For Cut Film Decoration and Piezo Inkjet Direct Printing

Transcription

1 Panagraphics III Wide Width Flexible Substrate Product Bulletin P3 Release G, Effective October 2008 See Bulletin Change Summary on last page For Cut Film Decoration and Piezo Inkjet Direct Printing Product Description Recommended Types of Graphics and End Uses Limitations of End Uses This durable, translucent substrate has a smooth front surface and a semi-gloss finish. Decorating options included direct printing with piezo inkjet inks before attaching it to an extrusion, or decorate it with printed or unprinted cut film before or after attaching it to a frame or extrusion. The substrate is a cost-effective choice for seamless, wide width backlit signs used in medium to long-term installations. When constructed and used as described in this Bulletin, these types of graphics and end uses may be warranted by the 3M MCS Warranty. Please read the entire Bulletin for details. Indoor and outdoor, day and night graphics for backlit signs 3M specifically does not recommend or warrant the following uses, but please contact us to discuss your needs or recommend other products. Removing existing graphics and reusing the substrate Graphic decoration with more than three layers of film (base films plus overlaminate); see Instruction Bulletin 4.26 for specifics Using 3M Scotchcal Overlaminate 3640GPS or 3642 GPS for graphic protection Compatible Products Refer to the Product and Instruction Bulletins for each of the compatible products you use. See 3M Related Literature at the end of this bulletin. Cut Film Decoration 3M Scotchcal Translucent Film Series M Scotchcal Translucent Film Series IJ , FN and RG M Scotchcal Opaque Film Series 50 for unwarranted graphics only Direct Piezo Inkjet Printing Ink Series Printer 3M Piezo Inkjet Ink Series 1500v2 EFI VUTEk 150, 2360/3360, 3300/5300 and 3000/5000 Printers 3M Piezo Inkjet Ink Series 2200UV EFI VUTEk PV 200 Printer 3M Piezo Inkjet Ink Series 2600UVv2 3M Printer 2500UV 3M Piezo Inkjet Ink Series 2700UV Durst Rho 160R Printer 3M Piezo Inkjet Ink Series 2800UV EFI VUTEk QS2000/QS3200 Printers Graphic Protection Options 3M Screen Print Gloss Clear 1920DR 3M Screen Print UV Gloss Clear 9720i 3M Screen Print Gloss Clear 9720UV 3M Scotchcal Luster Overlaminate M Scotchcal Matte Overlaminate M Scotchcal Luster Overlaminate M Scotchcal Matte Overlaminate 8520 Product Bulletin P3-1

2 Characteristics These are typical values for unprocessed product. Contact your 3M representative for a custom specification. Characteristic Typical Value Substrate White pigmented vinyl with a polyester scrim Thickness /-.001 (.054cm +/-.001) Roll sizes A variety of widths ranging from 59 inches to 165 inches x 164 feet (150 cm to 419 cm x 50 m) Service temperature range -22 F to +158 F (-5.5 to +70 C ) Light transmission 21% +/- 2% Tensile strength Typical Tear weft 85 pounds/inch (15 kg/cm) Tear warp 75 pounds/inch (13.4 kg/cm) Tensile weft 150 pounds/inch (26.6 kg/cm) Tensile warp 150 pounds/inch (26.6 kg/cm) Weight 19 ounces/ sq. yd. (650 gr/m 2 ) Maximum finished size 625 square feet (58 square meters) per warranted face Gloss 30 (typical) with 60 gloss meter Whiteness index W.I. (E313) = 100 minimum (reflective) Approval Standards NFPA & NFPA U.L Standard for Electrical Signs: Recognized Component ASTM E84, Class 1 Warranty and Durability See the 3M Graphics Center Warranty Brochure for the complete warranty and remedy details. The warranty given in the Product Bulletin that is current at the time you purchased the film is the one that 3M will honor. 3M MCS Warranty Finished Graphic Constructions and Durability U.S. Vertical Outdoor Exposure, Warranted Durability in Years Film Ink Series Graphic Protection Unprinted Cut Film Decoration Applied to Panagraphics III Substrate Durability 3630 None None 6 Screen Printed Cut Film Decoration Applied to Panagraphics III Substrate DR UV 9720UV 9720i UV 9800CL 5 Piezo Inkjet Printed Cut Film Decoration Applied to Panagraphics III Substrate IJ FN RG Refer to Product Bulletin PIJ3630. All constructions shown in that bulletin carry the same warranty when applied to Panagraphics III substrate as any other recommended substrate. Continued on the next page. Product Bulletin P3-2

3 3M MCS Warranty Finished Graphic Constructions and Durability, Continued U.S. Vertical Outdoor Exposure, Warranted Durability in Years Film Ink Series Graphic Protection Piezo Inkjet Direct Print to Panagraphics III Substrate None 1500v UV 2600UVv2 2700UV 2800UV or 8520 Durability Outdoors Indoors None 2 3 For ink series 1500Vs and 4400 only, when direct printing and no overlaminate, requires printing in the double strike mode (Ink Series 1500V2) or SD Backlit mode (Ink Series 4400) to provide adequate back-lit color density and image durability. Maximum Warranted Size of Sign Face How to Determine Other 3M MCS Warranties Formulas for Other 3M MCS Warranty Finished Graphic Durabilities A maximum finished sign face of 625 square feet (58 square meters) per single sign face will be warranted when the seams are fabricated by 3M or a 3M Warranted Seaming Contractor. Contact Technical Service at for more information. Use the warranted durability for your construction if exposed in a U.S. vertical orientation and use the following formulas to determine other durabilities. U.S. Vertical Desert Southwest Exposure Percentage of U.S. Vertical Exposure 70% (0.7) Example 0.7 x 3 years= 2.1 years 3M Product Only Warranty The 3M materials recommended in the film and graphic protection combinations shown below have been tested and are believed to be a good solutions when used as recommended in the 3M Bulletins. These products are covered by the 3M Basic Product Warranty and are guaranteed to be free of physical and manufacturing defects. There is no warranty for printability, visual appearance, fitness for use or durability. See the 3M Graphics Market Center Warranty Brochure for the complete warranty and remedy details. U.S. Vertical Outdoor Exposure, Durability in Years Applied Unprinted Cut Film Film Graphic Protection Expected Durability Outdoor Indoor None 3 5 Warranty Notes Definitions Vertical Exposure The face of the graphic is + 10 from vertical. face of graphic Desert Southwest: Graphics exposed to solar energy more than half of the time in Arizona, New Mexico and the desert areas of California, Nevada, Utah and Texas. A detailed map is available upon request. Product Bulletin P3-3

4 Graphic Performance Life Application Outside the U.S. Additional Warranty Limitations Warranty and Limited Remedy Making Graphics with Film Series 50 or 3630 Printing with Piezo Inkjet Total Ink Coverage The actual performance life of a graphic depends on the: Use of 3M compatible products Decorating or imaging method Proper selection and preparation of the substrate Application methods Angle and direction of exposure Environmental conditions Cleaning methods Contact the 3M organization for that country. 3M does not warrant the following for Panagraphics III substrate. Graphic failure due to design requirements that exceed the stated specifications Film or ink cracking due to the substrate flexing in cold temperatures Ripping, tearing, or damage due to the effects of inadequate cabinet construction, weather, environment or a force majeure Graphics used in a non-vertical exposure The following is made in lieu of all other express or implied warranties, including any implied warranty of merchantability or fitness for a particular purpose or implied warranty arising out of a course of dealing, custom or usage of trade: all 3M products are warranted to be free of defects in materials and manufacture at the time of shipment and to meet the specifications stated in this Product Bulletin. 3M will replace or refund the price of any 3M materials that do not meet this warranty within the specified time periods. These remedies are exclusive. In no case shall 3M be liable for any direct, indirect, or consequential damages, including any labor or non-3m materials charges. See the Graphics Market Center Warranty Brochure, which gives the terms, additional limitations of the warranty, if any, and limitations of liability. Before applying to Panagraphics III substrate, film series 50 can be imaged with thermal mass transfer and/or electronically cut, and film series 3630 can be screen printed and/or electronically cut. Apply the film to the substrate using the wet application method or dry hand/roll lamination for front lit or backlit (internally illuminated) graphics. No more than two layers of film may be applied to the substrate. The minimum recommended decorating temperature is 60 F (15 C). Also see Tensioning and Attachment Guidelines. Follow Instruction Bulletin 5.30 for details on preparing the substrate and wet application techniques. Panagraphics III substrate can be direct printed using ink series 1500v2 or 2600UVv2. To obtain a warranty, ink series 1500v2 must be printed in the double-strike mode if graphic protection is not used. You can also print films IJ3630, FN3630 or RG3630 as described in Product Bulletin PIJ3630 and apply it to Panagraphics III substrate in sheets or as cut graphics. For the best results, follow the printing guidelines and procedures in Instruction Bulletins for the ink series you are using. The ink coverage required for your graphic will be determined by whether the Panagraphics III substrate will be used for a banner or backlit graphic. Backlit images require greater density, which is achieved by using the printer's double strike input mode. When using this mode, you have exceeded the maximum total ink coverage when you can no longer obtain color consistency throughout the graphic and/or the graphic cannot be adequately dried after printing. Do not exceed 300% total ink coverage. Product Bulletin P3-4

5 Double-sided Piezo Inkjet Printing for Backlit Images Important Note Fabrication Graphic Protection Planning for a Seam A backlit image can be achieved by printing a single strike image directly on the first and second surface. This method allows for a balanced day/night graphic appearance The second surface print must be reversed and registered to the first surface print. Consult with your printer manufacturer for process guidance. When using ink series 1500v2, the front (first) surface of the substrate must be protected by one of the approved overlaminates in order to qualify for the 3M MCS Warranty. Some piezo inkjet printers can automatically print a mirror image on the second surface, which is an ideal application for Panagraphics III substrate. The user should test and approve, and there is no warranty offered in this construction. Adequately Dry Graphics Always build enough time into your process to ensure adequate drying of the image before doing further processing. Refer to the ink's Product Bulletin for important details on drying. When direct printing on Panagraphics III, an inadequately dried image may result in these problems, which are not covered by the warranty: Prevent the overlaminate from adhering well. Distort the image if the printed substrate is rolled immediately. Cause transport problems when printing the second side. When printing on film that will be cut and applied to Panagraphics III, also refer to the film's Product Bulletin for details about drying. To maximize the performance of your sign, 3M recommends using one of the approved graphic protection options specified in this Product Bulletin to provide additional resistance to abrasion or wear due to frequent cleaning. Plan your sign face so that the seam is at least 46 cm (18 inches) away from any attachment hardware that is perpendicular (at right angles) to the seam. Minimum 18 inches (46 cm) 3M Panagraphics III Substrate SEAM Attachment Hardware Tensioning and Attachment Guidelines Attaching and Tensioning 3M recommends attaching and tensioning this substrate in a cabinet at a temperature equal to or more than 45 F (7 C), whether the work is being done in a fabricator's shop or in the field. Any existing attachment system used currently should be tested prior to actual application. Cold Temperature Field Installation Artificially warm the decorated substrate to at least 45 F (7 C) before attaching or tensioning the sign face in a cabinet or frame. Do not stress the decorated substrate by folding, crimping, creasing, or forming it around corners. In cooler temperatures, the films applied to the substrate become less flexible and may crack if handled roughly. Check and re tension large sign faces as needed when the temperature warms to more than 60 F (15 F). A large sign face is one that is more than 275 square feet (25 m 2 ) and has a height that exceeds 11 feet (3.3 m) or a width that exceeds 25 feet (7.5 m). Product Bulletin P3-5

6 Cleaning Shelf Life, Shipping and Storage Use only mild detergent and water for cleaning. Clean the finished graphic annually. Clean the graphic more often in unusually dirty environments. See Instruction Bulletin 6.5 for details. Refer to the film's Product Bulletin for details on proper handling of the film. Shelf Life and Storage This substrate may be stored for up to 6 months undecorated and up to an additional 6 months decorated under the following conditions: Original container Away from direct sunlight In a cool, dry environment Bring all media to print room temperature before using Rolling a Finished Sign Face for Shipping Follow these guidelines if the graphics already have been applied to the substrate. Selecting a Core Size For a graphic with a single film layer, use a core at least 3 inches (7.6 cm) in diameter. For a graphic with multiple film layers, use a core at least 6 inches (15 cm) in diameter. Rolling the Graphic Roll the graphic with the graphics facing out to help prevent damage. Do not use masking tape, which may stain the substrate, to secure the roll. Health and Safety CAUTION Flammability 3M Flexible Substrates When handling any chemical products, read the manufacturers' container labels and the Material Safety Data Sheets (MSDS) for important health, safety and environmental information. To obtain MSDS sheets for 3M products go to 3M.com/MSDS, or by mail or in case of an emergency, call or When using any equipment, always follow the manufacturers' instructions for safe operation. Panagraphics III substrate when printed with 3M inks and without any graphic protection, passes NFPA 701 Test 1 and Test 2, Standard Methods of Fire Tests for Flame-Resistant Textiles and Films. Substrate with graphic protection was not tested. The user is responsible for determining and complying with all applicable building codes that affect the use of materials in interior and exterior awning, banner and sign face applications, including flammability standards. For information on flammability requirements, contact your local building code officials. For information on the results of flammability testing on 3M flexible substrates, including the product covered in this bulletin from 3M Commercial Graphics Division, call Product Bulletin P3-6

7 3M Related Literature Warranties Before starting any job, be sure you have the most current Product and Instruction Bulletins. The information in 3M Product and Instruction Bulletins is subject to change. Current Bulletins are available at 3Mgraphics.com. The following applicable Bulletins provide information and processes you need to properly make the graphics described in this Bulletin. Additional Bulletins may be needed as indicated in the 3M Related Literature section of other 3M components you use. Bulletin types: PB = Product Bulletin; PB-IB = Product & Instruction Bulletin; IB = Instruction Bulletin Subject Type Bulletin No. 3M Piezo Inkjet Ink Series 1500v2 PB-IB M Piezo Inkjet Ink Series 2200UV PB-IB 2200UV 3M Piezo Inkjet Ink Series 2600UVv2 PB-IB 2600UVv2 3M Piezo Inkjet Ink Series 2700UV PB-IB 2700UV 3M Piezo Inkjet Ink Series 2800UV PB-IB 2800UV 3M Scotchcal Graphic Film Series 50 PB 50 3M Scotchcal Translucent Graphic Film Series 3630 PB M Scotchcal Translucent Graphic Film IJ all versions PB PIJ3630 3M Scotchcal Luster Overlaminate 3619 and Matte 3620 PB 3619/3620 3M Scotchcal Luster Overlaminate 8519 and Matte 8520 PB 8519/8520 3M Screen Print Gloss Clear 1920DR - Applying screen printing clear 1920DR 3M Screen Print Gloss Clear 9720UV and Matte Clear 9730UV - Applying screen printing clears 9720UV and 9730UV PB IB PB IB M Screen Print UV Gloss Clear 9720i PB-IB 9720i Scoring and cutting IB 4.1 Using 3M application tapes; premasking and prespacing for films IB 4.3 Cold roll lamination IB 4.22 Application, substrate selection, preparation and substrate specific application IB 5.1 techniques Application, general procedures for indoor and outdoor dry applications IB 5.5 Application of 3M pressure sensitive films to Panagraphics substrate IB 5.30 Cleaning and repairing decorated awnings and sign facings IB 6.1 Storage, handling, maintenance, removal IB 6.5 3M Graphics Center Warranty Brochure 3M, Controltac, Comply, MCS and Scotchcal are trademarks of 3M Company. EFI and VUTEk are trademarks of EFI Inc.; Pressjet W and Designjet are trademarks of Hewlett Packard Company. All other trademarks are the property of their respective owners. Bulletin Change Summary Change in Approved Compatible Products: Effective immediately, overlaminates 3640 and 3632 are not longer recommended or warranted for constructions with Panagraphics III substrate. New Compatible Products: Overlaminates 3619 and 3620, ink series 4400, 2200UV, 2700UV, 2800UV. Other Changes: Corrected limitation to say not to use more than three layers of film plus overlaminate in a construction. Commercial Graphics Division 3M Center, Building E-04 PO Box St. Paul, MN USA General Info Technical Info Fax M Canada P.O. Box 5757 London, Ontario Canada N6A 4T Fax M México, S.A. de C.V Av. Santa Fe No. 55 Col. Santa Fe, Del. Alvaro Obregón México, D.F Fax M Puerto Rico, Inc. Puerto Rico Industrial Park P.O. Box 100 Carolina, PR Fax M All rights reserved. Product Bulletin P3-7