9311 EN. DIGIFORCE X/Y monitoring. For monitoring press-fit, joining, rivet and caulking operations Series 9311 ±10V DMS.

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1 DIGIFORCE X/Y moitorig For moitorig press-fit, joiig, rivet ad caulkig operatios Series 9311 ±10V DMS Compatible sesors Piezo Poti Flexible Fieldbus itegratio by PROFIBUS, PROFINET or EtherNet/IP Automatic sesor recogitio from burster TEDS 3.5" colour touchscree display 16 measuremet programs Rapid data loggig o USB flash drive New evaluatio elemets (trapezoid widow ad thresholds) User-cofigurable I/Os ad 6 real-time switchig sigals Smart autosetup for evaluatio elemets Hadles worker, admi ad idetificatio data Up to 50 most recet measuremets available for display ad aalysis Records ad evaluates a forward ad retur curve Live sesor values provided at the Fieldbus iterface Sychroous loggig of measuremet data usig DigiCotrol PC software for multichael applicatios Applicatio DIGIFORCE 9311 is the ew stadard i efficiet quality cotrol. The pioeerig force/displacemet cotroller delivers rapid, precise evaluatio results for applicatios that demad both high quality ad high productivity. The smart performace features ad itelliget hardware make test equipmet quicker to set up, easier to use ad capable of automatic itegratio i moder productio systems. This urivalled product specificatio gives busiesses the added security ad depedability they eed for icreasigly complex productio processes. The DIGIFORCE 9311 moitors processes i which precisely defied fuctioal relatioships eed to be demostrated betwee two measured quatities of the process. For istace whe recordig ad moitorig processes such as pressisertio, joiig, rivetig, stampig or caulkig, reliable quality cotrol depeds o sychroous ad high-speed acquisitio of measured values combied with aalysis based o versatile evaluatio elemets. DIGIFORCE 9311 provides the moder platform you eed for this task, offerig the widest choice of Fieldbus iterfaces, icludig PROFINET, PROFIBUS ad EtherNet/IP, to let you itegrate the test setup i your particular cotrol eviromet. Eve i fully maual workstatios such as maual presses with force/displacemet moitorig, DIGIFORCE 9311 ca be used for coveiet ad efficiet process moitorig thaks to custom add-o fuctios like ackowledge ad ihibit sigals. The DIGIFORCE 9311 uses burster TEDS to provide automatic sesor recogitio. This feature automatically reads a electroic datasheet stored i the sesor so that the relevat data ca be used i the measuremet-chael cofiguratio. With o chace of operator error durig setup or servicig, it s best to play safe with burster TEDS. DIGIFORCE 9311 offers versatile solutios for processes that eed ot just a OK/ NOK evaluatio but also data loggig capabilities for recorded measuremets ad curves. Data from semi-automated ad fully automated systems ca be logged via the available Fieldbuses without slowig dow productio or via the Etheret port (icluded as stadard) liked to a server, host or local PC. The DigiCotrol PC software provides support with a automatic data loggig mode that rus i parallel with productio. There is also the optio for high-speed data acquisitio o a USB flash drive EN

2 Block diagram Sesor excitatio: Strai gauge, Poti DIGIFORCE 9311 PLC I/O Iput Output (cofigurable) Sesor Iterfaces X Y A A D D 32 Bit µp Embedded Real-time operatig system Ultra-fast measuremet recordig ad evaluatio Fieldbus µp Etheret USB Slave Fieldbus PROFIBUS DP, DP-V1 PROFINET, EtherNet/IP Frot pael set up ad service iterface Measuremet data memory X,Y (Rig buffer) 3.5 colour display with touch operatio USB Master USB flash drive measuremet loggig VAC supply Measuremet data acquisitio With a active measuremet, which ca be triggered by differet evets, the sychroously measured quatities X,Y are saved i the measuremet data memory. Real-time sigals ca idicate whether measuremets are exceedig set sigal levels while the measuremet is still i progress. The evaluatio phase follows immediately after the measuremet. I this phase, DIGIFORCE 9311 checks whether the recorded measuremet curve satisfy the stored graphical evaluatio criteria. If ay of these criteria has bee ifriged, the measuremet is classified as BAD (NOK), otherwise it is rated as GOOD (OK). Oce this evaluatio is complete, the measuremet curve, the global OK or NOK result ad umerous process-related values are displayed i a suite of measuremet widows ad updated at the Fieldbus iterface. The processig steps of the evaluatio phase, which fiishes whe the equipmet is ready for the ext measuremet, have bee optimized so that eve dyamic maufacturig processes ca be moitored. Evaluatio of a measuremet curve As a uiversal evaluatio tool for a vast rage of measuremet curves, the DIGIFORCE 9311 provides cofigurable evaluatio elemets, which ca be used to classify a measuremet curve as OK or NOK. I additio to the traditioal evaluatio widows with defied etry ad exit sides, the DIGIFORCE 9311 also uses thresholds, trapeziums of type X or Y ad evelopes as graphical evaluatio elemets. The graphical evaluatio elemets ca be cofigured both umerically ad graphically i setup mode usig oe or more recorded measuremet curves. They ca be used i ay combiatio, eve overlappig i a X/Y graph. Widow evaluatio elemet Max. umber: 3 The Widow evaluatio elemet tests whether the curve has passed through the defied etry side ad exit side i the widow area. The user ca cofigure these etry/exit sides as required, ad ca eve set multiple iput/output sides. A live sigal ca be assiged to oe widow, which is eabled immediately durig recordig if ay ifrigemet occurs. It is also possible to defie widows of type NOT (o etry/ exit) or BLOCK (curve eds iside the widow) by suitable cofiguratio of the etry/exit sides. The path of the X/Y curve through the widow area is always aalysed both for etry ad exit coordiates ad the absolute miimum ad maximum poits. Examples of widow types: Figure: Measuremet dialog M1: graphical display of measuremet curve: This scree shows the curve i a typical press-isertio process up to a ed-poit force YMAX. I this example, a trapezoid widow ad two threshold elemets moitor the slidig-cotact zoe. The widow (W2) esures that the ed-poit force lies i the correct displacemet rage EN

3 Trapezium evaluatio elemet Max. umber: 2 The DIGIFORCE 9311 offers two differet types of trapezium: the type-x trapezium widow with fixed XMIN, XMAX limits ad type-y trapezium with fixed YMIN, YMAX limits. The trapezium evaluatio elemet tests whether the curve has passed through the defied etry ad exit sides; oly oe etry side ca be cofigured for this elemet. The etry/exit values are calculated. Examples of trapezium types: Threshold evaluatio elemet Measurig programs With the capability to hadle 16 measurig programs, the DIGIFORCE 9311 ca switch quickly ad flexibly betwee differet compoet versios ad/or joiig parameters. The measurig programs ca be selected via I/O, Fieldbus or eve the Etheret port. Sesors ca be cofigured idividually i each measurig program or usig global settigs. Flexible process itegratio The DIGIFORCE 9311 has the versatility to itegrate ito practically all process eviromets. A huge umber of detailed requiremets ca be implemeted usig the umerous I/Os (10 iputs / 13 outputs), some of which ca be assiged user-defied fuctios. A measuremet ca be started ad termiated at variable times by differet iteral or exteral evets. Fieldbus iterface A idepedet commuicatios processor provides a optioal Fieldbus iterface via PROFIBUS, PROFINET or EtherNet/IP. Cyclical real-time data Process cotrol Retrieval of specific measuremet results Live values from active sesors Acyclical data for parameters, ADMIN ad results Trasfer of compoet/worker/job data for loggig Complete device cofiguratio Retrieval of large amouts of process ad curve data Max. umber: 2 The threshold evaluatio elemet ca be used to calculate ad moitor where the measuremet curve passes through a defied X-value or Y-value. The user ca choose betwee threshold type X or Y. Examples of threshold types: Evelope evaluatio elemet Max. umber: 1 The DIGIFORCE 9311 ca use oe or more measuremet curves to geerate oe evelope. The user ca the customize a geerated evelope i the X-domai, ad also set toleraces for the Y-domai. For a measuremet curve comprisig a forward ad retur curve sectio, the evelope caot lie over the turig poit. Whe subsequetly moitorig a measuremet i measuremet mode, DIGIFORCE tests whether the measuremet curve lies withi the defied evelope bad i.e. is classified OK, or whether the curve passes outside the valid evelope ad hece must be classified NOK. Samplig ad recordig measuremet sigals Sigals ca be sampled as a combiatio of time iterval (Δt), X-iterval ad Y-iterval (ΔX, ΔY) to provide a flexible yet also compressed measuremet recordig. Curve areas cotaiig a costat or steadily chagig sigal ca be reproduced with just a few stored measuremet poits, while steep sigal slopes or alteratig waveforms require may poits. Start/Stop coditios for measuremet recordig The DIGIFORCE 9311 lets the user defie idepedet start/ stop logic. Start coditios: Ext. cotrol sigal, measuremet above or below a defiable X-value or Y-value. Stop coditios: Ext. cotrol sigal, measuremet above or below a defiable X-value or Y-value, timeout, defiable umber of recorded measuremets reached. Limit moitorig i real time S1... S6 The user is able to assig the switchig sigals S1... S6 to the two measuremet chaels as required, ad ca set their polarity. The associated PLC I/Os ad Fieldbus sigals are updated both i stadby mode ad also i real time durig the measuremet cycle (typ. respose time < 3 ms). NOK-ONLINE The live sigals OUT_NOK_ONL ca be used if the curve does ot pass through the permitted regio of the widow evaluatio elemet. This allows pre-emptive termiatio of a joiig process i ultraquick time if the two compoets processed icorrect, protectig parts, tools or eve the etire system from damage EN

4 Process data The DIGIFORCE 9311 visualizes a comprehesive set of process data durig measuremet mode ad automatic productio mode. All relevat process data ca be trasferred to the cotroller or PC eviromet immediately after a measuremet. The user ca switch betwee the followig process widows: M1 Graph of measuremet curve M2 Geeral display of Y(X) curves M3 Full-scree PASS/FAIL or smiley M4 Etry/exit data for evaluatio elemets M5 M6 M7 List of user-specific process values (up to 20 values) Statistics o all graphical evaluatio elemets Job sheet cotaiig process, worker ad parts data Each process widow displays the global header cotaiig iformatio o the selected measuremet program, the associated part quatities ad NOK figures, ad the global OK/NOK evaluatio. The status field o the right shows the evaluatio elemets that are active i the measuremet program ad their idividual results. The user ca customize the buttos at the bottom of the Process dialog touchscrees with particular device fuctios. Alteratively, the live values from the X/Y measuremet chaels ca also be displayed here. M5 List of user-specific process values Users ca customize their ow process values i each measuremet program. They ca persoally eter umerous differet result values, for istace a force maximum iside the widow ad/or tolerace limits for the widow. The values i this list are trasmitted to the Fieldbuses directly with the OK/NOK evaluatio. I additio, the measured values are also issued for loggig o USB flash drive ad for the Excel statistics export i the DigiCotrol PC software. Figure: M6 Statistics Statistics showig the frequecy ad distributio of NOK evaluatios. The percetage of NOK results is displayed for each active evaluatio elemet. This iformatio ca be used to take suitable corrective actio if the NOK reject level gets too high. Figure: M1 graphical display of measuremet curve The fuctio keys ca optioally be displayed at the bottom of the scree. Device cofiguratio Device parameters ca be fully cofigured either via the touchscree display or usig the DigiCotrol PC software (available free of charge). From ay of the process screes M1 to M7, you ca press the cog ico to access the mai cofiguratio level cotaiig the followig fuctios: Basic setup Measuremet program selectio Measuremet program cofiguratio Curve aalysis Measuremet program copy fuctio Figure: PASS/FAIL full-scree display A large OK/NOK smiley ca be used as a alterative idicator. Figure: Parameterizatio level Measuremet program cofiguratio EN

5 burster TEDS DIGIFORCE 9311 uses the burster TEDS (Trasducer Electroic Data Sheet) to provide automatic sesor recogitio, i.e. the istrumet reads the relevat sesor specificatio from a EEPROM, fitted i the sesor coector, ad the uses this data to perform the ecessary chael cofiguratio automatically. The memory chip i the sesor coector is programmed as part of a service provided whe the sesor is first ordered or subsequetly calibrated. The burster TEDS feature is oly available for sesors that have a permaetly fitted coectig lead. Loggig data o USB flash drive A USB flash drive ca be plugged ito the rear USB port (type A) for local loggig of measuremet data. This form of data loggig ca be custom-cofigured for each measuremet program. At the ed of the measuremet cycle ad the iteral evaluatio i the DIGIFORCE 9311, a data-log etry is the writte ito the available *.csv-file i a time period of less tha 250 msec. The log file cotais a header that icludes geeral data such as compoet ame ad batch ID, ad a ew lie etry for each measuremet, which icludes the followig data: Date / Time Overall result OK/NOK Serial umber (SN from order sheet) Part couter Geeral curve data dataset (2x7 floatig poit values) User-defied values dataset (up to 20 floatig poit values) PC software DigiCotrol The DIGIFORCE 9311 is a fully autoomous test cotroller that ot oly displays status iformatio ad evaluatio results i its process eviromet but ca also trasmit this data to a cotroller. The high-performace DigiCotrol software package has additioal fuctios to further icrease process availability ad reliability. The basic versio (9311-P101), which is available free of charge, supports full device cofiguratio, creatio of backups, ad retrieval ad display of measuremet curves, icludig all evaluatio results ad statistics. A especially coveiet feature is the defiitio of graphical evaluatio elemets such as evelopes, widows, trapeziums ad thresholds based o a set of curves of measured master or referece parts. Alteratively, ready-archived measuremets ca also be used to create ew evaluatios. Clearly structured cofiguratio widows eable coveiet device setup. Chages ca be made step-by-step either at the file level or directly usig the DIGIFORCE Curve aalysis (Viewer) You ca use the Viewer tool to look at the most recet 50 measuremet curves either as idividual curves or as a curve array. I additio, you have detailed umeric data available for each measuremet, such as idividual results from the graphical evaluatio elemets ad the associated widow etry ad exit coordiates. If you are gettig occasioal NOK measuremets, you ca the use this tool to look at the measuremet curve eve after the test, ad take suitable corrective actio to prevet NOK parts. The DigiCotrol PC software ca be used to retrieve ad aalyse these sets of curves. Pael moutig Moutig rack 9310-Z001 The Plus versio (9311-P100) of the PC software DigiCotrol provides, i additio to the stadard fuctios, a automatic productio mode, which, for example, logs productio measuremet data with clear parts refereces. The resultat measuremet logs are ot oly available i the iteral program format, but ca also be imported ito EXCEL data. Eve for sychroous processes ivolvig large amouts of data, loggig of measuremet data is optimized to achieve a ultrashort cycle time. I additio, the software supports a extra remote iterface for more complex tasks. This ca be used, for istace, for reloadig device cofiguratios or trasferrig compoet refereces for measuremet data loggig. Portig from DIGIFORCE 9310 to DIGIFORCE 9311 A DIGIFORCE 9311 device cofiguratio ca be geerated from a DIGIFORCE 9310 backup file usig DigiCotrol. The software imports the sesor ad evaluatio settigs ad selects as close a cofiguratio as possible for the DIGIFORCE EN Figure: The measuremet mode fuctio displays the curve ad status iformatio of the most recet measuremet. A multi-chael view is also possible. The correspodig log is automatically saved i the backgroud. Figure: A Data-log wizard provides filters for selectig ad displayig stored measuremet logs. A log pritout cotaiig compoet data, curve iformatio ad all evaluatio results ca be geerated for each idividual measuremet log.

6 Geeral Techical Data Samplig rate: 10 khz Sigal samplig: X, Y, t i ay combiatio Digitalizatio: 16 bit Evaluatio time: typ. 25 ms Measuremet programs: 16 Power supply: VAC ± 10 %, Hz ± 10 % Power cosumptio: < 15 VA Delay i real-time limit sigals S1... S6: typ. 3 ms Operatig temperature rage: C Protectio class: IP40 / IP65 pael-mouted Display: 3.5 TFT colour LCD (320 x 240) Operatio: touch operatio Operatig laguage: Germa, Eglish, Frech, Italia, Spaish, Chiese (oly process widow) Compatible Sesors Flexible assigmet of physical chaels A... B to measuremet graphs (X/Y coordiates). The fuctio burster TEDS is ot available at the optioal piezo chael. Chael A (potetiometer, process sigals) Excitatio voltage: Excitatio curret: Sigal rage: Cut-off frequecy: Chael B (strai gauge, process sigals) Strai gauge sesors Measuremet rages: Bridge resistace: Excitatio voltage: Excitatio curret: Cut-off frequecy: 5 V 10 ma max. ± 5 V, ± 10 V Hz i discrete bads < 0.2 % F.S. 2/4/10/20/40 mv/v 120 Ω... 5 kω 5 V 30 ma max Hz i discrete bads < 0.2 % F.S. Housig Combied desktop/pael-mouted housig (W x H x D): 110 x 110 x 183 [mm] Desktop versio: 4 rubberized feet (fitted as stadard) Frot pael (W x H): 119 x 119 [mm] Frot pael cut-out (W x H): 111 x 111 [mm] Weight: ca. 1.5 kg Pael moutig: rubber feet are replaced by the moutig rack (order code 9310-Z001), device is iserted through the frot-pael cut-off ad is fixed by screws (see page 5). Accessories Fixig kit for pael moutig Model 9310-Z001 Coectio outlies for moutig several DIGIFORCE 9311 (2 outlies, 4 screws) Model 9310-Z002 PC software PC software DigiCotrol for coveiet istrumet cofiguratio icludig backup fuctio (upload/dowload) ad laboratory mode for maual readig ad aalysis of measuremet curves, data-log wizard with prit ad export fuctios. Supplied with the istrumet ad available free of charge from PC software DigiCotrol icludig USB data cable 9900-K358 Model 9311-P101 PC software DigiCotrol: PLUS versio plus highspeed, i-process loggig of measuremet data, data-log wizard ad Excel data export Model 9311-P100 Cable ad coectors Coectig cable for burster displacemet sesors series, legth 3 m Model A Extesio cable for sesors with 9900-V209 plug, legth 3 m Model A Bridgig cable for routig the displacemet sesor sigal from DIGIFORCE 9311 to a followig device, legth 0.5 m Model 9900-K340 Process sigals Measuremet rages: Cut-off frequecy: ± 5 V, ± 10 V Hz i discrete bads < 0.2 % F.S. Chael B Piezoelectric (optio) Measuremet rages: 1 C... 1 µc i discrete bads Cut-off frequecy: Hz i discrete bads < 1 % F.S. This optio replaces the chael for strai gauge ad process sigals. I/O ad Fieldbus Iterfaces I/O iterface Parallel PLC port accordig to EN , 24 VDC, opto-isolated, positive logic 10 iputs, of which 3 are cofigurable 13 outputs, of which 6 are cofigurable, maximum load I MAX 500 ma, I MAX TOTAL 800 ma (all outputs) D-SUB-25 (model female) PROFIBUS (optio) D-SUB9 Baud rate Commuicatio protocol PROFINET, EtherNet/IP (optio) 2 port wester-socket (RJ45) Commuicatio protocol max. 12 MBaud cyclic service DP-V0 acyclic service DP-V1 cyclical realtime process data acyclic parameter data Commuicatio Iterfaces Device parameterizatio, data backup (up/dowload), high-speed measuremet data loggig, USB data loggig USB Slave port (Micro-B) Frot pael Data rate ~ 1 MBaud USB Master port (type A) Rear side USB data loggig Data format FAT16/32, max. 32 GB Etheret 10/100 MBit, wester-socket (RJ45) USB data cable for frot-side service iterface, legth 2 m Model 9900-K358 Coectig plug for A, B chael (strai gauge, process sigals, potetiometer) Model 9900-V209 Coectig plug for PLC-I/O port, 25 pi, Mi-D Model 9900-V160 burster TEDS Coector 9 pi, Mi-D icl. memory chip for the electroic sesor data sheet Model 9900-V229 Fittig coector of the coectig plug icl. programmig the electroic sesor data sheet Adjustmet of a complete measurig chai Adjustmet ad scalig of chael X ad Y icludig test certificate Order Code DIGIFORCE V 93ABG Optio card aalog Stadard Piezo (istead of strai gauge, process sigals) 1 Fieldbus PROFIBUS (DP-V0/DP-V1) 2 PROFINET 3 EtherNet/IP EN

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