Operating temperatures from 20 C ( 4 F) up to 50 C (122 F). Up to 70 C (158 F) with current derating and optional control module fan kit

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1 PowerFlex 523 PowerFlex 523 AC drives are designed to help reduce installation and configuration time with an innovative modular design while providing just enough control for your application. These drives offer convenient programming features with the fast upload and download of configuration files over a standard USB connection, as well as installation flexibility with Zero Stacking and a high ambient operating temperature. PowerFlex 523 AC drives also provide a variety of motor control options, making these drives ideal for simple applications. at a glance Ratings V: V: V: V: Motor Control kw / Hp / A kw / Hp / A kw / Hp / A kw / Hp / A V/Hz Control Sensorless Vector Control Communications Integral RS-485 with Modbus RTU/DSI Also see Communication Option Kits User Interface Enclosures Multi-language Integral LCD with scrolling text (see Human Interface Modules and Accessories for options) IP20, NEMA/UL Type Open IP30, NEMA/UL Type 1 (with optional kit) Additional Features Modular design eases installation Operating temperatures from 20 C ( 4 F) up to 50 C (122 F). Up to 70 C (158 F) with current derating and optional control module fan kit LCD HIM with multi-language support MainsFree Programming via USB Configure using Connected Components Workbench Software Add on Profiles for Studio 5000 Logix Designer Software Automatic Device Configuration Economizer motor control for energy savings Application specific parameter groups Option for dual port EtherNet/IP adapter which DLR functionality. DeviceNet and PROFIBUS DP adapters also available. Conformal coating to IEC C2 standards Certifications ACS 156 C-Tick c-ul, UL CE GOST-R KCC REACH RoHS SEMI F47 Additional Information PowerFlex 520-Series Technical Data, publication 520-TD001 PowerFlex 520-Series User Manual, publication 520-UM001 Requires Dual port EtherNet/IP Option Module (Cat. No. 25 COMM E2P). To interpret the meaning of a catalog number, match the values of the catalog number code in positions a, b, c, etc. with the tables labeled a, b, c, etc. below. 25A D 6P0 N 1 1 a b c1 c5 d e f

2 a Drive Code Type 25A PowerFlex 523 b Voltage Rating Code Voltage Ph. V 120V AC 1 A 240V AC 1 B 240V AC 3 D 480V AC 3 E 600V AC 3 c1 Rating V Single Phase Input Code Amps kw (Hp) Frame 1P (0.25) A 2P (0.5) A 4P (1.0) B 6P (1.5) B c2 Rating V Single Phase Input Code Amps kw (Hp) Frame 1P (0.25) A 2P (0.5) A 4P (1.0) A 8P (2.0) B (3.0) B c3 Rating V Three Phase Input Code Amps kw (Hp) Frame 1P (0.25) A 2P (0.5) A 5P (1.0) A 8P (2.0) A (3.0) A (5.0) B (7.5) C (10) D (15) E (20) E

3 c4 Rating V Three Phase Input Code Amps kw (Hp) Frame 1P (0.5) A 2P (1.0) A 4P (2.0) A 6P (3.0) A (5.0) B (7.5) C (10) C (15) D (20) D (25) E (30) E c5 Rating V Three Phase Input Code Amps kw (Hp) Frame 0P (0.5) A 1P (1.0) A 3P (2.0) A 4P (3.0) A 6P (5.0) B 9P (7.5) C (10) C (15) D (20) D (25) E (30) E d Enclosure Code N Enclosure IP 20 (NEMA Type Open) e Future Use f Emission Class Code Rating 0 No Filter 1 Integral Filter The catalog numbers listed below are for base drives in their respective power ratings. Click "Build a Catalog Number" to configure a drive for ordering. For detailed drive information, refer to the PowerFlex 520-Series Technical Data, publication 520-TD001.

4 V AC, Single Phase, 50/60 Hz Drive Ratings No Filter with Integral EMC Filter Normal Duty Heavy Duty Output Current Frame Size Cat. No. Cat. No. kw Hp kw Hp A A 25A-V1P6N A 25A-V2P5N B 25A-V4P8N B 25A-V6P0N V AC, Single Phase, 50/60 Hz Drive Ratings No Filter with Integral EMC Filter Normal Duty Heavy Duty Output Current Frame Size Cat. No. Cat. No. kw Hp kw Hp A A 25A-A1P6N104 25A-A1P6N A 25A-A2P5N104 25A-A2P5N A 25A-A4P8N104 25A-A4P8N B 25A-A8P0N104 25A-A8P0N B 25A-A011N104 25A-A011N114 This filter is suitable for use with cable lengths up to 10 meters (32.8 feet) for C2 spec and 20 meters (65.6 feet) for C3 spec V AC, Three Phase, 50/60 Hz Drive Ratings No Filter with Integral EMC Filter Normal Duty Heavy Duty Output Current Frame Size Cat. No. Cat. No. kw Hp kw Hp A A 25A-B1P6N A 25A-B2P5N A 25A-B5P0N A 25A-B8P0N A 25A-B011N B 25A-B017N C 25A-B024N D 25A-B032N E 25A B048N E 25A B062N104 Contact your local Rockwell Automation sales office or Allen Bradley distributor for availability V AC, Three Phase, 50/60 Hz Drive Ratings No Filter with Integral EMC Filter Normal Duty Heavy Duty Output Current Frame Size Cat. No. Cat. No. kw Hp kw Hp A A 25A-D1P4N104 25A-D1P4N A 25A-D2P3N104 25A-D2P3N A 25A-D4P0N104 25A-D4P0N A 25A-D6P0N104 25A-D6P0N B 25A-D010N104 25A-D010N C 25A-D013N104 25A-D013N C 25A-D017N104 25A-D017N D 25A-D024N104 25A-D024N D 25A D030N104 25A D030N E 25A D037N114 25A D037N E 25A D043N114 25A D043N114 This filter is suitable for use with cable lengths up to 10 meters (32.8 feet) for C2 spec and 20 meters (65.6 feet) for C3 spec. With EMC filter. Contact your local Rockwell Automation sales office or Allen Bradley distributor for availability.

5 V AC, Three Phase, 50/60 Hz Drive Ratings No Filter with Integral EMC Filter Normal Duty Heavy Duty Output Current Frame Size Cat. No. Cat. No. kw Hp kw Hp A A 25A-E0P9N A 25A-E1P7N A 25A-E3P0N A 25A-E4P2N B 25A-E6P6N C 25A-E9P9N C 25A-E012N D 25A-E019N D 25A E022N E 25A E027N E 25A E032N104 Contact your local Rockwell Automation sales office or Allen Bradley distributor for availability. Human Interface Modules and Accessories Description Remote (Panel Mount) LCD Display, Digital Speed Control, CopyCat Capable. Includes 2.0 meter cable. IP66, NEMA Type 4X/12 - Indoor Use Only. Remote Handheld, LCD Display, Full Numeric Keypad, Digital Speed Control, CopyCat Capable. Includes 1.0 meter cable. IP30, NEMA Type 1. Panel mount with optional Bezel Kit. Bezel Kit. Panel Mount for LCD Display, Remote Handheld Unit. IP30, NEMA Type 1. Includes a 22-RJ45CBL-C20 cable. Cat. No. 22 HIM C2S 22-HIM-A3 22-HIM-B1 DSI HIM Cable (DSI HIM to RJ45 cable) 1.0 Meter (3.3 Feet) 22-HIM-H Meter (9.51 Feet) 22-HIM-H30 The 22 HIM C2S is smaller than the 22 HIM C2 and cannot be used as a direct replacement. Communication Option Kits Description DeviceNet Communication Adapter EtherNet/IP Communication Adapter Dual Port PROFIBUS DP Communication Adapter Serial Converter Module (RS485 to RS232). Provides serial communication via DF1 protocol for use with DriveExplorer and DriveExecutive software. Includes DSI to RS232 serial converter, 1203-SFC serial cable, 22-RJ45CBL-C20 cable, and DriveExplorer Lite CD. Serial Cable. 2.0 meter with a locking low profile connector. Connects the serial converter to a 9-pin sub-miniature D female computer connector. Serial Null Modem Adapter. Use when connecting the serial converter to DriveExplorer on a handheld PC. Universal Serial Bus (USB) Converter includes 2m USB, 20 HIM H10 & 22 HIM H10 Cables. DSI Cable. 2.0 meter RJ45 to RJ45 cable, male to male connectors. Splitter Cable. RJ45 one to two port splitter cable. Terminal Block. RJ45 two position terminal block (6 pieces) with two 120 Ohm terminating resistors (loose). Terminating Resistors. 120 Ohm resistor embedded in an RJ45 connector (2 pieces). DSI External Communications Kit. External mounting kit for 22-COMM Communication Adapters. External Communications Kit Power Supply Optional V AC Power Supply for External DSI Communications Kit. Compact I/O Module (3 Channel) Cat. No. 25-COMM-D 25-COMM-E2P 25-COMM-P 22-SCM SFC 1203-SNM 1203-USB 22-RJ45CBL-C20 AK-U0-RJ45-SC1 AK-U0-RJ45-TB2P AK-U0-RJ45-TR1 22-XCOMM-DC-BASE 20-XCOMM-AC-PS SM2 IP30, NEMA/UL Type 1 Conversion Kit Description Frame Cat. No. Converts IP20 drive to IP30, NEMA/UL Type 1 enclosure. A 25-JBAA B C D E 25-JBAB 25-JBAC 25-JBAD 25-JBAE

6 Other Options Description Frame Cat. No. EMC Grounding Plate A 25-EMC1-FA B C D E 25-EMC1-FB 25-EMC1-FC 25-EMC1-FD 25-EMC1-FE Mounting Adapter Plate, Bulletin 160 AC Drive to PowerFlex 525 A 25-MAP-FA B 25-MAP-FB Incremental Encoder for PowerFlex 525 All 25-ENC-1 Control Module Fan Kit for 70 C operation and/or horizontal drive mounting. A D 25-FAN1-70C E 25-FAN2-70C

7 EMC Filters (Required to Meet CE Certification) Drive Ratings Cat. No. Input Voltage kw Hp Frame V, Single Phase, 50/60 Hz A 25-RF011-AL A B 25-RF023-BL B V, Single Phase, 50/60 Hz A 25-RF011-AL A B B 25-RF023-BL B V, Three Phase, 50/60 Hz A 25-RF014-AL A A A A B 25-RF021-BL C 25-RF027-CL D 25-RF035-DL E 25-RF056-EL E V, Three Phase, 50/60 Hz A 25-RF7P5-AL A A A B 25-RF014-BL C 25-RF018-CL C D 25-RF033-DL D E 25-RF039-EL E V, Three Phase, 50/60 Hz A 25-RF8P0-BL A A A B C 25-RF014-CL C D 25-RF027-DL D E 25-RF029-EL E Control Module Description Frame Cat. No. PowerFlex 523 Control Module (includes control module front cover) All 25A-CTM1

8 Power Modules Ratings No Filter with Integral EMC Filter Input Voltage Normal Duty Heavy Duty kw Hp kw Hp Cat No. Cat No V AC, Single Phase, 50/60 Hz PM1-V1P PM1-V2P PM1-V4P PM1-V6P V AC, Single Phase, 50/60 Hz PM1-A1P6 25-PM2-A1P PM1-A2P5 25-PM2-A2P PM1-A4P8 25-PM2-A4P PM1-A8P0 25-PM2-A8P PM1-A PM2-A V AC, Three Phase, 50/60 Hz PM1-B1P PM1-B2P PM1-B5P PM1-B8P PM1-B PM1-B PM1-B PM1-B PM1-B PM1-B V AC, Three Phase, 50/60 Hz PM1-D1P4 25-PM2-D1P PM1-D2P3 25-PM2-D2P PM1-D4P0 25-PM2-D4P PM1-D6P0 25-PM2-D6P PM1-D PM2-D PM1-D PM2-D PM1-D PM2-D PM1-D PM2-D PM1-D PM2-D PM2-D PM2-D V AC, Three Phase, 50/60 Hz PM1-E0P PM1-E1P PM1-E3P PM1-E4P PM1-E6P PM1-E9P PM1-E PM1-E PM1-E PM1-E PM1-E032 Includes power module front cover (Frames B E only).

9 Accessories Description Frame Cat. No. Power Module Front Cover B 25-PMFC-FB C D E 25-PMFC-FC 25-PMFC-FD 25-PMFC-FE PowerFlex 525 Control Module Front Cover All 25B-CTMFC1 Heatsink Fan Replacement Kit A 25-FAN1-FA B C D E 25-FAN1-FB 25-FAN1-FC 25-FAN1-FD 25-FAN1-FE Power Terminal Guard A 25-PTG1-FA B C D E 25-PTG1-FB 25-PTG1-FC 25-PTG1-FD 25-PTG1-FE Terminators Description for use with 3.7 kw (5 Hp) & below drives for use with 1.5 kw (2 Hp) & up drives Cat. No TFA TFB2 Refer to Appendix A of publication Drives-IN001 for selection information. Reflected Wave Reduction Modules Voltage kw Hp Cat. No V AC RWR8-DP RWR12-DP RWR18-DP RWR25-DP RWR25-DP RWR35-DP RWR45-DP RWR55-DP V AC RWR8-EP RWR12-EP RWR18-EP RWR25-EP Reflected Wave Reduction Modules w/common Mode Choke Description 17A with Common Mode Choke Cat. No RWC-17-A Refer to Appendix A of publication Drives-IN001 for selection information.

10 Dynamic Brake Resistors Drive Rating Minimum Resistance Resistance Cat. No. Voltage kw Hp Ohms, ±10% Ohms, ±5% V, 50/60 Hz, Single-Phase AK-R2-091P AK-R2-091P AK-R2-091P V, 50/60 Hz, Single-Phase AK-R2-091P AK-R2-091P AK-R2-091P AK-R2-047P V, 50/60 Hz, Three-Phase AK-R2-091P AK-R2-091P AK-R2-091P AK-R2-047P AK-R2-047P AK-R2-030P1K AK-R2-030P1K AK R2 030P1K AK R2 030P1K V, 50/60 Hz, Three-Phase AK-R2-360P AK-R2-360P AK-R2-360P AK-R2-120P1K AK-R2-120P1K AK-R2-120P1K AK-R2-120P1K AK R2 120P1K AK R2 120P1K AK R2 120P1K AK R2 120P1K V, 50/60 Hz, Three-Phase AK-R2-360P AK-R2-360P AK-R2-360P AK-R2-120P1K AK-R2-120P1K AK-R2-120P1K AK-R2-120P1K AK R2 120P1K AK R2 120P1K AK R2 120P1K AK R2 120P1K2 Resistors listed are rated 5% duty cycle. Use of Rockwell Automation resistors is recommended. The resistors listed have been carefully selected for optimizing performance in a variety of applications. Alternative resistors may be used, however, care must be taken when making a selection. Refer to the PowerFlex Dynamic Braking Resistor Calculator, publication PFLEX-AT001. Requires two resistors wired in parallel. Requires three resistors wired in parallel.

11 Line Reactors - 3% Impedance Drive Ratings IP00 (NEMA/UL Open Type) IP11 (NEMA/UL Type 1) Voltage kw Hp Amps Cat. No. Cat. No V, 60 Hz, Three-Phase R4-B RA4-B R8-B RA8-B R8-A RA8-A R12-A RA12-A R18-A RA18-A R25-A RA25-A R35-A RA35-A R45-A RA45-A R55-A RA55-A V, 60 Hz, Three-Phase R2-B RA2-B R4-C RA4-C R4-B RA4-B R8-C RA8-C R8-B RA8-B R12-B RA12-B R18-B RA18-B R25-B RA25-B R35-B RA35-B R35-B RA35-B R45-B RA45-B V, 60 Hz, Three-Phase R2-B RA2-B R4-C RA4-C R4-B RA4-B R8-C RA8-C R12-B RA12-B R12-B RA12-B R18-B RA18-B R25-B RA25-B R35-C RA35-C R35-B RA35-B Catalog numbers listed are for 3% impedance. 5% impedance reactor types are also available. Refer to publication 1321 TD001. For details, refer to the PowerFlex 520-Series Technical Data.

12 Certifications ACS 156 C-Tick Tested by Trentec to be compliant with AC156 Acceptance Criteria for Seismic Qualification Testing of Nonstructural Components and 2003 International Building Code for worstcase seismic level for USA excluding site class F. Australian Communications and Media Authority In conformity with the following: Radiocommunications Act: 1992 Radiocommunications Standard: 2008 Radiocommunications Labelling Notice: 2008 Standards applied: EN :2004 c-ul-us Listed to UL508C and CAN/CSA-C22.2 No CE In conformity with the following European Directives: EMC Directive (2004/108/EC) Low Voltage Directive (2006/95/EC) Standards applied: EN :2004 EN :2007 EPRI/SEMI F47 GOST-R KCC RoHS Electric Power Research Institute Certified compliant with the following standards: SEMI F47 IEC Russian GOST-R Certificate no. POCC US.ME92.H00040 Korean Registration of Broadcasting and Communications Equipment Compliant with the following standards: Article 58-2 of Radio Waves Act, Clause 3 Compliant with the European Restriction of Hazardous Substances Directive The drive is also designed to meet the appropriate portions of the following specifications: NFPA 70 - US National Electrical Code NEMA ICS Safety standards for Construction and Guide for Selection, Installation and Operation of Adjustable Speed Drive Systems. Environmental Specifications Category Altitude Without derating: With derating: Maximum Surrounding Air Temperature Without derating: With derating: Storage Temperature Frame A...D: Frame E: Atmosphere: Relative Humidity: Specification 1000 m (3300 ft) maximum Up to 4000 m (13,200 ft) maximum, with the exception of 600V drives at 2000 m (6600 ft) maximum C ( F) C ( F) or C ( F) with optional fan kit C ( F) C ( F) Important: Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas, vapors or dust. If the drive is not going to be installed for a period of time, it must be stored in an area where it will not be exposed to a corrosive atmosphere. 0 to 95% non-condensing Shock: Complies with IEC Vibration: Complies with IEC :1995 Conformal Coating: Surrounding Environment Pollution Degree Pollution Degree 1 & 2: Complies with IEC to level 3C2 (chemical gases only) All enclosures are acceptable.

13 Technical Specifications Category Specification Protection Electronic Motor Overload Protection: Class 10 motor overload protection according to NEC article 430 and motor over-temperature protection according to NEC article (A) (2). UL 508C File Overcurrent: Bus Overvoltage Trip (AC Input) V: V: V: V: Bus Undervoltage Trip (AC Input) V: V: V: V AC Input P038 = 3 High Voltage : P038 = 2 Low Voltage : Power Ride-Thru: Logic Control Ride-Thru: Ground Fault Trip: Short Circuit Trip: 200% hardware limit, 300% instantaneous fault 405V DC bus (equivalent to 150V AC incoming line) 405V DC bus (equivalent to 290V AC incoming line) 810V DC bus (equivalent to 575V AC incoming line) 1005V DC bus (equivalent to 711V AC incoming line) 190V DC bus (equivalent to 75V AC incoming line) 190V DC bus (equivalent to 150V AC incoming line) 390V DC bus (equivalent to 275V AC incoming line) 487V DC bus (equivalent to 344V AC incoming line) 390V DC bus (equivalent to 275V AC incoming line) 100 ms Minimum is 0.5 seconds - 2 seconds, typical. Phase-to-ground on drive output Phase-to-phase on drive output Electrical Input Phases: Three-phase input provides full rating. Single-phase input provides 35% rating on three-phase drives. Voltage Tolerance: -15% / +10% Frequency Tolerance: Displacement Power Factor: Maximum Short Circuit Rating: Actual Short Circuit Rating: Transistor Type: Hz 0.98 across entire speed range 100,000 Amps symmetrical Determined by AIC Rating of installed fuse/circuit breaker. Isolated Gate Bipolar Transistor (IGBT). Control Method: Sinusoidal PWM, Volts/Hertz, Sensorless Vector Control, Economizer SVC motor control Control I/O Carrier Frequency: Frequency Accuracy Digital Input: Analog Input: Speed Regulation Volts/Hertz: Sensorless Vector: Economizer SVC: Output Voltage Range: Output Frequency: Efficiency: Stop Modes: Accel/Decel: Intermittent Overload Normal Duty: Heavy Duty: Digital Control Inputs Bandwidth: Quantity: Current: SRC (Source) Mode: SNK (Sink) Mode: Analog Control Inputs Quantity: Resolution: 0 10V DC: 4 20 ma: External Pot: Relay Control Outputs Quantity: Resistive Rating: Inductive Rating: 2 16 khz, drive rating based on 4 khz. Within ±0.05% of set output frequency. Within 0.5% of maximum output frequency, 10-bit resolution. ±1% of base speed across a 60:1 speed range. ±0.5% of base speed across a 100:1 speed range. ±0.5% of base speed across a 100:1 speed range. 0V to rated motor voltage Hz (programmable) 97.5% (typical) Multiple programmable stop modes including; Ramp, Coast, DC Brake, and Ramp-to-Stop. Four independently programmable accel and decel times. Each time may be programmed from seconds in 0.01 second increments. 110% Overload capability for up to 60 seconds, 150% for up to 3 seconds. 150% Overload capability for up to 60 seconds, 180% for up to 3 seconds (200% programmable). 10 Rad/s for open and closed loop 1 dedicated for stop, 4 programmable 6 ma On = 18 24V, Off = 0 6V On = 0 6V, Off = 18 24V 2 isolated, 0 to 10V and 4-20mA 10-bit 100k ohm input impedance 250 ohm input impedance 1 10k ohms, 2 Watt minimum 1 programmable Form C 3.0 A at 30V DC, 3.0 A at 125 and 240V AC 0.5 A at 30V DC, 0.5 A at 125 and 240V AC For detailed dimensions, refer to the PowerFlex 520-Series Technical Data. Dimensions are in mm (in.) - weights are in kg (lb)

14 IP20, NEMA/UL Type Open Frame H W D Weight A (5.98) 72.0 (2.83) (6.77) 1.10 (2.4) B (7.08) 87.0 (3.42) (6.77) 1.60 (3.5) C (8.66) (4.29) (7.24) 2.30 (5.1) D (10.23) (5.11) (8.34) 3.20 (7.1) E (11.81) (7.28) (10.98) (28.4) Copyright 2016 Rockwell Automation, Inc. All Rights Reserved.

Operating temperatures from 20 C ( 4 F) up to 50 C (122 F). Up to 70 C (158 F) with current derating and optional control module fan kit.

Operating temperatures from 20 C ( 4 F) up to 50 C (122 F). Up to 70 C (158 F) with current derating and optional control module fan kit. PowerFlex 525 PowerFlex 525 AC drives feature an innovative, modular design offering fast and easy installation and configuration. These costeffective compact drives come with embedded EtherNet/IP communications,

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