GR circuit breaker - hydraulic magnetic, Datasheet

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1 GR circuit breaker - hydraulic magnetic, Datasheet railway, 35 mm rail Description Compact hydraulic magnetic circuit breaker for railway applications, to protect electronic equipment and components against unintended high currents. Optional with integrated auxiliary contacts to monitor the circuit. The trip point is always at maximum allowable current, independent of ambient temperature. Mid-trip handle to indicate clearly a breaker operation caused by electrical fault. With unique arc chute design which results in high interrupting capacities. Integrated 35 mm rail connection for easy and quick mounting on 35 mm rails. Wide range of currents and options available. Application GR circuit breakers are used in every application where electrical systems, circuits or components must be protected against too high currents. This situation can occur, when under strained or heavy use a motor or other load-generating component within the equipment will draw additional current from the power source. High currents cause the wires or components to overheat and ultimately burn up. A circuit protection device should be employed at any point where a conductor size changes. Many electronic circuits and components like transformers have a lower overload withstand threshold level than conductors such as wires and cables. These components require circuit protection devices featuring very fast overload sensing and opening capabilities. GR circuit breakers can be used in all railway applications where protection against overload and short circuit is necessary, for example HVAC systems, (door) control systems, braking systems, passenger information systems, etc. Features Precise, temperature independent operation 35 mm rail mount Integrated auxiliary contacts with screw terminals or Combicon connector (optional) Up to 4 poles configuration High interrupting capacities due to unique arc chute method Mid-trip handle for electrical trip indication (optional) Immediate resetting possible Wide current range: A Wide choice of time delays Maximum voltage 37.5 VDC / 484 VAC High contact pressure & longer contact life due to wiping self-cleaning contacts Benefits Proven reliable Long term availability Low life cycle cost No maintenance Railway compliancy All our circuit breakers are designed according: IEC /2/3/4 IEC NF F /2/3 NF F6-0/02 EN EN 5055 EN 6373 EN IEC IEC NF F6-00 MIL-STD 202G Method 07D, test condition A MIL-STD-202G, method 06D

2 Technical specifications Electrical characteristics Application voltage Rated voltage Min. operating voltage Max. operating voltage DC for -4 poles 2-0 VDC 8.4 VDC 37.5 VDC AC for -2 poles VAC 0.8 VAC 264 VAC AC for 3-4 poles VAC 0.8 VAC 484 VAC Current ratings Dielectric strength Creepage and clearance Insulation resistance Operating frequency A. The GR circuit breaker is polarity insensitive. (except single pole DC breaker) 3000 VAC, 50/60 Hz for minute between all electrically isolated terminals. EN mm spacing requirements from hazardous voltage to operator accessible surfaces, between adjacent poles and from main circuits to auxiliary circuits. Minimum of VDC 6 2/3 / 50 / 60 Hz, DC Overload 2 operations at 600% of the rated current AC, 250% DC per IEC Max. interrupting cap. IEC Auxiliary switch IEC VDC, 63 A (-pole) VDC, 63 A (2-pole) VAC, 63 A (- or 2-pole) VAC, 63 A (3- or 4-pole) VDC, 63 A (-pole) VDC, 63 A (-pole) VDC, 63 A (2-pole) VAC, 63 A (-pole) VAC, 63 A (3- or 4-pole) VAC, 0 A (2-pole) Integrated, load side. SPST. Auxiliary switch senses the on-off position of circuit breaker handle, as well as the open-closed position of breaker contact. AC min. switching cap. Silver auxiliary contacts 5-20 VAC: 00 ma > 20 VAC: 0 ma Gold auxiliary contacts 5 ma / 5 VAC AC max. switching cap. 5 A / 25 VAC 00 ma / 25 VAC DC min switching cap. < 20 VDC: 00 ma > 20 VDC: 0 ma 5 ma / 5 VDC DC max. switching cap. 3 A / 32 VDC 00 ma / 32 VDC 2

3 Technical specifications Mechanical characteristics Endurance Trip free mechanism Mid trip indication On-Off operations with rated current & voltage. Trips on short-circuit or on overload, even when actuator is forcibly held in the On position. The operating handle moves positively to the mid position and an auxiliary switch is actuated, when an overload or a short circuit causes the circuit breaker to trip. General characteristics Number of poles Terminals Auxiliary contacts Mounting Body Actuator Int. circuit configuration, 2, 3 or 4 poles Line terminal: dual connection, see form & fit drawings Minimum wire size:.0 mm 2 Maximum wire size: 9.0 x 9.0 mm Busbar/tab connection thickness range:.9 ~.57 mm (0.047 ~ inches) Load terminal: see form & fit drawings Minimum wire size:.0 mm 2 Maximum wire size: 8.7 x 6.5 mm Busbar/tab connection thickness range:.9 ~.57 mm (0.047 ~ inches) Wires of different cross sectional area in one terminal is not recommended. 2 wires of identical cross sectional area in one terminal is possible with restrictions. Contact Mors Smitt for more information. Torque value (line & load): nominal 2.8 Nm with tool tolerance +/- 0. Nm, maximum 2.9 Nm Captive screws. Minimum wire size: 0.2 mm 2 Maximum wire size:.5 mm 2 Maximum torque value 0.4 Nm Wire strip length: 5.5 mm Combicon connector, see page 5 35 mm rail lock is located at bottom of circuit breaker (load terminal side) when mounted vertically (wall mount position). The hydraulic-magnetic circuit breakers of Mors Smitt can be mounted in any position. A hydraulic-magnetic breaker is designed to must hold at 00% of the breaker s current rating and is calibrated to must trip at 25% of the breaker s current rating. If the mounting position is +90 degrees from a vertical panel mount (handle facing down, ceiling mount position) the trip and must hold rating is reduced by 0%. Blue colour Handle, white or black with I O and/or On-off legends Series trip & switch only Weight -pole without aux. contact 2-pole without aux. contact 3-pole without aux. contact 4-pole without aux. contact 35 g 270 g 405 g 540 g -pole with aux. contact 2-pole with aux. contact 3-pole with aux. contact 4-pole with aux. contact 40 g 275 g 40 g 545 g Width per pole 7.5 mm Material Half shell - BMC 605 Handle - Valox 420SEO UL94V0 Terminals - Brass with acid tin plate (weight per pole ~ 69.4 g) (weight per pole ~.2 g) 3

4 Technical specifications Environmental characteristics Environmental Complies to EN and IEC Operating temperature -50 C C Vibration Shock Thermal shock IEC 6373, Category, class B body mounted IEC 6373, Category, class A & B body mounted Complies to MIL-STD 202G method 07D, test condition A Salt mist Complies to IEC severity level 3 Damp heat Complies to IEC test method Db variant Fire & smoke Complies to NF F 60, NF F 602, EN Protection Moisture resistance / humidity IEC 60529, IP40 when a panel is mounted over the circuit breaker; when no panel is mounted IP20 Complies to MIL-STD 202G method 06D Resistance, impedance Resistance, impedance values from Line to Load terminals (Values based on series trip circuit breaker) Current (amps) Tolerance (%) % + 25 % % 0 Ohms Ampere rating 4

5 Technical specifications Auxiliary contact with Combicon connector The GR circuit breaker with auxiliary contact with Combicon connector has no screw terminals but a (male) Phoenix Combicon connector inside. Wires can be connected to (female) Combicon plugs, which can easily be connected to the Combicon connector inside the circuit breaker. Advantages: - Pre-wiring is possible - Time saving solution - Many different Combicon plugs available, for example spring clamp terminals, screw terminals, terminals under different angles or position, with or without integrated test points, etc. Combicon connector Plug with spring-clamp Plug with wires connected GR circuit breaker with connection Combicon plug and wires connected. Example Combicon plugs Spring clamp Screw terminals Screw terminals 45 angle Dimensions in mm Wire size solid wire mm mm mm 2 Wire size stranded wire mm mm mm 2 Wire size stranded wire with ferrule mm mm mm 2 Wire stripping length 0 mm 7 mm 7 mm Phoenix item number For other Combicon plugs see Phoenix item number internal Combicon connector: The circuit breaker is standard delivered without Combicon plugs. 5

6 Technical specifications GR circuit breaker with diode inside auxiliary contact If there are several circuit breakers connected to one I/O card, the diode in the auxiliary contacts makes it possible to detect which circuit breaker has tripped. This can reduce the number of I/O cards. Type of diode: N4007 Auxiliary contact schematic Screw terminals Combicon connector 4/NO 2/NC 2/NC 4/NO Connection example (screw terminals) /C /C Input Input 2 Input 3 Table of time delay values DELAY 00% 25% 35% 50% 200% 400% 600% 800% 000% 200% 0 No Trip May Trip MAX.024 MAX.020 MAX.08 MAX.06 MAX.05 MAX.03 MAX No Trip No Trip No Trip No Trip No Trip May Trip MAX.035 MAX.030 MAX.025 MAX.020 MAX.07 MAX.05 MAX 2 No Trip TRIP 22 No Trip TIME 24 No Trip (SECONDS) 26 No Trip No Trip No Trip No Trip No Trip No Trip No Trip Notes: Delay curves, 2, 4, 6, 2, 22, 24, 26, 42, 44, 46, 52, 54, 56: Breakers to hold 00% and must trip at 25% of rated current and greater within the time limit shown in this curve Delay curves 0, 20: Breakers to hold 00% and must trip at 50% of rated current and greater within the time limit shown in this curve All curves: Curve data shown represents breaker response at ambient temperature of 25 C (77 F) with no preloading. Breakers are mounted in standard wall-mount position. Delay times may vary at different temperature, the trip current rating remains unchanged On 50 amp and less current ratings, the minimum inrush pulse tolerance handling capability is 2 times the rated current on standard delays and 25 times the rated current on high inrush delays. These values are based on a 60 Hz /2 cycle, 8.33 ms pulse. High inrush delays should be specified for applications with high initial surge currents of short duration such as switching power supplies, highly capacitive loads and transformer loads. 6

7 Time delay values AC Instantaneous Medium /60 Hz INSTANTANEOUS CURVE NO /60 Hz MEDIUM DELAY CURVE NO Ultrashort Long /60 Hz ULTRASHORT DELAY CURVE NO /60 Hz LONG DELAY CURVE NO Short /60 Hz SHORT DELAY CURVE NO

8 Time delay values High Inrush AC Short /60 Hz - HI-INRUSH SHORT DELAY CURVE NO Medium /60 Hz - HI-INRUSH MEDIUM DELAY CURVE NO Long /60 Hz - HI-INRUSH LONG DELAY CURVE NO

9 GR circuit breakers Time delay values DC Instantaneous Medium D.C. INSTANTANEOUS CURVE NO D.C. MEDIUM DELAY CURVE NO Ultrashort Long D.C. ULTRASHORT DELAY CURVE NO D.C. LONG DELAY CURVE NO Short D.C. SHORT DELAY CURVE NO

10 Time delay values High Inrush DC Short D.C. - HI - INRUSH SHORT DELAY CURVE NO Medium D.C. - HI - INRUSH MEDIUM DELAY CURVE NO Long D.C. - HI - INRUSH LONG DELAY CURVE NO

11 Form & fit drawings GR pole without auxiliary switch Notes:. All dimensions are in inches [millimeters] 2. Tolerance ± 0.0 [0.25] unless otherwise specified 3. Angles ±

12 Form & fit drawings GR pole with auxiliary switch (screw terminals) Notes:. All dimensions are in inches [millimeters] 2. Tolerance ± 0.0 [0.25] unless otherwise specified 3. Angles ± 2

13 Form & fit drawings GR pole with auxiliary switch (Combicon connector) Notes:. All dimensions are in inches [millimeters] 2. Tolerance ± 0.0 [0.25] unless otherwise specified 3. Angles ± 3

14 Form & fit drawings GR 2 poles with auxiliary switch (screw terminals) Notes:. All dimensions are in inches [millimeters] 2. Tolerance ± 0.0 [0.25] unless otherwise specified 3. Angles ± 4

15 Form & fit drawings GR 2 poles with auxiliary switch (Combicon connector) Notes:. All dimensions are in inches [millimeters] 2. Tolerance ± 0.0 [0.25] unless otherwise specified 3. Angles ± 5

16 Form & fit drawings GR 3 poles with auxiliary switch (screw terminals) Notes:. All dimensions are in inches [millimeters] 2. Tolerance ± 0.0 [0.25] unless otherwise specified 3. Angles ± 6

17 Form & fit drawings GR 3 poles with auxiliary switch (Combicon connector) Notes:. All dimensions are in inches [millimeters] 2. Tolerance ± 0.0 [0.25] unless otherwise specified 3. Angles ± 7

18 Form & fit drawings GR 4 poles with auxiliary switch (screw terminals) Notes:. All dimensions are in inches [millimeters] 2. Tolerance ± 0.0 [0.25] unless otherwise specified 3. Angles ± 8

19 Form & fit drawings GR 4 poles with auxiliary switch (Combicon connector) Notes:. All dimensions are in inches [millimeters] 2. Tolerance ± 0.0 [0.25] unless otherwise specified 3. Angles ± 9

20 Form & fit drawings Busbar connection [ 8.38 ] Busbar connection [ 6.76 ] [ 2.29 ] [ 20.7 ] [.94 ] [ 8.69 ] [ 2.6 ] Notes:. All dimensions are in inches [millimeters] 2. Tolerance ± 0.0 [0.25] unless otherwise specified 3. Angles ± Front panel clearance for circuitbreakers with an auxiliary switch (when panel is made of a conducting material) Front panel flush with breaker front surface minimal 8 mm distance required Auxiliary switch position 20

21 Circuit schematic 2

22 Technical specifications Codes At front of breaker the current rating and the delay type is shown with the following codes: Half shell marking SO DI DU DS DM DL AI AUS AS AM AL ASH AMH ALH DSH DMH DLH Delay Switch only DC instantaneous DC ultra short DC short DC medium DC long 50/60 Hz instantaneous 50/60 Hz ultra short 50/60 Hz short 50/60 Hz medium 50/60 Hz long 50/60 Hz short, high inrush 50/60 Hz medium, high inrush 50/60 Hz long, high inrush DC short, high inrush DC medium, high inrush DC long, high inrush 22

23 23

24 Ordering scheme GR B - A A Series Poles Current Frequency Circuit Actuator Actuator Auxiliary/ Terminal Application Terminal Agency rating & delay colour alarm switch rating polarity approval. Series GR 2. Poles One 2 Two 3 Three 4 Four (4th pole for neutral break only) 3. Current rating (amperes) Other ratings on request 4. Frequency & delay Switch only DC instantaneous DC ultra short DC short DC medium DC long /60 Hz instantaneous 50/60 Hz ultra short 50/60 Hz short 50/60 Hz medium 50/60 Hz long /60 Hz short, high-inrush (max 50 A) 50/60 Hz medium, high-inrush (max 50 A) 50/60 Hz long, high-inrush (max 50 A) DC, short, hi-inrush (max 50 A) DC, medium, hi-inrush (max 50 A) DC, long, hi-inrush (max 50 A) 5. Circuit A B Switch only (no coil) 2 Series trip (current) 6. Actuator A S Handle, one per pole Mid-trip handle, one per pole 24

25 Ordering scheme 7. Actuator colour & legend Actuator colour White Black - 0 A C On-Off B D Dual 2 Legend colour Black White Other colours on request 8. Auxiliary/alarm switch 3 0 Without auxiliary switch S.P.D.T. screw terminal 2 S.P.D.T. screw terminal (gold contacts) 3 S.P.D.T. screw terminal with internal diode 4 S.P.D.T. screw terminal (gold contacts) with internal diode 5 Combicon connection 6 Combicon connection (gold contacts) 7 Combicon connection with internal diode 8 Combicon connection (gold contacts) with internal diode 9. Terminal Screw terminal 0. Application rating 2 D 3 0 VDC 240 VAC 440 VAC 4. Terminal polarity A Non-polarity sensitive 5 2. Agency approval 6 TUV certified 2 No agency approvals (configuration not tested A by external agency) For single pole DC breaker: Load terminal (+ connected with bottom terminal) 2 Line terminal (+ connected with top terminal) Special configurations, not covered by this ordering scheme, on request. Notes. When a breaker is mounted with the handle pointing downwards (e.g. ceiling mounting) the nominal value of the breaker will decrease with 0%. In this situation it is recommended to add 0 % to the rated current 2. Current rating in switch only circuit: - for 0.2 to 30 A select current code for 30 to 50 A select current code for 50 to 63 A select current code On multi-pole breakers one auxiliary switch is supplied, mounted in the extreme left pole (front view) 4. 3 pole breaker required 5. Requires AC rating or multi-pole DC break (contacts in series) 6. TUV certified: only for actuator legend Dual and I-O Not for actuator legend ON-OFF, not for switch only circuit, not for DC more than 2 poles, not for delay curve 56; use code A instead (no agency approvals) 25

26 DS-GR circuit breakers-v4.0 January 205 Mors Smitt France SAS Tour Rosny 2, Avenue du Général de Gaulle, F Rosny-sous-Bois Cedex, FRANCE T +33 (0) , F +33 (0) E sales.msf@wabtec.com Mors Smitt Asia Ltd. # 807, Billion Trade Centre, 3 Hung To Road Kwun Tong, Kowloon, HONG KONG SAR T , F E info@morssmitt.hk Mors Smitt B.V. Vrieslantlaan 6, 3526 AA Utrecht, NETHERLANDS T +3 (0) , F +3 (0) E sales.msbv@wabtec.com Mors Smitt Technologies Inc. 00 Johnson Drive, Buffalo Grove, IL , USA T , F E salesmst@wabtec.com Mors Smitt UK Ltd. Graycar Business Park, Barton Turn, Burton under Needwood, Staffordshire, DE3 8EN, UK T +44 (0) F +44 (0) E sales.msuk@wabtec.com (c) Copyright 205 All rights reserved. Nothing from this edition may be multiplied, or made public in any form or manner, either electronically, mechanically, by photocopying, recording, or in any manner, without prior written consent from Mors Smitt. This also applies to accompanying drawings and diagrams. Due to a policy of continuous development Mors Smitt reserves the right to alter the equipment specification and description outlined in this datasheet without prior notice and no part of this publication shall be deemed to be part of any contract for the equipment unless specifically referred to as an inclusion within such contract. Mors Smitt does not warrant that any of the information contained herein is complete, accurate, free from potential errors, or fit for any particular purpose. Mors Smitt does not accept any responsibility arising from any party s use of the information in this document.

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