I&ME 471 Computer Integrated Manufacturing Spring 2008

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1 I&ME 471 Computer Integrated Manufacturing Spring 2008 General Calendar: January 16 January 21 February 18 March March 21 May 2 May 6 May 9 Classes Begin Martin Luther King holiday (no classes) President's Day holiday (no classes) Spring Break (no classes) University Day holiday (no classes) Last day of classes Final exam Spring semester ends Class: Laboratory: MF 1:10PM - 2:00PM, 301 Roberts Hall Your Participation is Required! Sec 2: R 10:00AM - 11:50AM, 115 EPS Building Sec 3: R 1:10PM - 3:00PM, 115 EPS Building Sec 4: R 3:10PM - 5:00PM, 115 EPS Building Instructor: Office Hours: Lukasz Mazur, 402 Roberts Hall, mazur@montana.edu Mon & Fri 10:00AM - Noon and 2-3PM (or by appointment). Lab Coordinator: Lab Open Hours: Greg Merchant, 115 EPS, , , gmerchant@ie.montana.edu TBA GTA: TBA, 115 EPS, , Lab Open Hours: MW: 4:30-6:30PM and TuTr: 5-7PM Course Web: Course Description: This course is an introduction to modern manufacturing systems with a focus on the use of computers for integrating various functions and resources. Design, planning, analysis and control in CIM systems will be discussed. Laboratories include CAD/CAM software and hardware applications such as CAD modeling, NC programming, CNC machining, rapid prototyping, and industrial robots programming. Texts: Automation, Production Systems and Computer-Integrated Manufacturing Mikeall, P. Groover, 3 rd addition (recommended).

2 Mill Tutorial X2 and Solids Tutorial X2 (required). References: Grading: Manuals, Tutorials, User Guides and Workbooks will be available for you to use in CIM lab including: MasterCam Users Guide and Tutorials, Dyna CNC Milling Machine Manual, Haas Machining Center Manual, Stratasys FDM 1650 and QuickSlice Rapid Prototyping Tutorials, and Eshed Robot Programming Manual. 10% Midterm Exam: 50pts 10% Homework: 50pts (4 HWs each = 12.5pts each) 20% Final Exam (comprehensive): 100pts 20% Laboratory Journals: 100pts (4 journals each = 25pts) 20% Laboratory Completion: 100pts (labs 1 6 each = 15pts; lab 7 = 10pts) 20% Lab Reports: 100pts (each report = 25pts) Each student will receive a letter grade based on his/her cumulative percentage score according to the scale below. GRADE QUALITY POINTS A s Excellent A: A-: B s Good B+: B: B-: C s Average C+: C: C-: D s & F s Below Expectations D+: D: F: 59-0 Important Information & Policies: The laboratory is a critical component to this course. It is intended to reinforce the understanding gained in lecture. Class and Laboratory attendance is required to receive credit. Exceptions may be granted for extenuating circumstances at my discretion. Be honest Do not copy other people s work. Complete your lab journals, lab assignments, lab reports on time I do not accept late work. Exceptions may be granted for extenuating circumstances at my discretion. Lab journals and reports will be graded on professionalism, organization, and clarity in addition to content. There will be no make-up exams unless you notify me before exam day. Exceptions may be granted for extenuating circumstances. The final exam time is set by the registrar s office. Lying, cheating, plagiarism, or any other form of dishonesty will not be tolerated. Students who engage in such behavior will be subject to the severest sanction allowed under University policy, even for a first offense. Students should familiarize themselves with MSU Student Conduct Guidelines, particularly sections 300, 400, and 600.

3 Course Listserv: An listserv has been created for this class. Make sure the address you regularly use is on the listserv to receive timely communication from your instructor. Here's how to do it: If you are registered for the course and have an ITC account, you ve automatically been added to the listserv. You should receive a welcome message for this course shortly. To add a non-itc account to the listserv, simply send a message from that account to listserv@listserv.montana.edu with the following as the only text in the body of the message: subscribe ime47101 quit If successful, you will receive a message from the listserv manager with information about the IME 471 listserv.

4 IME 471 CLASS SCHEDULE (Spring 2008) Week Lecture Topics Lab Reports Readings/ HW 1 1/18 Syllabus (Lecture & Lab) Overview Lab Journal Example 2 1/21 Martin Luther King holiday (no classes) 1/25 Product Design and CAD/CAM/CIM in the Prod. Syst. Ch (24.1-3) 3 1/28 Introduction to Manufacturing Systems Ch 13 (Ch 13) 2/01 Fundamentals of Geometric Modeling 4 2/04 Manufacturing Operations (lecture 1) Ch 2 (Ch 2) 2/08 Manufacturing Operations (lecture 2) 5 2/11 Manufacturing Models and Metrics 2/15 Lab Progress Journal Presentations 6 2/18 President's Day Holiday (no classes) 2/22 Lab Progress Journal Presentations 7 2/25 Numerical Control (NC) Computer Mouse Model Report Due (Modeling) HW #1 Due Ch 3 (Ch 2) Ch 7 (Ch 6) 2/29 Lab Progress 8 3/3 Lab Progress/ Midterm Review 3/7 MIDTERM EXAM 9 3/10 Spring Break (no classes) 3/14 Spring Break (no classes) 10 3/17 Machining & Digitizer Demo 3/21 University Holiday (no classes) 11 3/24 Rapid Prototyping Journal Presentations Greg Merchant - Demo Computer Mouse Model Report Due (Production) HW #2 Due 3/28 Rapid Prototyping 12 3/31 Process Planning Dr. Stanislao Ch 24 (Ch 25) HW #3 Due 4/4 ROI - Automation 13 4/7 Group Technology George Keremedjiev Ch 18 (Ch 15) 4/11 Lab Progress Telephone Handset Model Report Due & Journals Presentations 14 4/14 Lab Progress Journal Presentations 4/18 Lab Progress 15 4/21 Flexible Manufacturing and Industrial Robots Journals Presentations Ch 9 & 19 (Ch 7 $16) HW #4 Due 4/25 Final Exam Review Climbing Handle Project Report Due 16 FINAL EXAM May PM Roberts Hall 301

5 IME 471 LABORATORY SCHEDULE (Spring 2008) Week Date Lab Topic 1 Jan. 17 No Lab 2 Jan. 24 A1 to A5 Solids Modeling 2-1 to to 3-18 Surface Modeling 8-1 to to to to to *14-1 to or *15-1 to Jan. 31 Toolpath Generation Surface Modeling 8-12 to to to to to *14-26 to or *15-20 to Getting Started by Greg Merchant 2-D Wireframe and Solids Modeling 2-D Wireframe and Solids Modeling Revolved Surface Tutorial Ruled and Flat Boundary Surface Tutorial Coons Surface Tutorial Sweep Surface Tutorial Extrude and Fillet Surface Tutorial Draft, Sweep, Revolve and Fillet Surfaces Ruled, Sweep, Revolve and Fillet Surface Due date: by Wednesday Jan 30 6PM Revolved Surface Toolpath Tutorial Ruled and Flat Boundary Surface Toolpath Tutorial Coons Surface Toolpath Tutorial Sweep Surface Toolpath Tutorial Extrude and Fillet Surface Toolpath Tutorial Ruled, Sweep, Revolve and Fillet Surfaces Toolpath Tutorial Ruled, Sweep, Revolve and Fillet Surface Toolpath Tutorial Due date: by Wednesday Feb. 6 (6 PM) 4 Feb A Mastercam Computer Mouse Modeling 5 Feb B Mastercam Computer Mouse Modeling 6 Feb C Mastercam Computer Mouse Modeling Due date: by Thursday Feb. 21 (at the end of the lab) 7 Feb A & B NC Programming & Machining Dyna CNC Mill NC Programming & Machining Haas CNC Mill 8 Mar C Part Production Computer Mouse Model Due date: by Wednesday Mar. 19 (6 PM) 9 Mar. 13 No Lab Spring Break 10 Mar A Digitizer & Mastercam Telephone Handset Modeling 11 Mar B Digitizer & Mastercam Telephone Handset Modeling 12 Apr C Part Production - Telephone Handset Model Due date: by Wednesday Apr. 9 (6 PM) 13 Apr to to to A Drilling and Contouring Tutorial (recommended) Pocket and Drilling Tutorial (recommended) Island Packet Tutorial (recommended) Climbing Handle Project 14 Apr B Climbing Handle Project 15 Apr C Climbing Handle Project Due date: by Thursday Apr. 24 (at the end of your lab) 16 May 01 7 Industrial Robots/ACL Familiarization

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