FRANKL & KIRCHNER EFKA OF AMERICA INC. EFKA ELECTRONIC MOTORS

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1 CONTROL AB60D1472 M euram ot Steuerung C ontrol C ontrôle Typ AB60D... KL2279a INSTRUCTION MANUAL No nglish FRANKL & KIRCHNR FKA OF AMRICA INC. FKA LCTRONIC MOTORS GMBH & CO KG SINGAOR T. LTD.

2 3 FKA AB60D1472 CONTNTS age 1 Range of Applications Use in Accordance with Regulations 8 2 Scope of Supply Special Accessories 9 3 Connection Scheme of SM210A Stepping Motor Control 10 4 Control Operation Access Authorization upon Command Input rogramming the Code Number Selection Direct Selection Changing Values Selection with the +/- Keys Changing All Values at the Operator Level Function Switchover Direct Input of Maximum Speed Limitation rogram Identification on the Control 17 5 utting into Service 18 6 Setting the Basic Direction of Motor Rotation Selection of Functional Sequences (Thread Trimming Operations) of the Keys Inputs in1, in3 and in ositioning Speed Maximum Speed Compatible with the Sewing Machine Maximum Speed ositions Display of the Signal and Stop ositions Braking Characteristics Braking ower at Standstill Starting Characteristics Supply Voltage 5V or 15V First Stitch after ower On Softstart Softstart Speed Softstart Stitches Sewing Foot Lifting Intermediate Backtack Signal Machine Running Reverse Motor Rotation Unlocking the Chain (Mode 4/5/6/7/) Machine Run Blockage (Safety Switch) High Lift for Walking Foot / Flip-Flop Signal High Lift for Walking Foot High Lift Walking Speed High Lift Walking Speed Run-Out Time High Lift Walking Stitches High Lift for Walking Foot Operational Mode Not Stored (s 240/242/243 = 13) High Lift for Walking Foot Operational Mode Stored /Flip-Flop 1 (s 240/242/243 = 14) 31

3 5 FKA AB60D1472 CONTNTS age 7.10 Speed Limitation n Disabling of Flip-Flop at the Seam nd Bobbin Thread Monitor Thread Trimming Operation Thread Trimmer/Thread Wiper (Modes 0, 1, 2, 3, 10, 13, 14, 19, 20 and 22) Trimming Speed Chainstitch Thread Trimmer (Modes 4, 5, 6 and 17) Chainstitch Machine Trimming Signal Times Chainstitch for egasus (Mode 5) Trimming Function at the Start of the Seam (Mode 5) Overlock Machine (Mode 7) Chain Suction Signal Start and nd Counts Function of Output Signal M Tape Cutter/Fast Scissors (Modes 6/7) for Mode for Mode Manual Tape Cutter/Fast Scissors Backlatch Machine (Modes 8/9) Seam with Stitch Counting Stitches for Stitch Counting Stitch Counting Speed Seam with Stitch Counting When Light Barrier Is On Free Seam and Seam with Light Barrier Light Barrier Speed after Light Barrier Sensing General Light Barrier Reflection Light Barrier LSM001A Light Barrier Monitoring Automatic Start Controlled by Light Barrier Light Barrier Filter for Knitted Fabrics Functional Variations of the Light Barrier Input Switching of Inputs in1, in3 and in Speed Limitation by means of xternal otentiometer Machine Running Signal Function rror Message A1 On/Off Signal Output osition Signal Output osition Signal Output 120 Impulses per Rotation Actuator Master Reset 45 8 Signal Test Signal Test Using the Incorporated Control anel 45 9 rror Displays 46

4 7 FKA AB60D Range of Applications The drive is suitable for lockstitch, chainstitch and overlock machines of various manufacturers. Furthermore, stepping motor operation is possible with the SM210A control. See chapter Connection Scheme of SM210A Stepping Motor Control. With the help of adapter cords (adapter cords see Special Accessories), the drive can be used with the following controls replacing previous models: Machine Replacing Machine Model Thread Adapter cord manufacturer trimming mode Aisin AB62AV Lockstitch AD3XX,AD ,K1 Brother AB62AV Lockstitch , Brother AC62AV Chainstitch FD3 B Dürkopp Adler DA62AV Lockstitch 210, Global Chainstitch CB Juki AB62AV Lockstitch Juki AB62AV Lockstitch Juki LU Lockstitch Kansai AC62AV Chainstitch RX egasus AC62AV Chainstitch W500/UT egasus AB60C Backlatch faff F62AV Lockstitch 563,953,1050, faff Lockstitch Rimoldi Chainstitch F Singer SN62AV Lockstitch 591, 211U, 212 U / 1/ UTT Union Special US80A Lockstitch 63900AMZ Union Special US80A Chainstitch 34000, Union Special US80A Chainstitch CS100, FS Yamato AC62AV Chainstitch VC series Yamato Chainstitch VG series Yamato AB60C Backlatch ABT Yamato Backlatch ABT13, ABT

5 FKA AB60D Use in Accordance with Regulations The drive is not an independently operating machine, but is designed to be incorporated into other machinery. It must not be put into service until the machinery into which it is to be incorporated has been declared in conformity with the provisions of the C Directive (Appendix II, paragraph B of the Directive 89/392/C and supplement 91/368/C). The drive has been developed and manufactured in accordance with the relevant C standards: N :1990 lectrical equipment of industrial machines: articular requirements for industrial sewing machines, sewing units and sewing systems. Operate the drive only in dry areas. CAUTION When selecting the installation site and the layout of the connecting cable, the Safety Instructions must be followed with no exceptions. articular attention should be paid to maintaining the proper distance from moving parts! 2 Scope of Supply 1 Direct current motor DC lectronic control euramot AB60D ower pack N156A for 230V (optional N159 for 110V) - Actuator B301 (optional WB302, softer spring) 1 osition transmitter 5-2 in general 5-4 Singer models 211, 212, Mains switch NS106 (optional NS106d) or NS108 (optional NS108d) 1 Adapter cord according to the intended type of machine 1 Set of standard accessories B131 consisting of: belt guard, complete set of hardware motor mounting foot bracket 1 and 2, short potential equalization cord documentation 1 Set of accessories Z3 consisting of: pitman rod 1 ulley Note If there is no metallical contact between drive (motor) and machine head, the potential equalization cord supplied with the unit is to be wired from the machine head to the terminal provided on the control box!

6 9 FKA AB60D Special Accessories Reflection light barrier module LSM001A - part no FKANT interface IF232-2, complete - part no Adapter cord for the connection of socket B18 on the SM210 stepping - part no motor control and the above control (see chapter Connection Scheme of SM210A Stepping Motor Control ) Actuating solenoid type M1.. (e. g. for sewing foot lifting) - available models see specification solenoids xtension cable for position transmitter 5-..., approx mm long, - part no complete with plug and socket connector xtension cable for motor connection, approx mm long - part no xtension cable for external actuator, approx. 750 mm long, - part no complete with plug and socket connector xtension cable for external actuator, approx mm long, - part no complete with plug and socket connector 5-pin plug with locking screw, for the connection of another external actuator - part no xternal actuator type B302 (softer spring) with approx. 250 mm - part no connecting cable and 5-pin plug with locking screw Foot control type FB301 with one pedal for standing operation - part no with approx mm connecting cable and plug Foot control type FB302 with three pedals for standing operation - part no with approx mm connecting cable and plug Fitting piece for position transmitter - part no ulley 40 mm Ø with special belt intake and slip-off protection (use SZ belt) - part no ulley 50 mm Ø with special belt intake and slip-off protection (use SZ belt) - part no Knee switch type KN3 (pushbutton) with cord of approx. 950 mm length without plug - part no Adapter cord for the connection to AISIN high-speed seamer AD3XX, AD158, part no and overlock machine K1 Adapter cord for the connection to BROTHR models , part no Adapter cord for the connection to BROTHR chainstitch machine model FD3 B257 - part no Adapter cord for the connection to DÜRKO ADLR models 210 and part no Adapter cord for the connection to GLOBAL model CB part no Adapter cord for the connection to JUKI high-speed seamer with index -6 - part no Adapter cord for the connection to JUKI high-speed seamer with index -7 - part no Adapter cord for the connection to JUKI high-speed seamer model LU part no Adapter cord for the connection to KANSAI machine model RX part no Adapter cord for the connection to GASUS models W500/UT - part no Adapter cord for the connection to GASUS backlatch machine - part no Adapter cord for the connection to FAFF models 563, 953, 1050, part no Adapter cord for the connection to FAFF model part no Adapter cord for the connection to RIMOLDI model F27 - part no Adapter cord for the connection to SINGR models 211, 212U, 212UTT and part no Adapter cord for the connection to UNION SCIAL lockstitch machine model - part no AMZ (as a replacement for the US80A) Adapter cord for the connection to UNION SCIAL models and part no (as a replacement for the US80A) Adapter cord for the connection to UNION SCIAL models CS100 and FS100 - part no Adapter cord for the connection to YAMATO VC series chainstitch machines - part no Adapter cord for the connection to YAMATO VG series chainstitch machines - part no Adapter cord for the connection to YAMATO backlatch machine ABT3 - part no Adapter cord for the connection to YAMATO backlatch machines ABT13, ABT17 - part no Sewing light transformer - please indicate line voltage and sewing light voltage (6,3V or 12V) 7-pin plug with locking screw (MAS 7100S) in plastic bag - part no pin SubminD male connector with half-shell housing - part no Single pins for 37-pin SubminD with strand of 5cm length - part no

7 FKA AB60D Connection Scheme of SM210A Stepping Motor Control mot V810/V820 DC1600 variocontrol 820 variocontrol M SM 01 B5 B5 M mot1 B776 B776 V8.. B18 B19 B18 co n tro l LS M... B19 Nr M ST1 ST1 euram ot Steuerung C ontrol C o n trô le Typ AB60D... 0 I SM AB60D... KL2510 The AB60D... control (B18) and the SM210A...stepping motor control (B18) are connected by means of adapter cord no If a light barrier is required for the sewing process, it must be connected to socket B9 on the stepping motor control. The light barrier signal is transmitted via the connecting cable from the SM210A to the sewing drive.

8 11 FKA AB60D Control Operation 4.1 Access Authorization upon Command Input In order to prevent unintentional changes of preset functions the command input is distributed at various levels. The following persons have access: - the supplier to the highest and all subordinate levels using a code number - the technician to the next lower and all subordinate levels using a code - number - the operator to the lowest level without a code number ACaCCallufruf Call-up Supplier: Code number for control 311 Supplier Level 200 series of parameter numbers Technician: Code number for control 190 Technician Level 100 series of parameter numbers Operator Level

9 FKA AB60D rogramming the Code Number Note The parameter numbers in the illustrations below serve as examples and may not be available in all program versions. In this case, the display shows the next higher parameter number. See List of s. 1. ress the key and turn power on 5. ress the + or key to select the second digit 0 1/KL2188 5/KL ress the >> key (first digit blinks) 6. ress the >> key (third digit blinks) 2/KL2189 6/KL ress the + or key to select the first digit 7. ress the + or key to select the third digit Technician level ==> Code no. 190 Supplier level ==> Code no /KL2190 7/KL ress the >> key (second digit blinks) 8. ress the key; the parameter number is displayed, which is indicated by points between the digits. 4/KL2191 8/KL2195

10 13 FKA AB60D Selection Direct Selection 1. After code number input at the 5. ress the + or key to select the second digit programming level 9/KL /KL ress the >> key (first digit blinks) 6. ress the >> key (third digit blinks) 10/KL /KL ress the + or key to select the first digit 7. ress the + or key to select the third digit 11/KL /KL ress the >> key (second digit blinks) 8. ress the key; the parameter value is displayed. There are no points between the digits. 12/KL /KL2203

11 FKA AB60D Changing Values Display after parameter value selection 17/KL2204 Change the parameter value by pressing the + or key 18/KL2205 Option 1: Option 2: ress the key. The next parameter number is displayed. ress the key. The same parameter number is displayed. 19/KL /KL2207 ress the key. xit programming. The changed parameter values will be saved when you start sewing again! ress the key. xit programming. The changed parameter values will be saved when you start sewing again! 21/KL2208a 21/KL2208a

12 15 FKA AB60D Selection with the +/- Keys 1. After code number input at the 3. Select the previous parameter by pressing programming level the - key 9/KL /KL Select the next parameter by pressing 4. After pressing the key, the parameter the + key value is displayed 23/KL /KL2203

13 FKA AB60D Changing All Values at the Operator Level All parameter values at the operator level can be changed without code number input (see List of s). ress the key The first parameter number will be displayed. ress the key The parameter value will be displayed. ress the +/- keys The parameter value will be changed. ress the key The next parameter will be displayed. ress the key The parameter value will be displayed. ress the +/- keys The parameter value will be changed. etc. ress the key twice xit programming at the operator level LD KL2281 S1 S2 S3 S4 S5 4.5 Function Switchover Switchable functions can be changed by pressing the appropriate key. The switching state is indicated by light emitting diodes (LD). See above illustration! Table: Assignment of functions to keys and LDs Function Key LD number Softstart On (S2) 1 = on 2 = off Softstart Off 1 = off 2 = off Thread trimmer On (in all modes except mode 7, 11 and 12) + (S3) 3 = on 4 = off Thread trimmer On + 3 = off 4 = on Thread trimmer and thread wiper On + 3 = on 4 = on Thread trimmer and thread wiper Off + 3 = off 4 = off Tape cutter at the start of the seam (mode 7) + (S3) 3 = on 4 = off Tape cutter at the seam end On + 3 = off 4 = on Tape cutter at the start of the seam and at the seam end On + 3 = on 4 = on Tape cutter at the start of the seam and at the seam end Off + 3 = off 4 = off Sewing foot lift at stop in the seam (automatic) - (S4) 5 = on 6 = off Sewing foot lift at the seam end (automatic) - 5 = off 6 = on Sewing foot lift at stop in the seam and at the seam end (automatic) - 5 = on 6 = on Sewing foot lift (automatic) Off - 5 = off 6 = off Basic position down (position 1) >> (S5) 7 = on 8 = off Basic position up (position 2) >> 7 = off 8 = on 4.6 Direct Input of Maximum Speed Limitation The maximum speed of the machine must be limited to the specific level according to the application. Do the setting at the operator level on the control using the +/- keys during operation or at intermediate machine stop. This function is blocked at the start of the seam or after the seam end. The actual value shown on the display must be multiplied by 10.

14 xample: The value 330 on the control display corresponds to a speed of 3300 RM. 17 FKA AB60D1472 LD Important! If the speed is changed, it is saved only after trimming and when you start sewing again. 24/KL2282 S1 S2 S3 S4 S5 4.7 rogram Identification on the Control rogram number, modification index and identification number display 179 After having selected parameter 179 (example), the following information is displayed in succession: xample: Select parameter 179 and press the key! The display shows the program number (1463) shortened by one digit! Continue by pressing the >> key! The display shows the program modification index (A)! Continue by pressing the >> key! Identification number digit 1 and 2! Continue by pressing the >> key! Identification number digit 3 and 4! Continue by pressing the >> key! Identification number digit 5 and 6! 25/KL2213 The routine is repeated after pressing the key. xit the routine after pressing the key once. The next parameter number is displayed. xit programming after pressing the key. The drive is again ready for sewing.

15 FKA AB60D utting into Service Before putting the control into service, the following must be ensured, checked and/or adjusted: The correct installation of the drive, position transmitter and accompanying devices, if necessary The correct selection of the trimming operation using parameter 290 If necessary, the correct adjustment of the direction of motor rotation using parameter 161 The correct selection of the functions of the keys (inputs) using parameters 240/242/243 The correct positioning speed using parameter 110 The correct maximum speed compatible with the sewing machine using parameter 111 The setting of the remaining relevant parameters Start sewing in order to save the set values 6 Setting the Basic 6.1 Direction of Motor Rotation Function with or without control panel Direction of motor rotation (dr) = = 1 Clockwise motor rotation (look at the motor shaft) Counterclockwise motor rotation ATTNTION If the motor is mounted differently, e. g. at a different angle or with gear, make sure that the value set by means of parameter 161 corresponds to the direction of rotation. 6.2 Selection of Functional Sequences (Thread Trimming Operations) Lockstitch, chainstitch and overlock machines with different functional sequences can be operated using this control. The functional sequences can be selected using parameter 290. ATTNTION Before switching functional sequences, detach cables from the inputs and outputs! lease ensure that the machine installed provides the functional sequence to be set! Settings with parameter 290 only after power On!

16 19 FKA AB60D1472 Setting the functional sequence using parameter 290 Mode Designation Adapter Outputs Inputs ower transistors FL M1 M2 M3 ML in1 in3 in4 ST2/35 ST2/37 ST2/28 ST2/27 ST2/32 ST2/7 ST2/6 ST2/8 0 Lockstitch; e. g. Brother ( , ) FL FA1 + FA2 FW - - NHT - Aisin (AD3XX, AD158, 3310; K1) FL FA1 + FA2 FW - - NHT - faff (563, 953, 1050, 1180) FL FA1 FA2 FW ML - - FLX Dürkopp Adler (210, 270) FL FA1 + FA2 FW - - NHT ST 1 Lockstitch; e. g. Singer (591, 211U, 212U) FL - FA2 FW - NHT Lockstitch; e. g. Singer (212 UTT) FL - FA FSL - NHT Lockstitch; e. g. Dürkopp Adler (467) FL FA FSL FW ML NHT Chainstitch; Union Special (34000 and replacement for US80A) FL - FA-V FW ML LS LS NTK (CS100 and FS100) FL - FA-V FW ML LS LS - 5 Chainstitch; parallel sequence Yamato (VC series) FL FA - FW - LS - - Yamato (VG series) FL FA - FW - LS - - Kansai (RX 9803) FL FA - FW ML LS - - egasus (W500/UT) FL FA FA FW - LS - - Brother (FD3-B257) FL FA FA FW - LS NTK - Global (CB ) FL - - FA - LS - - Rimoldi (F27) FL FW FAO FAU ML Chainstitch; tape cutter/fast scissors FL M1 AH1 AH2 ML Overlock FL M1 M2 AH ML Backlatch; egasus D -1 D LS N.AUTO - 9 Backlatch;Yamato (ABT3) D -1 D LS N.AUTO - Backlatch;Yamato (ABT13, ABT17) D -1 D LS N12.AU N9.AU 10 Lockstitch; e. g. Union Special FL - FA-V FW ML (63900AMZ replacement for US80A) 11 Reversal of motor rotation with pedal in pos. 2 FL DR-UK D=-2 ML ML N.OS Reversal of motor rotation with input in3 FL DR-UK D=0 ML ML N.OS DR-UK - 13 Lockstitch; faff (1425) FL FA FSL FW ML NH OS2 DB 14 Lockstitch; e. g. Juki (5550-6) FL FA1+2 - FW Juki (5550-7) FL FA1+2 FZ FW Chainstitch; egasus FL M1 M2 M3 ML Overlock; Bottoms FL M1 AH M3 ML Lockstitch; Macofrey FL FA-R FA-V FW ML Lockstitch; Juki (LU1510-7) FL FA FSL BIT0 BIT1 22 Lockstitch; Brother (B-891) FL FA FSL FW ML See the following page for letter symbols of the solenoid outputs!

17 FKA AB60D xplanation of letter symbols of the previous page! Outputs: Inputs: FL = Sewing foot lifting NHT = Needle up/down FA1 = Thread trimmer pos A ST = Single stitch FA2 = Thread trimmer pos. 1A...2 FLX = xternal sewing foot lifting FA1+2 = Thread trimmer pos N.OS = ositioning speed FSL = Thread tension release N.AUTO = Automatic speed FA-R/FA-V = Thread trimmer backward/forward N9.AU = Automatic speed n9 ML = Machine running N12.AU = Automatic speed n12 FW = Thread wiper LS = Machine run blockage AH/AH1/AH2 = Tape cutter / Tape cutter 1/ Tape cutter 2 DR-UK = Reversal of motor rotation DR-UK = Reversal of motor rotation NH = Needle up D=0 = edal step 0 OS2 = Run to position 2 D-2 = edal step -2 DB = Speed limitation n12 FAO = Needle thread trimmer NTK = Unlocking the chain FAU = Bobbin thread trimmer BIT0 = Speed limitation bit 0 FZ = Thread puller BIT1 = Speed limitation bit 1 D 1 = edal steps D -1 = edal steps 1 / -2 Mode 0 Lockstitch Machines - Thread trimmer from leading to trailing edge of slot position 1 - Thread trimmer from trailing edge of slot position 1 to leading edge of slot position 2 - Thread wiper for a programmable time (t6) - Sewing foot lifting (see chapter "Sewing Foot Lifting") - Signal machine running - High lift for walking foot/flip-flop at limited speed after pressing the key Mode 1 Lockstitch Machines (Singer 591, 211U, 212U) - Thread trimmer from trailing edge of slot position 1 to leading edge of slot position 2 - Drive stops at the trailing edge of slot position 2 - Thread wiper for a programmable time (t6) - Sewing foot lifting (see chapter "Sewing Foot Lifting") - Signal machine running Mode 2 Lockstitch Machines (Singer 212 UTT) - Thread trimmer for a programmable time (kt2) after intermediate stop in position 1 - Thread trimmer from leading edge of slot position 1 to leading edge of slot position 2 - Sewing foot lifting (see chapter "Sewing Foot Lifting") - Signal machine running Mode 3 Lockstitch Machines with Thread Trimming System (e. g. Dürkopp Adler) - Thread trimmer for a programmable time (tfa) and for programmable increments (ifa) after intermediate stop in position 1 - Thread tension release from start in position 1 after delay (FS) during ON period (FSA) - Thread wiper for a programmable time (t6) - Sewing foot lifting (see chapter "Sewing Foot Lifting") - Signal machine running Mode 4 Chainstitch Machines (Union Special) - Thread trimmer forward after stop in position 2 after delay (kd2) during ON period (kt2) - Thread trimmer backward after stop in position 2 after delay (kd1) during ON period (kt1) - Thread wiper after stop in position 2 after delay (kd3) during ON period (kt3) - Sewing foot lifting (see chapter "Sewing Foot Lifting") - Signal machine running Mode 5 Chainstitch Machines In General - Signal machine running 196 = 0 Signal M1 after stop in position 2 after delay (kd1) during ON period (kt1) - Signal M2 after stop in position 2 after delay (kd2) during ON period (kt2) - Signal M3 after stop in position 2 after delay (kd3) during ON period (kt3) - Time-delayed (kdf) sewing foot lifting after standstill in position 2 (see chapter "Sewing Foot Lifting")

18 21 FKA AB60D = 1 Signal M1 after seam end in position 2 after delay (kd1) during ON period (kt1) - Signal M2 after seam end in position 2 after delay (kd2) during ON period (kt2) - Signal M3 after seam end in position 2 after delay (kd3) during ON period (kt3) and one more machine rotation. After that the M3 signal turns off (see timing diagram). - Time-delayed (kdf) sewing foot lifting after the last signal has turned off 273 = ON Signal M1 after stop in position 2 after delay (kd1) during ON period (kt1) - Signal M2 after stop in position 2 after delay (Ad2) during ON period (At2) and after stop in position 2 after delay (kd2) during ON period (kt2) - Signal M3 at the start of the seam after delay (Ad1) during ON period (At1) - Signal M5 (ML) at the start of the seam after delay (Ad3) during ON period (At3). No machine running signal (see timing diagrams) - Time-delayed (kdf) sewing foot lifting after standstill in position 2 (see chapter "Sewing Foot Lifting") Mode 6 Chainstitch Machines with Tape Cutter or Fast Scissors - Signal M1 after stop in position 2 after delay (kd1) during ON period (kt1) - Signal M2 after stop in position 2 after delay (kd2) during ON period (kt2) or if parameter 232 = ON, as fast scissors alternating with M3. - Signal M3 after stop in position 2 after delay (kd3) during ON period (kt3) or if parameter 232 = ON, as fast scissors alternating with M2. - Sewing foot lifting (see chapter "Sewing Foot Lifting") - Signal machine running Mode 7 Overlock Machines - Signal M1 after stop in position 2 after delay (kd1) during ON period (kt1) - Signal M2 after stop in position 2 after delay (kd2) during ON period (kt2) or if parameter 232=ON, as fast scissors alternating with M3 (parameter 282=0) - Tape cutter at the start of the seam after stitch count (c3) and at the seam end after stitch count (c4) - Sewing foot lifting (see chapter "Sewing Foot Lifting") - Signal machine running Mode 8 Backlatch Machines (egasus) - Signal M1 with pedal in positions -1 and 2 - Signal M2 with pedal in positions Inverted signal M3 with pedal in positions Sewing foot lifting (see chapter "Sewing Foot Lifting") - Signal machine running - Machine run blockage effective with open contact (input in1 / parameter 240=6) Automatic speed has priority over machine run blockage - Key for operation at automatic speed (input in3 / parameter 242=10) Mode 9 Backlatch Machines (Yamato) - Signal M1 with pedal in positions -1 and 2 - Signal M2 with pedal in positions Inverted signal M3 with pedal in positions Sewing foot lifting (see chapter "Sewing Foot Lifting") - Signal machine running - Key for operation at automatic speed n12 (input in3 / parameter 242=10) - Machine run blockage effective with open contact (input in1 / parameter 240=6) - Machine run blockage has priority over automatic speed n12 - Key for operation at automatic speed n9 (input in4 / parameter 243=34) - Automatic speed n9 has priority over machine run blockage Mode 10 Lockstitch Machines (Refrey Trimmer) - Thread trimmer forward from trailing edge of slot position 1 to leading edge of slot position 2 - Thread trimmer backward with full power for the time (kt1) ; after that the signal is pulsed. - Thread wiper (M3) after stop in position 2 after delay (kd3) during ON period (kt3) - Sewing foot lifting (see chapter "Sewing Foot Lifting") - Signal machine running Mode 11 Reversal of motor rotation with pedal in pos Signal M1 direction of rotation - Signal M2 pedal = -2 - Signal machine running - Sewing foot lifting (see chapter "Sewing Foot Lifting") - Key for operation at positioning speed (input in1 / parameter 240=20) Mode 12 Reversal of motor rotation with input in3 - Signal M1 direction of rotation - Signal M2 pedal = 0 - Signal machine running

19 FKA AB60D Sewing foot lifting (see chapter "Sewing Foot Lifting") - Key for operation at positioning speed (input in1 / parameter 240=20) - Key for reversal of motor rotation (input in3 / parameter 240=21) Mode 13 Lockstitch Machines with Thread Trimming System (faff 1425) - Thread trimmer for programmable increments (ifa) after intermediate stop in position 1 - Thread tension release from leading edge of slot position 1 after delay (FS) during ON period (FSA) - Thread wiper for a programmable time (t6) - Sewing foot lifting (see chapter "Sewing Foot Lifting") - Signal machine running - Key for function "needle up" (input in1 / parameter 240=2) - Key for run to position 2 (input in3 / parameter 242=24) - Key for speed limitation (n12) (input in4 / parameter 243=11) Mode 14 Lockstitch Machines (Juki , ) - Thread trimmer (M1) from trailing edge of slot position 1 to leading edge of slot position 2 - Signal (M2) after stop in position 2 after delay (kd4) during ON period (kt4) - Thread wiper (M3) for a programmable time (t6) - Sewing foot lifting (see chapter "Sewing Foot Lifting") - Signal machine running Mode 17 Chainstitch Machines (egasus Stitch Lock) - Thread trimmer (FA) after stop depending on angle after delay (kd2) during ON period (kt2) - Stitch lock signal (STS) after intermediate stop in position 2 after delay (kd3) during ON period (kt3) and after stop depending on angle - Top cover thread cutter (LFA) after stop depending on angle after delay (kd1) during ON period (kt1) - Time-delayed (kdf) sewing foot lifting after standstill in position 2 (see chapter "Sewing Foot Lifting") - Signal machine running Mode 18 Overlock Machines (Bottoms Overlock) - Tape cutter during stitch count (c1) at the start of the seam and during stitch count (c2) at the seam end - Signal M1 after light barrier compensating stitches and during stitch count(c4) - Signal M3 after light barrier covered - Time-delayed (kdf) sewing foot lifting - Signal machine running Mode 19 Lockstitch Machines (Macofrey) as in mode 10! Mode 20 Lockstitch Machines (Juki LU1510-7) - Thread trimmer (FA) for programmable increments (ifa) from position 1 onwards - Thread tension release from leading edge of slot position 1 after delay (FS) during ON period (FSA) - Thread wiper from stop in position 2 onwards after delay (kd3) during ON period (kt3) - Sewing foot lifting (see chapter "Sewing Foot Lifting") - Signal machine running Mode 22 Lockstitch Machines (Brother B-891) - Thread trimmer for programmable increments (ifa) after intermediate stop in position 1 - Thread tension release from trailing edge of slot position 2 after delay (FS) during ON period (FSA) - Thread wiper for a programmable time (t6) - Sewing foot lifting (see chapter "Sewing Foot Lifting") - Signal machine running See List of s chapter "Timing Diagrams" for the various modes! 6.3 of the Keys Inputs in1, in3 and in4 Input 1 selectable input functions in1 240 Input in3 242 Input in4 243 Software debouncing of all inputs On/Off 238 See List of s for possible input functions of the keys. 6.4 ositioning Speed ositioning speed n1 110 The positioning speed can be set using parameter 110 on the control within a range of RM.

20 23 FKA AB60D Maximum Speed Compatible with the Sewing Machine The maximum speed of the machine is determined by the selected pulley and by the following settings: Set the maximum speed using parameter 111 (n2) Set the maximum speed limitation to the specific level according to the application as described in chapter "Direct Input of Maximum Speed Limitation (DD)". 6.6 Maximum Speed Maximum speed n2 111 Note See instruction manual of the sewing machine manufacturer for the maximum speed of the sewing machine. Note Select the pulley such that the motor runs at approx RM with max. number of stitches. When programming 3-digit or 4-digit parameter values on the control (without control panel), the 2-digit or 3-digit values displayed must be multiplied by ositions Before setting the position transmitter ensure that the direction of motor shaft rotation is set correctly! CAUTION! If the motor is mounted differently, e. g. at a different angle or with gear, make sure that the direction of rotation is correct. Reset the positions if necessary. CAUTION! Turn power off before adjusting the positioning discs. CAUTION! Be very careful when adjusting the positioning discs. Risk of injury! lease ensure that positioning discs and generator disc (inner disc) are not damaged.

21 FKA AB60D The positions are set as follows: Remove position transmitter cover after loosening the screw. Select basic position needle down (LD 7 on the control lights up) using key S5. Adjust central disc for position 1 to the desired direction. ress the pedal briefly forward. Check the stop position. Heelback (trimming). Select basic position needle up (LD 8 on the control lights up) using key S5. Adjust outer disc for position 2 to the desired direction. ress the pedal briefly forward. Check the stop position. Repeat procedure if necessary. Select the desired basic position using key S5. ut cover on again and tighten screw. Note For functional sequences that are controlled by the slot width, set slot width if necessary according to the above. Initiate the desired functional sequence in order to check the setting. The opening angle of position transmitters with adjustable slot width must not be below 20. Note To ensure a correct trimming operation the positions 1 and 2 must not overlap. 6.8 Display of the Signal and Stop ositions Display of positions 1 and The position settings can easily be checked using parameter 172. Select parameter 172 The control display shows "os" Turn handwheel according to the direction of motor rotation LD Control display LD 7 on corresponds to position 1 LD 7 turns off corresponds to position 1A LD 8 on corresponds to position 2 LD 8 turns off corresponds to position 2A 26/KL2283 S1 S2 S3 S4 S5 6.9 Braking Characteristics Braking effect when varying the preset value 4 stages 207 Braking effect when varying the preset value 5 stages regulates the braking effect between speed stages 208 influences the braking effect for the stop The following applies to all setting values: The higher the value, the stronger the braking reaction!

22 25 FKA AB60D Braking ower at Standstill Braking power at standstill 153 This function prevents unintentional "wandering" of the needle at standstill. The effect can be checked by turning the handwheel. The braking power is effective at standstill - at stop in the seam after the seam end The effect can be set The higher the set value, the stronger the braking power 6.11 Starting Characteristics Starting edge 220 The drive acceleration dynamics can be adapted to the sewing machine characteristic (light/heavy). High setting value = high acceleration With a high starting edge setting and, in addition, possibly high braking parameter values on a light machine, the characteristic may appear coarse. In this case, one should try to optimize the settings Supply Voltage 5V or 15V CAUTION! Turn power off before opening the control box! There is a supply voltage of +5V on socket B18/6 for external devices. After opening the cover, this voltage can be changed to +15V by replugging a multipole connector J1 on the printed circuit board. +5V = Connect righthand pins 1 and 2 with jumper (factory setting) +15V = Connect lefthand pins 3 and 4 with jumper J1 4 3 J J V +15V KL2345

23 FKA AB60D First Stitch after ower On 1 stitch at positioning speed after power on 231 If parameter 231 is on, the first stitch after power on will be performed at position speed for the protection of the sewing machine. This is independent of the pedal position and the softstart function. 7.2 Softstart Softstart On/Off 134 : after power on at the beginning of a new seam speed pedal controlled and limited to (n6) lower speed of a parallel function prevailing (e. g. start backtack, stitch counting) stitch counting synchronized to position 1 suspension with pedal in position 0 (neutral) interruption by full heelback (position -2) Softstart Speed Softstart speed n6 115 When programming 3-digit or 4-digit parameter values on the control, the 2-digit or 3-digit values displayed must be multiplied by Softstart Stitches Number of softstart stitches SSc Sewing Foot Lifting Control Automatic in the seam lefthand LD above key On Key S4 Automatic after thread trimming righthand LD above key On Key S4

24 27 FKA AB60D1472 Automatic sewing foot with pedal forward at the seam end if light barrier or 023 stitch counting is on Thread tension release with sewing foot at the seam end or at intermediate stop and 024 at the seam end (effective only in mode 13) Switch-on delay with pedal in position 1 (half heelback) t2 201 Start delay after switching off the sewing foot lift signal t3 202 Time of full power t4 203 Duty ratio (D) with pulsing t5 204 Delay after thread wiping until sewing foot lifting t7 206 Delay after thread trimming without thread wiper until sewing foot lifting tfl 211 Selection of the sewing foot lift function 236 Sewing foot is lifted: in the seam by half heelback (position -1) or automatically (using key S4 key on the control, lefthand LD lights up) by pressing a key depending on the preselection of parameters 240/242/243 after thread trimming by heelback (position -1 or -2) or automatically (using key S4 on the control, righthand LD lights up) by pressing a key depending on the preselection of parameters 240/242/243 automatically by light barrier with pedal forward according to the setting of parameter 023 automatically by stitch counting with pedal forward according to the setting of parameter 023 switch-on delay after thread wiper (t7) switch-on delay without thread wiper (tfl) It is possible to prevent unintentional foot lifting before thread trimming when changing from pedal position 0 (neutral) to position -2 by setting a switch-on delay (t2) using parameter 201. Holding power of the lifted foot: The sewing foot is lifted by full power. Then the system switches automatically to partial power in order to reduce the load for the control and the connected solenoid. Set the duration of full power using parameter 203 and the partial holding power using parameter 204. CAUTION! If the holding power is set too high, the solenoid and the control may be permanently damaged. lease observe the permissible duty ratio (D) of the solenoid, and set the appropriate value according to the table below. Stage Duty ratio (D) ffect % low holding power % % % % % % % high holding power (full power) Sewing foot lowers: ress pedal to position 0 (neutral) ress pedal to position ½ (slightly forward) Release key for manual sewing foot lift Upon pressing the pedal forward from lifted sewing foot, the start delay (t3) that can be set using parameter 202 becomes effective. The following settings are possible with parameter 236: 236 = 0 Sewing foot lifting is possible from all positions. 236 = 1 Sewing foot lifting is possible only from position = 2 See List of s chapter "Timing Diagrams"! Sewing foot lifting is stored in pedal position 1 or 2. The storing can be undone by pressing the pedal slightly forward.

25 FKA AB60D Intermediate Backtack Backtacking signal at output M1, M2 or M3 On/Off = 0 Backtacking signal Off 148 = 1 Backtacking signal effective at output M = 2 Backtacking signal effective at output M2 148 = 3 Backtacking signal effective at output M3. If parameter 148 is set to 3, parameter 297 is automatically set to 0. If this setting is changed to 1...4, parameter 148 is also automatically set to 0. The function of the parameter that was last changed is taken into account. A backtacking signal can be programmed to one of the three outputs M1, M2 or M3 using parameter 148. It can be activated anywhere in the seam or at standstill by pressing the key assigned to the function according to the selection of one of the parameters 240/242/243. If parameter 148 is set to 0, the relevant output is reset to the function provided in the selected mode. See List of s chapter Connection Diagram! ATTNTION! Before changing this parameter, please ensure that the machine installed provides the set function. Otherwise the machine may be permanently damaged! 7.5 Signal Machine Running Machine running signal at output M1, M2 or M3 On/Off 147 Mode machine running (LSG) 155 Switch-off delay for machine running signal (t05) = 0 Machine running signal Off 147 = 1 Machine running signal effective at output M = 2 Machine running signal effective at output M2 147= 3 Machine running signal effective at output M3. If parameter 147 is set to 3, parameter 297 is automatically set to 0. If this setting is changed to 1...4, parameter 147 is also automatically set to 0. The function of the parameter that was last changed is taken into account. A machine running signal can be programmed to one of the three outputs M1, M2 or M3 using parameter 147. The original function of the relevant output is suppressed. If parameter 147 is set to 0, the output is reset to the function provided in the selected mode. Furthermore, the machine running signal is permanently activated on socket ST2/32, except if parameter 290 = 5 and 273 = ON or 297 = 4. In this case the output is assigned for different signals. 155 = = = = 3 Machine running signal Off. Machine running signal will be issued whenever the drive is running. Machine running signal will be issued whenever the speed is higher than 3000 RM. Machine running signal will be issued whenever the pedal is not in position 0 (neutral). The signal switch-off time can be delayed using parameter 156. See List of s chapter Connection Diagram! ATTNTION! Before changing this parameter, please ensure that the machine installed provides the set function. Otherwise the machine may be permanently damaged!

26 29 FKA AB60D Reverse Motor Rotation ositioning speed n1 110 Number of reversing increments ird 180 Switch-on delay of reverse motor rotation drd 181 Reverse motor rotation On/Off 182 The function reverse motor rotation is performed after trimming. When the stop position is reached, the drive stops for the duration of the switch-on delay of reverse motor rotation. Then it runs in reverse direction at positioning speed for a number of increments that can be set. 1 increment corresponds to approx Unlocking the Chain (Mode 4/5/6/7/) Number of run-out stitches when unlocking the chain c6 184 (effective only if parameter 190 = 3) Function unlock the chain in modes 4, 5, 6 and Upon unlocking the chain at the seam end, the functions thread trimming and tape cutter/fast scissors are automatically suppressed. The drive stops in position 1 if parameter 180 = >0. If parameter 180 = 0, the drive stops in the selected basic position. With this setting (only mode 7), reverse motor rotation is blocked and the function tape cutter/fast scissors is possible if parameter 190 is set to 3. Moreover, the run-out stitches (parameter 184) and the function blow fabric onto stack are performed on output M1. Settings necessary for the operation unlocking the chain : Set unlocking the chain using parameter 190 = 1 / 2 / 3 (190 = 0 unlocking the chain off) nable the reverse motor rotation using parameter 182. Set switch-on delay using parameter 181 and reversing angle using parameter 180 Determine the function of the key unlocking the chain by setting one of the parameters 240, 242 or 243 to = 0: Unlocking the chain Off 190 = 1: Sequence with pedal in position -2 from machine run or from position 2: ress key "unlocking the chain" Run at positioning speed to position 1 Sequence of reversing angle at positioning speed after a switch-on delay that can be set 190 = 1: Sequence with pedal in position -2 from standstill in position 1: ress key "unlocking the chain" Sequence of reversing angle at positioning speed after a switch-on delay that can be set 190 = 2: Automatic sequence with light barrier at the seam end without tape cutting / pedal in position -2 according to the setting of parameter 019: ress key "unlocking the chain" Run to position 1 after light barrier sensing Sequence of reversing angle at positioning speed after a switch-on delay that can be set 190 = 3 Automatic sequence with light barrier at the seam end with tape cutting and run-out stitches (only possible in mode 7): ress key "unlocking the chain" After light barrier sensing, execution of compensating stitches and end counting until tape cutting Run-out stitches until unlocking the chain can be set using parameter 184 After the machine has stopped, the motor does not run in reverse direction, but the signal M1 blow fabric onto stack will be issued, unless parameters 146, 147, 148 have not been set differently. Furthermore, one of parameters 240, 242 or 243 can be set to 27. This way, unlocking the chain can be performed in any seam section whenever the external key is pressed. But the process cannot be repeated in the same seam section. See timing diagrams in the List of s for operation characteristics of the control.

27 FKA AB60D Machine Run Blockage (Safety Switch) CAUTION! This is not a safety function. The line voltage must still be switched off during maintenance and repair work. The function machine run blockage is enabled by connecting a switch to socket ST2 or B4, depending on the preselection of parameters 240/242/243. Display after enabling machine run blockage: Control display Machine run blockage in the free seam, seam with stitch counting and light barrier seam: The seam is suspended by opening and/or closing the switch. Stop in the basic position Needle up is not possible Sewing foot lift is possible New start after machine run blockage A 2 New start after machine run blockage determines how a new start is possible after closing and/or opening the switch. 234 = OFF New start after disabling machine run blockage without influence by the pedal. This setting is applicable, for example, to automats. 234 = ON New start after disabling machine run blockage only if the pedal is in position 0 (neutral). 7.9 High Lift for Walking Foot / Flip-Flop 1 High lift for walking foot On/Off 137 Signal high lift for walking foot is issued with closed or open contact Signal High Lift for Walking Foot Signal high lift for walking foot at output M1, M2 or M3 On/Off = 0 Signal high lift for walking foot Off 146 = 1 Signal high lift for walking foot effective at output M = 2 Signal high lift for walking foot effective at output M2 146 = 3 Signal high lift for walking foot effective at output M3. If parameter 146 is set to 3, parameter 297 is automatically set to 0. If this setting is changed to 1...4, parameter 146 is also automatically set to 0. The function of the parameter that was last changed is taken into account. A signal high lift for walking foot can be programmed to one of the three outputs M1, M2 or M3 using parameter 146. It can be activated anywhere in the seam by pressing the key assigned to the function according to the selection of one of the parameters 240/242/243. If parameter 146 is set to 0, the relevant output is reset to the function provided in the selected mode. See List of s chapter Connection Diagram! ATTNTION! Before changing this parameter, please ensure that the machine installed provides the set function. Otherwise the machine may be permanently damaged!

28 31 FKA AB60D High Lift Walking Speed High lift walking speed n High Lift Walking Speed Run-Out Time High lift walking speed run-out time th High Lift Walking Stitches Number of high lift walking stitches ch 185 Upon pressing the external key high lift for walking foot depending on the setting of parameters 240/242/243 and whether parameter 137 = ON, the speed is limited to high lift walking speed. The solenoid for high lift for walking foot is switched on if the speed high lift walking speed. It is possible to program run-out stitches using parameter 185. This way, high lift for walking foot remains on until stitch counting has been completed. The speed limitation remains effective during run-out time after the solenoid for high lift for walking foot has been switched off High Lift for Walking Foot Operational Mode Not Stored (s 240/242/243 = 13) The following function is performed if "0" run-out stitches have been programmed using parameter 185: ress key high lift for walking foot ; signal high lift for walking foot is On. Release key high lift for walking foot ; signal high lift for walking foot turns off. The following function is performed if ">0" run-out stitches have been programmed using parameter 185: When pressing key high lift for walking foot at drive standstill, signal high lift for walking foot is On and remains On after releasing the key. When pressing key high lift for walking foot again at drive standstill, signal high lift for walking foot turns off immediately. If the signal high lift for walking foot is On when starting the drive, the speed will be limited. The signal turns off after the run-out stitches have been executed, and the speed limitation will be disabled after the run-out time (parameter 152). If the key remains pressed down until after the count, high lift for walking foot remains on. If the key is pressed briefly, counting has priority. While the drive is running, if ">0" run-out stitches have been programmed using parameter 185: ress key high lift for walking foot while drive is running; signal high lift for walking foot and high lift walking speed are On. Release key high lift for walking foot while drive is running; signal high lift for walking foot turns off, and the speed limitation will be disabled after the run-out time (parameter 152) High Lift for Walking Foot Operational Mode Stored /Flip-Flop 1 (s 240/242/243 = 14) When pressing key high lift for walking foot while drive is running, signal high lift for walking foot and high lift walking speed are On. When pressing key high lift for walking foot again while drive is running, signal high lift for walking foot turns off immediately, and the speed limitation will be disabled after the run-out time (parameter 152).

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