss at 50/60 Hz kw 0.287/ / / /0.434 Line/load connection Weight kg Dimensions Length (total) Width (total) Height mm Table 5-3 Technical specifications for line reactors (660 V 690 V, part 1) Order number Unit 6SL3000-0CH33-4AA0 Suitable for power module 1GH33-3AA0 6SL3000-0CH34-8AA0 1GH34-1AA0 1GH34-7AA0 Rated voltage V 3 AC 660 V to 690 V ±10 % (-15 % < 1 min) 6SL3000-0CH36-0AA0 1GH35-8AA0 I thmax A Rated inductance µh Power loss at 50/60 Hz kw 0.210/ / / /0.423 Line/load connection lugs M10 Weight kg Dimensions Length (total) Width (total) Height mm Operating Manual 11

14 Technical Specifications 04/04 Table 5-4 Technical specifications for line reactors (660 V 690 V, part 2) Order number Unit 6SL3000-0CH38-4AA0 Suitable for power module 1GH37-4AA0 1GH38-1AA0 Rated voltage V 3 AC 660 V to 690 V ±10 % (-15 % < 1 min) I thmax A Rated inductance µh Power loss at 50/60 Hz kw 0.390/ /0.541 Line/load connection Weight kg Dimensions Length (total) Width (total) Height mm Operating Manual

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16 Siemens AG Automation and Drives Large Drives P.O. Box 4743, D Nuremberg Germany Siemens AG 2004 Subject to change without prior notice Doc. no.: A5E A Printed in Germany

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