Hinges with built-in safety multiple switch SUPER CFSW. Hinges and connections. IP67 RoHS PA
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1 Hinges with built-in safety multiple switch SUPER ECHNO POLYMER IP RoHS PA +0-0 MAERIAL Hinge body: self-extinguish high-rigidity SUPER-technopolymer, black or grey colour RAL 00 (C). Rotation pin: glass-fibre reinforced polyamide-based tecnopolymer (PA), black or grey colour RAL 00 (C). Assembly kit (see assembly instructions): n technopolymer covers (fig.). n technopolymer bushings (fig. e fig.). n thermoplastic elastomer safety plugs (fig.) to guarantee IP protection class. Switch: four slow action electrical contacts with double interruption Zb shaped (see IEC EN 0--) wich can be set in normally open (NO) or normally closed (NC) mode in production. Positive opening in compliance with IEC EN 0-- annex K: the separation of the electrical contacts is the direct result of an actuator action on which an action force is applied by means of non elastic elements, that is to say not dependant on, for example, spring-like elements. he contact elements guarantee a self-cleaning action of the silver-alloy pastes. hanks to its housing made out of SUPER-technopolymer, the CFSW hinge guarantees the double insulation of the internal circuits, therefore there is no need of grounding connection. Furthermore, the housing protects the electric contacts from shocks, atmospheric agents and accidental penetration of tools. SANDARD EXECUIONS CFSW. hinge must be mounted with the side containing the micro-switch on the fixed part (frame structure) and the other side on the movable part (door). he executions shown below refer to the hinges with the micro-switch on the right side. C-A: pole male connector, top axial output. C-C: pole male connector, bottom axial output. C-B: pole male connector, back output. F-A: or m cable, conductors, top axial output. F-C: or m cable, conductors, bottom axial output. F-B: or m cable, conductors, back output. FC-B: 0, m cable, with pole male connector, back output. Cable type: UL/CSA SYLE X AWG. Contact blocks in the standard execution: NO-NC-NO-NC: NO contacts + NC contacts. NO-NC-NC-NC: NO contact + NC contacts. FEAURES AND APPLICAIONS Hinge with built-in multiple switch (ELESA patent) is a safety device because in case of accidental opening of doors, machine protections, or safety doors on machines and production equipment, it automatically breaks off the power supply hence protecting the operators. his hinge can be subject to frequent cleaning cycles and can be used in any situation or environment where a special attention to cleaning and hygiene is requested, thanks to the IP protection class and the use of stainless steel elements for closing the hinge body. Limited size, different assembly and output options (cable/connector) make this product easy to install on the most common aluminium profiles (0 mm minimum wide). Easy to assemble: the built-in safety multiple switch and the hinge come in one piece offering a very easy and fast assembly. his is a big advantage in comparison with some traditional systems which require to set up separately a hinge and a safety switch connected by a special pin to replace the standard pin of the hinge. Universal usage: CFSW. hinges can be assembled on the most common aluminium profiles. By using a redundant system, the CFSW hinges allow to have a system design up to SIL in compliance with IEC 0, PLe in compliance with EN ISO - or security category in compliance with EN - with redundant structure. Models all rights reserved in accordance with the law. Always mention the source when reproducing our drawings and photos. May 0
2 ACCESSORIES ON REQUES FC-Mx (on page ): extensions with pole M female axial connector. PMW. (on page ): assembly plate on -slot profiles. SPECIAL EXECUIONS ON REQUES Operating angle of the hinge other than from 0 to, every, where the system frame/door requires a special execution. NC and NO contact blocks setting (up to NC). NO and NC ovelapping contacts. ASSEMBLY INSRUCIONS CFSW. hinge can be assembled in three different modes: With M UNI ISO countersunk-head screw (not supplied) and screw cover supplied in the kit (fig. ) to avoid free access to screws. With cylindrical-head screw with hexagon socket M UNI ISO (not supplied) to set with the bushing supplied in the kit (fig.). With M UNI ISO 0 nut (not supplied) and the bushing supplied in the kit (fig.). his kind of assembly makes the hinge totally tamper-proof preventing any tampering. Fit the hinge side with the built-in microswitch on the fixed part (the frame) and the other side on the door. Leave the least clearance between the holes in the mounting walls and the diameter of the setscrews (Max 0. mm). he suggested tightening torque should not be exceeded: Nm. he hinge must not be used as a mechanical end-stroke either for door maximum opening or for closed door. For this purpose we recommend using external mechanical stops to prevent the door from opening completely against the hinge body assembled on the frame (fig.) or exceeding the angle where the two interconnected surfaces are on the same plane (fig.). CFSW. hinge is generally assembled with one or more complementary hinges CFMW. (see page ). In case of horizontal door opening or of a limited weight it is possible to use one hinge only. he connection cables must always be protected against mechanical damages. CONACS AND CABLES he built-in safety switch is available with contacts which can be set in production in the normally closed NC or normally open NO mode. NC contact with positive opening is mainly used for safety applications. he use of more than one NC switches reduces the risk of error of the single commutation. NO contact can be used simultaneously with the NC contact thanks to their electrical separation. he use of NO together with NC contacts guarantees a safety diversification. Cable with Mx connector following the shown circuit scheme. Category of usage AC standard IEC 0-- ypical applications: electromagnetic load controls in alternating current DC standard IEC 0-- ypical applications: electromagnet controls in direct current CFSW-C.. (connector) CFSW-F.. (cable) V - A V - A 0 V - A 00 V - A V A A V - 0. A 0 V - 0. A Remark: the category of usage AC A V may be applied to CFSW-C.., even though this category is not certified by IMQ, since it is not provided for the standards in use. May 0 Models all rights reserved in accordance with the law. Always mention the source when reproducing our drawings and photos.
3 BUIL-IN SAFEY MULIPLE SWICH FUNCIONING AND MAINENANCE he operating angle (see travel diagram) is set at (we suggest to check it according to UNI EN ISO ). o guarantee the safety protection function, the hinge must be able to turn at least by (see travel diagram), equivalent to the forced opening of the NC contacts by the actuator (positive opening). he adjustment of the operating angle can be modified, in case of doors with large dimensions, till of width before the start up of the hinge by adjusting the assembly screw by a screwdriver (fig.). After the adjustment is done, the safety plug must be fit (not removable) to guarantee protection class IP (fig.). he functioning points shown in the travel diagram undergo the same variation as the operating angle (ex: operating angle, positive operating angle ). Under normal conditions of use, when the mechanical life of the device is over, the operating angle can get to from the starting angle. We suggest to check prior to the start up and then periodically the proper functioning of the CFSW. hinge. When the protection is opened the machine must immediately stop. When the protection is opened at any degrees, the machine must not be able to start. WARNINGS he choice and use of CFSW. hinge is the responsibility of the customer who will check that the relevant application is compliant to the safety regulations in force in the actual operating conditions. Using CFSW. hinges always implies a full knowledge of and compliance with the safety regulations in force, including UNI EN ISO -, IEC EN 00-, UNI EN ISO and EN ISO 0. he hinge must always be assembled and connected by qualified operators who have to check regularly the hinge perfect functioning. he hinge with built-in safety switch CFSW. must not be used in environments with frequent temperature changes which can cause condensation, in the presence of explosive or flammable gasses and must always be protected by a proper fuse (see Electrical features table). he structure of CFSW hinge must not be modified and the back cover has never to be removed: an improper installation or tampering of the hinge with built-in safety switch can make the protection ineffective and cause serious damages. During handling and storage the shown environmental conditions have to be observed. Category of usage (values approved by UL) C 00 AC control Q 00 DC control CFSW-F-A CFSW-F-C CFSW-F-B (cable) V. A herm. current 0 V 0. A. A V 0. A herm. current 0 V 0. A. A CFSW-C-A CFSW-C-C CFSW-C-B (connector) V / A limited voltage-limited current / class circuit Mechanical features ype of contacts: Ag Maximum working frequence: 00 cycles/hour * Mechanical life-span (test carried in compliance with IEC EN 0-- regulation): Protection class of the housing EN0: IP * Speed of operation minimum / sec., maximum 0 / sec. he safety plug must be fit (not removable) to guarantee protection class IP. Electrical features Cable A hermic power lth Connector A Short-circuit protection: A 00V gg Seal voltage at Cable Kv nominal pulse Connector:. Kv Cable: 00 Vac Insulation nominal Connector: 0 UI voltage Vac/Vdc Minimum force (torque for positive opening of contact): 0. Nm Short circuit conditioned current: 00 A Pollution degree: Bd = m = 0 years * A cycle of operations is equivalent to one closure and one opening as required by the standard EN0--. ** Fit the safety plug to guarantee IP protection (fig.) For CFSW-C..(connector) it is the customer's responsibility to check the protection class guaranteed by the connector of the cable used. Models all rights reserved in accordance with the law. Always mention the source when reproducing our drawings and photos. May 0
4 CFSW-C-A CFSW-C-C CFSW-C-B CFSW-F-A CFSW-F-B CFSW-FC-B CFSW-F-C Code Description Code Description L B f f H h h d d C# [Nm] 0 CFSW.--NO+NC-C-A 0-C CFSW.--NO+NC-C-A-C 0 ±0. ±0.. 0 CFSW.--NO+NC-C-C 0-C CFSW.--NO+NC-C-C-C 0 ±0. ±0.. 0 CFSW.--NO+NC-C-B 0-C CFSW.--NO+NC-C-B-C 0 ±0. ±0.. CFSW.--NO+NC-F-A- -C CFSW.--NO+NC-F-A--C 0 ±0. ±0.. 0 CFSW.--NO+NC-F-C- -C CFSW.--NO+NC-F-C--C 0 ±0. ±0.. 0 CFSW.--NO+NC-F-B- -C CFSW.--NO+NC-F-B--C 0 ±0. ±0.. 0 CFSW.--NO+NC-F-A- -C CFSW.--NO+NC-F-A--C 0 ±0. ±0.. CFSW.--NO+NC-F-C- -C CFSW.--NO+NC-F-C--C 0 ±0. ±0.. CFSW.--NO+NC-F-B- -C CFSW.--NO+NC-F-B--C 0 ±0. ±0.. CFSW.--NO+NC-FC-B -C CFSW.--NO+NC-FC-B-C 0 ±0. ±0.. CFSW.--NO+NC-C-A -C CFSW.--NO+NC-C-A-C 0 ±0. ±0.. CFSW.--NO+NC-C-C -C CFSW.--NO+NC-C-C-C 0 ±0. ±0.. CFSW.--NO+NC-C-B -C CFSW.--NO+NC-C-B-C 0 ±0. ±0.. CFSW.--NO+NC-F-A- -C CFSW.--NO+NC-F-A--C 0 ±0. ±0.. 0 CFSW.--NO+NC-F-C- -C CFSW.--NO+NC-F-C--C 0 ±0. ±0.. 0 CFSW.--NO+NC-F-B- -C CFSW.--NO+NC-F-B--C 0 ±0. ±0.. 0 CFSW.--NO+NC-F-A- -C CFSW.--NO+NC-F-A--C 0 ±0. ±0.. CFSW.--NO+NC-F-C- -C CFSW.--NO+NC-F-C--C 0 ±0. ±0.. CFSW.--NO+NC-F-B- -C CFSW.--NO+NC-F-B--C 0 ±0. ±0.. CFSW.--NO+NC-FC-B -C CFSW.--NO+NC-FC-B-C 0 ±0. ±0.. # Suggested tightening torque for assembly screws. May 0 Models all rights reserved in accordance with the law. Always mention the source when reproducing our drawings and photos.
5 AXIAL SRESS RADIAL SRESS 0 ANGLED SRESS Resistance tests Max limit static load Max limit static load Max limit static load Description Sa [N] Sr [N] S0 [N] CFSW For CFSW. hinges with built-in safety multiple switch, the reference value supplied is the max limit static load (Sa, Sr, S0), since these hinges can be used as safety devices. Above this value, the material may break, thus prejudicing the hinge functionality. Obviously a suitable factor, according to the importance and safety level of the specific application, must be applied to this value. he load values shown in the tables of the different hinges are the result of tests carried out in our laboratories under controlled temperature and humidity ( C-0% R.H.), under given conditions of use and for a limited period of time. (P+P) N < Sa [(P D)+(P D)] d k < Sr [(P D)+(P D)] d k < S0 P 0 = < 0, [( 0,)+(,)], =, k < 00 = < Models all rights reserved in accordance with the law. Always mention the source when reproducing our drawings and photos. May 0
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