W.C. BRANHAM INC. Right Angle Gear Drives
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- Berenice McCoy
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1 S O L U T I O N S I N M O T I O N Right Angle Gear Drives
2 RIGHT ANGLE GEAR DRIVES APPLICATION USES Providing solutions to your gear drive needs Check Weighing Systems Web tensioning machinery Packaging machinery Printing presses CNC machinery Conveyer belts Food processing Paper converting machinery Material handling Agricultural machinery WHAT S INSIDE Add-A-Shaft Mini 1:1 3 Include-A-Shaft Mini 1:1 5 Add-A-Shaft 1:1, 3:2, 2:1 7 Add-A-Shaft 1:1, 3:2, 2:1 9 -Base Mount Series Add/Insert-A-Shaft 1:1, 3:2, 2:1 11 Insert-A-Shaft 1:1, 3:2, 2:1 13 Insert-A-Shaft 1:1, 3:2, 2:1 15 -Extended Hollow Shaft Series Insert-A-Shaft 1:1, 3:2, 2:1 17 -Base Mount Series 1 Copyright W.C. Branham Inc. All Rights Reserved. Printed in U.S.A. Catalog No Disclaimer: All formulae, graphs, technical charts depicted in this catalog are theoretical. W.C. Branham Inc. does not imply or state in any terms that formulae, graphs and technical charts are correct for any given application. The formulae, graphs and technical charts are supplied as a guide only. It is suggested that each application be prototyped and tested. All specifications subject to change without notification.
3 RIGHT ANGLE GEAR DRIVES Take a turn for the better! Look below, at the common design features we made standard in W.C. Branham Inc. Right Angle Gear Drives. These features have produced, what we think, are the best 100% interchangeable gear drives available in today s market when compared with similar float-style models from The Other Manufacturer s (T-O-M) brands. For example, all of our gear drives use heavy duty sealed ball bearings that support both thrust and radial loads. The benefits are better performance and fewer parts, which eliminates the need for an inner bearing race used in T-O-M s roller bearing models. And, best of all, we ve cooled high operating temperatures and prevented lubricant leakage - no more drip pans. We think you ll like our right angle gear drives. The feedback came from experienced OEM Design Engineers, after all. Contact us today for application assistance, competitive pricing or delivery information. Most models are available from stock or within a few short days. Black anodized housing 45 helical gears Heavy duty sealed ball bearings O-ring sealed gear case Slide keyed shafts through each bore. Except, Include-A-Shaft models Integrated gear/shaft 4140 heat treated Flexible mounting options Include-A-Shaft models only. Lube retainer seals S O L U T I O N S I N M O T I O N 2
4 ADD-A-SHAFT MINI 1:1 GEAR DRIVES Standard Features 1" shaft centers Accepts 5/8" and 1/2" keyed shaft diameters 1045 heat treated 45 helical gears Heavy duty sealed ball bearings Right and left hand rotation Hardcoated Housing Speeds to 1800 RPM 1:1 gear ratio O-Ring sealed gear case Machined aluminum construction Keys included (2) AAS MINI 1:1 AAS MINI 1:1 FOOT MOUNT Ordering RATIO ORDER NO. TYPE FOOT MOUNT 1: RH 5/8 5/8 NO 1: /8 5/8 NO 1: RH 1/2 5/8 NO 1: /2 5/8 NO 1: RH 1/2 1/2 NO 1: /2 1/2 NO 1: RH 5/8 5/8 YES 1: /8 5/8 YES 1: RH 1/2 5/8 YES 1: /2 5/8 YES 1: RH 1/2 1/2 YES 1: /2 1/2 YES Easy Sizing.6 Theoretical output torque at various RPM. OUTPUT TORQUE, IN. LBS. RPM 1: MAX. HAND TORQUE IS 132 IN.LBS. 3 CUSTOMER SERVICE
5 ADD-A-SHAFT MINI 1:1 GEAR DRIVES AAS MINI 1:1 S & CENTERLINE TOLERANCE +.002/-.000 RH RH AAS MINI 1:1 FOOT MOUNT KEY S, IN. 1/2 1/8 x 1/16 5/8 3/16 x 3/32 3/4 3/16 x 3/32 1 1/4 x 1/8 1 1/4 1/4 x 1/8 1 1/2 3/8 x 3/16 KEYS INCLUDED (2) S O L U T I O N S I N M O T I O N 4
6 INCLUDE-A-SHAFT MINI 1:1 GEAR DRIVES Standard Features 1" shaft centers One piece 4140 heat treated 45 helical gear and shaft combination 1/2 diameter keyed shafts Heavy duty sealed ball bearings Right and left hand rotation Hardcoated Housing Speeds to 1800 RPM 1:1 gear ratio O-Ring sealed gear case Machined aluminum construction Keys included for each shaft Ordering NUMBER OF SHAFTS ORDER NO. TYPE FOOT MOUNT 2-Way RH 1/2 1/2 NO 2-Way /2 1/2 NO 2-Way RH 1/2 1/2 YES 2-Way /2 1/2 YES 3-Way RH 1/2 1/2 NO 3-Way /2 1/2 NO 3-Way RH 1/2 1/2 YES 3-Way /2 1/2 YES 4-Way RH 1/2 1/2 NO 4-Way /2 1/2 NO 4-Way RH 1/2 1/2 YES 4-Way /2 1/2 YES 2-Way INCAS MINI 1:1 2-WAY S & RH RH 5 CUSTOMER SERVICE
7 3-Way INCLUDE-A-SHAFT MINI 1:1 GEAR DRIVES INCAS MINI 1:1 3-WAY INCAS MINI 1:1 4-WAY 4-Way Theoretical output torque at various RPM. OUTPUT TORQUE, IN. LBS. RPM 1: Easy Sizing MAX. HAND TORQUE IS 132 IN.LBS. 6
8 ADD-A-SHAFT 1:1, 2:1, 3:2 SERIES Standard Features 2 1/2 inch shaft centers ( AAS 1:1, 3:2) 2 1/4 inch shaft centers (AAS 2:1) Accepts 1, 1 1/4 or 1 1/2 keyed shaft diameters 4140 heat treated 45 helical gears Heavy duty sealed ball bearings Right and left hand rotation Speeds to 1200 RPM O-Ring sealed gear case Hardcoated Housing Cast aluminum construction Keys included (2) AAS 1:1, 3:2 AAS 2:1 Ordering RATIO ORDER NO. TYPE 1: RH 1 1/4 1 1/4 1: /4 1 1/4 1: RH 1 1/2 1 1/4 1: /2 1 1/4 3: RH 1 1/4 1 1/4 3: /4 1 1/4 3: RH 1 1/2 1 1/4 3: /2 1 1/4 2: RH 1 1/ : / : RH 1 1/ : /2 1.0 Easy Sizing For 1:1 Ratio (25T Input/Output Gears):.60 For 2:1 Ratio Gear Reducer-GR (15T Input/30T Output Gears): 1.24 For 2:1 Ratio Speed Increaser-SI (30T Input/15T Output Gears):.31 For 3:2 Ratio Gear Reducer-GR (20T Input/30T Output Gears):.78 For 3:2 Ratio Speed Increaser-SI (30T Input/20T Output Gears):.35 7 CUSTOMER SERVICE
9 ADD-A-SHAFT 1:1, 2:1. 3:2 SERIES AAS 1:1, 3:2 - C = /-.000 AAS 2:1 - C = /-.000 Theoretical output torque at various RPM. OUTPUT TORQUE, (IN. LBS.) GR SI GR SI RPM 1:1 2:1 2:1 3:2 3: MAXIMUM HAND TORQUE = 402 IN. LBS. KEY S, IN. 1/2 1/8 x 1/16 5/8 3/16 x 3/32 3/4 3/16 x 3/32 1 1/4 x 1/8 1 1/4 1/4 x 1/8 1 1/2 3/8 x 3/16 S KEYS INCLUDED (2) RH & GR = GEAR REDUCER SI = SPEED INCREASER S O L U T I O N S I N M O T I O N 8
10 ADD-A-SHAFT 1:1, 2:1, 3:2 BASE MOUNT SERIES Standard Features 2 1/2 inch shaft centers ( AAS 1:1, 3:2) 2 1/4 inch shaft centers (AAS 2:1) Accepts 1, 1 1/4 or 1 1/2 keyed shaft diameters 4140 heat treated 45 helical gears Heavy duty sealed ball bearings Right and left hand rotation Speeds to 1200 RPM O-Ring sealed gear case Hardcoated Housing Cast aluminum construction Keys included (2) AAS BASE MOUNT 1:1, 3:2 AAS BASE MOUNT 2:1 Ordering RATIO ORDER NO. TYPE 1: RH 1 1/2 1 1/2 1: /2 1 1/2 1: RH 1 1/2 1 1/4 1: /2 1 1/4 3: RH 1 1/2 1 1/4 3: /2 1 1/4 2: RH 1 1/2 1 2: /2 1 Easy Sizing For 1:1 Ratio (25T Input/Output Gears):.60 For 2:1 Ratio Gear Reducer-GR (15T Input/30T Output Gears): 1.24 For 2:1 Ratio Speed Increaser-SI (30T Input/15T Output Gears):.31 For 3:2 Ratio Gear Reducer-GR (20T Input/30T Output Gears):.78 For 3:2 Ratio Speed Increaser-SI (30T Input/20T Output Gears):.35 9 CUSTOMER SERVICE
11 ADD-A-SHAFT 1:1, 2:1. 3:2 BASE MOUNT SERIES AAS BASE MOUNT 1:1, 3:2 - C = /-.000 AAS BASE MOUNT 2:1 - C = /-.000 Theoretical output torque at various RPM. OUTPUT TORQUE, (IN. LBS.) GR SI GR SI RPM 1:1 2:1 2:1 3:2 3: MAXIMUM HAND TORQUE = 609 IN. LBS. KEY S, IN. 1/2 1/8 x 1/16 5/8 3/16 x 3/32 3/4 3/16 x 3/32 1 1/4 x 1/8 1 1/4 1/4 x 1/8 1 1/2 3/8 x 3/16 S KEYS INCLUDED (2) RH & GR = GEAR REDUCER SI = SPEED INCREASER S O L U T I O N S I N M O T I O N 10
12 ADD/INSERT-A-SHAFT 1:1, 2:1, 3:2 SERIES Standard Features 2 1/2 inch Shaft Centers ( AAS/IAS 1:1, 3:2) 2 1/4 inch Shaft Centers (AAS/IAS 2:1) Accepts 5/8, 3/4, 1, 1 1/4 or 1 1/2 keyed shaft diameters 4140 heat treated 45 helical gears Heavy duty sealed ball bearings Right and left hand rotation Speeds to 1200 RPM O-Ring sealed gear case Hardcoated Housing Cast aluminum construction Keys included (2) AAS/IAS 1:1, 3:2 AAS/IAS 2:1 Ordering RATIO ORDER NO. TYPE 1: RH 1 1/2 5/8 1: /2 5/8 1: RH 1 1/2 3/4 1: /2 3/4 1: RH 1 1/ : / : RH 1 1/4 5/8 1: /4 5/8 1: RH 1 1/4 3/4 1: /4 3/4 1: RH 1 1/ : / : RH 1 1/2 5/8 3: /2 5/8 3: RH 1 1/ : / : RH 1 1/2 3/4 3: /2 3/4 3: RH 1 1/4 5/8 3: /4 5/8 3: RH 1 1/4 3/4 3: /4 3/4 3: RH 1 1/4 1.0 Easy Sizing For 1:1 Ratio (25T Input/Output Gears):.60 For 2:1 Ratio Gear Reducer-GR (15T Input/30T Output Gears): 1.24 For 2:1 Ratio Speed Increaser-SI (30T Input/15T Output Gears):.31 For 3:2 Ratio Gear Reducer-GR (20T Input/30T Output Gears):.78 For 3:2 Ratio Speed Increaser-SI (30T Input/20T Output Gears):.35 3: / : RH 1 1/2 5/8 2: /2 5/8 2: RH 1 1/2 3/4 2: /2 3/4 2: RH 1 1/4 3/4 2: /4 3/4 2: RH 1 1/4 5/8 2: /4 5/8 11 CUSTOMER SERVICE
13 ADD/INSERT-A-SHAFT 1:1, 2:1. 3:2 SERIES AAS/IAS 1:1, 3:2 - C = /-.000 AAS/IAS 2:1 - C = /-.000 Theoretical output torque at various RPM. OUTPUT TORQUE, (IN. LBS.) GR SI GR SI RPM 1:1 2:1 2:1 3:2 3: MAXIMUM HAND TORQUE = 402 IN. LBS. KEY S, IN. 1/2 1/8 x 1/16 5/8 3/16 x 3/32 3/4 3/16 x 3/32 1 1/4 x 1/8 1 1/4 1/4 x 1/8 1 1/2 3/8 x 3/16 S KEYS INCLUDED (2) RH & GR = GEAR REDUCER SI = SPEED INCREASER S O L U T I O N S I N M O T I O N 12
14 INSERT-A-SHAFT 1:1, 2:1, 3:2 SERIES Standard Features 2 1/2 inch Shaft Centers ( IAS 1:1, 3:2) 2 1/4 inch Shaft Centers (IAS 2:1) Accepts 5/8, 3/4, 1 keyed shaft diameters 4140 heat treated 45 helical gears Heavy duty sealed ball bearings Right and left hand rotation Speeds to 1200 RPM O-Ring sealed gear case Hardcoated Housing Cast aluminum construction Keys included (2) IAS 1:1, 3:2 IAS 2:1 Ordering RATIO ORDER NO. TYPE 1: RH 3/4 3/4 1: /4 3/4 1: RH 5/8 5/8 1: /8 5/8 1: RH 5/8 3/4 1: /8 3/4 1: RH 1.0 3/4 1: /4 1: RH : : RH 3/4 3/4 3: /4 3/4 3: RH 5/8 5/8 3: /8 5/8 3: RH : : RH 1.0 3/4 3: /4 3: RH 1.0 5/8 3: /8 2: RH 3/4 3/4 2: /4 3/4 2: RH 5/8 5/8 Easy Sizing For 1:1 Ratio (25T Input/Output Gears):.60 For 2:1 Ratio Gear Reducer-GR (15T Input/30T Output Gears): 1.24 For 2:1 Ratio Speed Increaser-SI (30T Input/15T Output Gears):.31 For 3:2 Ratio Gear Reducer-GR (20T Input/30T Output Gears):.78 For 3:2 Ratio Speed Increaser-SI (30T Input/20T Output Gears):.35 2: /8 5/8 2: RH 3/4 5/8 2: /4 5/8 2: RH 1.0 3/4 2: /4 2: RH 1.0 5/8 2: /8 2: RH 5/8 3/4 2: /8 3/4 13 CUSTOMER SERVICE
15 INSERT-A-SHAFT 1:1, 2:1. 3:2 SERIES IAS 1:1, 3:2 - C = /-.000 IAS 2:1 - C = /-.000 Theoretical output torque at various RPM. OUTPUT TORQUE, (IN. LBS.) GR SI GR SI RPM 1:1 2:1 2:1 3:2 3: MAXIMUM HAND TORQUE = 402 IN. LBS. KEY S, IN. 1/2 1/8 x 1/16 5/8 3/16 x 3/32 3/4 3/16 x 3/32 1 1/4 x 1/8 1 1/4 1/4 x 1/8 1 1/2 3/8 x 3/16 S KEYS INCLUDED (2) RH & GR = GEAR REDUCER SI = SPEED INCREASER S O L U T I O N S I N M O T I O N 14
16 INSERT-A-SHAFT 1:1, 2:1, 3:2 SERIES Standard Features - Extended Hollow Shaft 2 1/2 inch shaft centers ( IAS-ES 1:1, 3:2) 2 1/4 inch shaft centers (IAS-ES 2:1) Accepts 5/8, 3/4, 1 keyed shaft diameters 4140 heat treated 45 helical gears Heavy duty sealed ball bearings Right and left hand rotation Speeds to 1200 RPM O-Ring sealed gear case Hardcoated Housing Cast aluminum construction Keys included (2) Shaft retaining set screws Ordering RATIO ORDER NO. KEY S, IN. 1/2 1/8 x 1/16 5/8 3/16 x 3/32 3/4 3/16 x 3/32 1 1/4 x 1/8 1 1/4 1/4 x 1/8 1 1/2 3/8 x 3/16 KEYS INCLUDED (2) TYPE 1: RH 3/4 3/4 1: /4 3/4 1: RH 5/8 5/8 1: /8 5/8 1: RH 5/8 3/4 1: /8 3/4 1: RH 1.0 3/4 1: /4 1: RH : : RH 1.0 5/8 1: /8 RATIO IAS-ES 1:1, 3:2 IAS-ES 2:1 ORDER NO. TYPE RATIO ORDER NO. TYPE 3: RH 3/4 3/4 3: /4 3/4 3: RH 5/8 5/8 3: /8 5/8 3: RH : : RH 1.0 3/4 3: /4 3: RH 1.0 5/8 3: /8 3: RH 5/8 5/8 3: /8 5/8 2: RH 1 1/4 3/4 2: /4 3/4 2: RH 1 1/4 5/8 2: /4 5/8 2: RH : : RH 3/4 3/4 2: /4 3/4 2: RH 5/8 5/8 2: /8 5/8 2: RH 3/4 5/8 2: /4 5/8 2: RH 5/8 3/4 2: /8 3/4 2: RH 1.0 3/4 2: /4 2: RH 1.0 5/8 2: /8 15 CUSTOMER SERVICE
17 INSERT-A-SHAFT 1:1, 2:1. 3:2 SERIES IAS-ES 1:1, 3:2 - C = /-.000 IAS-ES 2:1 - C = /-.000 Theoretical output torque at various RPM. OUTPUT TORQUE, (IN. LBS.) GR SI GR SI RPM 1:1 2:1 2:1 3:2 3: MAXIMUM HAND TORQUE = 402 IN. LBS. GR = GEAR REDUCER SI = SPEED INCREASER Easy Sizing For 1:1 Ratio (25T Input/Output Gears):.60 For 2:1 Ratio Gear Reducer-GR (15T Input/30T Output Gears): 1.24 For 2:1 Ratio Speed Increaser-SI (30T Input/15T Output Gears):.31 For 3:2 Ratio Gear Reducer-GR (20T Input/30T Output Gears): S.78 For 3:2 Ratio Speed Increaser-SI (30T Input/20T Output Gears):.35 S RH & S O L U T I O N S I N M O T I O N 16
18 INSERT-A-SHAFT 1:1, 2:1, 3:2 BASE MOUNT SERIES Standard Features 2 1/2 inch shaft centers ( IAS 1:1, 3:2) 2 1/4 inch shaft centers (IAS 2:1) Accepts 5/8, 3/4, 1, or 1 1/4 keyed shaft diameters 4140 heat treated 45 helical gears Heavy duty sealed ball bearings Right and left hand rotation Speeds to 1200 RPM O-Ring sealed gear case Hardcoated Housing Cast aluminum construction Keys included (2) Ordering RATIO ORDER NO. TYPE 1: RH 1 1/4 1 1/4 1: /4 1 1/4 1: RH 1 1/ : / : RH 1 1/4 3/4 1: /4 3/4 1: RH 1 1/4 5/8 1: /4 5/8 1: RH : : RH 1.0 3/4 1: /4 1: RH 1.0 5/8 1: /8 1: RH 3/4 3/4 1: /4 3/4 1: RH 3/4 5/8 1: /4 5/8 1: RH 5/8 5/8 1: /8 5/8 RATIO ORDER NO. IAS BASE MOUNT 1:1, 3:2 TYPE 3: RH 1 1/4 5/8 3: /4 5/8 3: RH 1 1/4 3/4 3: /4 3/4 3: RH 1 1/ : / : RH : : RH 1.0 3/4 3: /4 3: RH 1.0 5/8 3: /8 3: RH 3/4 3/4 3: /4 3/4 3: RH 3/4 5/8 3: /4 5/8 3: RH 5/8 5/8 3: /8 5/8 RATIO IAS BASE MOUNT 2:1 ORDER NO. TYPE KEY S, IN. 1/2 1/8 x 1/16 5/8 3/16 x 3/32 3/4 3/16 x 3/32 1 1/4 x 1/8 1 1/4 1/4 x 1/8 1 1/2 3/8 x 3/16 KEYS INCLUDED (2) 2: RH 1 1/4 5/8 2: /4 5/8 2: RH 1 1/4 3/4 2: /4 3/4 2: RH 1.0 5/8 2: /8 2: RH 1.0 3/4 2: /4 2: RH : : RH 3/4 3/4 2: /4 3/4 2: RH 3/4 5/8 2: /4 5/8 2: RH 5/8 5/8 2: /8 5/8 17 CUSTOMER SERVICE
19 INSERT-A-SHAFT 1:1, 2:1. 3:2 BASE MOUNT SERIES IAS BASE MOUNT 1:1, 3:2 - C = /-.000 IAS BASE MOUNT 2:1 - C = /-.000 Easy Sizing For 1:1 Ratio (25T Input/Output Gears):.60 For 2:1 Ratio Gear Reducer-GR (15T Input/30T Output Gears): 1.24 For 2:1 Ratio Speed Increaser-SI (30T Input/15T Output Gears):.31 For 3:2 Ratio Gear Reducer-GR (20T Input/30T Output Gears):.78 For 3:2 Ratio Speed Increaser-SI (30T Input/20T Output Gears):.35 Theoretical output torque at various RPM. OUTPUT TORQUE, (IN. LBS.) GR SI GR SI RPM 1:1 2:1 2:1 3:2 3: MAXIMUM HAND TORQUE = 609 IN. LBS. GR = GEAR REDUCER SI = SPEED INCREASER S RH & S O L U T I O N S I N M O T I O N 18
20 OTHER FINE PRODUCTS B Y W. C. B R A N H A M INC. Caliper Disc Brakes: Pneumatic Hydraulic Mechanical Hydraulic and Pneumatic Spring Applied Brake Discs View all of our product catalogs from our Web site or download them in Adobe Acrobat PDF format. C U S TO M E R S E RV I C E T E L E FA X INFO@WCBRANHAMCOM W W W. W C B R A N H A M I N C. C O M
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