2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors

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1 00, 00, 400, 600, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors Installation, Maintenance & Parts Manual DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA P.O. Box Cottonwood Ave. TEL: TEL: Hartland, WI USA FAX: FAX: Rev. I For other service manuals visit our website at:

2 Table of Contents Introduction... Warnings - General Safety... Product Description... 4 Specifications... 5 Gearmotor Mounting Package Models:... 5 Table : Gearmotor Specifications... 5 Table : Belt Speeds for Light Load Fixed Speed Parallel Shaft 60 Hz Gearmotors on 00, 00, 400 & 600 Series Conveyors... 5 Table : Belt Speeds for Light Load Variable Speed Parallel Shaft DC Gearmotors on 00, 00, 400 & 600 Series Conveyors... 5 Table 4: RPM/Torque for Light Load Brushless DC Gearmotors... 6 Table 5: Conveyor Belt Speed Factor... 6 Belt Speed Calculation:... 6 How to Calculate Belt Speed... 6 Installation... 7 Introduction IMPORTANT Some illustrations may show guards removed. DO NOT operate equipment without guards. Upon receipt of shipment: Compare shipment with packing slip. Contact factory regarding discrepancies. Inspect packages for shipping damage. Contact carrier regarding damage. Accessories may be shipped loose. See accessory instructions for installation. Dorner 00 Series conveyors are covered by the following patent numbers: 5,,59, 5,74,45, and corresponding patents and patent applications in other countries. Required Tools... 7 Mounting... 7 Preventive Maintenance and Adjustment... 9 Required Tools... 9 Timing Belt Tensioning... 9 Timing Belt Replacement... 9 Drive or Driven Pulley Replacement... 0 Gearmotor Replacement... 0 Single Phase Motor... 0 DC Variable Speed Motor... 0 Brushless DC Motor... 0 All Models... Service Parts... 00, 00, 400, 600 and MPB Series Side Mount Drive Package Series Adapter Package... Return Policy... 4 Dorner 400 Series conveyors are covered by patent number,9,48, 5,,59 and corresponding patents and patent applications in other countries. Dorner 00 Series conveyors are covered by patent number 5,74,45, 6,4,8 and corresponding patents and patent applications in other countries. Dorner 600 Series conveyors are covered by patent number 6,685,009, 5,74,45, 6,09,47, 6,98,98 and corresponding patents and patent applications in other countries. Dorner s Limited Warranty applies. Dorner reserves the right to make changes at any time without notice or obligation. Dorner has convenient, pre-configured kits of Key Service Parts for all conveyor products. These time saving kits are easy to order, designed for fast installation, and guarantee you will have what you need when you need it. Key Parts and Kits are marked in the Service Parts section of this manual with the Performance Parts Kits logo. 00, 00, 400, 600, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors Dorner Mfg. Corp Rev. I

3 Warnings - General Safety A WARNING The safety alert symbol, black triangle with white exclamation, is used to alert you to potential personal injury hazards. A WARNING DANGER Climbing, sitting, walking or riding on conveyor will cause severe injury. KEEP OFF CONVEYORS. DANGER DO NOT OPERATE CONVEYORS IN AN EXPLOSIVE ENVIRONMENT. DANGER Exposed moving parts can cause severe injury.. LOCK OUT POWER before removing guards or performing maintenance. A WARNING Dorner cannot control the physical installation and application of conveyors. Taking protective measures is the responsibility of the user. When conveyors are used in conjunction with other equipment or as part of a multiple conveyor system, CHECK FOR POTENTIAL PINCH POINTS and other mechanical hazards before system startup. Hazardous voltage will cause severe injury or death. LOCKOUT POWER BEFORE WIRING. A WARNING Gearmotors may be HOT. DO NOT TOUCH Gearmotors. 00, 00, 400, 600, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors Rev. I Dorner Mfg. Corp.

4 Product Description Refer to Figure for typical conveyor components. Conveyor Cover Belt Tensioner 4 Gearmotor 5 Drive Pulley 6 Driven Pulley 7 Mounting Bracket 8 Timing Belt Figure Figure 00, 00, 400, 600, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors Dorner Mfg. Corp Rev. I

5 Gearmotor Mounting Package Models: Example: Specifications M S P L WW A Mount Position = A, B, C or D (see detail to the right) Conveyor Width Reference* Gearmotor Type: L = Fixed Speed V = Variable Speed A = Brushless DC Output Shaft Type = Parallel Shaft Mount Style = Side Mount Language Code = U.S. English = 00 Series Conveyor = 00 Series Conveyor 4 = 400 Series Conveyor 6 = 600 Series Conveyor P = MPB Series Conveyor * See Ordering and Specifications Catalog for details. * See Ordering and Specifications Catalog for details. Table : Gearmotor Specifications A D B C DC Variable Speed Single Phase Brushless DC Output Power 0.06 hp (0.04 kw) 0.0 hp (0.05 kw) 0.08 hp (0.06 kw) Input Voltage 0 Volts D.C. 5 Volts A.C. *5/0 Volts D.C. Input Frequency N/A 60 Hz 60 Hz Full Load Amperes 0.48 Amperes 0.49 Amperes 4.5/.5 Amperes Gearmotor Ratios 8: and 60: 5: and 6: 5:, 0: and 50: * Controller Inputs Table : RPM/Torque for Light Load Fixed Speed Parallel Shaft 60 Hz Gearmotors Gearmotors Part Number RPM In-lb N-m 6M06PL4FN M05PL4FN Table : RPM/Torque for Light Load Variable Speed Parallel Shaft DC Gearmotors Gearmotors Part Number RPM In-lb N-m 6M060PLDDEN M08PLDDEN , 00, 400, 600, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors Rev. I 5 Dorner Mfg. Corp.

6 Specifications Table 4: RPM/Torque for Light Load Brushless DC Gearmotors Gearmotors* Part Number Gear Ratio RPM In-lb N-m 6M050PLBDDEN 50: M00PLBDDEN 0: M05PLBDDEN 5: * 0VDC NOTE 8 4 in (0 60 mm) wide conveyors with light load drives should be limited to 96 in (48 mm) length. NOTE For belt speed other than those listed, contact factory for details. Table 5: Conveyor Belt Speed Factor Series Ft/revolution M/revolution 00 / / 400 / 600 / MPB Precision Move / 00 Modular Belt Belt Speed Calculation: How to Calculate Belt Speed. Determine gearmotor RPM from tables -4.. Determine conveyor speed factor using table 5. Based on your conveyor type, select the appropriate factor.. Calculate belt speed: Example: Belt Speed = Gearmotor RPM (tables -4) x Conveyor Speed Factor (table 5) 00 Series light load variable speed 60: gearmotor. Gearmotor = 6M060PLDDEN = 5-4 RPM Speed Factor = 00 Series = 0.50 ft/min per RPM Minimum Belt Speed = 5 x 0.50 =.8 Ft/min Maximum Belt Speed = 4 x 0.50 = 4.7 Ft/min 00, 00, 400, 600, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors Dorner Mfg. Corp Rev. I

7 Installation Required Tools Hex key wrenches: mm, mm, 5 mm Torque wrench Mounting 4. Typical components (Figure ) Figure A WARNING 4 5 Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. 7 Figure 6 Installation Component List: Top Cover Side Mount Assembly Tensioner Bar 4 Driven Pulley 5 Timing Belt 6 Key 7 M6 Socket Head Screws (x) 5. Locate drive output shaft and remove two () screws (Figure, item ). Figure NOTE 600 conveyor shown, 00 & 400 similar. Figure 6. Loosen four (4) screws (Figure 4, item ). Detach mounting bracket (Figure 4, item ). Figure 4 Figure 4 7. Remove two () top screws (Figure 4, item ) and remove top cover (Figure 4, item ). 00, 00, 400, 600, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors Rev. I 7 Dorner Mfg. Corp.

8 Installation 8. Attach mounting bracket (Figure 5, item ) and tensioner bar (Figure 5, item ) with screws (Figure 5, item ). Hand-tighten screws (Figure 5, item ).. Insert gearmotor drive pulley into timing belt. Mount assembly with two () bottom screws (Figure 7, item ). Tighten to 45 in-lb (5 Nm). Figure 5 Figure 7 4 Figure 5 A WARNING Figure 7. Insert top cover (Figure 8, item ) into bottom cover. Attach top cover with two () top screws (Figure 8, item ). Tighten to 45 in-lb (5 Nm). Figure 8 Drive shaft keyway may be sharp. HANDLE WITH CARE. 9. Install key (Figure 5, item 4). 0. Install driven pulley (Figure 6, item ). Tighten two () set screws to in-lb (.7 Nm). Figure 6 Figure 8 4. Tighten timing belt tensioner screw (Figure 9, item ) to 5 in-lb (.7 Nm). Figure 9 Figure 6. Place timing belt (Figure 6, item ) over driven pulley (Figure 6, item ) and between belt flanges (Figure 6, item ). Figure 9 5. Tighten screws (Figure 9, item ) to 80 in-lb (9 Nm). 00, 00, 400, 600, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors Dorner Mfg. Corp Rev. I

9 Preventive Maintenance and Adjustment Required Tools Figure Hex key wrenches: mm, mm, 5 mm Torque wrench Timing Belt Tensioning A WARNING Figure 4. Remove old timing belt (Figure, item ). Figure. Loosen two () screws (Figure 0, item ). Tighten timing belt tensioner screw (Figure 0, item ) to 5 inlb (.7 Nm). Figure 0 Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. Figure 5. Place new timing belt (Figure, item ) over driven pulley (Figure, item ) and between belt flanges (Figure, item ). 6. Insert gearmotor drive pulley into timing belt. Mount assembly with two () bottom screws (Figure, item ). Tighten to 45 in-lb (5 Nm). Figure Figure 0. Tighten screws (Figure 0, item ) to 80 in-lb (9 Nm). Timing Belt Replacement A WARNING Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance.. Loosen two () screws (Figure 0, item ).. Loosen timing belt tensioner screw (Figure 0, item ).. Remove four (4) screws (Figure, item ). Remove gearmotor (Figure, item ) and top cover (Figure, item ). Figure 7. Insert top cover (Figure, item ) into bottom cover. Mount assembly with two () top screws (Figure, item ). Tighten to 45 in-lb (5 Nm). 8. Tighten timing belt tensioner screw (Figure 0, item ) to 5 in-lb (.7 Nm) 9. Tighten screws (Figure 0, item ) to 80 in-lb (9 Nm). 00, 00, 400, 600, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors Rev. I 9 Dorner Mfg. Corp.

10 Preventive Maintenance and Adjustment Drive or Driven Pulley Replacement Gearmotor Replacement A WARNING A WARNING Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance.. Complete steps through 4 of Timing Belt Replacement section on page 9.. Loosen set screws (Figure 4, item ) and remove driven pulley (Figure 4, item ) or drive pulley (Figure 4, item ). Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. DANGER Figure 4 Hazardous voltage will cause severe injury or death. LOCKOUT POWER BEFORE before wiring. Single Phase Motor. Unplug power cord from outlet. Figure 4. Replace drive or driven pulley. Tighten set screws to in-lb (.7 Nm). 4. Complete steps 5 through 9 of Timing Belt Replacement section beginning on page 9. DC Variable Speed Motor. For DC variable speed motor, unplug cord at disconnect (Figure 5, item ). Figure 5 Brushless DC Motor Figure 5. Twist covers (Figure 6, item ) apart. Figure 6 Figure 6 00, 00, 400, 600, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors Dorner Mfg. Corp Rev. I

11 Preventive Maintenance and Adjustment. Remove outer cord cover (Figure 7, item ) from inner cord cover (Figure 7, item ). Figure 7 All Models. Remove four (4) screws (Figure 0, item ). Remove gearmotor (Figure 0, item ) and top cover (Figure 0, item ). Figure 0 Figure 7. Open inner cord cover (Figure 8, item ). Figure 0. Loosen set screws (Figure, item ) and remove drive pulley (Figure, item ). Figure Figure 8 Figure 8 4. Unplug motor cord connectors (Figure 9, item ) and signal cable connectors (Figure 9, item ). Figure 9 Figure. Replace drive pulley (Figure, item ) on new gearmotor and tighten set screws (Figure, item ) to in-lb (.7 Nm). 4. Complete steps 5 through 9 of Timing Belt Replacement section beginning on page Replace wiring: For a single phase motor, reverse step in Single Phase Motor on page 0. For a DC variable speed motor, reverse step on DC Variable Speed Motor on page 0. For a brushless motor, reverse steps - on Brushless DC Motor on page 0. Figure 9 00, 00, 400, 600, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors Rev. I Dorner Mfg. Corp.

12 Service Parts 00, 00, 400, 600 and MPB Series Side Mount Drive Package NOTE For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo. Dorner recommends keeping these parts on hand Item Part No. Part Description 6M06PL4FN Gearmotor, 0.0 hp, 5 Volts, 4 RPM, 60 Hz, -Phase, 6: 6M05PL4FN Gearmotor, 0.0 hp, 5 Volts, 00 RPM, 60 Hz, -Phase, 5: 6M060PLDDEN Gearmotor, 0.06 hp, 0 Volts, 4 RPM, DC, 60: 6M08PLDDEN Gearmotor, 0.06 hp, 0 Volts, 9 RPM, DC, 8: 6M06PL4FN Gearmotor, 0.0 hp, 0 Volts, 4 RPM, 60 Hz, -Phase, 6: 6M05PL4FN Gearmotor, 0.0 hp, 0 Volts, 00 RPM, 60 Hz, -Phase, 5: 6M06PL4EN Gearmotor, 0.0 hp, 0 Volts, 7-4 RPM, 60 Hz, -Phase, 6: 6M05PL4EN Gearmotor, 0.0 hp, 0 Volts, 7-00 RPM, 60 Hz, -Phase, 5: 6M050PLBDDEN Gearmotor, 0.08 hp, 60 RPM, Brushless DC, 50: 6M00PLBDDEN Gearmotor, 0.08 hp, 50 RPM, Brushless DC, 0: 6M05PLBDDEN Gearmotor, 0.08 hp, 00 RPM, Brushless DC, 5: Timing Belt, mm x 5mm (59mm long) Timing Belt, mm x 5mm (79mm long) M Drive Pulley, / Bore M Drive Pulley, 0mm Bore Key, /8 x 5/8, / Bore 9804M Key, 4mm x mm, 0mm Bore M Driven Pulley, mm Bore M Driven Pulley Key, 4 mm x mm Item Part No. Part Description Guard, Half, Light Duty Side Drive M Drive Spacer, Metric 45077M Drive Spacer (400 Only) Groove Pin M Plate, Side Drice LD 45008M Plate, Side Drice LD (600 Only) M Tensioning Bar, Side Drive Spiral Retaining Ring Nylon Spacer M Socket Head Screw M5x6mm M Socket Head Screw M5x5mm M Socket Head Screw M5x0mm M Socket Head Screw M5x00mm 90590M Socket Head Screw M5x90mm 90460M Socket Head Screw M4x60mm M Socket Head Screw M6x5mm M Cup Set Screw M4x5mm Washer 00, 00, 400, 600, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors Dorner Mfg. Corp Rev. I

13 Service Parts 400 Series Adapter Package 4 5 Adapter package attached to a 400 series conveyor. Item Part Number Description Mounting Block (5mm) Mounting Block (5mm) Mounting Block (76mm) Mounting Block 4 (0mm) Mounting Block 5 (7mm) Mounting Block 6 (5mm) Mounting Block 7 (78mm) Mounting Block 8 (0mm) Mounting Block 0 (54mm) Mounting Block (05mm) 660P Bolt & Flat Washer Assembly Drive Adapter Plate Hex Nut with Lock Washer 5 906M Flat Head Screw, M6 x mm 00, 00, 400, 600, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors Rev. I Dorner Mfg. Corp.

14 Return Policy Returns must have prior written factory authorization or they will not be accepted. Items that are returned to Dorner without authorization will not be credited nor returned to the original sender. When calling for authorization, please have the following information ready for the Dorner factory representative or your local distributor:. Name and address of customer.. Dorner part number(s) of item(s) being returned.. Reason for return. 4. Customer's original order number used when ordering the item(s). 5. Dorner or distributor invoice number (if available, part serial number). A representative will discuss action to be taken on the returned items and provide a Returned Goods Authorization (RMA) number for reference. RMA will automatically close 0 days after being issued. To get credit, items must be new and undamaged. There will be a return charge on all items returned for credit, where Dorner was not at fault. It is the customer s responsibility to prevent damage during return shipping. Damaged or modified items will not be accepted. The customer is responsible for return freight. Conveyors and conveyor accessories Standard catalog conveyors 0% MPB, 700, 700 Series, cleated and specialty belt 50% AquaGard & AquaPruf Series conveyors non-returnable items Engineered to order products case by case Drives and accessories 0% Sanitary stand supports non-returnable items Parts Standard stock parts 0% Plastic chain, cleated and specialty belts non-returnable items Returns will not be accepted after 60 days from original invoice date. The return charge covers inspection, cleaning, disassembly, disposal and reissuing of components to inventory. If a replacement is needed prior to evaluation of returned item, a purchase order must be issued. Credit (if any) is issued only after return and evaluation is complete. Dorner has representatives throughout the world. Contact Dorner for the name of your local representative. Our Customer Service Team will gladly help with your questions on Dorner products. For a copy of Dorner's Warranty, contact factory, distributor, service center or visit our website at For replacement parts, contact an authorized Dorner Service Center or the factory. Dorner Mfg. Corp. reserves the right to change or discontinue products without notice. All products and services are covered in accordance with our standard warranty. All rights reserved. Dorner Mfg. Corp. 0 DORNER MFG. CORP. 975 Cottonwood Ave., PO Box 0 Hartland, WI USA TEL (USA) FAX (USA) Internet: Outside the USA: TEL FAX Rev. I Printed in U.S.A.

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