1.1. IEC Contactors and Starters. Contents Description Relays and Timers... Miniature Controls... Contactors and Starters. XT IEC Power Control

Transcription

1 IEC Contactors and Starters. XT Family of Contactors Contactors and Starters Product Description The Eaton XT contactors and starters includes nonreversing and reversing contactors, overload relays and a variety of related accessories. Because XT meets IEC, UL, CSA and CE standards, it is the perfect product solution for IEC applications all over the world. The compact, space saving and easy to install XT line of IEC contactors and starters is the efficient and effective solution for customer applications from 7A to 2450A. Application Description The XT line of IEC power control was engineered to provide highly effective control and protection for a variety of loads, including motors, compressors, pumps, resistive, capacitor banks, isolation, and others. XT also includes IEC ratings for lighting applications as well. XT contactors can be used in safety applications according to EN 954-, EN ISO and IEC 6206 up to Category 4, Pl e and SIL 3. Information concerning safety related characteristics (B0 and B0d values) is available online. The auxiliary contact modules and built-in auxiliary contacts meet IEC EN Annex L (positively driven) and IEC EN Annex F (mirror contacts). Reference Refer to Volume 0 Enclosed Control, CA080002E, Tab 3, section 3. for additional product information on IEC Non-Metallic Enclosed Contactors and Starters. Contents Description Relays and Timers Miniature Controls Contactors and Starters Product Identification Selection Product Selection Accessories Technical Data and Specifications Wiring Diagrams Dimensions An Eaton Green Solution Thermal Overload Relays C440/XT Electronic Overload Relay Manual Motor Protectors Combination Motor Controllers XT Electronic Manual Motor Protector EMS Electronic Motor Starter XT DC Contactors Reference Data Features and Benefits AC control from 2V to 600V 50/60 Hz DC control from 2V to 220V Available with screw or spring cage terminals Reversing or non-reversing contactors and starters AC-3 contactor ratings to 000A and AC- contactor ratings to 2000A Non-reversing starters to 650A Panel or DIN rail mounting to 65A IP20 finger and back-ofhand proof Large ambient temperature range, 25 to 50 C [ 3 to 22 F] Page V5-T-3 V5-T-8 V5-T-36 V5-T-38 V5-T-39 V5-T-65 V5-T-78 V5-T-09 V5-T-4 V5-T-28 V5-T-4 V5-T-57 V5-T-9 V5-T-27 V5-T-230 V5-T-232 V5-T-234 AC and DC controlled contactors in the same compact frame Low power consumption AC and DC coils Built-in NO or NC auxiliary contacts to 32A Plug-in accessories for reduced installation time Coil replacement on Frames C N (8 820A) Contact replacement on Frames D N (40 820A) Integrated suppressor 7 50A DC operated contactors and A AC and DC operated contactors Standards and Certifications IEC EN CE approved UL CSA RoHS Note: For Type 2 Coordination, see Page V5-T-235. Volume 5 Motor Control and Protection CA E April V5-T-35

2 . IEC Contactors and Starters Product Identification XTCE007B to XTCE70G (7 to 70A) Contactors Notes Contactor up to 70A AC-3 (see Page V5-T-39) AC: 2 600V, 50, 60, 50/60 Hz 0.8. x U c ) DC: 2 250V XTCE B_ (7 5A): 0.8. x U c XTCE C_ XTCE G_(8 50A): x U c 24V: x U c at 40 C without additional auxiliary contacts Coils for special voltages Safe Isolation to IEC 536 between coil and contacts 2 Suppressors (see Page V5-T-7) RC suppressor Varistor suppressor Free-wheel diode suppressor 3 Overload Relays (see Page V5-T-30) Can be mounted directly Separate mounting, possible Protection of EEx e-motors 4 Auxiliary Contact Modules (see Page V5-T-24) Two-pole, plug-in type Four-pole, plug-in type Overlapping contacts Two-pole, side-mounting V5-T-36 Volume 5 Motor Control and Protection CA E April 207

3 IEC Contactors and Starters. XTCE85 XTCE20 Contactors Notes XTCE Contactors for A (see Page V5-T-46) Multi-voltage coils: Vdc 48 0 Vac/Vdc Vac/Vdc Vac x U c Actuation options: Directly From the PLC With low-consumption contact XTCS Contactors for A AC-3 (see Page V5-T-42) Control voltages: 0 20V 50/60 Hz V 50/60 Hz Conventional operation 2 Cable Terminal Block (see Page V5-T-97) One or two conductors per phase Round and flat conductor connectable Finger-proof 3 Flat Strip Conductor Terminals (see Page V5-T-97) One or two strips per phase Control circuit terminal Cover for fingerproofing 4 Mechanical Interlock (see Page V5-T-73) Fits between contactors 5 Overload Relays (see Page V5-T-30) Can be mounted directly Separate mounting, possible Protection of EEx e-motors PTB certificate 6 Terminal Shroud (see Page V5-T-75) Finger-proof 7 Auxiliary Contact Modules (see Page V5-T-24) Two-pole, side-mounting Volume 5 Motor Control and Protection CA E April V5-T-37

4 . IEC Contactors and Starters Selection XT IEC Contactors and Starters Designation XT = XT line of IEC control Type CE = Three-pole FVNR IEC contactor CS = Three-pole FVNR S Series IEC contactor CF = Four-pole FVNR IEC contactor CR = Three-pole FVR IEC contactor CC = IEC capacitor contactor AE = FVNR IEC starter AS = FVNR S-Series IEC starter AR = FVR IEC starter 007 = 7A 009 = 9A 02 = 2A 05 = 5A 08 = 8A 025 = 25A 032 = 32A 040 = 40A 050 = 50A 065 = 65A 072 = 72A Current Ratings, AC = 80A 095 = 95A 5= 5A 50 = 50A 70 = 70A 85 = 85A 225 = 225A 250 = 250A 300 = 300A 400 = 400A 500 = 500A XT CE C 007 B 0 AD P6 Terminations Blank = Screw terminals (6 65A); 5 mm (80 50A); no lugs ( A) C = Spring cage terminals consult local sales office for availability 570 = 570A 580 = 580A 650 = 650A 750 = 750A 820 = 820A C0 = 000A C4 = 400A, AC- C6 = 600A, AC-3 C20 = 2000A, AC- Coil Codes See Page V5-T-53. Built-In Auxiliary Contact 0 =NC 0 =NO 00 = 0NO 0NC S = NO NC side-mount auxiliary = NO NC top-mount auxiliary 22 = 2NO 2NC Frame Size Designation B = 45 mm L = 40 mm C = 45 mm M = 60 mm D = 55 mm N = 250 mm F = 90 mm P = 260 mm G = 90 mm R = 55 mm H = 40 mm XTAE, XTAS and XTAR Starters Only Maximum Overload Relay XTOB Maximum Overload Rating Frame B P6 = A P24 = A P40 = A P60 = A 00 = 0.6 A P6 =.0.6A 2P4 =.6 2.4A 004 = 2.4 4A 006 =4 6A 00 =6 0A 02 =9 2A 06 = 2 6A Frame C P6 = A P24 = A P40 = A P60 = A 00 = 0.6 A P6 =.0.6A 2P4 =.6 2.4A 004 = 2.4 4A 006 =4 6A 00 =6 0A 06 = 0 6A 024 = 6 24A 032 = 24 32A XTOE Maximum Overload Rating Standard Type Suffix Frame B A 5A 4 20A Frame C A 5A 4 20A 9 45A Frame D 9 45A 20 00A Frame F, G 20 00A Frame G, H 35 75A 5EP6 5E005 5E020 5EP6 5E005 5E020 5E045 5E045 5E00 5E00 5E75 Frame D 00 =6 0A 06 = 0 6A 024 = 6 24A 040 = 24 40A 057 = 40 57A 065 = 50 65A 075 = 65 75A Frame F 035 = 25 35A 050 = 35 50A 070 = 50 70A 00 = 70 00A Frame G 035 = 25 35A 050 = 35 50A 070 = 50 70A 00 = 70 00A 25 = 95 25A 50 = 20 50A 75 = 45 75A Frame L 070 = 50 70A 00 = 70 00A 25 = 95 25A 60 = 20 60A 220 = A 250 = A Ground Fault Type Suffix 5GP6 5G005 5G020 5GP6 5G005 5G020 5G045 5G045 5G00 5G00 5G75 V5-T-38 Volume 5 Motor Control and Protection CA E April 207

5 IEC Contactors and Starters. Product Selection Full Voltage, Non-Reversing Contactors Frame B Three-Pole Contactors, Frame B UL/CSA Ratings UL General Purpose Single-Phase hp Ratings Three-Phase hp Ratings Auxiliary Ampere Rating 5V 200V 230V 200V 230V 460V 575V Contacts Three-Pole Contactors, Frame B IEC Ratings AC-3 AC- (40 C) Maximum kw Ratings AC-3/Three-Phase Motors Hz I e (A) I e = I th (A) 220/230V 380/400V 45V 660/690V Notes The 7 32A XTCE contactors have positively driven contacts between the integrated auxiliary contact and the auxiliary contact module as well as within the auxiliary contact modules. DC operated contactors (Frames B G, 7 50A) have a built-in suppressor circuit. Underscore (_) indicates magnet coil suffix required. See Page V5-T For spring cage terminals, insert C after the fourth digit of the catalog number. Example: XTCEC007B0A. For 7 2A XTCEC contactors, the power, auxiliary and coil terminals are spring cage. For 8 32A XTCEC contactors, the auxiliary and coil terminals are spring cage. For 40 50A XTCEC contactors, the coil terminals only are spring cage. 3 For electrical life contactor application data. See Page V5-T-45. Screw Terminal 2 20 /4 3/4 -/ NO XTCE007B0_ 20 /4 3/4 -/ NC XTCE007B0_ 20 /2 -/ /2 NO XTCE009B0_ 20 /2 -/ /2 NC XTCE009B0_ NO XTCE02B0_ NC XTCE02B0_ NO XTCE05B0_ NC XTCE05B0_ Auxiliary Contacts Screw Terminal NO XTCE007B0_ NC XTCE007B0_ NO XTCE009B0_ NC XTCE009B0_ NO XTCE02B0_ NC XTCE02B0_ NO XTCE05B0_ NC XTCE05B0_ Volume 5 Motor Control and Protection CA E April V5-T-39

6 . IEC Contactors and Starters Frame C Frame D Three-Pole Contactors, Frame C UL/CSA Ratings UL General Purpose Single-Phase hp Ratings Three-Phase hp Ratings Auxiliary Ampere Rating 5V 200V 230V 200V 230V 460V 575V Contacts Three-Pole Contactors, Frame C IEC Ratings AC-3 AC- (40 C) Maximum kw Ratings AC-3/Three-Phase Motors Hz I e (A) I e = I th (A) 220/230V 380/400V 45V 660/690V Three-Pole Contactors, Frame D UL/CSA Ratings UL General Purpose Single-Phase hp Ratings Three-Phase hp Ratings Auxiliary Ampere Rating 5V 200V 230V 200V 230V 460V 575V Contacts Three-Pole Contactors, Frame D IEC Ratings AC-3 AC- (40 C) Maximum kw Ratings AC-3/Three-Phase Motors Hz I e (A) I e = I th (A) 220/230V 380/400V 45V 660/690V Notes The 7 32A XTCE contactors have positively driven contacts between the integrated auxiliary contact and the auxiliary contact module as well as within the auxiliary contact modules. The 40 65A XTCE contactors have positively driven contacts within the auxiliary contact module. Six auxiliary contacts are possible with a combination of side-mounted and front-mount auxiliary contacts. DC operated contactors (Frames B G, 7 50A) have a built-in suppressor circuit. Underscore (_) indicates magnet coil suffix required. See Page V5-T For spring cage terminals, insert C after the fourth digit of the catalog number. Example: XTCEC007B0A. For 7 2A XTCEC contactors, the power, auxiliary and coil terminals are spring cage. For 8 32A XTCEC contactors, the auxiliary and coil terminals are spring cage. For 40 50A XTCEC contactors, the coil terminals only are spring cage. Screw Terminal NO XTCE08C0_ NC XTCE08C0_ / NO XTCE025C0_ / NC XTCE025C0_ NO XTCE032C0_ NC XTCE032C0_ NO XTCE038C0_ NC XTCE038C0_ Auxiliary Contacts Screw Terminal NO XTCE08C0_ NC XTCE08C0_ NO XTCE025C0_ NC XTCE025C0_ NO XTCE032C0_ NC XTCE032C0_ NO XTCE038C0_ NC XTCE038C0_ Screw Terminal / XTCE040D00_ / NO-NC XTCE040DS_ / XTCE050D00_ / NO-NC XTCE050DS_ XTCE065D00_ NO-NC XTCE065DS_ XTCE072D00_ NO-NC XTCE072DS_ Auxiliary Contacts Screw Terminal XTCE040D00_ NO-NC XTCE040DS_ XTCE050D00_ NO-NC XTCE050DS_ XTCE065D00_ NO-NC XTCE065DS_ XTCE072D00_ NO-NC XTCE072DS_ V5-T-40 Volume 5 Motor Control and Protection CA E April 207

7 IEC Contactors and Starters. Frame F Frame G Three-Pole Contactors, Frame F UL/CSA Ratings UL General Purpose Single-Phase hp Ratings Three-Phase hp Ratings Auxiliary Ampere Rating 5V 200V 230V 200V 230V 460V 575V Contacts Three-Pole Contactors, Frame F IEC Ratings AC-3 AC- (40 C) Maximum kw Ratings AC-3/Three-Phase Motors Hz I e (A) I e = I th (A) 220/230V 380/400V 45V 660/690V Three-Pole Contactors, Frame G UL/CSA Ratings UL General Purpose Single-Phase hp Ratings Three-Phase hp Ratings Auxiliary Ampere Rating 5V 200V 230V 200V 230V 460V 575V Contacts Three-Pole Contactors, Frame G IEC Ratings AC-3 AC- (40 C) Maximum kw Ratings AC-3/Three-Phase Motors Hz I e (A) I e = I th (A) 220/230V 380/400V 45V 660/690V Notes The 40 65A XTCE contactors have positively driven contacts within the auxiliary contact module. Six auxiliary contacts are possible with a combination of side-mounted and front-mount auxiliary contacts. DC operated contactors (Frames B G, 7 50A) have a built-in suppressor circuit. Underscore (_) indicates magnet coil suffix required. See Page V5-T For spring cage terminals, insert C after the fourth digit of the catalog number. Example: XTCEC007B0A. For 7 2A XTCEC contactors, the power, auxiliary and coil terminals are spring cage. For 8 32A XTCEC contactors, the auxiliary and coil terminals are spring cage. For 40 50A XTCEC contactors, the coil terminals only are spring cage. Screw Terminal / XTCE080F00_ 25 7-/ NO-NC XTCE080FS_ 25 7-/ XTCE095F00_ 25 7-/ NO-NC XTCE095FS_ Auxiliary Contacts Screw Terminal XTCE080F00_ NO-NC XTCE080FS_ XTCE095F00_ NO-NC XTCE095FS_ Screw Terminal XTCE5G00_ NO-NC XTCE5GS_ XTCE50G00_ NO-NC XTCE50GS_ XTCE70G00_ NO-NC XTCE70GS_ Auxiliary Contacts Screw Terminal XTCE5G00_ NO-NC XTCE5GS_ XTCE50G00_ NO-NC XTCE50GS_ XTCE70G00_ NO-NC XTCE70GS_ Volume 5 Motor Control and Protection CA E April V5-T-4

8 . IEC Contactors and Starters Frame H Frame L Three-Pole Contactors, Frame H (Electronic Coil) UL/CSA Ratings UL General Purpose Three-Phase hp Ratings Ampere Rating 200V 240V 480V 600V Three-Pole Contactors, Frame H (Electronic Coil) IEC Ratings AC-3 AC- (40 C) Maximum kw Ratings AC-3/Three-Phase Motors Hz I e (A) I e = I th (A) 220/230V 380/400V 660/690V 4 000V 4 Three-Pole Contactors, Frame L UL/CSA Ratings UL General Purpose Three-Phase hp Ratings Auxiliary Ampere Rating 200V 230V 460V 575V Contacts Three-Pole Contactors, Frame L IEC Ratings AC-3 AC- (40 C) Maximum kw Ratings AC-3/Three-Phase Motors Hz I e (A) I e = I th (A) 220/230V 380/400V 660/690V 4 000V 4 Notes Auxiliary Contacts Underscore (_) indicates magnet coil suffix required. See Page V5-T-53. Terminals not included. See Page V5-T-75 for terminal accessories. 2 Does not include lugs. 3 Add -S730 to the end of the catalog number after the coil voltage to configure as extended H frame model. Extended H frame will align with L frame contactor for interlocks and mounting height. Consult Vista/Eaton care for availability of extended base models 4 For A contactors at 660/690V or 000V: Do not reverse directly. Catalog Number NO-2NC XTCE85H22_ NO-2NC XTCE225H22_ Auxiliary Contacts Catalog Number NO-2NC XTCE85H22_ NO-2NC XTCE225H22_ Catalog Number 2 Standard Coil (0/20V, 230/240 Vac Coil Only) NO-2NC XTCS250L22_ NO-2NC XTCS300L22_ Electronic Coil NO-2NC XTCE250L22_ NO-2NC XTCE300L22_ Auxiliary Contacts Catalog Number 2 Standard Coil (0/20V, 230/240 Vac Coil Only) NO-2NC XTCS250L22_ NO-2NC XTCS300L22_ Electronic Coil NO-2NC XTCE250L22_ NO-2NC XTCE300L22_ V5-T-42 Volume 5 Motor Control and Protection CA E April 207

9 IEC Contactors and Starters. Frame M Three-Pole Contactors, Frame M UL/CSA Ratings UL General Purpose Three-Phase hp Ratings Ampere Rating 200V 230V 460V 575V Three-Pole Contactors, Frame M IEC Ratings AC-3 AC- (40 C) Maximum kw Ratings AC-3/Three-Phase Motors Hz I e (A) I e = I th (A) 220/230V 380/400V 45V 660/690V 3 000V 3 Notes Auxiliary Contacts Underscore (_) indicates magnet coil suffix required. See Page V5-T-53. Terminals not included. See Page V5-T-75 for terminal accessories. 2 Does not include lugs. 3 For A contactors at 660/690V or 000V: Do not reverse directly. Catalog Number 2 Standard Coil (0/20V, 230/240 Vac Coil Only) NO-2NC XTCS400M22_ NO-2NC XTCS500M22_ Electronic Coil NO-2NC XTCE400M22_ NO-2NC XTCE500M22_ Auxiliary Contacts Catalog Number 2 Standard Coil (0/20V, 230/240 Vac Coil Only) NO-2NC XTCS400M22_ NO-2NC XTCS500M22_ Electronic Coil NO-2NC XTCE400M22_ NO-2NC XTCE500M22_ Volume 5 Motor Control and Protection CA E April V5-T-43

10 . IEC Contactors and Starters Frame N Frame P Frame R Three-Pole Contactors, Frame N (Electronic Coil) UL/CSA Ratings UL General Purpose Three-Phase hp Ratings Ampere Rating 200V 230V 460V 575V Three-Pole Contactors, Frame N (Electronic Coil) IEC Ratings AC-3 AC- (40 C) Maximum kw Ratings AC-3/Three-Phase Motors Hz I e (A) I e = I th (A) 220/230V 380/400V 45V 660/690V 4 000V 4 Three-Pole Contactors, Frame P (Electronic Coil) UL/CSA Ratings UL General Purpose Three-Phase hp Ratings Ampere Rating 200V 230V 460V 575V Three-Pole Contactors, Frame P (Electronic Coil) IEC Ratings AC-3 AC- (40 C) Maximum kw Ratings AC-3/Three-Phase Motors Hz I e (A) I e = I th (A) 220/230V 380/400V 45V 660/690V 4 000V 4 Three-Pole Contactors, Frame R (Electronic Coil) UL/CSA Ratings UL General Purpose Three-Phase hp Ratings Ampere Rating 200V 230V 460V 575V Three-Pole Contactors, Frame R (Electronic Coil) IEC Ratings AC-3 AC- (40 C) Maximum kw Ratings AC-3/Three-Phase Motors Hz I e (A) I e = I th (A) 220/230V 380/400V 45V 660/690V 4 000V 4 Notes Auxiliary Contacts NO-2NC XTCE580N22_ NO-2NC XTCE650N22_ NO-2NC XTCE750N22_ NO-2NC XTCE820N22_ NO-2NC XTCEC0N22_ 3 Auxiliary Contacts NO-2NC XTCE580N22_ NO-2NC XTCE650N22_ NO-2NC XTCE750N22_ NO-2NC XTCE820N22_ NO-2NC XTCEC0N22_ 3 Auxiliary Contacts NO-2NC XTCEC4P22_ 3 Auxiliary Contacts NO-2NC XTCEC4P22_ 3 Auxiliary Contacts NO-2NC XTCEC6R22_ NO-2NC XTCEC20R22_ 3 Auxiliary Contacts NO-2NC XTCEC6R22_ NO-2NC XTCEC20R22_ 3 Underscore (_) indicates magnet coil suffix required. See Page V5-T-53. Terminals not included. See Page V5-T-75 for terminal accessories. 2 Does not include lugs. 3 When operating the A XTCE contactors with frequency inverters, the suppressor on the load side must be removed. The load side suppressor must also be removed when performing a high-voltage test see Pub5204, Pub For A contactors at 660/690V or 000V: do not reverse directly. V5-T-44 Volume 5 Motor Control and Protection CA E April 207

11 IEC Contactors and Starters. Contactor Application Data 2 Catalog Prefix XTCE02B XTCE05B XTCE08C Four-Pole Contactors with Screw Terminals Maximum UL/CSA Motor Ratings Four-Pole Contactors with Screw Terminals Maximum IEC Ratings AC-3 AC- Three-Phase hp Ratings I e (A) (40 C) 200V 230V 460V 575V Notes Electrical Life (Operations) for 0 hp, 480V (4.2A) Applications million.2 million 2 million See Page V5-T- for electrical life curves. 2 AC and DC operated contactors have a built-in suppressor circuit (Frames L R, A). 3 Underscore (_) indicates magnet coil suffix required. See Page V5-T-53. Full Voltage Non-Reversing Three-Pole Contactors Contact Sequence (Circuit Symbols) Standard Offering Contactor Frame B C B C Auxiliary Contacts NO NC D G L R 2NO-2NC Contact Sequence A A A A A 3 5 A Single-Phase hp Ratings Three-Phase hp Ratings Auxiliary Contact 5V 230V 200V 230V 460V 575V Contacts Sequence XTCF020B00_ NO XTCF032C0_ NO XTCF045C0_ XTCF063D00_ XTCF080D00_ XTCF25G00_ XTCF60G00_ XTCF200G00_ Auxiliary Contacts Contact Sequence XTCF020B00_ XTCF020B00_ NO XTCF032C0_ NO XTCF045C0_ XTCF063D00_ XTCF080D00_ XTCF25G00_ XTCF60G00_ XTCF200G00_ Volume 5 Motor Control and Protection CA E April V5-T-45

12 . IEC Contactors and Starters Switching of DC Currents Description Single-Pole Two-Pole XTCF020B XTCF200G >60 Vdc Controlling XTCS and XTCE Contactors Frames L R ( A) XTCS250L XTCS500M, Description XTCE_H XTCEC6R, XTCEC20R XTCE250L XTCEC4P Conventional A/A2 are applied to voltage in the usual manner. Direct from the PLC A 24V output from the PLC can be connected directly to connections A3/A4. From Low-Consumption Command Devices Command devices, which can only be subject to minimal loads such as circuit board relays, control circuit devices or position switches can be connected directly to A0/A. Notes When necessary, cable to be supplied by customer. 2 Standstill in an emergency (emergency-stop). 3 Command device connection. (+) L ( ) N A0 A A2 A A3 A4 b (+) L ( ) N (+) L ( ) N 24V GND (+) L ( ) N c A0 A TY TX A0 A TY TX A0 A TY TX A2 A A3 A4 A2 A A3 A4 A2 A A3 A4 b b b (+) L ( ) N (+) L ( ) N 24V GND (+) L ( ) N c A0 A A0 A A0 A A2 A A3 A4 A2 A A3 A4 A2 A A3 A4 b b b V5-T-46 Volume 5 Motor Control and Protection CA E April 207

13 IEC Contactors and Starters. Full Voltage, Reversing Contactors Frame B Frame C Contactors with Screw Terminals, Frame B Maximum UL/CSA Ratings Single-Phase hp Ratings Three-Phase hp Ratings Spare Auxiliary Contacts 5V 230V 200V 230V 460V 575V KM K2M Contactors with Screw Terminals, Frame B Maximum IEC Ratings AC-3 Three-Phase Motors Hz Spare Auxiliary Contacts I e (A) 220/230V 380/400V 45V 660/690V KM K2M Contactors with Screw Terminals, Frame C Maximum UL/CSA Ratings Single-Phase hp Ratings Three-Phase hp Ratings Spare Auxiliary Contacts 5V 230V 200V 230V 460V 575V KM K2M Contactors with Screw Terminals, Frame C Maximum IEC Ratings AC-3 Three-Phase Motors Hz Spare Auxiliary Contacts I e (A) 220/230V 380/400V 45V 660/690V KM K2M Note Underscore (_) indicates magnet coil suffix required. See Page V5-T-53. /4 -/ XTCR007B2_ /2 -/ / XTCR009B2_ / XTCR02B2_ XTCR007B2_ XTCR009B2_ XTCR02B2_ XTCR08C2_ / XTCR025C2_ XTCR032C2_ XTCR08C2_ XTCR025C2_ XTCR032C2_ Volume 5 Motor Control and Protection CA E April V5-T-47

14 . IEC Contactors and Starters Frame D Frame F Frame G Contactors with Screw Terminals, Frame D Maximum UL/CSA Ratings Single-Phase hp Ratings Three-Phase hp Ratings Spare Auxiliary Contacts 5V 230V 200V 230V 460V 575V KM K2M Contactors with Screw Terminals, Frame D Maximum IEC Ratings AC-3 Three-Phase Motors Hz Spare Auxiliary Contacts I e (A) 220/230V 380/400V 45V 660/690V KM K2M Contactors with Screw Terminals, Frame F Maximum UL/CSA Ratings Single-Phase hp Ratings Three-Phase hp Ratings Spare Auxiliary Contacts 5V 230V 200V 230V 460V 575V KM K2M Contactors with Screw Terminals, Frame F Maximum IEC Ratings AC-3 Three-Phase Motors Hz Spare Auxiliary Contacts I e (A) 220/230V 380/400V 45V 660/690V KM K2M Contactors with Screw Terminals, Frame G Maximum UL/CSA Ratings Single-Phase hp Ratings Three-Phase hp Ratings Spare Auxiliary Contacts 5V 230V 200V 230V 460V 575V KM K2M Contactors with Screw Terminals, Frame G Maximum IEC Ratings AC-3 Three-Phase Motors Hz Spare Auxiliary Contacts I e (A) 220/230V 380/400V 45V 660/690V KM K2M Note Underscore (_) indicates magnet coil suffix required. See Page V5-T / XTCR040D_ XTCR050D_ XTCR065D_ XTCR040D_ XTCR050D_ XTCR065D_ 7-/ XTCR080F_ 7-/ XTCR095F_ XTCR080F_ XTCR095F_ XTCR5G_ XTCR50G_ XTCR5G_ XTCR50G_ V5-T-48 Volume 5 Motor Control and Protection CA E April 207

15 IEC Contactors and Starters. XTCR Reversing Contactor Components Quantity Frame B C D F G 2 Contactor XTCE B0_ XTCE C0_ XTCE D00_ XTCE F00_ XTCE G00_ 2 Auxiliary contact XTCEXFAC20 XTCEXFAC20 XTCEXFBG XTCEXFBG XTCEXFBG Mechanical interlock XTCEXMLB XTCEXMLC XTCEXMLD XTCEXMLG XTCEXMLG Reversing link kit XTCEXRLB XTCEXRLC XTCEXRLD XTCEXRLG XTCEXRLG Magnet Coil Suffix Coil Voltage Suffix Code Coil Voltage Suffix Code Coil Voltage Suffix Code Coil Voltage Suffix Code Frames A B Frames C F Frame G Frames L N 0V 50 Hz, 20V 60 Hz A 0V 50 Hz, 20V 60 Hz A 00 20V 50/60 Hz A Vdc Hz A 220V 50 Hz, 240V 60 Hz B 220V 50 Hz, 240V 60 Hz B V 50/60 Hz B V Hz C 230V 50 Hz F 230V 50 Hz F 24V 50/60 Hz T 48 0 Vdc Hz Y 24V 50/60 Hz T 24V 50/60 Hz T Vdc TD Vdc TD 24 Vdc TD Vdc TD V 50/60 Hz C Frames L M, S-Series 45V 50 Hz, 480V 60 Hz C 45V 50 Hz, 480V 60 Hz C V 50/60 Hz L 0 20V 50/60 Hz A 600V 60 Hz D 600V 60 Hz D 42 48V 50/60 Hz W V 50/60 Hz B 208V 60 Hz E 208V 60 Hz E 0 30 Vdc AD Frames P R 90V 50 Hz, 220V 60 Hz G 90V 50 Hz, 220V 60 Hz G Vdc BD Vdc Hz B 240V 50 Hz, 277V 60 Hz H 240V 50 Hz, 277V 60 Hz H Vdc WD 380V 50 Hz, 440V 60 Hz L 380V 50 Hz, 440V 60 Hz L Frame H 400V 50 Hz N 400V 50 Hz N 00 20V 50/60 Hz A 380V 60 Hz P 380V 60 Hz P V 50/60 Hz B 2V 50/60 Hz R 2V 50/60 Hz R V 50/60 Hz C 42V 50 Hz, 48V 60 Hz W 42V 50 Hz, 48V 60 Hz W V 50/60 Hz L 48V 50 Hz Y 48V 50 Hz Y 24V 50/60Hz T 20 Vdc AD 0 30 Vdc AD 42 48V 50/60Hz W 220 Vdc BD Vdc BD 0 30 Vdc AD 2 Vdc RD Vdc WD Vdc BD 48 Vdc WD Vdc TD Vdc WD Note Frames L M only. Volume 5 Motor Control and Protection CA E April V5-T-49

16 . IEC Contactors and Starters Full Voltage, Non-Reversing Starters, with Bimetallic or Electronic Overload Frame B Frame C Three-Pole Starters, Frame B Maximum UL/CSA Ratings Single-Phase hp Ratings Three-Phase hp Ratings Auxiliary 5V 230V 200V 230V 460V 575V Contacts 23 /4 -/ NO XTAE007B0 /4 -/ NC XTAE007B0 /2 -/ /2 NO XTAE009B0 /2 -/ /2 NC XTAE009B NO XTAE02B NC XTAE02B NO XTAE05B NC XTAE05B0 Three-Pole Starters, Frame B Maximum IEC Ratings AC-3 I e (A) AC- Three-Phase Motors Hz 220/230V 380/400V 45V 660/690V Three-Pole Starters, Frame C Maximum UL/CSA Ratings Single-Phase hp Ratings Three-Phase hp Ratings Auxiliary 5V 230V 200V 230V 460V 575V Contacts 23 Three-Pole Starters, Frame C Maximum IEC Ratings Notes Products shown are with the bimetallic overload relay. 2 Underscore (_) indicates magnet coil suffix required. See Page V5-T Underscore (_) indicates overload relay suffix required. See Page V5-T For electrical life contactor application data. See Page V5-T-53. Auxiliary Contacts NO XTAE007B NC XTAE007B NO XTAE009B NC XTAE009B NO XTAE02B NC XTAE02B NO XTAE05B NC XTAE05B NO XTAE08C NC XTAE08C /2 7-/ NO XTAE025C /2 7-/ NC XTAE025C NO XTAE032C NC XTAE032C0 AC-3 I e (A) AC- Three-Phase Motors Hz 220/230V 380/400V 45V 660/690V Auxiliary Contacts NO XTAE08C NC XTAE08C NO XTAE025C NC XTAE025C NO XTAE032C NC XTAE032C0 V5-T-50 Volume 5 Motor Control and Protection CA E April 207

17 IEC Contactors and Starters. Frame D Frame F Frame G Three-Pole Starters, Frame D Maximum UL/CSA Ratings Single-Phase hp Ratings Three-Phase hp Ratings Auxiliary 5V 230V 200V 230V 460V 575V Contacts / XTAE040D XTAE050D XTAE065D00 Three-Pole Starters, Frame D Maximum IEC Ratings AC-3 I e (A) AC- Three-Phase Motors Hz 220/230V 380/400V 45V 660/690V Three-Pole Starters, Frame F Maximum UL/CSA Ratings Single-Phase hp Ratings Three-Phase hp Ratings Auxiliary 5V 230V 200V 230V 460V 575V Contacts 23 Three-Pole Starters, Frame F Maximum IEC Ratings Three-Pole Starters, Frame G Maximum UL/CSA Ratings Single-Phase hp Ratings Three-Phase hp Ratings Auxiliary 5V 230V 200V 230V 460V 575V Contacts 23 Three-Pole Starters, Frame G Maximum IEC Ratings Notes Products shown are with the bimetallic overload relay. 2 Underscore (_) indicates magnet coil suffix required. See Page V5-T Underscore (_) indicates overload relay suffix required. See Page V5-T-54. Auxiliary Contacts XTAE040D XTAE050D XTAE065D00 7-/ XTAE080F00 7-/ XTAE095F00 AC-3 I e (A) AC- Three-Phase Motors Hz 220/230V 380/400V 45V 660/690V Auxiliary Contacts XTAE080F XTAE095F XTAE5G XTAE50G00 AC-3 I e (A) AC- Three-Phase Motors Hz 220/230V 380/400V 45V 660/690V Auxiliary Contacts XTAE5G XTAE50G00 Volume 5 Motor Control and Protection CA E April V5-T-5

18 . IEC Contactors and Starters Full Voltage, Reversing Starters, with Bimetallic or Electronic Overload Reversing Starters with Screw Terminals, Frame B Maximum UL/CSA Ratings Single-Phase hp Ratings Reversing Starters with Screw Terminals, Frame B Maximum IEC Ratings AC-3 Three-Phase Motors Hz I e (A) 220/230V 380/400V 45V 660/690V Reversing Starters with Screw Terminals, Frame C Maximum UL/CSA Ratings Single-Phase hp Ratings Three-Phase hp Ratings 5V 230V 200V 230V 460V 575V Reversing Starters with Screw Terminals, Frame C Maximum IEC Ratings AC-3 Three-Phase Motors Hz I e (A) 220/230V 380/400V 45V 660/690V Reversing Starters with Screw Terminals, Frame D Maximum UL/CSA Ratings Single-Phase hp Ratings Three-Phase hp Ratings 5V 230V 200V 230V 460V 575V Reversing Starters with Screw Terminals, Frame D Maximum IEC Ratings AC-3 Three-Phase Motors Hz I e (A) 220/230V 380/400V 45V 660/690V Notes Three-Phase hp Ratings 5V 230V 200V 230V 460V 575V Underscore (_) indicates magnet coil suffix required. See Page V5-T Underscore (_) indicates overload relay suffix required. See Page V5-T /4 -/ XTAR007B2 /2 -/ /2 XTAR009B XTAR02B XTAR007B XTAR009B XTAR02B XTAR08C /2 7-/ XTAR025C XTAR032C XTAR08C XTAR025C XTAR032C / XTAR040D XTAR050D XTAR065D XTAR040D XTAR050D XTAR065D V5-T-52 Volume 5 Motor Control and Protection CA E April 207

19 IEC Contactors and Starters. Starter Application Data Catalog Prefix AC-3 Electrical Life (Operations) XTAE02B 2A million XTAE05B 5A.2 million XTAE08C 8A 2 million Magnet Coil Suffix Coil Voltage Suffix Code Coil Voltage Suffix Code Coil Voltage Suffix Code Coil Voltage Suffix Code Frames A B Frames C F Frame G Frames L N 0V 50 Hz, 20V 60 Hz A 0V 50 Hz, 20V 60 Hz A 00 20V 50/60 Hz A Vdc Hz A 220V 50 Hz, 240V 60 Hz B 220V 50 Hz, 240V 60 Hz B V 50/60 Hz B V Hz C 230V 50 Hz F 230V 50 Hz F 24V 50/60 Hz T 48 0 Vdc Hz Y 24V 50/60 Hz T 24V 50/60 Hz T Vdc TD Vdc TD 2 24 Vdc TD Vdc TD V 50/60 Hz C Frames L M, S-Series 45V 50 Hz, 480V 60 Hz C 45V 50 Hz, 480V 60 Hz C V 50/60 Hz L 0 20V 50/60 Hz A 600V 60 Hz D 600V 60 Hz D 42 48V 50/60 Hz W V 50/60 Hz B 208V 60 Hz E 208V 60 Hz E 0 30 Vdc AD Frames P R 90V 50 Hz, 220V 60 Hz G 90V 50 Hz, 220V 60 Hz G Vdc BD Vdc Hz B 240V 50 Hz, 277V 60 Hz H 240V 50 Hz, 277V 60 Hz H Vdc WD 380V 50 Hz, 440V 60 Hz L 380V 50 Hz, 440V 60 Hz L Frame H 400V 50 Hz N 400V 50 Hz N 00 20V 50/60 Hz A 380V 60 Hz P 380V 60 Hz P V 50/60 Hz B 2V 50/60 Hz R 2V 50/60 Hz R V 50/60 Hz C 42V 50 Hz, 48V 60 Hz W 42V 50 Hz, 48V 60 Hz W V 50/60 Hz L 48V 50 Hz Y 48V 50 Hz Y 24V 50/60Hz T 20 Vdc AD 0 30 Vdc AD 42 48V 50/60Hz W 220 Vdc BD Vdc BD 0 30 Vdc AD 2 Vdc RD Vdc WD Vdc BD 48 Vdc WD Vdc TD Vdc WD Notes See Page V5-T- for electrical life curves. 2 Frames L M only. Volume 5 Motor Control and Protection CA E April V5-T-53

20 . IEC Contactors and Starters Bimetallic Overload Relay Suffix Motor Full Load Amperes Electronic Overload Relay Suffix XTOE Maximum Overload Rating Standard Type Suffix Note Suffix Code For Use with Contactor Ampere Range Overload Relay Motor Full Load Amperes Catalog number refers to direct mount overload relay. Add an S to the end of the catalog number for separate mount. Suffix Code For Use with Contactor Ampere Range Overload Relay Frame B Frame D P6 7 5A XTOBP6BC A XTOB00DC P24 7 5A XTOBP24BC A XTOB06DC P40 7 5A XTOBP40BC A XTOB024DC P60 7 5A XTOBP60BC A XTOB040DC A XTOB00BC A XTOB057DC.6 P6 7 5A XTOBP6BC A XTOB065DC P4 7 5A XTOB2P4BC A XTOB075DC A XTOB004BC Frame F A XTOB006BC A XTOB055GC A XTOB00BC A XTOB050GC A XTOB02BC A XTOB070GC A XTOB06BC A XTOB00GC Frame C Frame G P6 8 32A XTOBP6CC A XTOB055GC P A XTOBP24CC A XTOB050GC P A XTOBP40CC A XTOB070GC P A XTOBP60CC A XTOB00GC A XTOB00CC A XTOB25GC.6 P6 8 32A XTOBP6CC A XTOB50GC P4 8 32A XTOB2P4CC A XTOB75GC A XTOB004CC A XTOB006CC A XTOB00CC A XTOB06CC A XTOB024CC A XTOB032CC Frame B A 5EP6 5GP6 5A 5E005 5G A 5E020 5G020 Frame C A 5EP6 5GP6 5A 5E005 5G A 5E020 5G A 5E045 5G045 Frame D 9 45A 5E045 5G A 5E00 5G00 Frame F, G 20 00A 5E00 5G00 Frame G 35 75A 5E75 5G75 Ground Fault Type Suffix V5-T-54 Volume 5 Motor Control and Protection CA E April 207

21 IEC Contactors and Starters. Star-Delta (Wye-Delta) Starters Frame B Maximum UL/CSA Ratings Three-Phase hp Ratings Max. Changeover Component 200V 230V 460V 575V Time (sec) Description /2 0 <20 KM main contactor XTCE007B0_ K5M delta contactor XTCE007B0_ K3M star contactor XTCE007B0_ Mechanical interlock XTCEXMLB KT timing relay XTTR6A60S5B Overload relay XTOB BC (3) auxiliary contacts XTCEXFAC20 Star-delta link kit XTCEXSDLB /2 0 <20 KM main contactor XTCE009B0_ K5M delta contactor XTCE009B0_ K3M star contactor XTCE009B0_ Mechanical interlock XTCEXMLB KT timing relay XTTR6A60S5B Overload relay XTOB BC (3) auxiliary contacts XTCEXFAC20 Star-delta link kit XTCEXSDLB <20 KM main contactor XTCE02B0_ K5M delta contactor XTCE02B0_ K3M star contactor XTCE02B0_ Mechanical interlock XTCEXMLB KT timing relay XTTR6A60S5B Overload relay XTOB BC (3) auxiliary contacts XTCEXFAC20 Star-delta link kit XTCEXSDLB Frame B Maximum IEC Ratings AC-3 Three-Phase Motors Hz Max. Changeover Component I e (A) 220/230V 380/400V 45V 500V 660/690V 000V Time (sec) Description <20 KM main contactor XTCE007B0_ K5M delta contactor XTCE007B0_ K3M star contactor XTCE007B0_ Mechanical interlock XTCEXMLB KT timing relay XTTR6A60S5B Overload relay XTOB BC (3) auxiliary contacts XTCEXFAC20 Star-delta link kit XTCEXSDLB <20 KM main contactor XTCE009B0_ K5M delta contactor XTCE009B0_ K3M star contactor XTCE009B0_ Mechanical interlock XTCEXMLB KT timing relay XTTR6A60S5B Overload relay XTOB BC (3) auxiliary contacts XTCEXFAC20 Star-delta link kit XTCEXSDLB <20 KM main contactor XTCE02B0_ K5M delta contactor XTCE02B0_ K3M star contactor XTCE02B0_ Mechanical interlock XTCEXMLB KT timing relay XTTR6A60S5B Overload relay XTOB BC (3) auxiliary contacts XTCEXFAC20 Star-delta link kit XTCEXSDLB Note Underscore (_) indicates magnet coil suffix required. See Page V5-T-62. Volume 5 Motor Control and Protection CA E April V5-T-55

22 . IEC Contactors and Starters Frame C Maximum UL/CSA Ratings Three-Phase hp Ratings Max. Changeover Component 200V 230V 460V 575V Time (sec) Description 7-/2 7-/ <20 KM main contactor XTCE08C0_ K5M delta contactor XTCE08C0_ K3M star contactor XTCE08C0_ Mechanical interlock XTCEXMLC KT timing relay XTTR6A60S5B Overload relay XTOB CC (3) auxiliary contacts XTCEXFAC20 Star-delta link kit XTCEXSDLC <20 KM main contactor XTCE025C0_ K5M delta contactor XTCE025C0_ K3M star contactor XTCE025C0_ Mechanical interlock XTCEXMLC KT timing relay XTTR6A60S5B Overload relay XTOB CC (3) auxiliary contacts XTCEXFAC20 Star-delta link kit XTCEXSDLC <20 KM main contactor XTCE032C0_ K5M delta contactor XTCE032C0_ K3M star contactor XTCE032C0_ Mechanical interlock XTCEXMLC KT timing relay XTTR6A60S5B Overload relay XTOB CC (3) auxiliary contacts XTCEXFAC20 Star-delta link kit XTCEXSDLC Frame C Maximum IEC Ratings AC-3 Three-Phase Motors Hz Max. Changeover Component I e (A) 220/230V 380/400V 45V 500V 660/690V 000V Time (sec) Description <20 KM main contactor XTCE08C0_ K5M delta contactor XTCE08C0_ K3M star contactor XTCE08C0_ Mechanical interlock XTCEXMLC KT timing relay XTTR6A60S5B Overload relay XTOB CC (3) auxiliary contacts XTCEXFAC20 Star-delta link kit XTCEXSDLC <20 KM main contactor XTCE025C0_ K5M delta contactor XTCE025C0_ K3M star contactor XTCE025C0_ Mechanical interlock XTCEXMLC KT timing relay XTTR6A60S5B Overload relay XTOB CC (3) auxiliary contacts XTCEXFAC20 Star-delta link kit XTCEXSDLC <20 KM main contactor XTCE032C0_ K5M delta contactor XTCE032C0_ K3M star contactor XTCE032C0_ Mechanical interlock XTCEXMLC KT timing relay XTTR6A60S5B Overload relay XTOB CC (3) auxiliary contacts XTCEXFAC20 Star-delta link kit XTCEXSDLC Note Underscore (_) indicates magnet coil suffix required. See Page V5-T-62. V5-T-56 Volume 5 Motor Control and Protection CA E April 207

23 IEC Contactors and Starters. Frame D Maximum UL/CSA Ratings Three-Phase hp Ratings Max. Changeover Component 200V 230V 460V 575V Time (sec) Description <20 KM main contactor XTCE040D00_ K5M delta contactor XTCE040D00_ K3M star contactor XTCE040D00_ Mechanical interlock XTCEXMLD KT timing relay XTTR6A60S5B Overload relay XTOB DC (2) auxiliary contacts (KM, K3M) XTCEXFBG () auxiliary contact (K5M) XTCEXFBG3 Star-delta link kit XTCEXSDLD <20 KM main contactor XTCE050D00_ K5M delta contactor XTCE050D00_ K3M star contactor XTCE040D00_ Mechanical interlock XTCEXMLD KT timing relay XTTR6A60S5B Overload relay XTOB DC (2) auxiliary contacts (KM, K3M) XTCEXFBG () auxiliary contact (K5M) XTCEXFBG3 Star-delta link kit XTCEXSDLD <20 KM main contactor XTCE065D00_ K5M delta contactor XTCE065D00_ K3M star contactor XTCE040D00_ Mechanical interlock XTCEXMLD KT timing relay XTTR6A60S5B Overload relay XTOB DC (2) auxiliary contacts (KM, K3M) XTCEXFBG () auxiliary contact (K5M) XTCEXFBG3 Star-delta link kit XTCEXSDLD Frame D Maximum IEC Ratings AC-3 Three-Phase Motors Hz I e (A) 220/230V 380/400V 45V 500V 660/690V 000V Note Underscore (_) indicates magnet coil suffix required. See Page V5-T-62. Max. Changeover Time (sec) Component Description <20 KM main contactor XTCE040D00_ K5M delta contactor XTCE040D00_ K3M star contactor XTCE040D00_ Mechanical interlock XTCEXMLD KT timing relay XTTR6A60S5B Overload relay XTOB DC (2) auxiliary contacts (KM, K3M) XTCEXFBG () auxiliary contact (K5M) XTCEXFBG3 Star-delta link kit XTCEXSDLD <20 KM main contactor XTCE050D00_ K5M delta contactor XTCE050D00_ K3M star contactor XTCE040D00_ Mechanical interlock XTCEXMLD KT timing relay XTTR6A60S5B Overload relay XTOB DC (2) auxiliary contacts (KM, K3M) XTCEXFBG () auxiliary contact (K5M) XTCEXFBG3 Star-delta link kit XTCEXSDLD <20 KM main contactor XTCE065D00_ K5M delta contactor XTCE065D00_ K3M star contactor XTCE040D00_ Mechanical interlock XTCEXMLD KT timing relay XTTR6A60S5B Overload relay XTOB DC (2) auxiliary contacts (KM, K3M) XTCEXFBG () auxiliary contact (K5M) XTCEXFBG3 Star-delta link kit XTCEXSDLD Volume 5 Motor Control and Protection CA E April V5-T-57

24 . IEC Contactors and Starters Frame F Maximum UL/CSA Ratings Three-Phase hp Ratings 200V 230V 460V 575V Frame F Maximum IEC Ratings AC-3 Three-Phase Motors Hz I e (A) 220/230V 380/400V 45V 500V 660/690V 000V Notes Max. Changeover Time (sec) Underscore (_) indicates magnet coil suffix required. See Page V5-T If mechanical interlock of star contactor is required, it must be the same frame size of the delta contactor or use the same mechanical interlock, see Page V5-T-73 for mechanical interlocks. (Example: XTCE L22_ and XTCE M22_ both use mechanical interlock XTCEXMLM.) Component Description <20 KM main contactor XTCE080F00_ K5M delta contactor XTCE080F00_ K3M star contactor XTCE080F00_ Mechanical interlock 2 XTCEXMLG KT timing relay XTTR6A60S5B Overload relay XTOB FC (2) auxiliary contacts (KM, K3M) XTCEXFBG () auxiliary contact (K5M) XTCEXFBG3 Star-delta link kit XTCEXSDLF <20 KM main contactor XTCE095F00_ K5M delta contactor XTCE095F00_ K3M star contactor XTCE080F00_ Mechanical interlock 2 XTCEXMLG KT timing relay XTTR6A60S5B Overload relay XTOB FC (2) auxiliary contacts (KM, K3M) XTCEXFBG () auxiliary contact (K5M) XTCEXFBG3 Star-delta link kit XTCEXSDLF Max. Changeover Time (sec) Component Description <20 KM main contactor XTCE080F00_ K5M delta contactor K3M star contactor Mechanical interlock 2 XTCE080F00_ XTCE080F00_ XTCEXMLG KT timing relay XTTR6A60S5B Overload relay XTOB FC (2) auxiliary contacts (KM, K3M) XTCEXFBG () auxiliary contact (K5M) XTCEXFBG3 Star-delta link kit XTCEXSDLF <20 KM main contactor XTCE095F00_ K5M delta contactor XTCE095F00_ K3M star contactor XTCE080F00_ Mechanical interlock 2 XTCEXMLG KT timing relay XTTR6A60S5B Overload relay XTOB FC (2) auxiliary contacts (KM, K3M) XTCEXFBG () auxiliary contact (K5M) XTCEXFBG3 Star-delta link kit XTCEXSDLF V5-T-58 Volume 5 Motor Control and Protection CA E April 207

25 IEC Contactors and Starters. Frame G Maximum UL/CSA Ratings Three-Phase hp Ratings 200V 230V 460V 575V Frame G Maximum IEC Ratings AC-3 Three-Phase Motors Hz I e (A) 220/230V 380/400V 45V 500V 660/690V 000V Note Underscore (_) indicates magnet coil suffix required. See Page V5-T-62. Max. Changeover Time (sec) Component Description <20 KM main contactor XTCE5G00_ K5M delta contactor XTCE5G00_ K3M star contactor XTCE080F00_ Mechanical interlock XTCEXMLG KT timing relay XTTR6A60S5B Overload relay XTOB GC (2) auxiliary contacts XTCEXFBG () auxiliary contact (K5M) XTCEXFBG3 Star-delta link kit XTCEXSDLG <20 KM main contactor XTCE50G00_ K5M delta contactor XTCE50G00_ K3M star contactor XTCE080F00_ Mechanical interlock XTCEXMLG KT timing relay XTTR6A60S5B Overload relay XTOB GC (2) auxiliary contacts XTCEXFBG () auxiliary contact (K5M) XTCEXFBG3 Star-delta link kit XTCEXSDLG Max. Changeover Time (sec) Component Description <20 KM main contactor XTCE5G00_ K5M delta contactor K3M star contactor Mechanical interlock XTCE5G00_ XTCE080F00_ XTCEXMLG KT timing relay XTTR6A60S5B Overload relay XTOB GC (2) auxiliary contacts XTCEXFBG () auxiliary contact (K5M) XTCEXFBG3 Star-delta link kit XTCEXSDLG <20 KM main contactor XTCE50G00_ K5M delta contactor XTCE50G00_ K3M star contactor XTCE080F00_ Mechanical interlock KT timing relay Overload relay XTCEXMLG XTTR6A60S5B XTOB GC (2) auxiliary contacts XTCEXFBG () auxiliary contact (K5M) XTCEXFBG3 Star-delta link kit XTCEXSDLG Volume 5 Motor Control and Protection CA E April V5-T-59

26 . IEC Contactors and Starters Frame L Maximum UL/CSA Ratings Three-Phase hp Ratings Max. Changeover Component 200V 230V 460V 575V Time (sec) Description <30 KM main contactor XTCS250L22_ K5M delta contactor XTCS250L22_ K3M star contactor XTCS250L22_ Mechanical interlock XTCEXMLM KT timing relay XTTR6A60S5B Overload relay XTOB LC Frame L Maximum IEC Ratings AC-3 Three-Phase Motors Hz Max. Changeover Component I e (A) 220/230V 380/400V 45V 500V 660/690V 000V Time (sec) Description <30 KM main contactor XTCS250L22_ K5M delta contactor XTCS250L22_ K3M star contactor XTCS250L22_ Mechanical interlock XTCEXMLM KT timing relay XTTR6A60S5B Overload relay XTOB LC Frame M Maximum UL/CSA Ratings Three-Phase hp Ratings 200V 230V 460V 575V Frame M Maximum IEC Ratings AC-3 Three-Phase Motors Hz I e (A) 220/230V 380/400V 45V 500V 660/690V 000V Notes Max. Changeover Time (sec) Underscore (_) indicates magnet coil suffix required. See Page V5-T If mechanical interlock of star contactor is required, it must be the same frame size of the delta contactor or use the same mechanical interlock, see Page V5-T-73 for mechanical interlocks. (Example: XTCE L22_ and XTCE M22_ both use mechanical interlock XTCEXMLM.) Component Description <20 KM main contactor XTCS400M22_ K5M delta contactor XTCS400M22_ K3M star contactor XTCS250L22_ Mechanical interlock XTCEXMLM KT timing relay XTTR6A60S5B Overload relay XTOT C3S <30 KM main contactor XTCS500M22_ K5M delta contactor XTCS500M22_ K3M star contactor XTCS300M22_ Mechanical interlock XTCEXMLM KT timing relay XTTR6A60S5B Overload relay XTOT C3S Max. Changeover Time (sec) Component Description <20 KM main contactor XTCS400M22_ K5M delta contactor XTCS400M22_ K3M star contactor XTCS250L22_ Mechanical interlock XTCSXMLM KT timing relay XTTR6A60S5B Overload relay XTOT C3S <30 KM main contactor XTCS500M22_ K5M delta contactor XTCS500M22_ K3M star contactor XTCS300M22_ Mechanical interlock XTCEXMLM KT timing relay XTTR6A60S5B Overload relay XTOT C3S V5-T-60 Volume 5 Motor Control and Protection CA E April 207

27 IEC Contactors and Starters. Frame N Maximum UL/CSA Ratings are not applicable. Frame N Maximum IEC Ratings AC-3 Three-Phase Motors Hz I e (A) 220/230V 380/400V 45V 500V 660/690V 000V Max. Changeover Time (sec) Component Description <30 KM main contactor XTCE580N22_ K5M delta contactor XTCE580N22_ K3M star contactor Mechanical interlock 2 KT timing relay XTCE580N22_ XTCEXMLN XTTR6A60S5B Overload relay XTOT C3S <30 KM main contactor XTCE650N22_ K5M delta contactor XTCE650N22_ K3M star contactor Mechanical interlock 2 KT timing relay XTCE580N22_ XTCEXMLN XTTR6A60S5B Overload relay XTOT C3S <30 KM main contactor XTCE750N22_ K5M delta contactor XTCE750N22_ K3M star contactor Mechanical interlock KT timing relay XTCE580N22_ XTCEXMLN XTTR6A60S5B Overload relay XTOT C3S <30 KM main contactor XTCE820N22_ K5M delta contactor XTCE820N22_ K3M star contactor Mechanical interlock KT timing relay XTCE580N22_ XTCEXMLN XTTR6A60S5 Overload relay XTOT C3S <20 KM main contactor XTCEC0N22_ K5M delta contactor XTCEC0N22_ K3M star contactor Mechanical interlock KT timing relay Overload relay XTCE650N22_ XTCEXMLN XTTR6A60S5B XTOT C3S Notes Main circuit: Depending on the coordination type required (that is, Type or Type 2) it must be established whether the fuse protection and the input wiring for the main and delta contactors are to be common or separate. Control circuit: If the combinations are used in the scope of the IEC/EN , VDE 03 part, point 9.. regarding the supply of control circuits is to be observed. Underscore (_) indicates magnet coil suffix required. See Page V5-T If mechanical interlock of star contactor is required, it must be the same frame size of the delta contactor or use the same mechanical interlock, see Page V5-T-73 for mechanical interlocks. (Example: XTCE L22_ and XTCE M22_ both use mechanical interlock XTCEXMLM.) Volume 5 Motor Control and Protection CA E April V5-T-6

28 . IEC Contactors and Starters Magnet Coil Suffix Spare Auxiliary Contacts Overload Relay Settings (A) Setting A: I N x 0.58 Motor protection in the star (wye) and delta configurations B: I N x Only partial motor protection in star position C: I N x 0.58 Motor not protected in star (wye) position Timing relay set to approximately 0 sec Note Frames L M only. AC-3 KM K3M K5M Coil Voltage Suffix Code Coil Voltage Suffix Code Coil Voltage Suffix Code Coil Voltage Suffix Code Frames A B Frames C F Frame G Frames L N 0V 50 Hz, 20V 60 Hz A 0V 50 Hz, 20V 60 Hz A 00 20V 50/60 Hz A Vdc Hz A 220V 50 Hz, 240V 60 Hz B 220V 50 Hz, 240V 60 Hz B V 50/60 Hz B V Hz C 230V 50 Hz F 230V 50 Hz F 24V 50/60 Hz T 48 0 Vdc Hz Y 24V 50/60 Hz T 24V 50/60 Hz T Vdc TD Vdc TD 24 Vdc TD Vdc TD V 50/60 Hz C Frames L M, S-Series 45V 50 Hz, 480V 60 Hz C 45V 50 Hz, 480V 60 Hz C V 50/60 Hz L 0 20V 50/60 Hz A 600V 60 Hz D 600V 60 Hz D 42 48V 50/60 Hz W V 50/60 Hz B 208V 60 Hz E 208V 60 Hz E 0 30 Vdc AD Frames P R 90V 50 Hz, 220V 60 Hz G 90V 50 Hz, 220V 60 Hz G Vdc BD Vdc Hz B 240V 50 Hz, 277V 60 Hz H 240V 50 Hz, 277V 60 Hz H Vdc WD 380V 50 Hz, 440V 60 Hz L 380V 50 Hz, 440V 60 Hz L Frame H 400V 50 Hz N 400V 50 Hz N 00 20V 50/60 Hz A 380V 60 Hz P 380V 60 Hz P V 50/60 Hz B 2V 50/60 Hz R 2V 50/60 Hz R V 50/60 Hz C 42V 50 Hz, 48V 60 Hz W 42V 50 Hz, 48V 60 Hz W V 50/60 Hz L 48V 50 Hz Y 48V 50 Hz Y 24V 50/60Hz T 20 Vdc AD 0 30 Vdc AD 42 48V 50/60Hz W 220 Vdc BD Vdc BD 0 30 Vdc AD 2 Vdc RD Vdc WD Vdc BD 48 Vdc WD Vdc TD Vdc WD Starting <5 sec 5 40 sec >40 sec V5-T-62 Volume 5 Motor Control and Protection CA E April 207

29 IEC Contactors and Starters. XTCC0_ Contact Sequence 2 XTCC Contactors for Three-Phase Capacitors Three-Phase Capacitors, Hz 230V 400V 525V 690V Open kvar Ratings XTCC020C_ A XTCC025C_ XTCC033D0_ A XTCC050D0_ Magnet Coil Suffix Coil Voltage 0V 50 Hz, 20V 60 Hz 220V 50 Hz, 240V 60 Hz 230V 50 Hz, 240V 60 Hz 400V 50 Hz, 440V 60 Hz 24V 50/60 Hz Suffix Code A B F N T Notes Weld-resistant for capacitors with inrush current peaks up to 80 x I N. With series resistors, without quick-discharge resistor. 2 Underscore (_) indicates magnet coil suffix required. A2 A Volume 5 Motor Control and Protection CA E April V5-T-63

30 . IEC Contactors and Starters Engineering Notes for XTCC and XTCE Contactors for Power Factor Correction Individual Compensation, Open Version Catalog Switching Duty in kvar Number 230V 400V, 420V, 440V 525V 690V XTCE007B XTCE009B XTCE02B XTCE05B XTCE08C XTCE025C XTCE032C XTCE040D XTCE050D XTCE065D XTCE080F XTCE095F XTCE5G XTCE50G XTCE580N Group Compensation, with Reactor, Open Version Catalog Switching Duty in kvar Number 230V 400V, 420V, 440V 525V 690V XTCE007B XTCE009B XTCE02B XTCE05B XTCE08C XTCE025C XTCE032C XTCE040D XTCE050D XTCE065D XTCE080F XTCE XTCE5G XTCE XTCE250L XTCE400M XTCE500M Group Compensation, without Reactor, Open Version Catalog Switching Duty in kvar Number 230V 400V, 420V, 440V 525V 690V XTCC020C XTCC025C XTCC033D XTCC050D XTCE580N V5-T-64 Volume 5 Motor Control and Protection CA E April 207

31 IEC Contactors and Starters. Accessories Auxiliary Contacts Front-mounted snap-on auxiliary contacts for XT contactors are available with screw or spring cage terminals in a variety of contact configurations. Auxiliary Contacts Possible Combinations Frame Size Catalog Number A XTMC6A_ XTMC9A_ B XTCE007B_ XTCE05B_ C XTCE08C_ XTCE032C_ D XTCE040D00_ XTCE065D00_ F G XTCE080F00_ XTCE50G00_ L R XTCE85H22_ XTCEC20R22_ Contactor Built-In Auxiliary Notes Forced operation contact to IEC/EN Appendix L (positively driven), inside the auxiliary contact unit (not early close and late opening). Auxiliary normally closed contact can be used as mirror contact to IEC/EN Appendix F (not late opening). No auxiliary contacts can be fitted between two contactors. Front (Top) Mount Side-Mount Total Auxiliary Two-Pole Four-Pole Single-Pole Two-Pole Contacts Available NO or NC 3 5 NO or NC NO or NC NO 2NC 2 8 Volume 5 Motor Control and Protection CA E April V5-T-65

32 IEC Contactors and Starters Auxiliary Contact Combinations XTMC6A_ XTMC9A_ XTMCXF...A_ Two-Pole or Four-Pole Frame A XTCE007B_ XTCE032C_ XTCEXF...C_ Two-Pole or Four-Pole XTCEXSCC or + XTCE08C_ XTCE032C_ XTCEXSBN + XTCE040D_ XTCE065D_ XTCEXF...G_ Two-Pole XTCEXSBN XTCEXSBN or + XTCE040D_ XTCE065D_ XTCEXF...G_ Four-Pole XTCEXSBN XTCEXSBN + XTCE080F_ XTCE50G_ XTCEXF...G_ Two-Pole or Four-Pole XTCEXSBN XTCEXSCN XTCEXSBN or + + XTCE080F_ XTCE50G_ XTCEXSBN XTCEXSCN XTCEXSCR + XTCEXSBR (Built-In) + XTCE85H_ XTCEC20R_ XTCEXSBR (Built-In) + + XTCE007B_ XTCE05B_ XTCEXSAB_ + XTCE007B_ XTCE05B_ or XTCEXF...C_ Two-Pole or Four-Pole Frame B Not for use with mechanical interlock. Frame C Frame D Frames F G Frames L R XTCEXSCR V5-T-66 Volume 5 Motor Control and Protection CA E April 207

33 IEC Contactors and Starters. Auxiliary Contacts XTCEXF_ XTCEXF_ Frames B C, Front (Top) Mount Two-Pole Conventional Thermal Current, Open at 60 C I th = I e, AC- in Amps Frames B C, Front (Top) Mount Four-Pole Notes Contact Configuration Circuit Symbol Pkg. Qty. Screw Terminal 6 2NO XTCEXFAC20 6 NO-NC XTCEXFAC 4 6 2NC XTCEXFAC02 6 NO E -NC L XTCEXFALC 2 6 NO-NC 5 XTCEXFDC 3 6 2NC XTCEXFCC02 3 Conventional Thermal Current, Open at 60 C I th = I e, AC- in Amps Contact Configuration Circuit Symbol Pkg. Qty. Screw Terminal 6 4NO 5 XTCEXFAC NO-NC XTCEXFAC NO-2NC XTCEXFAC NO-3NC XTCEXFAC NC XTCEXFAC NO E -NC L XTCEXFCLC NO-2NC XTCEXFCC Orders must be placed in multiples of package quantity listed. 2 early-make contact (NO E ), late-break contact (NC L ). 3 To avoid duplicate terminal numbers in contact sequence, these auxiliary contacts should only be used with contactors having a built-in NO contact (XTCE B0_, XTCE C0_). 4 Catalog number is shown with screw type terminal. For spring cage, add a C before the last 2 digits. For example, to order a spring cage version of the XTCEXFAC22, change the catalog number to XTCEXFACC22. Volume 5 Motor Control and Protection CA E April V5-T-67

34 . IEC Contactors and Starters XTCEXFATC_ XTCEXFATC22 XTCEXSAB_ XTCEXSCC Frames B C, Front (Top) Mount Tall Version Two-Pole Conventional Thermal Current, Open at 60 C I th = I e, AC- in Amps Contact Configuration Frame B, Side-Mount Single-Pole Frame C, Side-Mount Two-Pole Circuit Symbol Pkg. Qty. 2 Screw Terminal 6 2NO XTCEXFATC NO-NC XTCEXFATC NC XTCEXFATC02 Frames B C, Front (Top) Mount Tall Version Four-Pole Conventional Thermal Current, Open at 60 C Contact Circuit Pkg. I th = I e, AC- in Amps Configuration Symbol Qty. 2 Screw Terminal 6 2NO-2NC XTCEXFATC22 Frames B C, Front (Top) Mount Electronic Contacts, Two- and Four-Pole Conventional Thermal Current, Open at 60 C Contact Circuit Pkg. Screw Terminal I th = I e, AC- in Amps Configuration Symbol Qty. 2 ma 0.5A 2N0-2NC XTCEXFARC22 3 ma 5A NO-NC 53 6 XTCEXFARC 3 Conventional Thermal Current, Open at 60 C I th = I e, AC- in Amps Contact Configuration Circuit Symbol Pkg. Qty. 2 Screw Terminal 6 NO 53 XTCEXSAB0 4 6 NC 5 XTCEXSAB0 4 Conventional Thermal Current, Open at 60 C I th = I e, AC- in Amps Contact Configuration Circuit Symbol Pkg. Qty. 2 Screw Terminal 0 NO-NC 53 6 XTCEXSCC 4 Notes Interlocked opposing contacts, to IEC/EN Annex L (positively driven), within the auxiliary contact modules (not NO [early make] and NC [late break] contacts) and for the built-in auxiliary contacts of the XTCE007B_ XTCE032C_. Auxiliary break contact can be used as mirror contact to IEC/EN Annex F (not NC [late break] contact). No auxiliary contacts can be fitted between two contactors. Front (top) mount tall version is for use with Frame B electrical wire bridges and link kits (see Page V5-T-74) and toolless plug combination connection kits: XTCEXRLB, XTCEXSDLB, XTPAXTPCB, XTPAXTPCRB, XTPAX. 2 Orders must be placed in multiples of package quantity listed. 3 Low level inputs down to ma (PLC communications). Ideal for functional safety applications. 4 Can be mounted to the left side of contactor only. Cannot be used in combination with front (top) mount auxiliary contacts or mechanical interlocks V5-T-68 Volume 5 Motor Control and Protection CA E April 207

35 IEC Contactors and Starters. XTCEXF_ XTCEXF_ Frames D G Two-Pole Conventional Thermal Current, Open at 60 C I th = I e, AC- in Amps Frames D G Four-Pole Conventional Thermal Current, Open at 60 C I th = I e, AC- in Amps Contact Configuration Circuit Symbol Pkg. Qty. Screw Terminal 6 2NO XTCEXFBG20 6 NO-NC XTCEXFAG 6 NO-NC XTCEXFBG 6 2NC 2 5 XTCEXFBG02 Contact Configuration Circuit Symbol Pkg. Qty. Screw Terminal 6 4NO-0NC XTCEXFBG40 6 3NO-NC XTCEXFBG3 6 2NO-2NC XTCEXFBG22 6 2NO-2NC XTCEXFAG_ NO-3NC XTCEXFBG3 6 0NO-4NC XTCEXFBG04 6 NO E -NC L XTCEXFBLG22 3 Notes Interlocked opposing contacts, to IEC/EN Annex L (positively driven), within the auxiliary contact modules (not NO (early make) and NC (late break) contacts) and for the built-in auxiliary contacts of the XTCE007B_ XTCE032C_. Auxiliary break contact can be used as mirror contact to IEC/EN Annex F (not NC (late break) contact). No auxiliary contacts can be fitted between two contactors. Orders must be placed in multiples of package quantity listed. 2 A _ denotes catalog numbers are incomplete. To complete the catalog number for ordering a spring cage terminal, insert a C in the _ position or remove _ for screw type terminal. 3 One early-make contact (NO E ), one late-break contact (NC L ) Volume 5 Motor Control and Protection CA E April V5-T-69

36 . IEC Contactors and Starters XTCEXS_ XTCEXS_ Frames D H, Side Mount (Snap-On) Two-Pole Conventional Free Air Thermal Current, I th = I e, AC- in Amps Frames L R, Side Mount (Screw Mount) Two-Pole Notes Contact Configuration Circuit Symbol Pkg. Qty. Screw Terminal 0 NO NC 3 2 XTCEXSBN 0 NO E NC L 7 25 XTCEXSBLN 2 0 NO NC 53 6 XTCEXSCN 3 Conventional Free Air Thermal Current, I th = I e, AC- in Amps Contact Configuration Circuit Symbol Pkg. Qty. Screw Terminal 0 NO NC 3 2 XTCEXSBR 4 0 NO E NC L 7 25 XTCEXSBLR 0 NO NC 53 6 XTCEXSCR Orders must be placed in multiples of package quantity listed. 2 early-make contact (NO E ), late-break contact (NC L ). 3 To avoid duplicate terminal numbers in contact sequence, the XTCEXSCN should be used with Frame D when a top mount auxiliary is also installed. 4 For replacement only. XTCEXSBR and XTCEXSBLR cannot be added onto side mount auxiliaries that come with the Frames L R contactors as standard. To add auxiliaries onto the included side auxiliaries on Frames L R contactors, use XTCEXSCR V5-T-70 Volume 5 Motor Control and Protection CA E April 207

37 IEC Contactors and Starters. Suppressors The switching of contactor coils can generate voltage transients that may cause arching on switch contacts and/or damage electronics on the control line. Either an RC or varistor suppressor is recommended in these types of applications. All XT DC contactor coils have built-in suppression. XTCEXVS_ Contact Sequence A A2 XTCEXDSB Contact Sequence A A2 Varistor Suppressor 2 Voltage For Use with Varistor suppressors clamp the voltage transient above the maximum coil voltage and are recommended when the level of the transient is known to not exceed the coil voltage. RC suppressors slow and reduce the level of the voltage transient but do not clamp them at a specific level. The slowing of the transient can reduce electrical interference. These are recommended in applications where operating rates are high. Pkg. Qty XTCE007B 0 XTCEXVSBW XTCE05B, XTCF020B 0 XTCEXVSBA XTCEXVSBB XTCEXVSBC XTCE08C 0 XTCEXVSCW XTCE032C 0 XTCEXVSCA XTCEXVSCB XTCEXVSCC XTCE040D 0 XTCEXVSFW XTCE095F 0 XTCEXVSFA XTCEXVSFB XTCEXVSFC Free-Wheel Diode Suppressor 4 Voltage For Use Pkg. DC with Qty XTCE007B XTCE05B, XTCF020B 0 XTCEXDSB XTCEXRS_ Contact Sequence A A2 XTCEXVSL_ Contact Sequence A A2 RC Suppressor 2 Voltage For Use with Pkg. Qty. 3 Varistor Suppressor with Integrated LED XTCE007B 0 XTCEXRSBW XTCE05B, XTCF020B 0 XTCEXRSBA XTCEXRSBB XTCEXRSBC XTCE08C 0 XTCEXRSCW 0 30 XTCE032C 0 XTCEXRSCA XTCEXRSCB XTCEXRSCC XTCE040D 0 XTCEXRSFW 0 30 XTCE095F 0 XTCEXRSFA XTCEXRSFB XTCEXRSFC Voltage AC For Use with Pkg. Qty XTCE007B 0 XTCEXVSLBW XTCE05B 0 XTCEXVSLBB XTCE08C 0 XTCEXVSLCW XTCE032C 0 XTCEXVSLCB XTCE040D 0 XTCEXVSLFW XTCE095F 0 XTCEXVSLFB Notes Note dropout delay. 2 For AC operated contactors, Hz. DC operated contactors and XTCE5G_ to XTCE70G_ have a built-in suppressor circuit. 3 Orders must be placed in multiples of package quantity listed. 4 In addition to the built-in suppressor circuit for DC actuated contactors. Prevents negative breaking voltage when contactors are used in combination with a safety PLC. Volume 5 Motor Control and Protection CA E April V5-T-7

38 . IEC Contactors and Starters Electronic Timer Modules XTCEXTE_ XTCEXTESHRD Frames B C Contactors (7 32A) Voltage Contact Sequence Timing Range For Use with Notes Front (top) mounted timer modules for use with XTCE B and XTCE C contactors. Cannot be combined with top-mount auxiliary contacts, XTCEXF C_. 2 Orders must be placed in multiples of package quantity listed. Pkg. Qty. 2 On-Delay 24 Vac/Vdc 0.05s s XTCE B_ XTCEXTEECT A s 0s XTCE C_ Vac XTCEXTEECA A2 5s 00s Vac XTCEXTEECB Off-Delay 24 Vac/Vdc 0.05s s XTCE B_ XTCEXTEDCT A XTCE C_ Vac XTCEXTEDCA A Vac XTCEXTEDCB 24 Vac/Vdc 0.5s 0s XTCE B_ XTCEXTED0CT A XTCE C_ Vac XTCEXTED0CA A Vac XTCEXTED0CB 24 Vac/Vdc 5s 00s XTCE B_ XTCEXTED00CT A XTCE C_ Vac XTCEXTED00CA A Vac XTCEXTED00CB Star-Delta 24 Vac/Vdc s 30s XTCE B_ XTCEXTEYC20T A XTCE C_ Vac XTCEXTEYC20A A Vac XTCEXTEYC20B Sealable Shroud Transparent sealable shroud used to XTCEXTEE, XTCEXTESHRD protect electronic timer modules from XTCEXTED, unwanted access XTCEXTEY V5-T-72 Volume 5 Motor Control and Protection CA E April 207

39 IEC Contactors and Starters. Additional Accessories XTCEXMLB XTCEXML_ XTCEXMLM XTCEXMLN XTCEXRLB XTCEXRL_ Mechanical Interlock For Use Pkg. with Qty. 2 XTCE007B XTCE05B, XTCF020B XTCE08C XTCE032C, XTCF032C XTCF045C XTCE040D XTCE072D, XTCF063D XTCF080D XTCE080F XTCE70G, XTCF25G XTCF200G Reversing Link Kits 5 XTCEXMLB XTCEXMLC XTCEXMLD XTCEXMLG 3 XTCE85H XTCE570M XTCEXMLM XTCE580N XTCEC0N XTCEXMLN 3 For Use with Pkg. Qty. 2 XTCE007B XTCE05B XTCEXRLB 4 XTCE08C XTCE032C XTCEXRLC XTCE040D XTCE065D XTCEXRLD XTCE080F XTCE50G XTCEXRLG Main current wiring for reversing combinations. Includes paralleling bridge and reversing bridge. Does not include mechanical interlock, see table on this page. XTCEXSDLB XTCEXSDL_ Star-Delta (Wye-Delta) Link Kits Main current wiring for star-delta (wye-delta) combinations. includes paralleling bridge, reversing bridge and star-delta bridge. Does not include mechanical interlock, see table on this page. XTCEXPBB XTCEXPBC For Use with Paralleling Bridge For Use with Component part of reversing link kit (XTCEXRL_). Parallels the phases on the line-side of two contactors. XTCEXRBB XTCEXRB_ Reversing Bridge For Use with Component part of reversing link kit (XTCEXRL_). Reverses the phases on the load-side of two contactors. Notes For two contactors with AC or DC operated magnet system which are horizontally or vertically mounted. For Frames B G, mechanical lifespan is 2.5 x 0 6 operations and the distance between contactors is 0 mm. For Frames L N, mechanical lifespan is 5 x 0 6 operations and no auxiliary contact can be mounted between the mechanical interlock and the contactor the distance between contactors is 5 mm. 2 Orders must be placed in multiples of package quantity listed. 3 XTCEXMLG and XTCEXMLN consist of an interlock element and mounting plate. 4 Also includes interlocking bridge (XTCEXLBB). The following control cables are integrated for electrical interlock: KM: A K2M: 2; KM: 2 K2M: A; KM: A2 K2M: A2. Pkg. Qty. 2 XTCE007B XTCE05B XTCEXSDLB 3 XTCE08C XTCE032C XTCEXSDLC XTCE040D XTCE072D XTCEXSDLD XTCE080F XTCE095F XTCEXSDLF XTCE5G XTCE50G XTCEXSDLG Pkg. Qty. 2 XTCE007B XTCE05B 20 XTCEXPBB XTCE08C XTCE032C 20 XTCEXPBC Pkg. Qty. 2 XTCE007B XTCE05B 20 XTCEXRBB XTCE08C XTCE032C 20 XTCEXRBC XTCE040D XTCE065D 0 XTCEXRBD Volume 5 Motor Control and Protection CA E April V5-T-73

40 . IEC Contactors and Starters XTCEXSDB XTCEXSDB_ Electrical Interlocking Bridge For Use with Star-Delta (Wye-Delta) Bridge Component part of star-delta link kit (XTCEXSDL_). Commons the three phases on the line side of shorting contactor. XTCEXCNC XTCEXCNG Connector For Use with Pkg. Qty. XTCE007B XTCE05B 20 XTCEXLBB For Use with Pkg. Qty. XTCE007B XTCE05B 20 XTCEXSDBB 2 XTCE080F XTCE70G XTCEXSDBG XTCE85L XTCE400M XTCEXSDB400 XTCE500M XTCEXSDB500 Pkg. Qty. XTCE007B XTCE032C 50 XTCEXCNC XTCE040D XTCE70G 0 XTCEXCNG XTCEXPLKB XTCEXPLK_ XTCEXPLKL85 Parallel Link 456 For Use with For using one contactor per phase. Each package comes with two links for line: load. XGKE-GE Contactor Labels For Use with Pkg. Qty. XTCE007B XTCE05B 5 XTCEXPLKB XTCE08C XTCE032C 5 XTCEXPLKC XTCE040D XTCE072D XTCEXPLKD XTCE080F XTCE70G XTCEXPLKG XTCE85L XTCEXPLKL85 Pkg. Qty. XTC 25 XGKE-GE 7 Notes Orders must be placed in multiples of package quantity listed. 2 Frame B is toolless connection type. 3 For mechanically arranging contactors in combinations. Distance between contactors is 0 mm. 4 Fourth pole can be broken off: four-pole: Ith = 60A; three-pole: Ith = 50A. 5 AC- current carrying capacity of the contactor increases by a factor of 2.5. For XTCEXPLKL85, one shroud is included for protection against accidental contact. 6 Protected against accidental contact in accordance with IEC Quantity equals one sheet. One sheet contains 240 labels. V5-T-74 Volume 5 Motor Control and Protection CA E April 207

41 IEC Contactors and Starters. CI-K Basic Enclosures XTCEXCN_ XTCEXTFB6_ CI-K Basic Enclosures 2 Dimensions in Inches (mm) External Width Height Depth Terminal Lug Kit Set of Three Lugs For Use with Description For connection of a flat strip conductor. Comes with control circuit terminal (consisting of three flat strip conductor terminals). Also for use with XTCS series. XTCEXTS_ Terminal Shroud For Use with Protection against direct contact with connection lugs when touched vertically from the front. Also for use with XTCS series. Internal Pkg. Depth Internal Mounting Type Qty (00.0) 6.30 (60.0) 3.94 (00.0) 2.87 (73.0) With mounting rail CI-K2X-00-TS-NA 3 3. (79.0) With mounting plate CI-K2X-00-M-NA (45.0) 4.65 (8.0) With mounting rail CI-K2X-45-TS-NA (24.0) With mounting plate CI-K2X-45-M-NA (20.0) 7.87 (200.0) 4.92 (25.0) 3.66 (93.0) With mounting rail CI-K3X-25-TS-NA (98.0) With mounting plate CI-K3X-25-M-NA (60.0) 5.04 (28.0) With mounting rail CI-K3X-60-TS-NA (33.0) With mounting plate CI-K3X-60-M-NA (60.0) 9.45 (240.0) 6.30 (60.0) 5.04 (28.0) With mounting rail CI-K4X-60-TS-NA (33.0) With mounting plate CI-K4X-60-M-NA (200.0).02 (280.0) 6.30 (60.0) 5.04 (28.0) With mounting rail CI-K5X-60-TS-NA 4 XTCE500M, XTCE570M Terminal Flat Bar 6 For Use Pkg. with Qty. 5 #4-500 kcmil two-phase Cu/Al 500A Also for use with XTCS series XTCE500M XTCE570M XTCEXTFB650 XTCE750N XTCE820N XTCEXTFB820 Pkg. Qty. 5 XTCE85H XTCE225H XTCEXTS225 XTCE250L XTCE400M XTCEXTS400 XTCE500M XTCE570M XTCEXTS500 XTCE580N XTCE650N XTCEXTS650 XTCE750N XTCEC0N XTCEXTS (33.0) With mounting plate CI-K5X-60-M-NA 4 Pkg. Qty. 5 XTCEXTL500 XTCEXTLA400 Terminal Lug Assembly For Use with Pkg. Qty. 5 XTCE85 XTCE225H XTCEXTLA225A XTCS250L XTCS400M, XTCEXTLA400 XTCE250L_ XTCE400M_ For connection of: round conductor, flexible and stranded, flat strip conductor, with control circuit terminal. See Page V5-T-97 for terminal capacities. Consists of 3 integrated lugs for line or load side. Also for use with XTCS series. Notes Enclosure base RAL 9005, black/enclosure top only RAL light gray. 2 Degree of protection IEC: IP65; UL/CSA: Type, 3R, 4X, 2, 3 indoor and outdoor use. 3 CI-K2X_: 4 x /2 inch knockouts. 4 CI-K3X_, CI-K4X_, CI-K5X_: Smooth overall with sharp corners. 5 Orders must be placed in multiples of package quantity listed. 6 Not UL listed. Volume 5 Motor Control and Protection CA E April V5-T-75

42 . IEC Contactors and Starters Renewal Parts XTCERENC_ Replacement Coil Frame C Voltage Coil Suffix 0/50 20/60 A XTCERENCOILCA 0 30 Vdc AD XTCERENCOILCAD 220/50 240/60 B XTCERENCOILCB Vdc BD XTCERENCOILCBD Replacement Coil Frame F Voltage Coil Suffix 0/50 20/60 A XTCERENCOILFA 0 30 Vdc AD XTCERENCOILFAD 220/50 240/60 B XTCERENCOILFB Vdc BD XTCERENCOILFBD 45/50 480/60 C XTCERENCOILCC 600/60 D XTCERENCOILCD 45/50 480/60 C XTCERENCOILFC 600/60 D XTCERENCOILFD 208/60 E XTCERENCOILCE 230/50 F XTCERENCOILCF 90/50 220/60 G XTCERENCOILCG 240/50 277/60 H XTCERENCOILCH 380/50 440/60 L XTCERENCOILCL 208/60 E XTCERENCOILFE 230/50 F XTCERENCOILFF 90/50 220/60 G XTCERENCOILFG 240/50 277/60 H XTCERENCOILFH 380/50 440/60 L XTCERENCOILFL 400/50 N XTCERENCOILCN 380/60 P XTCERENCOILCP 400/50 N XTCERENCOILFN 380/60 P XTCERENCOILFP 2/50 2/60 R XTCERENCOILCR 2 4 Vdc RD XTCERENCOILCRD 24/50 24/60 T XTCERENCOILCT 2/50 2/60 R XTCERENCOILFR 24/50 24/60 T XTCERENCOILFT Vdc TD XTCERENCOILFTD Vdc TD XTCERENCOILCTD 42/50 48/60 W XTCERENCOILCW 42/50 48/60 W XTCERENCOILFW Vdc WD XTCERENCOILFWD Vdc WD XTCERENCOILCWD 48/50 Y XTCERENCOILCY 48/50 Y XTCERENCOILFY Replacement Coil Frame D Coil Voltage Suffix 0/50 20/60 A XTCERENCOILDA 0 30 Vdc AD XTCERENCOILDAD 220/50 240/60 B XTCERENCOILDB Vdc BD XTCERENCOILDBD Replacement Coil Frame G 2 Voltage Coil Suffix 00 20V 50/60 A XTCERENCOILGA 0 30 Vdc AD XTCERENCOILGAD V 50/60 B XTCERENCOILGB Vdc BD XTCERENCOILGBD 45/50 480/60 C XTCERENCOILDC 600/60 D XTCERENCOILDD V 50/60 C XTCERENCOILGC V 50/60 L XTCERENCOILGL 208/60 E XTCERENCOILDE 230/50 F XTCERENCOILDF 90/50 220/60 G XTCERENCOILDG 4/50 24/60 T XTCERENCOILGT Vdc TD XTCERENCOILGTD 42 48V 50/60 W XTCERENCOILGW 240/50 277/60 H XTCERENCOILDH 380/50 440/60 L XTCERENCOILDL Vdc WD XTCERENCOILGWD 400/50 N XTCERENCOILDN 380/60 P XTCERENCOILDP 2/50 2/60 R XTCERENCOILDR 2 4 Vdc RD XTCERENCOILDRD 24/50 24/60 T XTCERENCOILDT Notes Frame F replacement coils can only be used with contactors having the following date codes: DC coils, 2706 or later; AC coils, 4706 or later. 2 Frame G replacement coils can only be used with contactors having date codes of 2706 or later Vdc TD XTCERENCOILDTD 42/50 48/60 W XTCERENCOILDW Vdc WD XTCERENCOILDWD 48/50 Y XTCERENCOILDY V5-T-76 Volume 5 Motor Control and Protection CA E April 207

43 IEC Contactors and Starters. Replacement Coil Frame H Voltage Coil Suffix Replacement Coil Frame L Replacement Coil Frame L, S-Series Coil Voltage Suffix Replacement Coil Frame M Replacement Coil Frame M, S-Series Coil Voltage Suffix Replacement Coil Frame N 00 20V 50/60 Hz A XTCERENCOILHA V 50/60 Hz B XTCERENCOILHB V 50/60 Hz C XTCERENCOILHC V 50/60 Hz L XTCERENCOILHL 24V 50/60Hz T XTCERENCOILHT 42 48V 50/60Hz W XTCERENCOILHW 0 30 Vdc AD XTCERENCOILHAD Vdc BD XTCERENCOILHBD Vdc TD XTCERENCOILHTD Vdc WD XTCERENCOILHWD Voltage Coil Suffix Vac/Vdc A XTCERENCOILLA V C XTCERENCOILLC Vdc TD XTCERENCOILLTD 48 0 Vac/Vdc Y XTCERENCOILLY 0 20V 50/60 Hz A XTCSRENCOILLA V 50/60 Hz B XTCSRENCOILLB Voltage Coil Suffix Vac/Vdc A XTCERENCOILMA V C XTCERENCOILMC Vdc TD XTCERENCOILMTD 48 0 Vac/Vdc Y XTCERENCOILMY 0 20V 50/60 Hz A XTCSRENCOILMA V 50/60 Hz B XTCSRENCOILMB Voltage Coil Suffix Vac/Vdc A XTCERENCOILNA V C XTCERENCOILNC 48 0 Vac/Vdc Y XTCERENCOILNY Replacement Contact Kit For Use with XTCE040D XTCE065D XTCERENCONTACTD XTCE085F XTCE095F XTCERENCONTACTF XTCE5G XTCE50G XTCERENCONTACTG XTCE85H XTCE225H XTCERENCONTACTH XTCE250L XTCE300L XTCERENCONTACTL XTCE300M XTCERENCONTACTM300 XTCE400M XTCERENCONTACTM400 XTCE500M XTCERENCONTACTM500 Replacement Vacuum Tube Assembly For Use with XTCE580N XTCERENVACT580 XTCE650N XTCERENVACT650 XTCE750N XTCERENVACT750 XTCE820N XTCERENVACT820 Replacement Arc Chamber For Use with XTCE250L XTCERENARC250 XTCE300M XTCERENARC300 XTCE400M XTCERENARC400 XTCE500M XTCE570M XTCERENARC500 Note Electronic modules including coils. Volume 5 Motor Control and Protection CA E April V5-T-77

44 . IEC Contactors and Starters Technical Data and Specifications XT Contactors Frame B Description XTCE007B XTCE009B XTCE02B XTCE05B General Standards IEC/EN 60947, VDE 0660, UL, CSA, CCC, RoHS Weights in kg [lb] Notes Rated operational current: Making and breaking conditions to DC-3, L/R constant as stated. 2 IEC Standard. 3 Damp heat, constant, to IEC ; damp heat, cyclical, to IEC IEC/EN 60947, VDE 0660, UL, CSA, CCC, RoHS IEC/EN 60947, VDE 0660, UL, CSA, CCC, RoHS IEC/EN 60947, VDE 0660, UL, CSA, CCC, RoHS AC operated 0.23 [0.5] 0.23 [0.5] 0.23 [0.5] 0.23 [0.5] DC operated 0.28 [0.62] 0.28 [0.62] 0.28 [0.62] 0.28 [0.62] Mechanical life operations 0,000,000 0,000,000 0,000,000 0,000,000 Mechanical operating frequency (ops/hr) AC operated DC operated Electrical life See Curves, Page V5-T- See Curves, Page V5-T- See Curves, Page V5-T- See Curves, Page V5-T- Electrical operating frequency (ops/hr) see Curves, Page V5-T- AC-; 400V I e AC-3; 400V I e AC-4; 400V I e Climatic proofing Insulation voltage (U i ) Vac Impulse withstand voltage (U imp) Vac Operational voltage (U e ) Vac Safe isolation to VDE 006 Part 0 and Part 0/A Between coil and contacts (Vac) Between contacts (Vac) Making capacity up to 690V (amps) Breaking capacity (amps) 220/230V /400V V /690V Short-circuit protection rating maximum fuse Type 2 coordination 2 400V; gg/gl 500V V; gg/gl 690V Type coordination 2 400V; gg/gl 500V V; gg/gl 690V Degree of protection IP20 IP20 IP20 IP20 Protection against direct contact when actuated from front (IEC 536) Finger and back-of-hand proof Finger and back-of-hand proof Finger and back-of-hand proof Terminal capacity main cable screw terminals Solid (mm 2 ) x (0.75 4) x (0.75 4) x (0.75 4) Flexible with ferrule (mm 2 ) x ( ) x ( ) x ( ) x ( ) x ( ) x ( ) Solid or stranded (AWG) Terminal capacity control circuit cable screw terminals Solid (mm 2 ) x (0.75 4) x (0.75 4) x (0.75 4) Finger and back-of-hand proof x (0.75 4) x ( ) x ( ) x (0.75 4) V5-T-78 Volume 5 Motor Control and Protection CA E April 207

45 IEC Contactors and Starters. XT Contactors Frame B, continued Description XTCE007B XTCE009B XTCE02B XTCE05B General, continued Flexible with ferrule (mm 2 ) x ( ) x ( ) x ( ) x ( ) x ( ) x ( ) Solid or stranded (AWG) Main cable and control circuit cable connection screw/bolt M3.5 M3.5 M3.5 M3.5 Tightening torque Nm Lb-in Tools x ( ) x ( ) Main and control circuit cable screw terminals Size 2 Size 2 Size 2 Size 2 Pozidriv screwdriver 0.8 x x x x 5.5 Standard screwdriver x 6 x 6 x 6 x 6 Terminal capacity main circuit cable spring cage terminals Solid (mm 2 ) x ( ) x ( ) x ( ) x ( ) x ( ) x ( ) Flexible (mm 2 ) x ( ) x ( ) x ( ) x ( ) x ( ) x ( ) Flexible with ferrule (mm 2 ) x ( ) x ( ) x ( ) x ( ) x ( ) x ( ) Solid or stranded (AWG) Terminal capacity control circuit cable spring cage terminals Solid (mm 2 ) x ( ) x ( ) Flexible (mm 2 ) x ( ) x ( ) Flexible with ferrule (mm 2 ) x ( ) x ( ) x ( ) x ( ) x ( ) x ( ) x ( ) x ( ) x ( ) x ( ) x ( ) x ( ) x ( ) x ( ) Solid or stranded (AWG) Tools Main and control circuit cable spring cage terminals Stripping length (mm) Screwdriver blade width (mm) Mounting position, AC and DC operated 30 Ambient temperature Open 25 to 60 C [ 3 to 40 F] Enclosed 25 to 40 C [ 3 to 04 F] Ambient storage temperature 40 to 80 C [ 40 to 76 F] to 60 C [ 3 to 40 F] 25 to 40 C [ 3 to 04 F] 40 to 80 C [ 40 to 76 F] 25 to 60 C [ 3 to 40 F] 25 to 40 C [ 3 to 04 F] 40 to 80 C [ 40 to 76 F] Environmental Mechanical shock resistance (IEC/EN ) Half-sinusoidal shock 0 ms Main contact NO contact 0g 0g 0g 0g Auxiliary contact NO contact 7g 7g 7g 7g Auxiliary contact NC contact 5g 5g 5g 5g Overvoltage category/pollution degree III/3 III/3 III/3 III/ x ( ) x ( ) x ( ) x ( ) x ( ) x ( ) x ( ) x ( ) x ( ) x ( ) x ( ) x ( ) 25 to 60 C [ 3 to 40 F] 25 to 40 C [ 3 to 04 F] 40 to 80 C [ 40 to 76 F] Volume 5 Motor Control and Protection CA E April V5-T-79

46 . IEC Contactors and Starters XT Contactors Frames C D Description XTCE08C XTCE025C XTCE032C XTCE040D XTCE050D XTCE065D, XTCE072D General Standards IEC/EN 60947, VDE 0660, UL, CSA, CCC, RoHS IEC/EN 60947, VDE 0660, UL, CSA, CCC, RoHS IEC/EN 60947, VDE 0660, UL, CSA, CCC, RoHS IEC/EN 60947, VDE 0660, UL, CSA, CCC, RoHS IEC/EN 60947, VDE 0660, UL, CSA, CCC, RoHS IEC/EN 60947, VDE 0660, UL, CSA, CCC, RoHS Weights in kg [lb] AC operated 0.42 [0.93] 0.42 [0.93] 0.42 [0.93] 0.9 [2.0] 0.9 [2.0] 0.9 [2.0] DC operated 0.48 [.06] 0.48 [.06] 0.48 [.06]. [2.4]. [2.4]. [2.4] Mechanical life operations 0,000,000 0,000,000 0,000,000 0,000,000 0,000,000 0,000,000 Mechanical operating frequency (ops/hr) AC operated DC operated Electrical mechanical operating frequency (ops/hr) see Curves, Page V5-T- AC-; 400V I e AC-3; 400V I e AC-4; 400V I e Climatic proofing Insulation voltage (U i ) Vac Impulse withstand voltage (U imp) Vac Operating voltage (U e ) Vac Safe isolation to VDE 006 Part 0 and Part 0/A Between coil and contacts (Vac) Between contacts (Vac) Making capacity (amps) Breaking capacity (amps) 220/230V /400V V /690V Short-circuit protection rating maximum fuse (amps) Type 2 coordination 400V; gg/gl 500V V; gg/gl 690V Type coordination 400V; gg/gl 500V V; gg/gl 690V Degree of protection IP00 IP00 IP00 IP00 IP00 IP00 Protection against direct contact when actuated from front (IEC 536) Terminal capacity main cable screw terminals Finger and back-of-hand proof Solid (mm 2 ) x (0.75 6) 2 x (0.75 0) Flexible with ferrule (mm 2 ) x (0.75 6) 2 x (0.75 0) Notes IEC Standard. 2 Damp heat, constant, to IEC ; damp heat, cyclic, to IEC Finger and back-of-hand proof x (0.75 6) 2 x (0.75 0) x (0.75 6) 2 x (0.75 0) Finger and back-of-hand proof x (0.75 6) 2 x (0.75 0) x (0.75 6) 2 x (0.75 0) Finger and back-of-hand proof x (0.75 6) 2 x (0.75 0) x (2.5 35) 2 x (2.5 25) Stranded (mm 2 ) x 6 x 6 x 6 x (6 50) 2 x (6 35) Finger and back-of-hand proof x (0.75 6) 2 x (0.75 0) x (2.5 35) 2 x (2.5 25) x (6 50) 2 x (6 35) Solid or stranded (AWG) Flat conductor (number of segments x width x thickness) (mm) Finger and back-of-hand proof x (0.75 6) 2 x (0.75 0) x (2.5 35) 2 x (2.5 25) x (6 50) 2 x (6 35) 2 x (6 x 9 x 0.8) 2 x (6 x 9 x 0.8) 2 x (6 x 9 x 0.8) V5-T-80 Volume 5 Motor Control and Protection CA E April 207

47 IEC Contactors and Starters. XT Contactors Frames C D, continued Description XTCE08C XTCE025C XTCE032C XTCE040D XTCE050D XTCE065D, XTCE072D General, continued Main cable connection screw/bolt M5 M5 M5 M6 M6 M6 Tightening torque Nm Lb-in Terminal capacity control circuit cable screw terminals Solid (mm 2 ) x (0.75 4) 2 x (0.75 4) Flexible with ferrule (mm 2 ) x ( ) x (0.75 4) 2 x (0.75 4) x ( ) x (0.75 4) 2 x (0.75 4) x ( ) x (0.75 4) 2 x (0.75 4) x ( ) x (0.75 4) 2 x (0.75 4) x ( ) x (0.75 4) 2 x (0.75 4) x ( ) Solid or stranded (AWG) Control circuit cable connection screw/bolt M3.5 M3.5 M3.5 M3.5 M3.5 M3.5 Tightening torque Nm Lb-in Tools Main and control circuit cable screw terminals Size 2 Size 2 Size 2 Size 2 Size 2 Size 2 Pozidriv screwdriver 0.8 x x x x x x 5.5 Standard screwdriver x 6 x 6 x 6 x 6 x 6 x 6 Terminal capacity control circuit cable spring cage terminals Solid (mm 2 ) x ( ) Flexible (mm 2 ) x ( ) Flexible with ferrule (mm 2 ) x ( ) x ( ) x ( ) x ( ) x ( ) x ( ) x ( ) x ( ) x ( ) x ( ) x ( ) x ( ) x ( ) Solid or stranded (AWG) Tools Main and control circuit cable spring cage terminals Stripping length (mm) x ( ) x ( ) x ( ) Screwdriver blade width (mm) Mounting position, AC and DC operated Ambient temperature Open 25 to 60 C [ 3 to 40 F] Enclosed 25 to 40 C [ 3 to 04 F] Ambient storage temperature 40 to 80 C [ 40 to 76 F] Environmental Mechanical shock resistance (IEC/EN ) to 60 C [ 3 to 40 F] 25 to 40 C [ 3 to 04 F] 40 to 80 C [ 40 to 76 F] 25 to 60 C [ 3 to 40 F] 25 to 40 C [ 3 to 04 F] 40 to 80 C [ 40 to 76 F] 25 to 60 C [ 3 to 40 F] 25 to 40 C [ 3 to 04 F] 40 to 80 C [ 40 to 76 F] 25 to 60 C [ 3 to 40 F] 25 to 40 C [ 3 to 04 F] 40 to 80 C [ 40 to 76 F] Main contact NO Contact Auxiliary contact NO Contact Auxiliary contact NC Contact Overvoltage category/pollution degree III/3 III/3 III/3 III/3 III/3 III/ to 60 C [ 3 to 40 F] 25 to 40 C [ 3 to 04 F] 40 to 80 C [ 40 to 76 F] Volume 5 Motor Control and Protection CA E April V5-T-8

48 . IEC Contactors and Starters XT Contactors Frames F G Description XTCE080F XTCE095F XTCE5G XTCE50G XTCE70G General Standards IEC/EN 60947, VDE 0660, UL, CSA, CCC, RoHS Weights in kg [lb] Notes IEC Standard. 2 Damp heat, constant, to IEC ; damp heat, cyclic, to IEC IEC/EN 60947, VDE 0660, UL, CSA, CCC, RoHS IEC/EN 60947, VDE 0660, UL, CSA, CCC, RoHS IEC/EN 60947, VDE 0660, UL, CSA, CCC, RoHS IEC/EN 60947, VDE 0660, UL, CSA, CCC, RoHS AC operated 2 [4.4] 2 [4.4] 2 [4.4] 2 [4.4] 2 [4.4] DC operated 2. [4.63] 2. [4.63] 2. [4.63] 2. [4.63] 2. [4.63] Mechanical life operations 0,000,000 0,000,000 0,000,000 0,000,000 0,000,000 Mechanical operating frequency (ops/hr) AC operated DC operated Electrical mechanical operating frequency (ops/hr) see Curves, Page V5-T- AC-; 400V I e AC-3; 400V I e AC-4; 400V I e Climatic proofing Insulation voltage (U i ) Vac Impulse withstand voltage (U imp) Vac Operational voltage (U e ) Vac Safe isolation to VDE 006 Part 0 and Part 0/A Between coil and contacts (Vac) Between contacts (Vac) Making capacity (amps) Breaking capacity (amps) 220/230V /400V V /690V V Short-circuit protection rating maximum fuse Type 2 coordination 400V; gg/gl 500V V; gg/gl 690V Type coordination 400V; gg/gl 500V V; gg/gl 690V Degree of protection IP00 IP00 IP00 IP00 IP00 Protection against direct contact when actuated from front (IEC 536) Finger and back-of-hand proof Finger and back-of-hand proof Finger and back-of-hand proof Finger and back-of-hand proof Finger and back-of-hand proof Terminal capacity main cable screw terminals Solid (mm 2 ) Flexible with ferrule (mm 2 ) x (0 95) 2 x (0 70) Stranded (mm 2 ) x (6 95) 2 x (6 70) Flat conductor (number of segments x width x thickness) (mm) x (0 95) 2 x (0 70) x (6 95) 2 x (6 70) x (0 95) 2 x (0 70) x (6 95) 2 x (6 70) x (0 95) 2 x (0 70) x (6 95) 2 x (6 70) x (0 95) 2 x (0 70) x (6 95) 2 x (6 70) 2 x (6 x 6 x 0.8) 2 x (6 x 6 x 0.8) 2 x (6 x 6 x 0.8) 2 x (6 x 6 x 0.8) 2 x (6 x 6 x 0.8) Solid or stranded (AWG) 8 3/0 8 3/0 8 3/0 8 3/0 8 3/0 Main cable connection screw/bolt M0 M0 M0 M0 M0 Tightening torque Nm Lb-in V5-T-82 Volume 5 Motor Control and Protection CA E April 207

49 IEC Contactors and Starters. XT Contactors Frames F G, continued Description XTCE080F XTCE095F XTCE5G XTCE50G XTCE70G General, continued Terminal capacity control circuit cable screw terminals Solid (mm 2 ) x (0.75 4) x (0.75 4) Flexible with ferrule (mm 2 ) x ( ) x (0.75 4) x (0.75 4) x ( ) x (0.75 4) x (0.75 4) x ( ) x (0.75 4) x (0.75 4) x ( ) Solid or stranded (AWG) Control circuit cable connection screw/bolt M3.5 M3.5 M3.5 M3.5 M3.5 Tightening torque Nm Lb-in Tools Main circuit cable screw terminals Hexagon socket-head spanner (mm) x (0.75 4) x (0.75 4) x ( ) Control circuit cable screw terminals Pozidriv screwdriver Size 2 Size 2 Size 2 Size 2 Size 2 Standard screwdriver x 6, 0.8 x 5.5 x 6, 0.8 x 5.5 x 6, 0.8 x 5.5 x 6, 0.8 x 5.5 x 6, 0.8 x 5.5 Terminal capacity control circuit cable spring cage terminals Solid (mm 2 ) x ( ) Flexible (mm 2 ) x ( ) Flexible with ferrule (mm 2 ) x ( ) x ( ) x ( ) x ( ) x ( ) x ( ) x ( ) x ( ) x ( ) x ( ) Solid or stranded (AWG) Tools Control circuit cable spring cage terminals x ( ) x ( ) x ( ) Stripping length (mm) Screwdriver blade width (mm) Mounting position, AC and DC operated Ambient temperature Open 25 to 60 C [ 3 to 40 F] Enclosed 25 to 40 C [ 3 to 04 F] Ambient storage temperature 40 to 80 C [ 40 to 76 F] Environmental Mechanical shock resistance (IEC/EN ) Half-sinusoidal shock 0 ms to 60 C [ 3 to 40 F] 25 to 40 C [ 3 to 04 F] 40 to 80 C [ 40 to 76 F] 25 to 60 C [ 3 to 40 F] 25 to 40 C [ 3 to 04 F] 40 to 80 C [ 40 to 76 F] 25 to 60 C [ 3 to 40 F] 25 to 40 C [ 3 to 04 F] 40 to 80 C [ 40 to 76 F] Main contact NO contact 0g 0g 0g 0g 0g Auxiliary contact NO contact 7g 7g 7g 7g 7g Auxiliary contact NC contact 5g 5g 5g 5g 5g Overvoltage category/pollution degree III/3 III/3 III/3 III/3 III/ to 60 C [ 3 to 40 F] 25 to 40 C [ 3 to 04 F] 40 to 80 C [ 40 to 76 F] Volume 5 Motor Control and Protection CA E April V5-T-83

50 . IEC Contactors and Starters XT Contactors Frames H M Description XTCE85H XTCE225H XTCE250L, XTCS250L Notes IEC Standard. 2 Damp heat, constant, to IEC ; damp heat, cyclic, to IEC Screw tightening with flat cable terminal or cable terminal blocks. See terminal capacity for cable terminal blocks. XTCE300L, XTCS300L XTCE400M XTCS400M XTCE500M, XTCS500M XTCE570M XTCS570M General Standards IEC/EN 60947, VDE 0660, UL, CSA IEC/EN 60947, VDE 0660, UL, CSA IEC/EN 60947, VDE 0660, UL, CSA IEC/EN 60947, VDE 0660, UL, CSA IEC/EN 60947, VDE 0660, UL, CSA IEC/EN 60947, VDE 0660, UL, CSA IEC/EN 60947, VDE 0660, UL, CSA Weights in kg [lb] 3.2 [7.] 3.2 [7.] 6.5 [4.3] 6.5 [4.3] 8 [8] 8 [8] 8 [8] Mechanical life operations 0,000,000 0,000,000 0,000,000 0,000,000 7,000,000 7,000,000 7,000,000 Mechanical operating frequency (ops/hr) AC operated DC operated Mechanical operating frequency (ops/hr) See Page V5-T-93 Climatic proofing Insulation voltage (U i ) Vac Impulse withstand voltage (U imp) Vac Operating voltage (U e) Vac Safe isolation to VDE 006 Part 0 and Part 0/A Between coil and contacts (Vac) Between contacts (Vac) Making capacity (amps) Breaking capacity (amps) Between coil and contacts (Vac) 220/230V /400V V /690V V Short-circuit protection rating maximum fuse Type 2 coordination 400V; gg/gl 500V V; gg/gl 690V V; gg/gl 000V Degree of protection IP00 IP00 IP00 IP00 IP00 IP00 IP00 Protection against direct contact when Finger and back-of-hand proof with terminal shroud or terminal block actuated from front (IEC 536) Main cable cross-section Flexible with cable lug (mm 2 ) Stranded with cable lug (mm 2 ) Solid or stranded (AWG) /0 350 kcmil 2/0 250 kcmil /0 250 kcmil 2/0 500 kcmil /0 250 kcmil /0 250 kcmil /0 250 kcmil Flat conductor (mm) Busbar width in mm Main cable connection screw/bolt M0 M0 M0 M0 M0 M0 M0 Tightening torque Nm Lb-in V5-T-84 Volume 5 Motor Control and Protection CA E April 207

51 IEC Contactors and Starters. XT Contactors Frames H M, continued Description XTCE85H XTCE225H XTCE250L, XTCS250L XTCE300L, XTCS300L XTCE400M XTCS400M Note When using contactors for group compensation, a minimum inductance of approx. 6 uh per capacitor must be available to limit the high inrush current peaks. This corresponds to an air-cored coil with five windings and a coil diameter of approximately 40 mm. The conductor cross-section must be selected according to the rated current per phase. XTCE500M, XTCS500M XTCE570M XTCS570M General, continued Control circuit cable cross-sections Solid (mm 2 ) x ( ) x ( ) x ( ) x ( ) x ( ) x ( ) x ( ) Flexible with ferrule (mm 2 ) x ( ) x ( ) x ( ) x ( ) x ( ) x ( ) x ( ) Solid or stranded (AWG) 2 x (8 2) 2 x (8 2) 2 x (8 2) 2 x (8 2) 2 x (8 2) 2 x (8 2) 2 x (8 2) Control circuit cable connection screw/bolt M3.5 M3.5 M3.5 M3.5 M3.5 M3.5 M3.5 Tightening torque Nm Lb-in Tools Main cable wrench 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm Control circuit cable pozidriv screwdriver Size 2 Size 2 Size 2 Size 2 Size 2 Size 2 Size 2 Mounting position, AC and DC operated Ambient temperature 25 to 60 C [ 3 to 40 F] Ambient storage temperature 40 to 80 C [ 40 to 76 F] Environmental to 60 C [ 3 to 40 F] 40 to 80 C [ 40 to 76 F] 25 to 60 C [ 3 to 40 F] 40 to 80 C [ 40 to 76 F] 25 to 60 C [ 3 to 40 F] 40 to 80 C [ 40 to 76 F] 25 to 60 C [ 3 to 40 F] 40 to 80 C [ 40 to 76 F] 25 to 60 C [ 3 to 40 F] 40 to 80 C [ 40 to 76 F] Mechanical shock Resistance (IEC/EN ) Half-sinusoidal shock 0 ms Main contact NO contact 0g 0g 0g 0g 0g 0g 0g Auxiliary contact NO contact 0g 0g 0g 0g 0g 0g 0g Auxiliary contact NC contact 8g 8g 8g 8g 8g 8g 8g Overvoltage category/pollution degree III/3 III/3 III/3 III/3 III/3 III/3 III/3 Switching capacity, kvar Individual compensation 230V 400/420/440V 525V V Group compensation, with choke 230V /420/440V V V to 60 C [ 3 to 40 F] 40 to 80 C [ 40 to 76 F] 30 Volume 5 Motor Control and Protection CA E April V5-T-85

52 . IEC Contactors and Starters XT Contactors Frames N R Description XTCE580N XTCE650N Notes IEC Standard. 2 Damp heat, constant, to IEC ; damp heat, cyclic, to IEC Screw tightening with flat cable terminal or cable terminal blocks. See terminal capacity for cable terminal blocks. XTCE750N, XTCE820N XTCEC0N XTCEC4P XTCEC6R, XTCEC20R General Standards IEC/EN 60947, VDE 0660, UL, CSA IEC/EN 60947, VDE 0660, UL, CSA IEC/EN 60947, VDE 0660, UL, CSA IEC/EN 60947, VDE 0660, UL, CSA IEC/EN 60947, VDE 0660, UL, CSA IEC/EN 60947, VDE 0660, UL, CSA Weights in kg [lb] 5 [33] 5 [33] 5 [33] 5 [33] 5, [33] 32 [70] Mechanical life operations 5,000,000 5,000,000 5,000,000 5,000,000 5,000,000 5,000,000 Mechanical operating frequency (ops/hr) AC operated DC operated Maximum operating frequency (ops/hr) See Page V5-T-3 Climatic proofing Insulation voltage (U i ) Vac Impulse withstand voltage (U imp) Vac Operating voltage (U e) Vac Safe isolation to VDE 006 Part 0 and Part 0/A Between coil and contacts (Vac) Between contacts (Vac) Making capacity (amps) , 9840 Breaking capacity (amps) 220/230V , /400V , V , /690V , V Short-circuit protection rating maximum fuse Type 2 coordination 400V; gg/gl 500V V; gg/gl 690V V; gg/gl 000V Type coordination 400V; gg/gl 500V V; gg/gl 690V V; gg/gl 000V Degree of protection IP00 IP00 IP00 IP00 IP00 IP00 Protection against direct contact when actuated from front (IEC 536) Finger and back-ofhand proof with terminal shroud or terminal block Finger and back-ofhand proof with terminal shroud or terminal block Finger and back-ofhand proof with terminal shroud or terminal block Finger and back-ofhand proof with terminal shroud or terminal block Finger and back-ofhand proof with terminal shroud or terminal block Finger and back-ofhand proof with terminal shroud or terminal block Main cable cross-section Flexible with cable lug (mm 2 ) Stranded with cable lug (mm 2 ) Solid or stranded (AWG) 2/0 500 kcmil 2/0 500 kcmil 2/0 500 kcmil 2/0 500 kcmil 2/0 500 kcmil 2/0 500 kcmil Flat conductor (mm) Busbar width in mm Main cable connection screw/bolt M0 M0 M2 M2 M2 M Tightening torque Nm Lb-in V5-T-86 Volume 5 Motor Control and Protection CA E April 207

53 IEC Contactors and Starters. XT Contactors Frames N R, continued Description XTCE580N XTCE650N XTCE750N, XTCE820N XTCEC0N XTCEC4P XTCEC6R, XTCEC20R General, continued Control circuit cable cross-sections Solid (mm 2 ) x ( ) Flexible with ferrule (mm 2 ) x ( ) x ( ) x ( ) x ( ) x ( ) x ( ) x ( ) Note When using contactors for group compensation, a minimum inductance of approx. 6 uh per capacitor must be available to limit the high inrush current peaks. This corresponds to an air-cored coil with five windings and a coil diameter of approximately 40 mm. The conductor cross-section must be selected according to the rated current per phase. x ( ) x ( ) x ( ) x ( ) Solid or stranded (AWG) 2 x (8 2) 2 x (8 2) 2 x (8 2) 2 x (8 2) 2 x (8 2) 2 x (8 2) Control circuit cable connection screw/bolt M3.5 M3.5 M3.5 M3.5 M3.5 M3.5 Tightening torque Nm Lb-in Tools Main cable wrench 6 mm 6 mm 8 mm 8 mm 8 mm 8 mm Control circuit cable pozidriv screwdriver Size 2 Size 2 Size 2 Size 2 Size 2 Size 2 Mounting position, AC and DC operated Ambient temperature 25 to 60 C [ 3 to 40 F] Ambient storage temperature 40 to 80 C [ 40 to 76 F] 25 to 60 C [ 3 to 40 F] 40 to 80 C [ 40 to 76 F] 25 to 60 C [ 3 to 40 F] 40 to 80 C [ 40 to 76 F] 25 to 60 C [ 3 to 40 F] 40 to 80 C [ 40 to 76 F] 25 to 60 C [ 3 to 40 F] 40 to 80 C [ 40 to 76 F] Environmental Mechanical shock resistance (IEC/EN ) Half-sinusoidal shock 0 ms (g) Main contact NO contact Auxiliary contact NO contact Auxiliary contact NC contact Overvoltage category/pollution degree III/3 III/3 III/3 III/3 III/3 III/3 Switching capacity, kvar Individual compensation 230V /420/440V V V to 60 C [ 3 to 40 F] 40 to 80 C [ 40 to 76 F] Volume 5 Motor Control and Protection CA E April V5-T-87

54 . IEC Contactors and Starters Coil Data Frames B D Description XTCE007B XTCE009B Notes without additional auxiliary contact modules and ambient temperature +40 C [04 F]. 2 Coil Suffix TD: U min 24 Vdc/U max 27 Vdc. Coil Suffix WD: U min 48 Vdc/U max 60 Vdc. Coil Suffix AD: U min 0 Vdc/U max 30 Vdc. Coil Suffix BD: U min 200 Vdc/U max 240 Vdc. Example: U c = 0.7 x U min.2 x U max U c = 0.7 x 24V.2 x 27 Vdc XTCE02B, XTCF020B XTCE05B XTCE08C XTCE025C XTCE032C XTCE040D XTCE050D XTCE065D, XTCE072D Voltage Tolerance Pickup (x U c ) AC operated DC operated Dropout (x U c ) AC operated DC operated Power Consumption of the Coil at Cold State and.0 x U c AC operated Single-voltage coil 50 Hz Pickup VA Pickup W Sealing VA Sealing W Single-voltage coil 60 Hz Pickup VA Pickup W Sealing VA Sealing W /60 Hz Pickup VA Pickup W 22 2 Sealing VA Sealing W.4.2 DC operated Pickup W at 24V 2 at 24V 2 at 24V 24 at 24V 24 at 24V 24 at 24V Sealing W at 24V 0.5 at 24V 0.5 at 24V 0.5 at 24V 0.5 at 24V 0.5 at 24V Duty factor (%DF) Switching Time at 00% U c (Approximate Values) Main contact AC operated Closing delay (ms) <2 <2 <2 <2 <22 <22 <22 <8 <8 <8 Opening delay (ms) <8 <8 <8 <8 <4 <4 <4 <3 <3 <3 DC operated Closing delay (ms) <3 <3 <3 <3 <47 <47 <47 <54 <54 <54 Opening delay (ms) <2 <2 <2 <2 <30 <30 <30 <24 <24 <24 Arcing time (ms) Electromagnetic Compatibility (EMC) Emitted interference To EN To EN To EN To EN To EN To EN To EN To EN To EN To EN Noise immunity To EN To EN To EN To EN To EN To EN To EN To EN To EN To EN V5-T-88 Volume 5 Motor Control and Protection CA E April 207

55 IEC Contactors and Starters. Coil Data Frames F G Description XTCE80F XTCE95F XTCE5G XTCE50G XTCE70G Voltage Tolerance Pickup (x U c ) AC operated DC operated Dropout (x U c ) AC operated DC operated Power Consumption of the Coil at Cold State and.0 x U c AC operated Single-voltage coil 50 Hz Pickup VA Pickup W Sealing VA Sealing W Single-voltage coil 60 Hz Pickup VA Pickup W Sealing VA Sealing W /60 Hz Pickup VA Pickup W Sealing VA Sealing W DC operated Pickup W 90 at 24V 90 at 24V 49 at 24V 49 at 24V 49 at 24V Sealing W.3 at 24V.3 at 24V 2. at 24V 2. at 24V 2. at 24V Duty factor (%DF) Switching Time at 00% U c (Approximate Values) Main contact AC operated Closing delay (ms) <20 <20 <33 <33 <33 Opening delay (ms) <4 <4 <4 <4 <4 DC operated Closing delay (ms) <45 <45 <35 <35 <35 Opening delay (ms) <34 <34 <30 <30 <30 Arcing time (ms) Permissible residual current with actuation of < < < < < A A2 by the electronics (with 0 signal) (ma) Electromagnetic Compatibility (EMC) Emitted interference To EN To EN To EN To EN To EN Noise immunity To EN To EN To EN To EN To EN Note At 24V: without additional auxiliary contact modules and ambient temperature +40 C [04 F]. Volume 5 Motor Control and Protection CA E April V5-T-89

56 . IEC Contactors and Starters Coil Data Frames H R Description XTCE85H, XTCE225H XTCE250L, XTCS250L XTCE300L, XTCS300L Note Control transformer with U k <6%. XTCE400M, XTCS400M, XTCE500M, XTCS500M, XTCE570M, XTCS570M Voltage Tolerance Pickup (x U c ) XTCE85H XTCEC20R 0.8 x Ucmin.5 x Ucmax 0.7 x Ucmin.5 x Ucmax 0.7 x Ucmin.5 x Ucmax 0.7 x Ucmin.5 x Ucmax XTCS250L XTCS500M 0.85 x Ucmin. x Ucmax 0.85 x Ucmin. x Ucmax 0.85 x Ucmin. x Ucmax Dropout (x U c ) XTCE85H XTCEC20R 0.2 x Ucmin 0.6 x Ucmax 0.2 x Ucmin 0.6 x Ucmax 0.2 x Ucmin 0.6 x Ucmax 0.2 x Ucmin 0.6 x Ucmax XTCS250L XTCS500M 0.2 x Ucmin 0.4 x Ucmax 0.2 x Ucmin 0.4 x Ucmax 0.2 x Ucmin 0.4 x Ucmax Power Consumption of the Coil at Cold State and.0 x U c XTCE85H XTCEC20R Pickup VA Pickup W Sealing VA Sealing W XTCS250L XTCS500M Pickup VA Pickup W Sealing VA Sealing W Duty factor (%DF) Switching Time at 00% Main Contact U c (Approximate Values) XTCE85H XTCEC20R Closing delay (ms) <60 <00 <80 <80 Opening delay (ms) <40 <80 <0 <80 XTCS250L XTCS500M Closing delay (ms) <50 <55 <50 Opening delay (ms) <40 <40 <40 Reaction in Threshold and Sealing State Transition Range (XTCE85H XTCEC20R) Voltage interruptions (0 0.2 x U cmin ) <0 ms Time is bridged successfully Time is bridged successfully Time is bridged successfully Time is bridged successfully (0 0.2 x U cmin ) >0 ms Dropout of the contactor Dropout of the contactor Dropout of the contactor Dropout of the contactor Voltage dips ( x U cmin ) <2 ms Time is bridged successfully Time is bridged successfully Time is bridged successfully Time is bridged successfully ( x U cmin ) >2 ms Contactor remains switched on Contactor remains switched on Dropout of the contactor Contactor remains switched on ( x U cmin ) Contactor remains switched on Contactor remains switched on Contactor remains switched on Contactor remains switched on Excess voltage (.5.3 x U cmax ) Contactor remains switched on Contactor remains switched on Contactor remains switched on Contactor remains switched on (>.3 x U cmax ) <3s Contactor remains switched on Contactor remains switched on Contactor remains switched on Contactor remains switched on (>.3 x U cmax ) >3s Dropout of the contactor Dropout of the contactor Dropout of the contactor Dropout of the contactor Pickup phase (0 0.7 x U cmin ) Contactor does not switch on Contactor does not switch on Contactor does not switch on Contactor does not switch on (0.7 x U cmin.5 x U cmax ) Contactor switches on with certainty Contactor switches on with certainty Contactor switches on with certainty Contactor switches on with certainty (>.5 x U cmax ) Contactor switches on with certainty Contactor switches on with certainty Contactor switches on with certainty Contactor switches on with certainty V5-T-90 Volume 5 Motor Control and Protection CA E April 207

57 IEC Contactors and Starters. Coil Data Frames H R, continued Description XTCE85H, XTCE225H XTCE250L, XTCS250L XTCE300L, XTCS300L Coil Data Frames N R Note Control transformer with U k <7%. XTCE400M, XTCS400M, XTCE500M, XTCS500M, XTCE570M, XTCS570M Reaction in Threshold and Sealing State Transition Range (XTCE85H XTCEC20R), continued Permissible contact resistance (of the external command device with actuation of A), ohms Permissible residual current (with actuation of A by the electronics with 0 signal) SPS signal level (A3 A4) to IEC/EN 63-2 (Type 2) High 5V 5V 5V 5V Low 5V 5V 5V 5V Electromagnetic compatibility (EMC) This product is designed for operation in industrial environments (environment 2). The use in residential environments (environment ) could cause electrical interference so that addition suppression must be planned. Description XTCE580N XTCE750N, XTCE820N XTCEC0N XTCEC4P XTCE6R, XTCEC20R Voltage Tolerance Pickup (x U c ) XTCE85L XTCEC20R 0.7 x Ucmin.5 x Ucmax 0.7 x Ucmin.5 x Ucmax 0.7 x Ucmin.5 x Ucmax 0.7 x Ucmin.5 x Ucmax 0.7 x Ucmin.5 x Ucmax XTCS85L XTCS500M 0.85 x Ucmin. x Ucmax 0.85 x Ucmin. x Ucmax 0.85 x Ucmin. x Ucmax 0.85 x Ucmin. x Ucmax 0.85 x Ucmin. x Ucmax Dropout (x U c ) XTCE85L XTCEC20R 0.2 x Ucmin 0.6 x Ucmax 0.2 x Ucmin 0.6 x Ucmax 0.2 x Ucmin 0.6 x Ucmax 0.2 x Ucmin 0.6 x Ucmax 0.2 x Ucmin 0.6 x Ucmax XTCS85L XTCS500M 0.2 x Ucmin 0.4 x Ucmax 0.2 x Ucmin 0.4 x Ucmax 0.2 x Ucmin 0.4 x Ucmax 0.2 x Ucmin 0.4 x Ucmax 0.2 x Ucmin 0.4 x Ucmax Power Consumption of the Coil at Cold State and.0 x U c XTCE85L XTCEC20R Pickup VA Pickup W Sealing VA Sealing W XTCS85L XTCS500M Pickup VA Pickup W Sealing VA Sealing W Duty factor (%DF) Switching Time at 00% Main Contact U c (Approximate Values) XTCE85L XTCEC20R Closing delay (ms) <70 <70 <70 <70 <70 Opening delay (ms) <70 <70 <70 <40 <40 XTCS85L XTCS500M Closing delay (ms) Opening delay (ms) Volume 5 Motor Control and Protection CA E April V5-T-9

58 . IEC Contactors and Starters Coil Data Frames N R, continued Description XTCE580N Reaction in Threshold and Sealing State Transition Range (XTCE85L XTCEC20R) Voltage interruptions (0 0.2 x U cmin ) <0 ms Time is bridged successfully XTCE750N, XTCE820N XTCEC0N XTCEC4P Time is bridged successfully Time is bridged successfully Note This product is designed for operation in industrial environments. Usage in domestic areas can cause radio frequency interference (RFI). Noise suppression measures must be provided for the additional interference. Time is bridged successfully XTCE6R, XTCEC20R Time is bridged successfully (0 0.2 x U cmin ) >0 ms Dropout of the contactor Dropout of the contactor Dropout of the contactor Dropout of the contactor Dropout of the contactor Voltage dips ( x U cmin ) <2 ms Time is bridged successfully Time is bridged successfully Time is bridged successfully Time is bridged successfully Time is bridged successfully ( x U cmin ) >2 ms Dropout of the contactor Dropout of the contactor Dropout of the contactor Dropout of the contactor Dropout of the contactor ( x U cmin ) Contactor remains switched on Contactor remains switched on Contactor remains switched on Contactor remains switched on Contactor remains switched on Excess voltage (.5.3 x U cmax ) Contactor remains switched on Contactor remains switched on Contactor remains switched on Contactor remains switched on Contactor remains switched on (>.3 x U cmax ) <3s Contactor remains switched on Contactor remains switched on Contactor remains switched on Contactor remains switched on Contactor remains switched on (>.3 x U cmax ) >3s Dropout of the contactor Dropout of the contactor Dropout of the contactor Dropout of the contactor Dropout of the contactor Pickup phase (0 0.7 x U cmin ) Contactor does not switch on Contactor does not switch on Contactor does not switch on Contactor does not switch on (0.7 x U cmin.5 x U cmax ) Contactor switches on Contactor switches on Contactor switches on Contactor switches on with certainty with certainty with certainty with certainty (>.5 x U cmax ) Contactor switches on Contactor switches on Contactor switches on Contactor switches on with certainty with certainty with certainty with certainty Permissible contact resistance (of the external <500 <500 <500 <500 <500 command device with actuation of A), ohms Permissible residual current (with actuation of A < < < < < by the electronics with 0 signal) SPS signal level (A3 A4) to IEC/EN 63-2 (Type 2) High 5V 5V 5V 5V 5V Low 5V 5V 5V 5V 5V Electromagnetic compatibility (EMC) Contactor does not switch on Contactor switches on with certainty Contactor switches on with certainty V5-T-92 Volume 5 Motor Control and Protection CA E April 207

59 IEC Contactors and Starters. XT Contactors Four-Pole Description XTCF020B XTCF032C XTCF045C XTCF063D XTCF080D XTCF25G XTCF60G XTCF200G General Standards IEC/EN 60947, VDE 0660, UL, CSA Weights in kg [lb] Notes Damp heat, constant, to IEC Damp heat, cyclical, to IEC IEC/EN 60947, VDE 0660, UL, CSA IEC/EN 60947, VDE 0660, UL, CSA IEC/EN 60947, VDE 0660, UL, CSA IEC/EN 60947, VDE 0660, UL, CSA IEC/EN 60947, VDE 0660, UL, CSA IEC/EN 60947, VDE 0660, UL, CSA IEC/EN 60947, VDE 0660, UL, CSA AC operated 0.22 [0.49] 0.49 [.] 0.49 [.].0 [2.3].0 [2.3] 2.8 [6.2] 2.8 [6.2] 2.8 [6.2] DC operated 0.29 [0.64] 0.49 [.] 0.49 [.].0 [2.3].0 [2.3] 2.8 [6.2] 2.8 [6.2] 2.8 [6.2] Mechanical life operations 0,000,000 0,000,000 0,000,000 0,000,000 0,000,000 0,000,000 0,000,000 0,000,000 Mechanical operating frequency (ops/hr) AC operated DC operated Electrical life See Curves, Page V5-T- See Curves, Page V5-T- See Curves, Page V5-T- See Curves, Page V5-T- See Curves, Page V5-T- See Curves, Page V5-T- See Curves, Page V5-T- See Curves, Page V5-T- Electrical operating frequency (ops/hr) Climatic proofing Insulation voltage (U i ) Vac Impulse withstand voltage (U imp) Vac Operation voltage (U e ) Vac Safe isolation to VDE 006 Part 0 and Part 0/A Between coil and contacts (Vac) Between contacts (Vac) Making capacity up to 690V (amps) Breaking capacity (amps) 220/230V /400V V /690V Short-circuit protection rating maximum fuse Type 2 coordination 400V; gg/gl 500V V; gg/gl 690V Type coordination 400V; gg/gl 500V V; gg/gl 690V Degree of protection with accessories IP20 IP00 IP00 IP00 IP00 IP00 IP00 IP00 IP20 IP20 IP20 IP20 IP20 Protection against direct contact when actuated from front (IEC 536) Finger and back-of-hand proof Finger and back-of-hand proof Finger and back-of-hand proof Finger and back-of-hand proof Finger and back-of-hand proof Finger and back-of-hand proof Finger and back-of-hand proof Finger and back-of-hand proof Volume 5 Motor Control and Protection CA E April V5-T-93

60 . IEC Contactors and Starters XT Contactors Four-Pole, continued Description XTCF020B XTCF032C XTCF045C XTCF063D XTCF080D XTCF25G XTCF60G XTCF200G General, continued Terminal capacity main cable screw terminals Solid (mm 2 ) x (0.75 4) Flexible with ferrule (mm 2 ) x ( ) x (0.75 6) 2 x (0.75 0) x (0.75 6) 2 x (0.75 0) x (0.75 6) 2 x (0.75 0) x (0.75 6) 2 x (0.75 0) x (2.5 6) 2 x (2.5 6) x (2.5 35) 2 x (2.5 25) x (2.5 6) 2 x (2.5 6) x (2.5 35) 2 x (2.5 25) x (0 95) 2 x (0 70) x (0 95) 2 x (0 70) x (0 95) 2 x (0 70) Solid or stranded (AWG) kcmil kcmil kcmil Terminal capacity control circuit cable screw terminals Solid (mm 2 ) x (0.75 4) Flexible with ferrule (mm 2 ) x ( ) x (0.75 4) x ( ) x (0.75 4) x ( ) x (0.75 4) x ( ) x (0.75 4) x ( ) x (0.75 4) x ( ) x (0.75 4) x ( ) Solid or stranded (AWG) Main cable connection screw/bolt Tightening torque Nm Lb-in Control circuit cable connection screw/bolt Tightening torque Nm Lb-in Tools Main and control circuit cable Screw terminals Pozidriv screwdriver 0.8 x x x x x 5.5 Standard screwdriver x 6 x 6 x 6 x 6 x 6 Mounting position, AC and DC operated Ambient temperature Open 25 to 60 C ( 3 to 40 F) Enclosed 25 to 40 C ( 3 to 04 F) Ambient storage temperature 40 to 80 C ( 40 to 76 F) to 60 C ( 3 to 40 F) 25 to 40 C ( 3 to 04 F) 40 to 80 C ( 40 to 76 F) to 60 C ( 3 to 40 F) 25 to 40 C ( 3 to 04 F) 40 to 80 C ( 40 to 76 F) 25 to 60 C ( 3 to 40 F) 25 to 40 C ( 3 to 04 F) 40 to 80 C ( 40 to 76 F) 25 to 60 C ( 3 to 40 F) 25 to 40 C ( 3 to 04 F) 40 to 80 C ( 40 to 76 F) 25 to 60 C ( 3 to 40 F) 25 to 40 C ( 3 to 04 F) 40 to 80 C ( 40 to 76 F) 25 to 60 C ( 3 to 40 F) 25 to 40 C ( 3 to 04 F) 40 to 80 C ( 40 to 76 F) x (0.75 4) x ( ) 25 to 60 C ( 3 to 40 F) 25 to 40 C ( 3 to 04 F) 40 to 80 C ( 40 to 76 F) V5-T-94 Volume 5 Motor Control and Protection CA E April 207

61 IEC Contactors and Starters. XT Contactors Four-Pole, continued Description XTCF020B XTCF032C XTCF045C XTCF063D XTCF080D XTCF25G XTCF60G XTCF200G Environmental Mechanical shock resistance (IEC/EN ) Half-sinusoidal shock 0 ms Main contact NO contact 0g 0g 0g 0g 0g 0g 0g 0g Auxiliary contact NO contact 7g 7g 7g 7g 7g 7g 7g 7g Auxiliary contact NC contact 5g 5g 5g 5g 5g 5g 5g 5g Overvoltage category/pollution degree III/3 III/3 III/3 III/3 III/3 III/3 III/3 III/3 Coil Data Voltage Tolerance Pickup (x U c ) AC operated DC operated Dropout (x U c ) AC operated DC operated Power Consumption of the Coil at Cold State and.0 x U c AC operated 50/50Hz Pickup VA Pickup W Sealing VA Sealing W DC operated Pickup W Sealing W Duty factor (%DF) Switching Time at 00% U c (Approximate Values) Main contact AC operated Closing delay (ms) 5 to 2 6 to 22 6 to 22 2 to 8 2 to 8 28 to to to 33 Opening delay (ms) 9 to 8 8 to 4 8 to 4 8 to 3 8 to 3 35 to 4 35 to 4 35 to 4 DC operated Closing delay (ms) Opening delay (ms) Arcing time (ms) Volume 5 Motor Control and Protection CA E April V5-T-95

62 . IEC Contactors and Starters Auxiliary Contacts Description Interlocked opposing contacts with an auxiliary contact module (to IEC Annex L) Break contact (not late-break contact) suitable as a mirror contact (to IEC/EN Annex F) XTCE007B_ XTCE032C Notes Making and breaking conditions to DC-3, time L/R contact as stated. 2 See fuses overlay for time/current characteristic (on request). 3 Conventional thermal current (I th ) of XTCEXSCC_ is 0A. XTCEXFAC_ XTCEXFATC_ XTCEXFCC_ XTCEXSCC_ XTCEXFAG_ Yes Yes Yes Yes XTCE007B_ XTCE032C XTCEXSBLN_ XTCEXSBN_ XTCEXSBNC_ XTCEXSCN_ XTCEXSCNC_ XTCE007B_ XTCE032C XTCE007B_ XTCE032C XTCE040D_ XTCE065D_ XTCE040D_ XTCE065D_ XTCE85L_ XTCEC0N_ Rated impulse withstand voltage, (U imp ) Vac Overvoltage category/pollution degree III/3 III/3 III/3 III/3 III/3 Rated insulation voltage, (U i ) Vac Rated operational voltage, (U e ) Vac Safe isolation to VDE 006 Part 0 and Part 0(A) in Vac Between coil and auxiliary contacts Between the auxiliary contacts Rated operational current, le AC-5 230V 6A 6A 6A 6A 6A 380/45V 4A 3A 4A 4A 4A 500V.5A.5A.5A.5A DC-3 L/R <5 ms 24V 0A 0A 0A 0A 0A 60V 6A 6A 6A 6A 6A 0V 3A 3A 3A 3A 3A 220V A A A A A Conventional thermal current, Ith 6A 6A 6A 3 0A 0A Control circuit reliability (at U e = 24 Vdc, U min = 7 V, I min = 5.4 ma) Component lifespan, operations x 0 6 at U e = 230V, AC-5, 3A Short-circuit rating without welding 2 <0-8, < failure at 00 million operations <0-8, < failure at 00 million operations <0-8, < failure at 00 million operations <0-8, < failure at 00 million operations Maximum fuse, gg/gl 0A 0A 0A 6A 6A <0-8, < failure at 00 million operations V5-T-96 Volume 5 Motor Control and Protection CA E April 207

63 IEC Contactors and Starters. Parallel Link Description XTCEXPLKB XTECXPLKC XTCEXPLKD XTCEXPLKG XTCEXPLK85 Terminal capacity Solid (mm 2 ) Flexible with ferrule (mm 2 ) x (0.5 25) 2 x (0.5 6) Stranded (mm 2 ) x (0.5 25) 2 x (0.5 6) x (6 35) x (6 20) x (6 50) x (6 20) x (35 300) 2 x (35 20) Flat conductor number of segments x width x thickness (mm) 6 x 9 x x ( x 2 x ) x (6 x 6 x 0.8) 2 x (20 x 32 x 0.5) 2 x ( x 2 x ) Tightening torque (Nm) Tools Pozidriv screwdriver Size 2 Size 2 Hexagon socket head spanner SW (mm) 5 6 Conventional thermal current Three-pole (I th ) A Four-pole (I th) A 60 Cable Terminal Block, Flat Cable Terminal Description XTCEXTLA225A XTCEXTLA400 XTCEXPLK85 XTCEXTFB650 XTCEXTFB820 Terminal capacity Stranded (mm 2 ) x (6 85) 2 x (6 50) Stranded (AWG) x (6 350 kcmil) 2 x (6 350 kcmil) x (20 300) 2 x (70 240) x ( kcmil) 2 x (2/0 500 kcmil) Flat conductor number of segments x width x thickness (mm) x (6 x 6 x 0.8) 2 x (20 x 32 x 0.5) 2 x ( x 2 x ) AC Ratings AC- Operation Description XTCE007B XTCE009B XTCE02B XTCE05B XTCE08C XTCE025C XTCE032C Conventional free air thermal current, three-pole, Hz Open x (6 x 6 x 0.8) 2 x (20 x 32 x 0.5) 2 x ( x 2 x ) x (6 x 6 x 0.8) 2 x (0 x 40 x ) 2 x (20 x 40 x 0.5) at 40 C (I th ) 22A 22A 22A 22A 40A 45A 45A at 50 C (I th ) 2A 2A 2A 2A 38A 43A 43A at 55 C (I th) 2A 2A 2A 2A 37A 42A 42A at 60 C (I th ) 20A 20A 20A 20A 35A 40A 40A Enclosed 8A 8A 8A 8A 32A 36A 36A Conventional free air thermal current, single-pole (I th ) Open 50A 50A 50A 50A 88A 00A 00A Enclosed 45A 45A 45A 45A 80A 90A 90A Volume 5 Motor Control and Protection CA E April V5-T-97

64 . IEC Contactors and Starters AC Ratings AC-3 Operation Description XTCE007B XTCE009B XTCE02B XTCE05B XTCE08C XTCE025C XTCE032C Rated operational current, 50/60 Hz (I e ) in amperes 220/230V V /400V V V V /690V V Rated power (P) in kilowatts 220/230V V /400V V V V /690V V AC Ratings AC-4 Operation Description XTCE007B XTCE009B XTCE02B XTCE05B XTCE08C XTCE025C XTCE032C Rated operational current, 50/60 Hz 2 (I e ) in amperes 220/230V V /400V V V V /690V V Rated power (P) in kilowatts 220/230V V /400V V V V /690V V Notes At maximum permissible ambient temperature. 2 Example The transformer has a nominal current of 0A with an inrush current of 8 times the nominal current. So, the contactor must have an AC-3 current of 8/6 x 0A = 30A. Using an XTCE032C (32A AC-3) contactor is recommended. V5-T-98 Volume 5 Motor Control and Protection CA E April 207

65 IEC Contactors and Starters. AC Ratings AC-6A Operation Description XTCE007B XTCE009B XTCE02B XTCE05B XTCE08C XTCE025C XTCE032C Transformer loads AC Ratings AC-6B Operation Description XTCE007B XTCE009B XTCE02B XTCE05B XTCE08C XTCE025C XTCE032C AC Ratings AC- Operation Description XTCE040D XTCE050D XTCE065D XTCE072D XTCE080F XTCE095F XTCE5G XTCE50G XTCE70G Notes Values are application specific Values are application specific Values are application specific Values are application specific Example The transformer has a nominal current of 0A with an inrush current of 8 times the nominal current. So, the contactor must have an AC-3 current of 8/6 x 0A = 30A. Using an XTCE032C (32A AC-3) contactor is recommended. 2 For A, use 2X 70 mm 2 wire. 3 At maximum permissible ambient temperature. Values are application specific Values are application specific Calculation is I e AC-3 = X / 6 * I e transformer where X is the inrush current of the transformer and I e transformer is the nominal current. Capacitor loads Individual compensation rated operational current I e of three-phase capacitors in amperes Up to 525V See Page V5-T-63 for capacitor ratings 690V See Page V5-T-63 for capacitor ratings Maximum inrush current peak (x I e ) Component lifesaving (operations) Maximum operating frequency (ops/hr) Conventional free air thermal current, three-pole, Hz Open Values are application specific at 40 C (I th) 60A 80A 98A 98A 0A 30A 60A 90A 275A 2 at 50 C (I th ) 57A 7A 88A 88A 98A 25A 42A 80A 200A at 55 C (I th ) 55A 68A 83A 83A 94A 5A 35A 70A 90A at 60 C (I th) 50A 65A 80A 80A 90A 0A 30A 60A 85A Enclosed 45A 58A 72A 72A 80A 00A 5A 44A 66A Conventional free air thermal current, single-pole (I th ) Open 25A 62A 200A 200A 225A 275A 325A 400A 460A Enclosed 2A 45A 80A 80A 200A 250A 285A 360A 45A Volume 5 Motor Control and Protection CA E April V5-T-99

66 . IEC Contactors and Starters AC Ratings AC-3 Operation Description XTCE040D XTCE050D XTCE065D XTCE072D XTCE080F XTCE095F XTCE5G XTCE50G XTCE70G Rated operational current, 50/60 Hz (I e ) in amperes 220/230V V /400V V V V / V Rated power (P) in kilowatts 220/230V V /400V V V V /690V V AC Ratings AC-4 Operation Description XTCE040D XTCE050D XTCE065D XTCE072D XTCE080F XTCE095F XTCE5G XTCE50G XTCE70G Rated operational current, 50/60 Hz (I e ) in amperes 220/230V V /400V V V V /690V V Rated power (P) in kilowatts 220/230V V /400V V V V /690V V Note At maximum permissible ambient temperature. V5-T-00 Volume 5 Motor Control and Protection CA E April 207

67 IEC Contactors and Starters. AC Ratings AC6-A Operation Description XTCE040D XTCE050D XTCE065D XTCE072D XTCE080F XTCE095F XTCE5G XTCE50G XTCE70G Transformer loads Values are Values are Values are Values are Values are Values are Values are Values are Values are application application application application application application application application application specific specific specific specific specific specific specific specific specific AC Ratings AC6-B Operation Description XTCE040D XTCE050D XTCE065D XTCE072D XTCE080F XTCE095F XTCE5G XTCE50G XTCE70G Capacitor loads Individual compensation rated operational current I e of three-phase capacitors in amperes AC Ratings AC- Operation Description XTCE85H XTCE225L XTCE250L XTCE300L XTCE400M XTCE500M XTCE570M XTCE580N Note Calculation is I e AC-3 = X / 6 * I e transformer where X is the inrush current of the transformer and I e transformer is the nominal current. Up to 525V See Page V5-T-63 for capacitor ratings 690V See Page V5-T-63 for capacitor ratings Maximum inrush current peak (x I e) Component lifesaving (operations) Maximum operating frequency (ops/hr) Conventional free air thermal current, three-pole, Hz at 40 C (I th ) at 50 C (I th ) at 55 C (I th) at 60 C (I th ) Conventional free air thermal current, single-pole (I th ) Example The transformer has a nominal current of 0A with an inrush current of 8 times the nominal current. So, the contactor must have an AC-3 current of 8/6 x 0A = 30A. Using an XTCE032C (32A AC-3) contactor is recommended. Volume 5 Motor Control and Protection CA E April V5-T-0

68 . IEC Contactors and Starters AC Ratings AC-3 Operation Description XTCE85H XTCE225L XTCE250L XTCE300L XTCE400M XTCE500M XTCE570M XTCE580N Rated operational current, 50/60 Hz (I e ) in amperes 220/230V V /400V V V V /690V V Rated power (P) in kilowatts 220/230V V /400V V V V /690V V AC Ratings AC-4 Operation Description XTCE85H XTCE225L XTCE250L XTCE300L XTCE400M XTCE500M XTCE570M XTCE580N Rated operational current, 50/60 Hz (I e ) in amperes 220/230V V /400V V V V /690V V Rated power (P) in kilowatts 220/230V V /400V V V V /690V V Note At maximum permissible ambient temperature. V5-T-02 Volume 5 Motor Control and Protection CA E April 207

69 IEC Contactors and Starters. AC Ratings AC- Operation Description XTCE650N XTCE750N XTCE820N XTCEC0N XTCEC4P XTCEC6R XTCEC20R Conventional free air thermal current, three-pole, Hz at 40 C (I th ) at 50 C (I th ) at 55 C (I th ) at 60 C (I th ) Conventional free air thermal current, single-pole (I th ) AC Ratings AC-3 Operation Description XTCE650N XTCE750N XTCE820N XTCEC0N XTCEC4P XTCEC6R XTCEC20R Rated operational current, 50/60 Hz 2 (I e ) in amperes 220/230V V /400V V V V /690V V Rated power (P) in kilowatts 220/230V V /400V V V V /690V V Notes Up to 690V. 2 At maximum permissible ambient temperature. Volume 5 Motor Control and Protection CA E April V5-T-03

70 . IEC Contactors and Starters AC Ratings AC-4 Operation Description XTCE650N XTCE750N XTCE820N XTCEC0N XTCEC4P XTCEC6R XTCEC20R Rated operational current, 50/60 Hz (I e ) in amperes 220/230V V /400V V V V /690V V Rated power (P) in kilowatts 220/230V V /400V V V V /690V V AC Ratings AC-6A Operation Description XTCE650N XTCE750N XTCE820N XTCEC0N XTCEC4P XTCEC6R XTCEC20R Transformer loads Values are Values are Values are Values are Values are Values are Values are application application application application application application application specific specific specific specific specific specific specific Calculation is I e AC-3 = X / 6 * I e transformer where X is the inrush current of the transformer and I e transformer is the nominal current. 2 Notes At maximum permissible ambient temperature. 2 Example The transformer has a nominal current of 0A with an inrush current of 8 times the nominal current. So, the contactor must have an AC-3 current of 8/6 x 0A = 30A. Using an XTCE032C (32A AC-3) contactor is recommended. V5-T-04 Volume 5 Motor Control and Protection CA E April 207

71 IEC Contactors and Starters. AC Ratings AC-6B Operation Description XTCE650N XTCE750N XTCE820N XTCEC0N XTCEC4P XTCEC6R XTCEC20R Capacitor loads Individual compensation rated operational current I e of three-phase capacitors in amperes Up to 525V V Maximum inrush current peak (x I e ) Component lifesaving (operations) 00,000 00,000 00,000 00,000 Maximum operating frequency (ops/hr) AC Ratings Four-Pole AC- Operation Description XTCF020B XTCF032C XTCF045C XTCF063D XTCF080D XTCF25G XTCF60G XTCF200G Conventional free air thermal current, three-pole, Hz Open (amps) at 40 C (I th) at 50 C (I th ) at 60 C (I th ) Enclosed (amps) Conventional free air thermal current, single-pole Open (amps) Enclosed (amps) AC Ratings Four-Pole AC-3 Operation Description XTCF020B XTCF032C XTCF045C XTCF063D XTCF080D XTCF25G XTCF60G XTCF200G Rated operational current, 50/60 Hz (I e ) in amperes 220/230V V /400V V V V /690V Rated power, (P) in kilowatts 220/230V V /400V V V V /690V Volume 5 Motor Control and Protection CA E April V5-T-05

72 . IEC Contactors and Starters DC Ratings DC- Description Rated Operation Current {} (I e) in Amperes XTCE007B XTCE009B DC Ratings DC-3 XTCE02B, XTCF020B XTCE05B XTCE08C XTCE025C XTCE032C XTCE040D XTCE050D XTCE065D 60V V V V XTCE080F XTCE095F XTCE5G XTCE50G XTCE85H XTCE225H XTCE250L XTCE300L XTCE400M XTCE500M 60V V V V XTCE580N XTCE650N XTCE750N XTCE820N XTCEC0N XTCEC4P XTCEC20R XTCEC6R 60V 0V 220V 440V Description Rated Operation Current {} (I e) in Amperes XTCE007B XTCE009B XTCE02B XTCE05B XTCE08C XTCE025C XTCE032C XTCE040D XTCE050D XTCE065D 60V V V V XTCE080F XTCE095F XTCE5G XTCE50G XTCE85H XTCE225H XTCE250L XTCE300L XTCE400M XTCE500M 60V V V V XTCE580N XTCE650N XTCE750N XTCE820N XTCEC0N XTCEC4P XTCEC20R XTCEC6R 60V 0V 220V 440V V5-T-06 Volume 5 Motor Control and Protection CA E April 207

73 IEC Contactors and Starters. DC Ratings DC-5 Description Rated Operation Current {} (I e) in Amperes XTCE007B XTCE009B XTCE02B XTCE05B XTCE08C XTCE025C XTCE032C XTCE040D XTCE050D XTCE065D 60V V V V XTCE080F XTCE095F XTCE5G XTCE50G XTCE85H XTCE225H XTCE250L XTCE300L XTCE400M XTCE500M 60V V V V XTCE580N XTCE650N XTCE750N XTCE820N XTCEC0N XTCEC4P XTCEC20R 60V 0V 220V 440V DC Ratings Four-Pole DC- Operation Description Rated Operation Current {} (I e) in Amperes XTCF020B XTCF032C XTCF045C XTCF063D XTCF080D XTCF25G XTCF60G XTCF200G 60V V V V DC Ratings Four-Pole DC-3 Operation Description Rated Operation Current {} (I e) in Amperes XTCF020B XTCF032C XTCF045C XTCF063D XTCF080D XTCF25G XTCF60G XTCF200G 60V V V V DC Ratings Four-Pole DC-5 Operation Description Rated Operation Current {} (I e) in Amperes XTCF020B XTCF032C XTCF045C XTCF063D XTCF080D XTCF25G XTCF60G XTCF200G 60V V V V Volume 5 Motor Control and Protection CA E April V5-T-07

74 . IEC Contactors and Starters Current Heat Loss (Three-Pole) in Watts Description XTCE007B XTCE009B XTCE02B, XTCF020B XTCE05B XTCE08C XTCE025C XTCE032C XTCE040D Current heat loss (three-pole) in watts at I th at I e to AC-3/400V Impedance per pole, megohms XTCE050D XTCE065D XTCE072D XTCE080F XTCE095F XTCE5G XTCE50G XTCE70G Current heat loss (three-pole) in watts at I th at I e to AC-3/400V Impedance per pole, megohms Current heat loss (three-pole) in watts XTCE85H XTCE225H XTCE250L XTCE300L XTCE400M XTCE500M XTCE580N XTCE650N at I th at I e to AC-3/400V Impedance per pole, megohms XTCE750N XTCE820N XTCEC0N XTCEC4P XTCEC20R XTCEC6R Current heat loss (three-pole) in watts at I th at I e to AC-3/400V Impedance per pole, megohms Current Heat Loss (Four-Pole) in Watts Description XTCF020B XTCF032C XTCF045C XTCF063D XTCF080D XTCF25G XTCF60G XTCF200G Current heat loss (four-pole) in watts at I th Impedance per pole, megohms V5-T-08 Volume 5 Motor Control and Protection CA E April 207

75 IEC Contactors and Starters. Wiring Diagrams 7 50A XTCR Reversing Contactors Control Circuit 7 32A II I 3 KM 54 K2M K2M 22 2 KM 22 2 KM A A2 K2M A A2 Star-Delta (Wye-Delta) Starters Power Circuit 2 385A AC-3 KM K5M K3M x ln F LL2 L3 A 0.58 x ln B x l n U V W M V2 W2 3~ U2 M Control Circuit 2 55A AC-3 0 S I ( )N KM KM KM K3M K5M N A A2 KT Control Circuit A AC-3 0 S I ( )N KM KM KM K3M K5M N A A2 KT C K K5M 2 K3M 2 A K3M A2 K A K3M A2 7 8 Y K Control Circuit 40 70A II I 3 4 KM K2M K2M 22 KM KM A A K2M (-)N A2 A A A K5M A2 A2 7 8 K K5M 2 K3M 2 Y 7 28 A A K5M A2 A2 Power Circuit 7 50A with Mechanical Interlock 80 50A on Mounting Plate KM M K2M U V W M XTCC Contactors for Three-Phase Capacitors Power Circuit 85 kvar A A2 R L L2 L C R R In the case of group compensation, multi-stage capacitor banks are connected to the mains, as required. In the process, transient currents of up to 80 x I e can flow between the capacitors. The capacitors are pre-charged via the earlymake auxiliary contacts and the fitted wire resistors, thereby reducing the inrush current. The main contacts then close after a time lag and carry the uninterrupted current. The contactors for capacitors are weld-resistant with inrush current peaks up to 80 x I e due to their special contacts. For switching reactive-power compensation equipment with chokes, observe design notes. For switching of power factor connection with reactors, please observe engineering notes, Page V5-T-64. Use of the contactors XTCE without series resistor for centralized power factor correction when using contactors for group compensation, a minimum inductance of approximately 6 μh per capacitor must be available to limit the high inrush current peaks. This corresponds to an air-cored coil with 5 windings and a coil diameter of approximately 40 mm diameter. The conductor cross-section must be selected according to the rated current per phase. Volume 5 Motor Control and Protection CA E April V5-T-09

76 . IEC Contactors and Starters Contactor Contact Travel Diagrams Frame B XTCE 7 5A, XTC AC NO contact NC contact XTCEXSAC NO contact NC contact XTCEXF...LC_ NO contact NC contact NC contact NC contact NC contact NC contact Note: The diagrams indicate the closing and travel of the contacts of the contactors and auxiliary contacts at no-load. Tolerances are not taken into consideration NC contact NC contact Frame C Frame D Frames F and G XTCE 5 32A NO contact Auxiliary NC Auxiliary NO XTCEXSAC, XTCEXF...C_ NO contact NC contact XTCEXF...LC_ NO contact NC contact XTCE 7 9A DC NO contact 0 XTCEXSAC NO contact XTCEXF...LC_ NO contact XTCE 40 72A NO contact XTCEXF...G_ NO contact NC contact XTCEXF...LG_ NO contact NC contact XTCEXS...N_ NO contact NC contact XTCEXSBLN NO contact NC contact 2.9 NO contact NO contact NC contact XTCE 2 5A, XTCF DC NO contact 0 XTCEXSAC NO contact XTCEXF...LC_ NO contact XTCE 80 70A XTCEXF...G_ NO contact NC contact XTCEXF...LG_ XTCEXS...N_ NO contact NC contact XTCEXSBLN NO contact NC contact V5-T-0 Volume 5 Motor Control and Protection CA E April 207

77 IEC Contactors and Starters. Electrical Life Curves Normal Switching Duty XTCE007B XTCE70G Rated Output of Three-phase Motors Hz kw Rated Operational Current I e Hz A XTCE70G XTCE50G 55 5 XTCE5G XTCE095F XTCE080F XTCE065D XTCE050D XTCE040D 5 32 XTCE032C XTCE025C XTCE08C XTCE05B XTCE02B XTCE009B, XTMC9A XTCE007B Extreme Switching Duty XTCE007B XTCE70G Rated Output of Three-phase Motors Hz kw Rated Operational Current I e Hz XTMC9A XTMC9A AC-3/400V A Component Lifespan (millions of operations) XTCE50G, XTCE70G XTCE5G XTCE095F XTCE080F 40 XTCE065D 35 XTCE050D 32 XTCE040D 20 XTCE032C 7 XTCE025C 3 XTCE02B, 9 XTCE05B 8.3 XTCE009B 6.5 XTCE007B XTMC9A AC-4/400V Component Lifespan (millions of operations) XTCE85H XTCEC6R Rated Output of Three-phase Motors Hz kw Rated Operational Current I e Hz A 600 XTCEC6R XTCEC0N XTCE820N XTCE750N XTCE650N XTCE580N XTCE500M XTCE400M XTCE300L 250 XTCE250L 225 XTCE225H 85 XTCE85H XTCE85H XTCEC6R Rated Output of Three-phase Motors Hz kw Rated Operational Current Ie Hz A AC-3/400 V Component Lifespan (millions of operations) 280 XTCEC6R 800 XTCEC0N 656 XTCE820N XTCE750N XTCE650N XTCE580N XTCE500M XTCE400M XTCE300L XTCE250L XTCE225H XTCE85H AC-4/400 V Component Lifespan (millions of operations) Volume 5 Motor Control and Protection CA E April V5-T-

78 . IEC Contactors and Starters Switching Duty for Non-Motor Loads Three-Pole XTCE007B XTCEC20R Breaking Current A XTCEC20R XTCEC6R XTCEC4P 000 XTCE820N, XTCEC0N XTCE650N XTCE750N 700 XTCE500M XTCE580N 500 XTCE400M 400 XTCE300L 350 XTCE250L 300 XTCE225H 275 XTCE85H XTCE5G 0 XTCE095F 90 XTCE080F 80 XTCE065D 65 XTCE050D 50 XTCE040D 40 XTCE025C, XTCE032C 35 XTCE08C 20 XTMC9A XTCE50G, XTCE70G Short-Time Loading Three-Pole XTCE007B XTCEC20R Short-time Current AC-/400 V XTCE007B, XTCE009B, XTCE02B, XTCE05B A XTCE065D 500 XTCE050D 450 XTCE040D XTCE032C 300 XTCE025C 250 XTCE08C XTCE02B, XTCE05B XTCE007B, XTCE009B 2 Component Lifespan (millions of operations) Duration of load min 3 min 5 min AC-/400 V Seconds 0 min 5 min Four-Pole XTCF020B XTCF200G Breaking Current A XTCF200G XTCF60G XTCF25G XTCF080D XTCF063D XTCF045C XTCF032C XTCF020B Three-Pole XTCE080F XTCEC6R AC-/400 V Component Lifespan (millions of operations) Operating characteristics: Non-inductive and slightly inductive loads Electrical characteristics: Switch on: x Rated current Switch off: x Rated current Utilization category: 00% AC- Typical applications: Electrical heating Short-time Current A 9000 XTCEC6R 0000 XTCE820N XTCEC0N, XTCEC4P XTCE750N 8000 XTCE650N XTCE580N 6000 XTCE500M 5000 XTCE400M 4000 XTCE300L 3000 XTCE250L XTCE85H, XTCE225H 800 XTCE5G, 500 XTCE50G, XTCE70G XTCE080F, XTCE095F 2 XTCEC20R Duration of load min 3 min 5 min AC-/400 V Seconds 0 min 5 min V5-T-2 Volume 5 Motor Control and Protection CA E April 207

79 IEC Contactors and Starters. Maximum Operating Frequency Related to Rating and Utilization Category (400V) 7 to 50 hp 85 to 820 hp Ops./h 6000 Utilization Category Type a b c d e % P N [kw/hp] Characteristic Curve Above AC- AC-3 AC-2, AC-4 XTCE007B XTCE05B 3 5 XTCE08C XTCE032C XTCE040D XTCE065D XTCE080F XTCE50G Ops./h Utilization Category Type Note a b c d e f g % P N [kw/hp] Characteristic Curve Above AC- AC-3 AC-2, AC-4 XTCE85H 2 6 XTCE225H 2 6 XTCE250L 2 6 XTCE300L XTCE400M XTCE500M XTCE580N XTCE650N XTCE750N XTCE820N P N = max. motor rating (kw/hp) of the relevant contactor. ops./h = max. number of operations per hour. Volume 5 Motor Control and Protection CA E April V5-T-3

80 . IEC Contactors and Starters Dimensions Approximate Dimensions in mm [in] XTCE Contactors (Three-Pole) Frame B, XTCE007B and XTCE05B Contactors with Screw Terminals (7 5A) XTCF020B 8.7 [.34] Typ. 36 [.42] 45 [.77] 68 8 [2.68] [.7] 45 [.77] 3.2 [.3] 5. [.20] 6.5 [.26] 75 [2.95] Frame B, XTCEC007B XTCEC02B Contactors with Spring Cage Terminals (7 2A) 8.7 [.34] Typ. 45 [.77].8 [.07].8 [.07] 5. [.20] 26.4 [.04] 52.3 [2.06] 68 [2.68] 3.2 [.3] 6.5 [.26] 75 [2.95] C 25.2 [4.93] Auxiliary Type 60 [2.36] C XTCEXFAC_ 7 [4.6] XTCEXFCC_ 7 [4.6] XTCEXFATC_ 25 [4.92] 60 [2.36] 4 x M4 Dia. 35 [.38] 4 x M4 Dia. 35 [.38] V5-T-4 Volume 5 Motor Control and Protection CA E April 207

81 IEC Contactors and Starters. Approximate Dimensions in mm [in] Frame C, XTCE08C XTCE032C Contactors (8 32A) 6.4 [.25] 4.5 [.7] 0.6 [.42].6 [.46].6 [.46] 45 [.77] 38 [.50] 60.4 [2.38] 7.7 [.70] 7 [2.80] 85 [3.46] Frame D, XTCE040D XTCE072D Contactors (72A) 34.4 [.35] 55 [2.7] 4.8 [.9] [4.09] [2.24] 86.4 [3.40] 4.5 [.7] 6.5 [.26] 97.4 [3.83] 38.7 [5.46] Note: Sideways distance to grounded parts: 6 mm [.39 in] 4.7 [.9] 6.9 [.27] 3.8 [4.48] 32. [5.20] 46.8 [5.78] 75 [2.95] 05 [4.3] 2 x M4 Dia. 35 [.38] 4 x M4 Dia. 45 [.77] Note: Sideways distance to grounded parts: 6 mm [.39 in] Volume 5 Motor Control and Protection CA E April V5-T-5

82 . IEC Contactors and Starters Approximate Dimensions in mm [in] Frames F G, XTCE080F XTCE70G Contactors (80 70A) 90 [3.54] [4.37] 57 [2.24] 76.5 [3.0] 70 [6.69] Frames H M, XTCE85H XTCE570M Contactors (85 580A) H2 W W [.43] Dia. W3 W4 H H 56 [6.4] D [3.25] 85.5 [3.37] 42 [5.59] 60 [6.30] D M6 Dia. D 8 [.3] 56 [6.4] 4 x M6 Dia. 70 [2.79] Note: Sideways distance to grounded parts: 0 mm [.39 in] W W W2 W3 W4 H H H2 H3 D D D2 Frame H 40 [5.5] 60 [6.30] 20 [4.72] 20 [.79] 4 [.6] 80 [7.09] 65 [6.50] 90 [7.48] 60 [6.30] 58 [6.22] 4 [.6] 83 [3.27] Frame L 40 [5.5] 60 [6.30] 20 [4.72] 20 [.79] 48 [.89] 80 [7.09] 64 [6.46] 89 [7.44] 60 [6.30] 208 [8.9] 5 [.20] 40 [5.5] Frame M 60 [6.30] 80 [7.09] 30 [5.2] 25 [.98] 48 [.89] 200 [7.87] 84 [7.24] 209 [8.23] 80 [7.09] 26 [8.50] 6 [.24] 40 [5.5] 60 [6.30] 80 [7.09] 30 [5.2] 38 [.50] 57 [2.24] 200 [7.87] 89 [7.44] 29 [8.62] 80 [7.09] 26 [8.50] 6 [.24] 40 [5.5] W2 H3 V5-T-6 Volume 5 Motor Control and Protection CA E April 207

83 IEC Contactors and Starters. Approximate Dimensions in mm [in] Frame N, XTCE580N XTCEC0N Contactors ( A) A Dia. M6 Dia. 232 [9.3] 256 [0.08] H 25 [8.46] 80 [3.5] 250 [9.84] 270 [0.63] W D 40 [5.5] 232 [9.3] 65 [6.50] W H D A (Dia.) XTCE580N 45 [.77] 296 [.65] 6 [.24] 3.5 [.53] XTCE650N 45 [.77] 296 [.65] 6 [.24] 3.5 [.53] XTCE750N 45 [.77] 296 [.65] 6 [.24] 3.5 [.53] XTCE820N 45 [.77] 296 [.65] 6 [.24] 3.5 [.53] XTCEC0N 45 [.77] 296 [.65] 0 [.40] 3.5 [.53] Frame P, XTCEC4P Contactor (400A, AC-) M6 Dia. 20 [8.27] 342 [3.46] 256 [0.08] 308 [2.3] 232 [9.3] 25 [8.46] 65 [6.50] 60 [2.36] 00 [3.94] 260 [0.24] 4 [.55] Dia. 00 [3.94] 30 [5.2] 0 [.39] 232 [9.3] Volume 5 Motor Control and Protection CA E April V5-T-7

84 . IEC Contactors and Starters Approximate Dimensions in mm [in] Frame R, XTCEC6R, XTCEC20R Contactors 4 [.55] 40 Dia. [.57] 80 [3.5] 80 [3.5] 50 [5.90] 25 [4.92] 72.5 [6.79] 72.5 [6.79] 55 [20.28] 430 [6.93] [8.27] [5.43] ] 352 [3.86] M6 Dia. 270 [0.63] 300 [.8] 50 [5.9] 0 [.39] 252 [9.92] V5-T-8 Volume 5 Motor Control and Protection CA E April 207

85 IEC Contactors and Starters. Approximate Dimensions in mm [in] XTCF Contactors (Four-Pole) Frame B, XTCF020B Contactors [.77] [0.7] 68.0 [2.68] 60.0 [2.36] 2 x M [.42] 45.0 [.77] 3.2 [0.3] 6.5 [0.26] 75.0 [2.95] 7.0 [4.6] 35.0 [.38] Frame C, XTCF032C XTCF045C Contactors 38.0 [.50] 60.0 [2.36] 7.0 [2.80] 85.0 [3.35] 75.0 [2.95] 2 x M [2.28] 6.5 [0.26] 4.5 [0.8] 97.4 [3.83] 38.0 [5.43] 35.0 [.38] Volume 5 Motor Control and Protection CA E April V5-T-9

86 . IEC Contactors and Starters Approximate Dimensions in mm [in] Frame D, XTCF063D XTCF080D Contactors 57.0 [2.24] 86.4 [3.40] 04.0 [4.09] 5.0 [4.53] 05.0 [4.3] 2 x M [2.9] 85.0 [3.35] 6.9 [0.27] 4.7 [0.9] 4.0 [4.49] 32. [5.20] 47.0 [5.79] 45.0 [.77] Frame G, XTCF25G XTCF200G Contactors 70.0 [6.69] 4 x M [2.24] 56.0 [6.4] 56.0 [6.4] 22.0 [4.80] 33.0 [5.24] 82.5 [3.25] 85.5 [3.37] 75.0 [6.89] 42.0 [5.59] 60.0 [6.30] 70.0 [2.76] V5-T-20 Volume 5 Motor Control and Protection CA E April 207

87 IEC Contactors and Starters. Approximate Dimensions in mm [in] XTAE Starters with XTOB Overload Relay Frame B, XTAE007B XTAE05B Starters with XTOB (7 2A) 45.3 [.78] 35 [.38] 7. [4.6] 75.8 [2.98] 83.3 [3.28] 88.4 [3.48] To Reset Frame C, XTAE08C XTAE032C Starters with XTOB (8 32A) 45 [.77] 35 [.38] Mounting Holes for M4 or #8 Screws (4 Places) 60 [2.36] Mounting Holes for M4 or #8 Screws (2 Places) 75 [2.95] 7.8 [4.64] 36.4 [5.37] 97.8 [3.85] 39.8 [5.50] 00.2 [3.94] 05.3 [4.5] To Reset Frame D, XTAE040D XTAE065D Starters with XTOB (40 65A) 60 [2.36] 45 [.77] Mounting Holes for M4 or #8 Screws (4 Places) 05 [4.3] 74 [6.85] 32.5 [5.22] 98 [3.86] To Reset 93.6 [3.69] 46 [5.75] Volume 5 Motor Control and Protection CA E April V5-T-2

88 . IEC Contactors and Starters Approximate Dimensions in mm [in] Frames F G, XTAE080F XTAE50G Starters with XTOB (80 50A) 277 [0.9] 7 [.276] Dia. 56 [6.4] 9 [3.58] 90 [3.54] 70 [2.76] 95 [3.74] 00 [3.94] 8 [4.65] [2.24] [6.69] 74 [2.9] 60 [6.30] 50 [5.9] 34 [5.28] V5-T-22 Volume 5 Motor Control and Protection CA E April 207

89 IEC Contactors and Starters. Approximate Dimensions in mm [in] XTAE Starters with XTOE Overload Relay Frame B, XTAE007B XTAE02B Starters with XTOE ( A) 7.0 [4.6] 75.8 [2.98] Mounting Holes for M4 or #8 Screws (4 places) 43.2 [5.64].2 Nm [ lb-in] 45.3 [.78] 35.0 [.38] 60.0 [2.36] 00.6 [3.96] Frames F G, XTAE080F XTAE5G Starters with XTOE (20 00A) 7.8 [0.3].8 [4.40] 90.0 [3.54] Mtg [2.76] Mtg. Holes for (4) M6 or #0 Screws 75.0 [6.89] 60.0 [6.30] 02.7 [4.04] 0.4 [4.35] 0.6 [0.42] Reset Frame C, XTAE08C XTAE032C Starters with XTOE ( A) 6.0 [6.30] 40.0 [5.50] 98.0 [3.80] 02.7 [4.04] 0.4 [4.35] Mounting Holes for M4 or #8 Screws (2 places) Nm [22 26 lb-in] 0.6 [0.42] Reset Frame D, XTAE040D XTAE065D Starters with XTOE (20 00A) 5.0 [0.20] 23.6 [8.4] 5.0 [0.20] 05.0 [4.3] Mtg [.77] Mtg [2.7] Mtg. Holes for (4) #8 Screws or M4 Screws 59.7 [6.29] To Reset 46. [5.75] 8.2 [0.7] Trip/Test 45.0 [.77] 35.0 [.38] 75.0 [2.95] 7.3 [4.62] 8.2 [0.7] Trip/Test 29. [.46] [8.75] To Reset Mtg. Holes for (2) M4 or #8 Screws 56.0 [6.4] Mtg [6.59] Mtg [4.27] Mtg. 4.2 [.62] Mtg [2.20] Frame G, XTAE5G XTAE50G Starters with XTOE (00 75A) 70.0 [2.76] 5.0 [0.20] 89.0 [3.50] 77.0 [3.00] M6 [#0] Screws Terminal 56.0 Torque: [6.4] 4 Nm [24 lb-in] 2.3 [0.84] 52.0 [6.00] 8.2 [0.7] Trip/Test 0.6 [0.42] Reset 36.0 [.42] 0.0 [4.30] 57.0 [6.8] 6.0 [6.30] 32.4 [5.2] To Reset 40.2 [5.52] [3.6] 38.7 [.52] To Reset 36.2 [5.36] To Reset Volume 5 Motor Control and Protection CA E April V5-T-23

90 . IEC Contactors and Starters Approximate Dimensions in mm [in] XTCR Reversing Combination Frames B D Frame B (7 5A) Frame C (8 32A) Frame D (40 65A) W H D W H D W H D 90 [3.54] W 68 [2.68] Frames F G 7 [4.6] H 90 [3.54] 85 [3.34] 299 [.77] D 38 [5.43] 34 [2.36] 0 [4.33] 5 [4.53] 76 [6.93] M6 96 [7.72] 83 [7.20] 46.8 [5.78] V5-T-24 Volume 5 Motor Control and Protection CA E April 207

91 IEC Contactors and Starters. Approximate Dimensions in mm [in] Star-Delta Combination Frames B D Frame B Frame C Frame D W H D W H D W H D 58 [6.22] 68 [2.68] Frames F G W 7 [4.6] 58 [6.22] H 85 [3.34] 38 [5.43] D 88 [7.40] 299 [.77] 44 [5.67] 44 [5.67] M6 308 [2.3] 83 [7.20] 5 [4.53] 34 [2.36] 46.8 [5.78] Volume 5 Motor Control and Protection CA E April V5-T-25

92 . IEC Contactors and Starters Approximate Dimensions in mm [in] Mechanical Interlock Frames H M XTCEXMLM 5 [.59] XTCEXMLN 55 [20.28] 430 [6.93] 20 [.79] 270 [0.63] 300 [.8] 9 [.35] Contactor with Terminal Shroud Frames L N Contactors, XTCE250L XTCEC0N, with Terminal Shroud XTLEXTS W H XTCE250L XTCE400M XTCE500M, XTCE570M XTCE580N, XTCE650N, XTCE750N, XTCE820N, XTCEC0N W H W H W H W H 50 [5.9] 384 [5.2] 50 [5.9] 404 [5.9] 74 [6.85] 426 [6.77] 236 [9.29] 506 [9.92] V5-T-26 Volume 5 Motor Control and Protection CA E April 207

93 IEC Contactors and Starters. Approximate Dimensions in mm [in] Suppressor XTCE_ Suppressor XTCEXRSB_ XTCEXVSB_ XTCEXVSLB_ XTCEXDSB_ XTCEXRSC_ XTCEXVSC_ XTCEXVSLC_ XTCEXRSF_ XTCEXVSF_ XTCEXVSLF_ Cable Terminal Block XTCEXTLA H W2 W H2 H3 H 35 [5.3] W W2 H H2 H3 D 25 [.98] 25 [.98] 25 [.98] 9.2 [.36] 9.2 [.36] 20 [.79] XTCE250L 98 [7.80] XTCE400M 28 [8.58] D H 25.9 [.02] 6 [.63] 8.5 [.73] 28 [.0] 28 [.0] 28 [.0] 222 [8.74] 32 [.26] 32 [.26] 32 [.26] 30 [.8] 9 [.35] 9 [.35] 9 [.35] Flat Strip Conductor Terminals XTCEXTFB W XTCE500M XTCE570M 7 [6.73] 232 [9.3] XTCE750N XTCE820N 23 [9.09] 30 [2.20] Three-Phase Commoning Link Frame B W W XTCEXCLK3B 2 [4.4] XTCEXCLK4B 57 [6.8] XTCBXCLK5B 202 [7.95] W H 3. [.52] 8. [.7] H 2.5 [.49] Volume 5 Motor Control and Protection CA E April V5-T-27

94 . IEC Contactors and Starters XTOB, XTOT Overload Relays Contents Description Relays and Timers Miniature Controls Contactors and Starters Thermal Overload Relays Selection Product Selection Accessories Technical Data and Specifications Dimensions C440/XT Electronic Overload Relay Manual Motor Protectors Combination Motor Controllers XT Electronic Manual Motor Protector EMS Electronic Motor Starter XT DC Contactors Reference Data Page V5-T-3 V5-T-8 V5-T-35 V5-T-29 V5-T-30 V5-T-33 V5-T-36 V5-T-38 V5-T-4 V5-T-57 V5-T-9 V5-T-27 V5-T-230 V5-T-232 V5-T-234 Thermal Overload Relays Product Description The XT line of IEC motor thermal overload relays provides an efficient motor protection solution, available up to 630A. XTOB units can be directly mounted to the contactor or mounted separately. Features and Benefits Direct connect up to 250A Stand alone and CT type up to 630A Large thermal overcurrent range Test button Manual/automatic selectable reset NO-NC auxiliary as standard Class 0A (to 250A) Class 30 (CT type) Standards and Certifications IEC EN CE approved UL CSA ATEX RoHS Notes Short-circuit protection: Observe the maximum permissible fuse of the contactor with direct device mounting. See MN E for more information on overload relays for Frames B G. Trip Class: 0A Suitable for protection of EEx e-motors. EC prototype test certificate available upon request. See manuals MN E and MN E, Page V5-T-33. Instructional Leaflets Pub522 XTOB, D Frame overload relays (inside of packaging) Pub5222 XTOB, B C Frame overload relays (inside of packaging) V5-T-28 Volume 5 Motor Control and Protection CA E April 207

95 IEC Contactors and Starters. Selection XT IEC Overload Relays XT OB P6 B C S Device Type XT = XT line of IEC control Type OB = Bimetallic overload relay OT = Current transformer overload relay Overload Release Frame B P6 = A P24 = A P40 = A P60 = A 00 = 0.6 A P6 =.0.6A 2P4 =.6 2.4A 004 = 2.4 4A 006 = 4 6A 00 = 6 0A 02 = 9 2A 06 = 2 6A Frame C P6 = A P24 = A P40 = A P60 = A 00 = 0.6 A P6 =.0.6A 2P4 =.6 2.4A 004 = 2.4 4A 006 = 4 6A 00 = 6 0A 06 = 2 6A 024 = 6 24A 032 = 24 32A Frame D 00 = 6 0A 06 = 2 6A 024 = 6 24A 040 = 24 40A 057 = 40 57A 065 = 50 65A 075 = 65 75A Frame F 035 = 25 35A 050 = 35 50A 070 = 50 70A 00 = 70 00A Frame G 035 = 25 35A 050 = 35 50A 070 = 50 70A 00 = 70 00A 25 = 95 25A 50 = 20 50A 75 = 45 75A Frame H 070 = 50 70A 00 = 70 00A 25 = 95 25A 60 = 20 60A 220 = A 250 = A Frame L 070 = 50 70A 00 = 70 00A 25 = 95 25A 60 = 20 60A 220 = A 250 = A 300 = A Frame M 063 = 42 63A 090 = 60 90A 25 = 85 25A 60 = 0 60A 240 = A 290 = A 400 = A 540 = A Frame N 063 = 42 63A 090 = 60 90A 25 = 85 25A 60 = 0 60A 240 = A 290 = A 400 = A 540 = A 630 = A Frame Size Designation B = 45 mm C = 45 mm D = 55 mm G = 90 mm L = 40 mm Blank = XTOT only C C3 Trip Class = Class 0A (XTOB) = Class 30 (XTOT) Mounting Blank = Direct to contactor S = Separate mount Volume 5 Motor Control and Protection CA E April V5-T-29

96 . IEC Contactors and Starters Product Selection Frame B Frame C Overload Relay, Direct Mount Frame B Overload Releases, I r Contact Sequence Contact Configuration Overload Relay, Direct Mount Frame C For Use with Contactor Amp Range Short-Circuit Protection (A) Fuse Type Coordination, gg/gl Type 2 Coordination, gg/gl Maximum Circuit Breaker CEC/NEC Fuse NO-NC 7 5A XTOBP6BC NO-NC 7 5A XTOBP24BC A24/ NO-NC 7 5A XTOBP40BC NO-NC 7 5A XTOBP60BC 0.6 NO-NC 7 5A XTOB00BC.6 NO-NC 7 5A XTOBP6BC NO-NC 7 5A XTOB2P4BC NO-NC 7 5A XTOB004BC 4 6 NO-NC 7 5A XTOB006BC 6 0 NO-NC 7 5A XTOB00BC 9 2 NO-NC 9 5A XTOB02BC 2 6 NO-NC 2 5A XTOB06BC Overload Releases, I r Contact Sequence Contact Configuration For Use with Contactor Amp Range Short-Circuit Protection (A) Fuse Type Coordination, gg/gl Type 2 Coordination, gg/gl Maximum Circuit Breaker CEC/NEC Fuse NO-NC 8 32A XTOBP6CC NO-NC 8 32A XTOBP24CC / NO-NC 8 32A XTOBP40CC NO-NC 8 32A XTOBP60CC 0.6 NO-NC 8 32A XTOB00CC.6 NO-NC 8 32A XTOBP6CC NO-NC 8 32A XTOB2P4CC NO-NC 8 32A XTOB004CC 4 6 NO-NC 8 32A XTOB006CC 6 0 NO-NC 8 32A XTOB00CC 0 6 NO-NC 8 32A XTOB06CC 6 24 NO-NC 8 32A XTOB024CC NO-NC 25 32A XTOB032CC NO-NC 32 38A XTOB032CC V5-T-30 Volume 5 Motor Control and Protection CA E April 207

97 IEC Contactors and Starters. Frame D Frames F G Frames F G Overload Relay, Direct Mount Frame D Overload Releases, I r Contact Sequence Contact Configuration Overload Relay, Direct Mount Frames F G For Use with Contactor Amp Range Overload Relay, Separate Mount Frames F G Short-Circuit Protection (A) Fuse Type Coordination, gg/gl Type 2 Coordination, gg/gl Maximum Circuit Breaker CEC/NEC Fuse NO-NC 40 72A XTOB00DC 0 6 NO-NC 40 72A XTOB06DC NO-NC 40 72A XTOB024DC NO-NC 40 72A XTOB040DC NO-NC 50 72A XTOB057DC NO-NC 65 72A XTOB065DC NO-NC 72A XTOB075DC Overload Releases, I r Contact Sequence Contact Configuration For Use with Contactor Amp Range Short-Circuit Protection (A) Fuse Type Coordination, gg/gl Type 2 Coordination, gg/gl Maximum Circuit Breaker CEC/NEC Fuse NO-NC 80 70A XTOB035GC NO-NC 80 70A XTOB050GC NO-NC 80 70A XTOB070GC NO-NC 80 70A XTOB00GC NO-NC 80 70A XTOB25GC NO-NC 80 70A XTOB50GC NO-NC 50 70A XTOB75GC Overload Releases, I r Contact Sequence Contact Configuration For Use with Contactor Amp Range Short-Circuit Protection (A) Fuse Type Coordination, gg/gl Type 2 Coordination, gg/gl Maximum Circuit Breaker CEC/NEC Fuse NO-NC 80 70A XTOB035GCS NO-NC 80 70A XTOB050GCS NO-NC 80 70A XTOB070GCS NO-NC 80 70A XTOB00GCS NO-NC 80 70A XTOB25GCS NO-NC 80 70A XTOB50GCS NO-NC 50 70A XTOB75GCS Volume 5 Motor Control and Protection CA E April V5-T-3

98 . IEC Contactors and Starters Frame H Frame L Frames M-N Overload Relay, Separate Mount Frame H Overload Releases, I r Contact Sequence Contact Configuration Overload Relay, Separate Mount Frame L For Use with Contactor Amp Range Short-Circuit Protection (A) Fuse Type Coordination, gg/gl Current Transformer Operated Overload Relays, Separate Mount Frames M N 2 Notes For separate mounting, short-circuit Type rating is 500A and short-circuit Type 2 rating is 400A. 2 The main current parameters are defined by the main current wiring that is used. 3 Recommend busbar solution at 600A,.06 diameter CT openings. Type 2 Coordination, gg/gl Maximum Circuit Breaker CEC/NEC Fuse NO-NC A XTOB070HC NO-NC A XTOB00HC NO-NC A XTOB25HC NO-NC A XTOB60HC NO-NC A XTOB220HC NO-NC A XTOB250HC Overload Releases, I r Contact Sequence Contact Configuration For Use with Contactor Amp Range Short-Circuit Protection (A) Fuse Type Coordination, gg/gl Type 2 Coordination, gg/gl Maximum Circuit Breaker CEC/NEC Fuse NO-NC A XTOB070LC NO-NC A XTOB00LC NO-NC A XTOB25LC NO-NC A XTOB60LC NO-NC A XTOB220LC NO-NC A XTOB250LC NO-NC A XTOB300LC Overload Releases, I r Contact Sequence Contact Configuration For Use with Contactor Amp Range Short-Circuit Protection (A) Type Coordination, gg/gl Type 2 Coordination, gg/gl Circuit Breaker CEC/NEC Fuse NO-NC A XTOT063C3S NO-NC A XTOT090C3S NO-NC A XTOT25C3S 0 60 NO-NC A XTOT60C3S NO-NC A XTOT240C3S NO-NC A XTOT290C3S NO-NC A XTOT400C3S NO-NC 500A XTOT540C3S NO-NC 630A XTOT630C3S V5-T-32 Volume 5 Motor Control and Protection CA E April 207

99 IEC Contactors and Starters. Accessories XTOBXDIN_ DIN Rail or Panel Mount Adapter, Frames C D For Use with Pkg. Qty. 2 XTOB CC 5 XTOBXDINC XTOB DC 2 XTOBXDIND Terminal Lug Kit Set of Three Lugs For Use Description with Pkg. Qty. 2 Documentation Manuals for Overload Monitoring of EEX e-motors #6 AWG-350 kcmil XTOB LC XTOBXTLL XTOBXTSL Terminal Shroud For Use with XTOB LC XTOBXTSL Publication Number MN E MN E For Use with XTOB BC XTOB CC XTOB DC XTOB GC Notes Can be snap fitted on a top hat rail (DIN rail) to IEC/EN 6075 or can be screw fitted. 2 Orders must be placed in multiples of package quantity listed. XTOBXTSCL XTOB HC XTOB LC to XTCE250L or XTCE300L XTOBXTSCH XTOBXTSCL Volume 5 Motor Control and Protection CA E April V5-T-33

100 V5-T-34 Volume 5 Motor Control and Protection CA E April IEC Contactors and Starters Overload Fitted Directly to the Contactor Frame B (7 5A) Frame C (8 32A) Frame D (40 72A) Frames F G (80 70A) Frames H L (85 250A)

101 Volume 5 Motor Control and Protection CA E April V5-T-35. IEC Contactors and Starters Overload Mounted Separately from the Contactor Frame C (8 32A) Frame D (40 72A) Frames F G (80 70A) Frames H L (85 250A)

102 . IEC Contactors and Starters Technical Data and Specifications XTOB Overload Relay General Description XTOB BC, XTOB CC XTOB DC XTOB GC, XTOB GCS XTOB HC, XTOB LC Standards IEC/EN 60947, VDE 0660, UL, CSA IEC/EN 60947, VDE 0660, UL, CSA Notes Damp heat, constant, to IEC ; damp heat, cyclic, to IEC Ambient temperature operating range to IEC/EN 60947, PTB: 5 C to 50 C. 3 6 mm 2 flexible with ferrules to DIN Main contact terminal capacity, solid and stranded conductors with ferrules: When using two conductors use identical cross-section. IEC/EN 60947, VDE 0660, UL, CSA Climate proofing Ambient temperature 2 25 C to 55 C [ 3 F to 3 F] 25 C to 55 C [ 3 F to 3 F] 25 C to 55 C [ 3 F to 3 F] IEC/EN 60947, VDE 0660, UL, CSA 25 C to 50 C [ 3 F to 22 F] Temperature compensation Continuous Continuous Continuous Continuous Mechanical shock resistance (IEC/EN ) 0g 0g 0g 0g half-sinusoidal shock 0 ms Degree of protection IP20 IP20 IP20 P00 Protection against direct contact when actuated from front (IEC 536) Finger and back-of-hand proof Finger and back-of-hand proof Finger and back-of-hand proof Insulation voltage (U i ) Vac Overvoltage category/pollution degree III/3 III/3 III/3 III/3 Impulse withstand voltage (Uimp) Vac Operational voltage (U e ) Vac Safe isolation to VDE 006 Part 0 and part 0/A between auxiliary contacts and main contacts (Vac) between main contacts (Vac) Finger and back-of-hand proof Overload release setting range 0. 32A 6 75A 25 50A A Short-circuit protection maximum fuse See overload relay tables starting on Page V5-T-44. Temperature compensation residual error >40 C <0.25 <0.25 <0.25 <0.25 Current heat loss (three conductors) Lower value of setting range, W Upper value of setting range Terminal capacity Solid, mm 2 2 x ( 6) 2 x ( 6) 2 x (4 6) Flexible with ferrule, mm 2 2 x ( 4) x 25 x (4 70) 2 x ( 6) 3 2 x ( 0) 4 2 x (4 50) Flexible with cable lug, mm Stranded with cable lug, mm Solid or stranded, AWG / kcmil Flat conductor (number of segments x width x thickness, mm 2 ) 6 x 6 x 0.8 Busbar width (mm) 25 Terminal screw M4 M6 M0 M0 x 35 Tightening torque Nm Lb-in Tools Pozidriv screwdriver Size 2 Size 2 Standard screwdriver x 6 x 6 Hexagon socket head spanner (SW) 5 mm 6 mm V5-T-36 Volume 5 Motor Control and Protection CA E April 207

103 IEC Contactors and Starters. XTOB Overload Relay Auxiliary and Control Circuit Connections Description XTOB BC, XTOB CC XTOB DC XTOB GC, XTOB GCS XTOB HC, XTOB LC Impulse withstand voltage (U imp ) Vac Overvoltage category/pollution degree III/3 III/3 III/3 III/3 Terminal capacity Solid, mm 2 2 x (0.75 4) 2 x (0.75 4) 2 x (0.75 4) 2 x (0.75 4) Flexible with ferrule, mm 2 Solid or stranded (AWG) 2 x (8 2) 2 x (8 2) 2 x (8 2) 2 x (8 2) Terminal screw M3.5 M3.5 M3.5 M3.5 Tightening torque Nm Lb-in Tools Pozidriv screwdriver Size 2 Size 2 Size 2 Size 2 Standard screwdriver x 6 x 6 x 6 x 6 Rated insulated voltage (U i ) Vac Rated operational voltage Safe isolation to VDE 006 Part 0 and part 0/A between auxiliary contacts Conventional thermal current, I th Rated operational current AC-5 Make contact 20V V V V Break contact 20V V V V Rated operational current DC-3 L/R <5 ms 24V V V V Short-circuit rating without welding maximum fuse, A gg/gl Note Rated operational current: Making and breaking conditions to DC-3, L/R constant as stated. Volume 5 Motor Control and Protection CA E April V5-T-37

104 . IEC Contactors and Starters Tripping Characteristics These tripping characteristics are the mean values of the spread at 20 C ambient temperature in a cold state. Tripping time depends on response current. With devices at operating temperature, the tripping time of the overload relay reduces to approximately 25% of the read off value. Specific characteristics for each individual setting range can be found in MN E. XTOB...BC, XTOB...CC, XTOB...DC XTOB...GC XTOB...HC, XTOB...LC Seconds Minutes 2h Phase XTOB...BC, XTOB...CC, XTOB...DC x Setting Current 3-Phase Dimensions Approximate Dimensions in mm [in] Frames B C, XTOB BC and XTOB CC Overload Relays Seconds Minutes Frame D, XTOB DC Overload Relay 79.2 [3.2] 45 [.77] 83 [3.27] 20.3 [.80] 39.5 [.56] 29.5 [.6] 2h 00 XTOB...GC Phase Phase [2.56] x Setting Current 5.5 [2.03] 95.5 [3.76] 60 [2.36] 02 [4.02] Seconds Minutes 2h [.40] 48 [.89] 2-Phase XTOB...HC, XTOB...LC x Setting Current 3-Phase V5-T-38 Volume 5 Motor Control and Protection CA E April 207

105 IEC Contactors and Starters. Approximate Dimensions in mm [in] Frame C, XTOBXDINC DIN Rail or Panel Mount Adapter and Frame D, XTOBXDIND DIN Rail or Panel Mount Adapter H 5 [.20] W 6.5 [.65] 42.5 [.67] H W D D D2 XTOB CC 85 [3.46] 45 [.77] 90.5 [3.56] 58.3 [2.30] 3.8 [.5] XTOB DC 86 [3.39] 60 [2.36] 2 [4.4] 80.5 [3.7] 4.7 [.9] D2 D Frames F G, XTOB GC Overload Relay 99 [3.90] 80 [3.5] 95 [3.74] 00 [3.94] 8 [4.65] 38 [5.43] 74 [2.9] D 73 [2.87] 63 [2.48] 29 [5.08] 34 [5.28] Frames F G, XTOB GCS Overload Relay 00 [3.94] 95 [3.74] 99 [3.90] 8 [4.65] 2 [4.76] 74 [2.9] 63 [2.48] 29 [5.08] 34 [5.28] Volume 5 Motor Control and Protection CA E April V5-T-39

106 . IEC Contactors and Starters Approximate Dimensions in mm [in] Frames L and H, XTOB LC, HC Overload Relay 25 [.98] 48 [.89] 2 [4.76] 0 [4.33] 5 * [.20] 96 [3.78] 28 [5.04] 6.5 ** [.65] ** * 7 [.28] 74 [2.9] 44 [5.67] 69 [6.65] 7 [.28] Dia. [.43] Dia. 94 [3.70] XTOT C3S Current Transformer Operated Overload Relay [4.37] 44 [5.67] * = OFF ** = RESET/ON 8 [.3] 4.3 [.7] 7.5 [.30].5 [.06] 85 [7.28] 7 [2.80] 44 [.73] 33 [.30] 65 [2.56] 200 [7.87] 27 [.06] 65 [2.56] 85 [7.28] 7 [2.80] [.02] 2 [.83] [2.7] [3.35] 59 [6.26] [ ] * 55 [2.7] M4 * 44 [.73] 26 [.02] * = RESET/ON V5-T-40 Volume 5 Motor Control and Protection CA E April 207

107 IEC Contactors and Starters. C440/XT Electronic Overload Relay C440/XT Electronic Overload Relay Product Description Eaton s new electronic overload relay (EOL) is the most compact, highfeatured, economical product in its class. Designed on a global platform, the new EOL covers the entire power control spectrum including NEMA, IEC and DP contactors. The NEMA and DP versions are offered with the C440 designation while the IEC offering has the XT designation. The electronic design provides reliable, accurate and value driven protection and communications capabilities in a single compact device. It is the flexible choice for any application requiring easy-touse, reliable protection. Eaton has a long history of innovations and product development in motor control and protection, including both traditional NEMA, as well as IEC control. It was from this experience that the C440 was developed, delivering new solutions to meet today s demands. C440 is a self-powered electronic overload relay available up to 75A as a self contained unit. With external CTs, C440 can protect motor up to 500 FLA. Available add-on accessories include remote reset capability and communication modules with I/O for DeviceNet, PROFIBUS, and Modbus. Contents Description Relays and Timers Miniature Controls Contactors and Starters Thermal Overload Relays C440/XT Electronic Overload Relay Standards and Certifications Selection Product Selection Accessories Technical Data and Specifications Dimensions An Eaton Green Solution Manual Motor Protectors Combination Motor Controllers XT Electronic Manual Motor Protector EMS Electronic Motor Starter XT DC Contactors Reference Data Page V5-T-3 V5-T-8 V5-T-35 V5-T-28 V5-T-42 V5-T-43 V5-T-44 V5-T-46 V5-T-49 V5-T-55 V5-T-57 V5-T-9 V5-T-27 V5-T-230 V5-T-232 V5-T-234 Features and Benefits Features Reliable, accurate, electronic motor protection Easy to select, install and maintain Compact size Flexible, intelligent design Global product offering available with NEMA, IEC and DP power control Size/Range Broad FLA range ( A) Selectable trip class (0A, 0, 20, 30) Direct mounting to NEMA, IEC and DP contactors Most compact electronic overload in its class Motor Control Two B600 alarm (NO) and fault (NC) contacts Test/Trip button Motor Protection Thermal overload Phase loss Selectable (ON/OFF) phase unbalance Selectable (ON/OFF) ground fault User Interface Large FLA selection dial Trip status indicator Operating mode LED DIP switch selectable trip class, phase unbalance and ground fault Selectable Auto/Manual reset Feature Options Remote reset 20 Vac 24 Vac 24 Vdc Tamper-proof cover Communications modules Modbus RTU RS-485 DeviceNet with I/O PROFIBUS with I/O Modbus RTU with I/O Ethernet IP with I/O Modbus TCP with I/O Volume 5 Motor Control and Protection CA E April V5-T-4

108 . IEC Contactors and Starters Benefits Reliability and Improved Uptime C440 provides the users with peace of mind knowing that their assets are protected with the highest level of motor protection and communication capability in its class Extends the life of plant assets with selectable motor protection features such as trip class, phase unbalance and ground fault Protects against unnecessary downtime by discovering changes in your system (line/load) with remote monitoring capabilities Status LED provides added assurance that valuable assets are protected by indicating the overload operational status Flexibility Available with NEMA, IEC and DP contactors Improves return on investment by reducing inventory carrying costs with wide FLA adjustment (5:) and selectable trip class Design incorporates built-in ground fault protection thus eliminating the need for separate CTs and modules Flexible communication with optional I/O enables easy integration into plant management systems for remote monitoring and control Available as an open component and in enclosed control and motor control center assemblies Monitoring Capabilities Individual phase currents RMS Average three-phase current RMS Thermal memory Fault indication (overload, phase loss, phase unbalance, ground fault) Safety IP 20 rated terminal blocks Available in Eaton s industry leading FlashGard MCCs Tested to the highest industry standards such as UL, CSA, CE and IEC RoHS compliant Standards and Certifications UL CSA CE NEMA IEC/EN VDE 0660 ISO (EN954-) RoHS ATEX directive 94/9/EC Equipment Group 2, Category 2 Electronic Overload Education Description Definition Cause Effect if not Protected C440/XT Protection Motor Protection Thermal overload Overload is a condition in which current draw exceeds 5% of the full load amperage rating for an inductive motor. An increase in the load or torque that is being driven by the motor. A low voltage supply to the motor causes the current to go high to maintain the power needed. A poor power factor causing above normal current draw. Increase in current draw leads to heat and insulation breakdown, which can cause system failure. Increase in current can increase power consumption and waste valuable energy. Ground fault A line to ground fault. A current leakage path to ground. An undetected ground fault can burn through multiple insulation windings, ultimately leading to motor failure, not to mention risk to equipment or personnel Unbalanced phases (voltage and current) Phase loss current (single-phasing) Uneven voltage or current between phases in a three-phase system. One of the three-phase voltages is not present. When a three-phase load is powered with a poor quality line, the voltage per phase may be unbalanced. Multiple causes, loose wire, improper wiring, grounded phase, open fuse, etc. Unbalanced voltage causes large unbalanced currents and as a result this can lead to motor stator windings being overloaded, causing excessive heating, reduced motor efficiency and reduced insulation life. Single-phasing can lead to unwanted motor vibrations in addition to the results of unbalanced phases as listed above. Thermal trip behavior is defined by UL, CSA and IEC standards. Trip class is settable from 0A, 0, 20, 30 Fixed protective setting that takes the starter offline if ground fault current exceeds 50% of the FLA dial setting, that is, if the FLA dial is set to 2A, the overload relay will trip if the ground current exceeds 6A. Fixed protective setting that takes the starter offline if a phase drops below 50% of the other two phases. Fixed protective setting that takes the starter offline if a phase is lost. V5-T-42 Volume 5 Motor Control and Protection CA E April 207

109 IEC Contactors and Starters. Selection XT Electronic Overload Relay IEC Designation XT = XT line of IEC control Note See Page V5-T-44 for Product Selection. Type OE = Electronic overload relay XT OE P6 C CS S Overload Range P6 = A 005 = 5A 020 =4 20A P6 = A 005 = 5A 020 =4 20A 045 =9 45A 045 = 9 45A 00 = 20 00A Contactor Frame B = 45 mm C = 45 mm D = 55 mm 00 = 20 00A F, G = 05 mm 75 = 35 75A G, H = 0 mm Mounting Blank = Direct to contactor P = Pass-through S = Separate mount (Frames C and G only) Trip Type CS = Selectable Class 0A, 0, 20, 30 GS = Ground fault with selectable Class 0, 20 Volume 5 Motor Control and Protection CA E April V5-T-43

110 . IEC Contactors and Starters Product Selection XT Electronic Overload Relays 45 mm XT for Direct Mount 45 mm XT for Direct Mount with Ground Fault XT Electronic Overload Relays for Direct Mount to XT Contactors For Use with XT Contactor Frame B C D F For Use with Contactor XTCE007B, XTCE009B, XTCE02B, XTCE05B XTCE08C, XTCE025C, XTCE032C XTCE040D, XTCE050D, XTCE065D, XTCE072D XTCE080F, XTCE095F Overload Range (Amps) Contact Sequence Frame Size XT Electronic Overload Relays with Ground Fault for Direct Mount to XT Contactors Auxiliary Contact Configuration Type mm NO-NC ZEB2-,65 XTOEP6BCS 5 ZEB2-5 XTOE005BCS ZEB2-20 XTOE020BCS mm NO-NC ZEB32-,65 XTOEP6CCS 5 ZEB32-5 XTOE005CCS ZEB32-20 XTOE020CCS 9 45 ZEB32-45 XTOE045CCS mm NO-NC ZEB65-45 XTOE045DCS mm ZEB65-00 XTOE00DCS mm NO-NC ZEB50-00 XTOE00GCS G XTCE5G, mm NO-NC ZEB50-00 XTOE00GCS XTCE50G, XTCE70G mm ZEB50-75 XTOE75GCS H XTCE85H mm NO-NC ZEB XTOE75HCS For Use with XT Contactor Frame B C D F For Use with Contactor XTCE007B, XTCE009B, XTCE02B, XTCE05B XTCE08C, XTCE025C, XTCE032C XTCE040D, XTCE050D, XTCE065D, XTCE072D XTCE080F, XTCE095F Overload Range (Amps) Contact Sequence Frame Size Auxiliary Contact Configuration Type mm NO-NC ZEB2-,65-GF XTOEP6BGS 5 ZEB2-5-GF XTOE005BGS ZEB2-20-GF XTOE020BGS mm NO-NC ZEB32-,65-GF XTOEP6CGS 5 ZEB32-5-GF XTOE005CGS ZEB32-20-GF XTOE020CGS 9 45 ZEB32-45-GF XTOE045CGS mm NO-NC ZEB65-45-GF XTOE045DGS mm ZEB65-00-GF XTOE00DGS mm NO-NC ZEB50-00-GF XTOE00GGS G XTCE5G, mm NO-NC ZEB50-00-GF XTOE00GGS XTCE50G, XTCE70G mm ZEB50-75-GF XTOE75GGS H XTCE85H mm NO-NC ZEB GF XTOE75HGS V5-T-44 Volume 5 Motor Control and Protection CA E April 207

111 IEC Contactors and Starters. 5A OL with CTs XT Electronic Overload Relays for use with Large Frame XT Contactors (L R) Use CTs and -5A XT overload relay. CT kit does not include overload relay (order separately). XT Contactor Frame For Use with IEC Contactor Amp Range (AC-3) CT Range (Amps) Description L, M A : 5 panel-mount CT kit with integrated lugs M, N A : 5 panel-mount CT kit with integrated, pass through holes N A : 5 panel-mount CT kit with integrated, pass through holes R 600A : 5 panel-mount CT kit with integrated, pass through holes CT Kit ZEB-XCT300 ZEB-XCT600 ZEB-XCT000 ZEB-XCT500 Terminal Size 750 kcmil (2) 250 kcmil 3/0 Cu/Al (2) 750 kcmil 3/0 Cu/Al (3) 750 kcmil 3/0 Cu/Al (4) 750 kcmil /0 Cu/Al Overload Relay XTOE005CCSS XTOE005CCSS XTOE005CCSS XTOE005CCSS Overload Relay with Ground Fault XTOE005CGSS XTOE005CGSS XTOE005CGSS XTOE005CGSS 45 mm XT for Separate Mount XT Electronic Overload Relays for Separate Mount Overload Range (Amps) Frame Size Contact Sequence Type Overload Relay Overload Relay with Ground Fault Overload Relay mm ZEB32-,65/KK XTOEP6CCSS XTOEP6CGSS 5 ZEB32-5/KK XTOE005CCSS XTOE005CGSS ZEB32-20/KK XTOE020CCSS XTOE020CGSS 9 45 ZEB32-45/KK XTOE045CCSS XTOE045CGSS mm ZEB50-00/KK XTOE00GCSS XTOE00GGSS mm ZEB50-75/KK XTOE75GCSS XTOE75GGSS XT Electronic Overload Relay for Pass-Through Design Pass-through design does not include any lugs to land wires. Terminate motor leads directly on contactor. Overload Range (Amps) Frame Size Contact Sequence Type Overload Relay Overload Relay with Ground Fault mm ZEB50-75/PT XTOE75GCSP XTOE75GGSP Volume 5 Motor Control and Protection CA E April V5-T-45

112 . IEC Contactors and Starters Accessories CT Kits Safety Cover Reset Bar Remote Reset Accessories Description Safety Cover Clear Lexan cover that mounts on top of the FLA dial and DIP switches when closed. Communication The C440 is provided with two levels of communication capability. Basic Communication via Expansion Module Monitoring Only Basic communication on the C440 is accomplished using an expansion module. The expansion module plugs into the expansion bay on the C440 overload relay, enabling communications with the overload via their Modbus RTU (RS-485) network. No additional parts are required. See figure below. Basic Communication Modbus Reset Bar Assembles to the top of the overload to provide a larger target area for door mounted reset operators. Remote Reset Remote reset module (24 Vdc) Remote reset module (20 Vac) Remote reset module (24 Vac) Advanced Communication Monitoring and Control C440 also has the ability to communicate on industrial protocols such as DeviceNet, PROFIBUS, Modbus RTU and Modbus TCP, and Ethernet (planned) while providing control capability using I/O. An expansion module (mentioned earlier) combined with a communication adapter and a communication module allows easy integration onto the customer s network. See figure below. Advanced Communication Communication Adapter with Communication Module ZEB-XSC ZEB-XRB C440-XCOM ZEB-XRR-20 ZEB-XRR-24 Advanced Communication Communication Module The communication adapter comes standard with four inputs and two outputs (24 Vdc or 20 Vac) while providing the customer with flexible mounting options (DIN rail or panel). See figure below, Note Customer can wire remote mounted button to reset module (that is, 22 mm pushbutton, catalog number M22-D-B-GB4-K0). V5-T-46 Volume 5 Motor Control and Protection CA E April 207

113 IEC Contactors and Starters. The following information can be viewed using the communication option: Motor status running, Percent thermal capacity stopped, tripped or Fault codes (only available resetting prior to reset) Individual rms phase currents (A, B, C) Average of three-phase rms current Expansion Module Communication Adapter Percent phase unbalance Ground fault current and percent Communication Accessories Description Expansion module (Remote Reset/Modbus RTU, RS-485 Communication) Overload relay settings trip class, DIP switch selections, reset selections Modbus address (can be set over the network) Communication adapter kit (DIN C Panel mounted adapter, required for advance communication option) DeviceNet communication module kit 20V I/O (consists of C440-XCOM + C44K + C440-COM-ADP) DeviceNet communication module kit 24 Vdc I/O (consists of C440-XCOM + C44L + C440-COM-ADP) PROFIBUS communication module kit 20V I/O (consists of C440-XCOM + C44S + C440-COM-ADP) PROFIBUS communication module kit 24V I/O (consists of C440-XCOM + C44Q + C440-COM-ADP) Modbus communication module kit 20V I/O (consists of C440-XCOM + C44N + C440-COM-ADP) Modbus communication module kit 24 Vdc I/O (consists of C440-XCOM + C44P + C440-COM-ADP) Modbus TCP/Ethernet IP communication module kit 20V I/O (consists of C440-XCOM + C44U) Modbus TCP/Ethernet IP communication module kit 24V I/O (consists of C440-XCOM + C44V) C440-XCOM C440-COM-ADP C440-DN-20 C440-DN-24 C440-DP-20 C440-DP-24 C440-MOD-20 C440-MOD-24 C440-ET-20 C440-ET-24 Volume 5 Motor Control and Protection CA E April V5-T-47

114 . IEC Contactors and Starters Modbus Communication Module The Modbus module combined with an expansion module and a communication adapter provide Modbus communication capability to the C440 electronic overload relay. Modbus Communication Module DeviceNet Communication Modules The DeviceNet Communication Module provides monitoring and control for the C440 overload relay from a single DeviceNet node. These modules also offer convenient I/O in two voltage options, 24 Vdc and 20 Vac. DeviceNet Communication Module PROFIBUS Communication Modules The PROFIBUS module combined with an expansion module and a communication adapter provide Modbus communication capability to the C440 electronic overload relay. PROFIBUS Communication Module Features and Benefits The Modbus communication module is capable of baud rates up to 5K The Modbus address and baud rate configuration can be easily changed using the HMi user interface Modbus address and baud rate are set via convenient DIP switches; LEDs are provided to display Modbus traffic Configuration with common Modbus configuration tools Features and Benefits Communication to DeviceNet uses only one DeviceNet MAC ID Configuration DeviceNet MAC ID and Baud rate are set via convenient DIP switches with an option to set from the network Advanced configuration available using common DeviceNet tools Features and Benefits The PROFIBUS communication module is capable of baud rates up to 2 Mb PROFIBUS address is set via convenient DIP switches; LEDs are provided to display PROFIBUS status Intuitive configuration with common PROFIBUS configuration tools Terminals Unique locking mechanism provides for easy removal of the terminal block with the field wiring installed Each terminal is marked for ease of wiring and troubleshooting Selectable I/O assemblies 4IN/2OUT Signal types include 24 Vdc I/O and 20 Vac I/O Terminals Unique locking mechanism provides for easy removal of the terminal block with the field wiring installed Each terminal is marked for ease of wiring and troubleshooting Selectable I/O assemblies 4IN/2OUT Signal types include 24 Vdc I/O and 20 Vac I/O Terminals Unique locking mechanism provides for easy removal of the terminal block with the field wiring installed Each terminal is marked for ease of wiring and troubleshooting Selectable I/O assemblies 4IN/2OUT Signal types include 24 Vdc I/O and 20 Vac I/O Each I/O module is optically isolated between the field I/O and the network adapter to protect the I/O and communication circuits from possible damage due to transients and ground loops Input Module features a user-definable input debounce, which limits the effects of transients and electrical noise Output Module supports a user-definable safe state for loss of communication; hold last state, ON or OFF Each I/O module is optically isolated between the field I/O and the network adapter to protect the I/O and communication circuits from possible damage due to transients and ground loops Input Module features a user-definable input debounce, which limits the effects of transients and electrical noise Output Module supports a user-definable safe state for loss of communication; hold last state, ON or OFF Combined status LED Each I/O module is optically isolated between the field I/O and the network adapter to protect the I/O and communication circuits from possible damage due to transients and ground loops Input Module features a user-definable input debounce, which limits the effects of transients and electrical noise Output Module supports a user-definable safe state for loss of communication; hold last state, ON or OFF V5-T-48 Volume 5 Motor Control and Protection CA E April 207

115 IEC Contactors and Starters. Technical Data and Specifications Electronic Overload Relays up to 500A Specification Description 45 mm 55 mm 0 mm Electrical Ratings Range Range Range Operating voltage (three-phase) and frequency 690 Vac (60/50 Hz) 690 Vac (60/50 Hz) 690 Vac (60/50 Hz) FLA Range A 5A 4 20A 9 45A 20 00A 28 40A (NEMA) 35 75A (IEC) Use with Contactors XT IEC frames B, C, D F, G G, H Freedom NEMA sizes 00, 0,, Trip Class Motor Protection Thermal overload setting 0A, 0, 20, 30 Selectable.05 x FLA: does not trip.5 x FLA: overload trip 0A, 0, 20, 30 Selectable.05 x FLA: does not trip.5 x FLA: overload trip 0A, 0, 20, 30 Selectable.05 x FLA: does not trip.5 x FLA: overload trip Feature Range Range Range Phase loss Fixed threshold 50% Fixed threshold 50% Fixed threshold 50% Phase unbalance (selectable: enable/disable) Fixed threshold 50% Fixed threshold 50% Fixed threshold 50% Ground fault (selectable: enable/disable) 50% of FLA dial setting >50% = 2 sec >250% = sec 50% of FLA dial setting >50% = 2 sec >250% = sec 50% of FLA dial setting >50% = 2 sec >250% = sec Reset Manual/automatic Manual/automatic Manual/automatic Indicators Trip status Orange flag Orange flag Orange flag Mode LED One flash: Overload operating properly Two flashes: Current is above FLA dial setting pending trip One flash: Overload operating properly Two flashes: Current is above FLA dial setting pending trip One flash: Overload operating properly Two flashes: Current is above FLA dial setting pending trip Options Remote reset Yes Yes Yes Reset bar Yes Yes Yes Communication expansion module Yes Yes Yes Communication adapter Yes Yes Yes Capacity Load terminals Terminal capacity 2 0 AWG (4 6 mm 2 ) 6 AWG (6 50 mm 2 ) 8 4/0 AWG (0 95 mm 2 ) 8 6 AWG (6 6 mm 2 ) Tightening torque lb-in ( Nm) lb-in ( Nm) 24 lb-in (4 Nm) lb-in ( Nm) Input, auxiliary contact and remote reset terminals Terminal capacity 2 x (8 2) AWG 2 x (8 2) AWG 2 x (8 2) AWG Tightening torque 7 lb-in (0.8.2 Nm) 7 lb-in (0.8.2 Nm) 7 lb-in (0.8.2 Nm) Voltages Insulation voltage U i (three-phase) 690 Vac 690 Vac 690 Vac Insulation voltage U i (control) 500 Vac 500 Vac 500 Vac Rated impulse withstand voltage 6000 Vac 6000 Vac 6000 Vac Overvoltage category/pollution degree III/3 III/3 III/3 Volume 5 Motor Control and Protection CA E April V5-T-49

116 . IEC Contactors and Starters Electronic Overload Relays up to 500A, continued Specification Description 45 mm 55 mm 0 mm Auxiliary and Control Circuit Ratings Conventional thermal continuous current 5A 5A 5A Rated operational current IEC AC-5 Make contact (800 VA) 20V 5A 5A 5A 240V 5A 5A 5A 45V 0.5A 0.5A 0.5A 500V 0.5A 0.5A 0.5A Break contact (80 VA) 20V.5A.5A.5A 240V.5A.5A.5A 45V 0.9A 0.9A 0.9A 500V 0.8A 0.8A 0.8A IEC DC-3 (L/R F 5 ms) 0 250V.0A.0A.0A Rated operational current UL B600 Make contact (3600 VA) 20V 30A 30A 30A 240V 5A 5A 5A 480V 7.5A 7.5A 7.5A 600V 6A 6A 6A Break contact (360 VA) 20V 3A 3A 3A 240V.5A.5A.5A 480V 0.75A 0.75A 0.75A 600V 0.6A 0.6A 0.6A R300 Vdc ratings (28 VA) 0 20V 0.22A 0.22A 0.22A 250V 0.A 0.A 0.A Short-Circuit Rating without Welding Maximum fuse 6A gg/gl 6A gg/gl 6A gg/gl Environmental Ratings Ambient temperature (operating) 3 to 49 F ( 25 to 65 C) 3 to 49 F ( 25 to 65 C) 3 to 49 F ( 25 to 65 C) Ambient temperature (storage) 40 to 85 F ( 40 to 85 C) 40 to 85 F ( 40 to 85 C) 40 to 85 F ( 40 to 85 C) Operating humidity UL 99 (H3) 5% to 95% non-condensing 5% to 95% non-condensing 5% to 95% non-condensing Altitude (no derating) NEMA ICS 2000m 2000m 2000m Shock (IEC ) 5g any direction 5g any direction 5g any direction Vibration (IEC ) 3g any direction 3g any direction 3g any direction Pollution degree per IEC for product (2 for pcb) 3 for product (2 for pcb) 3 for product (2 for pcb) Ingress protection IP20 IP20 IP20 Protection against direct contact when actuated from Finger- and back-of-hand proof Finger- and back-of-hand proof Finger- and back-of-hand proof front (IEC 536) Mounting position Any Any Any Climatic proofing Damp heat, constant to IEC Damp heat, constant to IEC Damp heat, constant to IEC V5-T-50 Volume 5 Motor Control and Protection CA E April 207

117 IEC Contactors and Starters. Electronic Overload Relays up to 500A, continued Specification Description 45 mm 55 mm 0 mm Electrical/EMC Radiated emissions 30 mhz to 000 mhz 30 mhz to 000 mhz 30 mhz to 000 mhz IEC Table 5 EN 550 (CISPIR ) Group, Class A, ISM Conducted emissions 0.5 mhz to 30 mhz 0.5 mhz to 30 mhz 0.5 mhz to 30 mhz IEC Table 4 EN 550 (CISPIR ) Group ; Class ISM ESD immunity IEC (Table 3) ±8 kv air, ±6 kv contact ±8 kv air, ±6 kv contact ±8 kv air, ±6 kv contact Radiated immunity IEC IEC Conducted immunity IEC , IEC Fast transient immunity IEC (Table 3) IEC Surge immunity IEC (Table 3) IEC a Class 4 0 V/m 80 mhz 000 mhz 3 V/m from.4 to 2.7 ghz 80% amplitude modulated khz sine wave 40 dub (0V rms) 50 khz 00 mhz ±4 kv using direct method with accessory installed in expansion bay ±2 kv using direct method Three-phase power inputs: ±4 kv line-to-line (DM) ±4 kv line-to-ground (CM) With accessory installed in expansion bay: ±2 kv line-to-line (DM) >.2/50 us; 2 kv line-to-earth, kv line-to-line ±4 kv line-to-ground (CM) 0 V/m 80 mhz 000 mhz 3 V/m from.4 to 2.7 ghz 80% amplitude modulated khz sine wave 40 dub (0V rms) 50 khz 00 mhz ±4 kv using direct method with accessory installed in expansion bay ±2 kv using direct method Three-phase power inputs: ±4 kv line-to-line (DM) ±4 kv line-to-ground (CM) With accessory installed in expansion bay: ±2 kv line-to-line (DM) >.2/50 us; 2 kv line-to-earth, kv line-to-line ±4 kv line-to-ground (CM) 0 V/m 80 mhz 000 mhz 3 V/m from.4 to 2.7 ghz 80% amplitude modulated khz sine wave 40 dub (0V rms) 50 khz 00 mhz ±4 kv using direct method with accessory installed in expansion bay ±2 kv using direct method Three-phase power inputs: ±4 kv line-to-line (DM) ±4 kv line-to-ground (CM) With accessory installed in expansion bay: ±2 kv line-to-line (DM) >.2/50 us; 2 kv line-to-earth, kv line-to-line ±4 kv line-to-ground (CM) Power freq. magnetic field immunity 30 A/m, 50 Hz 30 A/m, 50 Hz 30 A/m, 50 Hz IEC , IEC Electromagnetic field 0 V/m 0 V/m 0 V/m IEC Table 3, IEC Distortion IEEE 59 5% THD max., 5th harmonic 3% max. 5% THD max., 5th harmonic 3% max. 5% THD max., 5th harmonic 3% max. Electrostatic discharge (ESD) IEC , EN 63-2 Electrical fast transient (EFT) IEC , EN 63-2 Surge immunity IEC , EN kv contact 8 kv air discharge 4 kv contact 8 kv air discharge 4 kv contact 8 kv air discharge ±2 kv using direct method ±2 kv using direct method ±2 kv using direct method ±2 kv line-to-ground (CM) ±2 kv line-to-ground (CM) ±2 kv line-to-ground (CM) Volume 5 Motor Control and Protection CA E April V5-T-5

118 . IEC Contactors and Starters Communication Modules Description Modbus DeviceNet PROFIBUS Ethernet Electrical/EMC Radiated emissions mhz mhz mhz mhz IEC Table 5, EN 550 (CISPIR ) Group, Class A Conducted emissions mhz mhz mhz mhz IEC Table 4, EN 550 (CISPIR ) Group, Class A ESD immunity ±8 kv air, ±4 kv contact ±8 kv air, ±4 kv contact ±8 kv air, ±4 kv contact ±8 kv air, ±4 kv contact IEC (Table 3) Radiated immunity IEC Conducted immunity IEC Fast transient immunity IEC (Table 3) IEC Surge immunity IEC (Table 3) IEC Class 3 Electromagnetic field IEC (Table 3) IEC Environmental Ratings Note Relates to C44M only. 0 V/m mhz 80% amplitude modulated khz sine wave 40 dbuv (0V rms) 50 khz 80 mhz 0 V/m mhz 80% amplitude modulated khz sine wave 40 dbuv (0V rms) 50 khz 80 mhz ±2 kv using direct method ±2 kv supply and control, ± kv communication User IO and communication lines : ± kv line-to-line (DM) ±2 kv line-to-ground (CM) User IO and communication lines: ±0.5 kv line-to-line (DM) ± kv line-to-ground (CM) 0 V/m mhz 80% amplitude modulated khz sine wave 40 dbuv (0V rms) 50 khz 80 mhz ±2 kv supply and control, ± kv communication User IO and communication lines: ±0.5 kv line-to-line (DM) ± kv line-to-ground (CM) 0 V/m 0 V/m 0 V/m 0 V/m 0 V/m mhz 80% amplitude modulated khz sine wave 40 dbuv (0V rms) 50 khz 80 mhz ±2 kv supply and control, ± kv communication User IO and communication lines: ±0.5 kv line-to-line (DM) ± kv line-to-ground (CM) Ambient temperature (operating) 4 to 22 F ( 20 to 50 C) 3 to 22 F ( 25 to 50 C) 3 to 22 F ( 25 to 50 C) 3 to 22 F ( 25 to 50 C) Ambient temperature (storage) 40 to 85 F ( 40 to 85 C) 40 to 85 F ( 40 to 85 C) 40 to 85 F ( 40 to 85 C) 40 to 85 F ( 40 to 85 C) Operating humidity 5 95% noncondensing 5 95% noncondensing 5 95% noncondensing 5 95% noncondensing Altitude (no derating) 2000m 2000m 2000m 2000m Shock (IEC ) 5G any direction 5G any direction 5G any direction 5G any direction Vibration (IEC ) 3G any direction 3G any direction 3G any direction 3G any direction Pollution degree per IEC Degree of protection IP20 IP20 IP20 IP20 Overvoltage category per UL 508 III III III III DeviceNet DeviceNet connections Group 2, polling, bit strobe, explicit, no UCMM Group 2, polling, bit strobe, explicit, no UCMM DeviceNet baud rate 25K, 250K, 500K 25K, 250K, 500K Ethernet Ethernet connections Integrated two-port switch with dual RJ45 Ethernet connections Ethernet type Ethernet 0/00 Mbs, AutoMDX, Auto Negotiation PROFIBUS PROFIBUS connections Group 2, polling, bit strobe, explicit, no UCMM PROFIBUS baud rate 9.6K, 9.2K, 45.45K, 93.75K, 87.5K, 500K,.5M, 3M, 6M, 2M V5-T-52 Volume 5 Motor Control and Protection CA E April 207

119 IEC Contactors and Starters. Communication Modules, continued Description Modbus DeviceNet PROFIBUS Ethernet C44_ 24 Vdc Input Nominal input voltage 24 Vdc 24 Vdc 24 Vdc 24 Vdc Operating voltage 8 30 Vdc 8 30 Vdc 8 30 Vdc 8 30 Vdc Number of inputs Signal delay 5 ms (programmable to 65 sec) 5 ms (programmable to 65 sec) 5 ms (programmable to 65 sec) 5 ms (programmable to 65 sec) OFF-state voltage <6 Vdc <6 Vdc <6 Vdc <6 Vdc ON-state voltage >8 Vdc >8 Vdc >0 Vdc >8 Vdc Nominal input current 5 ma 5 ma 5 ma 5 ma Isolation 500V 500V 500V 500V Terminal screw torque 7 9 in-lb 7 9 in-lb 7 9 in-lb 7 9 in-lb 24V source current 50 ma 50 ma 50 ma 50 ma Operating Voltage Range DC Input Modules OFF state 0 6 Vdc 0 6 Vdc 0 6 Vdc 0 6 Vdc Transition region 6 8 Vdc 6 8 Vdc 6 8 Vdc 6 8 Vdc ON state 8 30 Vdc 8 30 Vdc 8 30 Vdc 8 30 Vdc C44_ 20 Vac Input Nominal input voltage 20 Vac 20 Vac 20 Vac 20 Vac Operating voltage Vac Vac Vac Vac Number of inputs OFF-state voltage <30 Vac <30 Vac <20 Vac <30 Vac ON-state voltage >80 Vac >80 Vac >70 Vac >80 Vac Nominal input current 5 ma 5 ma 5 ma 5 ma Signal delay /2 cycle /2 cycle /2 cycle /2 cycle Isolation 500V 500V 500V 500V Terminal screw torque 7 9 in-lb 7 9 in-lb 7 9 in-lb 7 9 in-lb Operating Voltage Range AC Input Modules OFF state 0 30 Vac 0 30 Vac 0 30 Vac 0 30 Vac Transition region Vac Vac Vac Vac ON state Vac Vac Vac Vac Output Modules Nominal voltage 20 Vac 20 Vac 20 Vac 20 Vac 24 Vdc 24 Vdc 24 Vdc 24 Vdc Number of outputs (2) NO Form A NO/NC Form C Note Relates to C44M only. (2) NO Form A NO/NC Form C (2) NO Form A NO/NC Form C (2) NO Form A NO/NC Form C Relay OFF time 3 ms 3 ms 3 ms 3 ms Relay ON time 7 ms 7 ms 7 ms 7 ms Max. current per point 5A (B300 rated) 5A (B300 rated) 5A (B300 rated) 5A (B300 rated) Electrical life 00,000 cycles 00,000 cycles 00,000 cycles 00,000 cycles Mechanical life,000,000 cycles,000,000 cycles,000,000 cycles,000,000 cycles Volume 5 Motor Control and Protection CA E April V5-T-53

120 . IEC Contactors and Starters Short Circuit Ratings (North America CSA, cul) Changes to UL 508A and NEC in recent years have brought a focus to control panel safety with regard to short-circuit current ratings (SCCR). Eaton s C440 electronic overload relays combined with XT series IEC and Freedom Series NEMA contactors provide a wide variety of SCCR solutions needed for a variety of applications. The SCCR data in this document reflects the latest information as of April 200. C440/XT Standalone Overload Relays (XT, C440) Standard-Fault Short Circuit Data Overload FLA Range Maximum Operating Voltage 600V (ka) Maximum Fuse Size (A) (RK5) Maximum Breaker Size (A) High-Fault Short Circuit Data Fuses (RK5, J, CC) Thermal-Magnetic Circuit Breakers Maximum Maximum 480V (ka) 600V (ka) Fuse Size 480V (ka) 600V (ka) Breaker Size A 600 Vac 6 5 5A 600 Vac A 600 Vac A 600 Vac /75 (480/600) 20 00A 600 Vac /400 (480/600) 28 40A 600 Vac A 690 Vac (gg) 350 (690 Vac) 320 (45 Vac) IEC XT Starters with XT Electronic Overload Relays Maximum High-Fault Short Circuit Data Contactor Operating Fuses (RK5, J, CC) Frame Size Voltage 480V 600V (gg) 00 (45 Vac) 350 (LGC3350) 320 (NZMH3) Thermal-Magnetic Circuit Breakers Maximum Fuse Size 480V 600V B 5A A C 5A A A D 9 45A A F 20 00A Maximum Breaker Size G 20 00A A (480 Vac) 350 (600 Vac) H 35 75A V5-T-54 Volume 5 Motor Control and Protection CA E April 207

121 IEC Contactors and Starters. Dimensions Approximate Dimensions in Inches (mm) 45 mm C440/XT Electronic Overload Relays A Width A C Depth B B Mounting Holes (Height) C NEMA Starter Size (45.7) 4.32 (09.7) 4.63 (7.5) 3.68 (93.5) XT IEC Frame Size B, C, D.80 (45.7) 4.00 (0.6) 4.30 (09.2) 3.68 (93.5) Standalone A.80 (45.7) 4.30 (09.2) 4.60 (6.8) 3.68 (93.5) B B Text Orientation Volume 5 Motor Control and Protection CA E April V5-T-55

122 . IEC Contactors and Starters Approximate Dimensions in Inches (mm) 55 mm C440/XT Electronic Overload Relays C Width A Height To Reset B 0 mm C440/XT Electronic Overload Relays B Mounting Depth C NEMA Starter Size (56.0) 5.52 (40.2) 5.2 (32.4) 4.3 (04.8) XT IEC Frame Size D, F, G 2.2 (56.0) 5.52 (40.2) 5.2 (32.4) 4.3 (04.8) Standalone 20 00A 2.2 (56.0) 5.52 (40.2) 5.2 (32.4) 4.3 (04.8) Width A A B A Height To Reset B B Mounting Depth C NEMA Starter Size (0.0) 6.20 (57.0) 5.90 (50.0) 6.00 (52.0) XT IEC Frame Size G 4.33 (0.0) 6.20 (57.0) 5.90 (50.0) 6.00 (52.0) H 4.33 (0.0) 6.20 (57.0) 5.90 (50.0) 6.00 (52.0) Standalone 4.33 (0.0) 6.20 (57.0) 5.90 (50.0) 6.00 (52.0) Pass-Through 4.33 (0.0) 5.90 (49.0) 5.60 (42.0) 4.00 (02.0) B C B B V5-T-56 Volume 5 Motor Control and Protection CA E April 207

123 IEC Contactors and Starters. Manual Motor Protectors Manual Motor Protectors Product Description Eaton s new XT family of manual motor protectors (MMPs) features a pushbutton or rotary ON/OFF manual disconnect, Class 0 adjustable bimetallic overload relay and fixed magnetic short-circuit trip capability in one compact unit. Two frame sizes are available: Frame B (45 mm) for motors with FLA ratings up to 32A and Frame D (55 mm) covers motor FLA ratings up to 65A. Application Description The XTPB and XTPR MMPs can be used in the following applications. Motor Protective Circuit Breaker In many countries outside of the United States and Canada, especially Europe, the MMPs are tested and classified as thermalmagnetic circuit breakers for use in motor branch circuits. This can be an important consideration for all companies who export their equipment and machines internationally. Both the XTPB and XTPR conform to IEC/EN and have the CE Mark. Manual Motor Protectors The XTPB and XTPR MMPs are UL listed under UL 508 as manual motor protectors. They provide an economical solution for applications requiring simple manual starting and stopping of motors. When used as a manual starter, they are typically installed in an enclosure. Many enclosures are offered as accessories for the MMPs. Separate shortcircuit protective devices, such as circuit breakers or fuses, are wired ahead of the MMPs. The short-circuit protective device should be sized per the NEC and should not exceed 400% of the maximum FLA dial setting of the MMP. Contents Description Relays and Timers Miniature Controls Contactors and Starters Thermal Overload Relays C440/XT Electronic Overload Relay Manual Motor Protectors Features and Benefits Standards and Certifications Product Identification Selection Product Selection Accessories Technical Data and Specifications Dimensions Combination Motor Controllers XT Electronic Manual Motor Protector EMS Electronic Motor Starter XT DC Contactors Reference Data Group Motor Installations A group motor installation can be defined as more than one motor circuit protected by a single set of fuses or circuit breaker on a motor branch circuit. This eliminates the need for individual fuses or circuit breakers for each motor circuit. Substantial component cost savings, panel space savings and reduced wiring installation time can be achieved in group motor installations. The MMPs are tested and listed for group installation. If remote operation is required, a magnetic contactor can be wired in series with the MMP. Article of the NEC contains the rules and requirements for group motor installations. Refer to application note AP E for NEC requirement for group motor installation. Page V5-T-3 V5-T-8 V5-T-35 V5-T-28 V5-T-4 V5-T-58 V5-T-58 V5-T-59 V5-T-60 V5-T-6 V5-T-64 V5-T-74 V5-T-83 V5-T-9 V5-T-27 V5-T-230 V5-T-232 V5-T-234 Individual Branch Motor Applications A UL 508 Type E selfprotected manual combination starter/motor controller consists of a single device possessing four essential elements: disconnect, short circuit protection, motor controller, and motor overload protection. Some MMPs require use of a lineside adapter for this type of approval. When tested as an official combination by UL, this device takes the place of a fuse-starter or breakerstarter, XT Type E MMPs are self-protected, meaning they do not need additional short circuit protection of a fuse or breaker. Type E devices can also be used with a contactor or other types of UL approved controllers. If tested with a contactor, the combination motor controller becomes a Type F device. See Page V5-T-97 for XTFC Type F devices. Volume 5 Motor Control and Protection CA E April V5-T-57

124 . IEC Contactors and Starters Features and Benefits ON/OFF rotary handle with lockout provision Visible trip indication Class 0 overload protection Phase loss sensitivity Ambient temperature compensation to IEC/EN 60947, VDE 0660 Fixed short-circuit trip 4 times maximum setting of overload FLA dial Type 2 coordination per IEC 947 Identification markers standard on starter faceplate Motor applications from 0.A to 65A Built-in heater and magnetic trip elements to protect the motor Standards and Certifications ATEX CE approved UL listed File No. E36332 UL listed File No. E23500 UL 508 group motor and Type E compliant IEC/EN CSA File , Class DIN VDE 0660 Part 00, Part 0 and Part 02 Adjustment dial for setting motor FLA DIN rail mount Terminal types available: Screw terminals Screw (line) and spring cage (load) terminals Spring cage terminals Accessories include: Front and side auxiliary contacts Trip indicating contacts Tamperproof cover for OLR dial Undervoltage release Shunt trip Through-the-door operators Enclosures Three-phase line side connecting links Line Side Adapters When to Use Them Note: Line side adapters are not required for non-us applications. Most countries outside of the US classify the MMP as a thermal magnetic circuit breaker. Group Installation Upstream SCPD required. Line Side Adapter (LSA) Not required Manual Motor Protector and Line Side Adapter Manual Motor Protectors Self-Protected Manual Combination Starters UL 508 Type E Self-Protected Manual Combination Starter Self-protected. No additional SCPD needed in branch circuit. Line Side Adapter (LSA) Required Line Side Adapter XTPAXLSA MMP XTPR BC Line Side Adapter XTPAXLSAD MMP XTPR DC Note: For Type 2 Coordination of MMCs, see Page V5-T-235. V5-T-58 Volume 5 Motor Control and Protection CA E April 207

125 IEC Contactors and Starters. Product Identification Notes Basic Units XTPB pushbutton manual motor protectors (see Page V5-T-6) Rated operational current up to 25A Switching capacity 50 ka/45v Short-circuit release, adjustable 0.6 x l u Single-phasing sensitive 2 XTPR rotary manual motor protectors (see Page V5-T-62) Rated operational current up to 32A, 65A Switching capacity 50/50 ka/45v Short-circuit release, fixed setting to 4 x l u Overload release, adjustable 0.6 x l u Single-phasing sensitive With screws or spring-loaded terminals Mounting Accessories 3 Rotary handle mechanism (see Page V5-T-67) ON/OFF/tripped switch position indication Lockable door/cover interlock Extendable y plug fit extension shaft Handle latched in switch positions Optionally also without locking and door interlock function Insulated enclosures (see Page V5-T-70) Surface mounting, enclosures, IP40, IP55 and IP40 and IP55 front flush mounting enclosure Mounting/wiring (see Page V5-T-67) Component adapter for busbar mounting Three-phase commoning link for side-by-side-mounting Mounting kits for rapid mounting of direct-on-line, reversing and stardelta starters Add-On Functions 4 Voltage releases (see Page V5-T-66) Undervoltage release Shunt releases With screws or spring-loaded terminals 5 Standard auxiliary contacts (see Page V5-T-64) ON/OFF indication Differential fault indication overload/ short-circuit release ON/OFF for (high capacity) contact module ON/OFF for starter combination With early-make contacts With screws or spring-loaded terminals 6 Current limiter (see Page V5-T-66) Increases the switching capacity of the 0 25A manual motor protectors to 00 ka/440v Can be used for individual group protection Volume 5 Motor Control and Protection CA E April V5-T-59

126 . IEC Contactors and Starters Selection XT Manual Motor Protectors XT PR 02 B C Designation XT = XT IEC power control PB PR Type = Manual motor protector pushbutton = Manual motor protector rotary Frame B P6 = 0.6A P25 = 0.25A P40 = 0.40A P63 = 0.63A 00 = A P6 =.6A 2P5 = 2.5A 004 = 4A 6P3 = 6.3A 00 = 0A 02 = 2A 06 = 6A 020 = 20A 025 = 25A 032 = 32A Current Ratings Frame D 06 = 6A 025 = 25A 032 = 32A 040 = 40A 050 = 50A 058 = 58A 063 = 63A Frame Size B = 45 mm D = 55 mm Trip Class C = Class 0 V5-T-60 Volume 5 Motor Control and Protection CA E April 207

127 IEC Contactors and Starters. Product Selection Product Selection for Manual Motor Starter Applications When ordering, specify catalog numbers according to the following stipulations: XT manual motor protectors are selected based on the overload current range required for a given motor. This current range is determined from the motor full load ampere rating and motor service factor usually found on the motor nameplate. Frame B For motors with service factors less than.5, multiply the motor FLA by 0.90 to select appropriate MMP. Example: For motor having FLA of 6.4A and service factor of.0 (6.4A x 0.90 = 5.76A) select catalog number XTPB6P3B0. See Application Note AP E. For motor with service factor of.5 or greater, use motor nameplate full load amperes to select the appropriate MMP. Example: For motor having FLA of A and service factor of.5, select catalog number XTPR02BC. XTPB Pushbutton Manual Motor Protectors Global and North American Ratings Frame B Type and Type 2 Coordination Motor Protective Device with Thermal and Magnetic Trip Rated Uninterrupted Current I u = I e (Amps) FLA Adjustment Range/ Overload Release I r (Amps) Short Circuit Release I rm (Amps) Maximum Motor Ratings Maximum kw Rating AC-3 P (kw) Three-Phase V V 440V 500V Notes Single-phasing sensitivity to IEC/EN , VDE 0660 Part 02. Can be snap-fit to IEC/EN 6075 top-hat (DIN) with 7.5 or 5 mm height. Service Factor (SF) Setting I r of current scale in dependence of load factor: SF =.5 I r = x I n mot SF = I r = 0.9 x I n mot For manual motor protective circuit breaker switching capacity, see Page V5-T-79. Select manual motor protectors by full load amperes. Maximum motor ratings (kw, hp) are for reference only. 2 In this range, calculate motor rating according to rated current. Specified values to NEC 430.6(A)(). Maximum hp Rating P (hp) UL 508/CSA C22.2 No. 4 Three-Phase V 200V 240V 480V 600V Screw Terminal XTPBP6BC XTPBP25BC XTPBP40BC XTPBP63BC /2 XTPB00BC /4 3/4 XTPBP6BC /2 /2 -/2 XTPB2P5BC /4 3/4 2 3 XTPB004BC /2 3 5 XTPB6P3BC /2 0 XTPB00BC /2 0 XTPB02BC XTPB06BC XTPB020BC / XTPB025BC Volume 5 Motor Control and Protection CA E April V5-T-6

128 . IEC Contactors and Starters Frame B Frame D XTPR Rotary Manual Motor Protectors with Screw Terminals Global Ratings and North American Ratings Frame B Type and Type 2 Coordination Motor Protective Device with Thermal and Magnetic Trip Rated Uninterrupted Current I u = I e (Amps) FLA Adjustment Range/ Overload Release I r (Amps) Short Circuit Release I rm (Amps) Maximum Motor Ratings Maximum kw Rating AC-3 P (kw) Three-Phase V V 440V 500V XTPR Rotary Manual Motor Protectors with Screw Terminals Global Ratings and North American Ratings Frame D Type and Type 2 Coordination Motor Protective Device with Thermal and Magnetic Trip Notes Single-phasing sensitivity to IEC/EN , VDE 0660 Part 02. Can be snap-fit to IEC/EN 6075 top-hat (DIN) with 7.5 or 5 mm height. Service Factor (SF) Setting I r of current scale in dependence of load factor: SF =.5 I r = x I n mot SF = I r = 0.9 x I n mot For manual motor protective circuit breaker switching capacity, see Page V5-T-79. Select manual motor protectors by full load amperes. Maximum motor ratings (kw, hp) are for reference only. 2 In this range, calculate motor rating according to rated current. Specified values to NEC 430.6(A)(). Maximum hp Rating P (hp) UL 508/CSA C22.2 No. 4 Three-Phase V 200V 240V 480V 600V Screw Terminal XTPRP6BC XTPRP25BC XTPRP40BC XTPRP63BC XTPR00BC /4 3/4 XTPRP6BC /2 /2 -/2 XTPR2P5BC /4 3/4 2 3 XTPR004BC /2 3 5 XTPR6P3BC /2 0 XTPR00BC /2 0 XTPR02BC XTPR06BC XTPR020BC / XTPR025BC / XTPR032BC Rated Uninterrupted Current I u = I e (Amps) FLA Adjustment Range/ Overload Release I r (Amps) Short Circuit Release I rm (Amps) Maximum Motor Ratings Maximum kw Rating AC-3 P (kw) Three-Phase V V 440V 500V Maximum hp Rating P (hp) UL 508/CSA C22.2 No. 4 Three-Phase V 200V 240V 480V 600V Screw Terminal XTPR06DC /2 7-/ XTPR025DC XTPR032DC XTPR040DC XTPR050DC XTPR058DC XTPR063DC V5-T-62 Volume 5 Motor Control and Protection CA E April 207

129 IEC Contactors and Starters. Frame B Frame D Frame D XTPR Manual Self-Protected Motor Starters North American Ratings, UL 508 Type E Frame B Motor Protective Device with Thermal and Magnetic Trip Rated Uninterrupted Current I u (Amps) FLA Adjustment Range/ Overload Release I r (Amps) Short Circuit Release I rm (Amps) Maximum Motor Ratings 2 Maximum hp Rating P (hp) Three-Phase 200V 240V 480V/ 277V XTPR Circuit Breaker According to UL 489 Frame D Rated Short-Circuit Breaking Capacity (ka) Line Side Adapter XTPR Manual Self-Protected Motor Starters North American Ratings, UL 508 Type E Frame D Motor Protective Device with Thermal and Magnetic Trip Manual Motor Protector Screw Terminal /2 / XTPAXLSA XTPRP6BC /2 / XTPAXLSA XTPRP25BC /2 / XTPAXLSA XTPRP40BC /2 / XTPAXLSA XTPRP63BC /2 / XTPAXLSA XTPR00BC /4 3/ XTPAXLSA XTPRP6BC /2 /2 -/ XTPAXLSA XTPR2P5BC / XTPAXLSA XTPR004BC / XTPAXLSA XTPR6P3BC / XTPAXLSA XTPR00BC /2 65 XTPAXLSA XTPR02BC XTPAXLSA XTPR06BC XTPAXLSA XTPR020BC /2 5 8 XTPAXLSA XTPR025BC / XTPAXLSA XTPR032BC Rated Uninterrupted Current I u (Amps) FLA Adjustment Range/ Overload Release I r (Amps) Short Circuit Release I rm (Amps) Maximum Motor Ratings 2 Maximum hp Rating P (hp) Three-Phase 200V 240V 480V/ 277V Notes A UL 508 Type E self-protected manual combination starter (XTPR) consists of a manual motor protector (XTPR) and a UL Listed line side adapter (for example, XTPAXLSA). The Type E self-protected manual combination starter alone is a legitimate short-circuit protective device and disconnect means for the downstream motor, while the contactor has been added to provide remote operation of the motor circuit. Conductor size for XTPAXLSA is 4 6 AWG, XTPAXLSAD is 8 AWG /0. UL 508 Type E starters are assembled from a standard XTPR and a special incoming terminal line side adapter (XTPAXLSA or XTPAXLSAD). 2 Select manual motor protectors by full load amperes. Maximum motor ratings (kw, hp) are for reference only. 3 In this range, calculate motor rating according to rated current. Specified values to NEC 430.6(A)(). 600V/ 247V 600V/ 247V 480/ 277V 600/ 347V Rated Short-Circuit Breaking Capacity (ka) 240V 480/ 277V 600/ 347V Manual Motor Protector Screw Terminal XTPR06DCB /2 7-/ XTPR025DCB XTPR032DCB Rated Uninterrupted Current I u (Amps) FLA Adjustment Range/ Overload Release I r (Amps) Short Circuit Release I rm (Amps) Maximum Motor Ratings 2 Maximum hp Rating P (hp) Three-Phase 200V 240V 480V/ 277V 600V/ 247V Rated Short-Circuit Breaking Capacity (ka) 240V 480/ 277V 600/ 347V Line Side Adapter Manual Motor Protector Screw Terminal XTPAXLSAD XTPR06DC /2 7-/ XTPAXLSAD XTPR025DC XTPAXLSAD XTPR032DC XTPAXLSAD XTPR040DC XTPAXLSAD XTPR050DC XTPAXLSAD XTPR058DC XTPAXLSAD XTPR063DC Volume 5 Motor Control and Protection CA E April V5-T-63

130 . IEC Contactors and Starters Accessories Auxiliary Contacts XTPAXSA_ XTPAXFA Side-Mount Auxiliary Contacts Contact Configuration Contact Sequence Can be fitted on the right side of manual motor protectors (XTPB, XTPR, XTPM) and manual transformer protectors (XTPT) and can be combined with XTPAXSATR_ and XTPAXFA_ trip indicating auxiliary contact. Front-Mount Auxiliary Contacts Contact Configuration Contact Sequence Can be fitted to manual motor protectors (XTPB, XTPR, XTPM) and manual transformer protectors (XTPT). 45 mm (XTPR B and XTPB) or 55 mm (XTPR D) widths of manual motor protectors remain unchanged. Note Orders must be placed in multiples of package quantity listed. Pkg. Qty. Screw Terminal NO-NC XTPAXSA L L2 L3 XTPAXSA.4.22 NO-2NC XTPAXSA2 L L2 L3 XTPAXSA NO-NC XTPAXSA2 L L2 L3 XTPAXSA Pkg. Qty. Screw Terminal NO-NC XTPAXFA L L2 L3 XTPAXFA V5-T-64 Volume 5 Motor Control and Protection CA E April 207

131 IEC Contactors and Starters. XTPAXSATR_ XTPBXFAEM20 XTPAXFAEM20 Side-Mount Trip Indicating Auxiliary Contacts Contact Configuration Contact Sequence Pkg. Qty. Can be fitted on the right side of manual motor protectors. Can be combined with standard auxiliary contacts. Trip indication: A. General trip indication (overload) B. Short-circuit trip. Local short-circuit indication by red indicator, manually resettable. Early-Make Front-Mount Auxiliary Contacts For Use with 2 x NO + 2 XTPB, XTPR, XTPM, XTPT 2 x NC + 2 XTPB, XTPR, XTPM, XTPT Contact Configuration On/Off LL2L3 + > Trip + LL2L3 + > On/Off LL2L3 + > Trip + LL2L3 + > Contact Sequence Pkg. Qty. For Use with XTPAXSATR20 XTPAXSATR02 2NO XTPB XTPBXFAEM NO 2 XTPR NL, PKZM XTPAXFAEM20 23 For use with XTPB_, Frame B XTPR and XTPT. Can be fitted to the front of a manual motor protector. 45 mm width of manual motor protector remains unchanged. For early energization of undervoltage release, for example, in emergency-stop circuits to EN Notes Orders must be placed in multiples of package quantity listed. 2 Not for use with rotary handle mechanism. 3 Not compatible with XTPR lockable handle, order PKZM0 or XTPR NL. NL is the non-lockable handle version. Volume 5 Motor Control and Protection CA E April V5-T-65

132 . IEC Contactors and Starters Additional Accessories XTPAXSR_ Contact Sequence C C2 XTPAXCL Shunt Release Pkg. Qty. Can be used to trip the manual motor protector from a remote location. Can be fitted on the left side of manual motor protectors. Cannot be combined with the XTPAXUVR. DC: Intermittent operation 5 sec. Current Limiter 2 Screw Terminal 2 XTPAXSR24V50H 2 XTPAXSR48V50H 2 XTPAXSR0V50H 2 XTPAXSR20V60H 2 XTPAXSR208V60H 2 XTPAXSR220V50H 2 XTPAXSR230V50H 2 XTPAXSR240V50H 2 XTPAXSR240V60H 2 XTPAXSR380V50H 2 XTPAXSR400V50H 2 XTPAXSR45V50H 2 XTPAXSR440V60H 2 XTPAXSR480V60H 2 XTPAXSR24VDC 2 XTPAXSR48VDC 2 XTPAXSR60VDC 2 XTPAXSR0VDC 2 XTPAXSR25VDC 2 XTPAXSR220VDC 2 XTPAXSR250VDC Description To enhance the switching capacity of non-inherently safe 0 25A manual motor protectors to 50 ka/440v Contact Sequence XTPAXUVR_ Contact Sequence The XTPAXCL enhances the switching capacity of the XT manual motor protectors. It can be used with the XTPB, XTPR BC, XTPR DC for individual or group protections. The rated uninterrupted current is 63A for IEC and 25A for UL/CSA. It can be mounted next to or behind the manual motor protector. See Page V5-T-79 for ratings when using the current limiter. Undervoltage Release Pkg. Qty. Notes Orders must be placed in multiples of package quantity listed. 2 Max. rated operation voltage Ue = 690V, rated uninterrupted current I u = 63A. Can be used for individual and group protection. For group protection and in combination with the XTPR D order additional XTPAXIT incoming terminal if required. Mounting next to or behind the manual motor protector. 6 63A XTPR D: 00 ka/400v, 0 ka/690v. L T D U D2 Pkg. Qty. Screw Terminal 2 XTPAXUVR24V50H 2 XTPAXUVR24V60H 2 XTPAXUVR48V50H 2 XTPAXUVR60V50H 2 XTPAXUVR0V50H 2 XTPAXUVR20V60H 2 XTPAXUVR208V60H 2 XTPAXUVR220V50H 2 XTPAXUVR230V50H 2 XTPAXUVR240V50H 2 XTPAXUVR240V60H 2 XTPAXUVR380V50H 2 XTPAXUVR400V50H 2 XTPAXUVR45V50H 2 XTPAXUVR440V60H 2 XTPAXUVR480V60H 2 XTPAXUVR600V60H Can be used to trip the manual motor protector from a remote location. Can be fitted on left side manual motor protectors. Cannot be combined with XTPAXSR. When combined with a circuit breaker, it can be used as emergency-stop device to IEC/EN XTPAXCL V5-T-66 Volume 5 Motor Control and Protection CA E April 207

133 IEC Contactors and Starters. XTPAXRHM_ XTPAXRHMSFT XTPAXSW IP65 Rotary Handle Mechanism 234 Description Sealing Facility Three-Phase Commoning Links 8 Enclosure Rating Pkg. Qty. 5 For parallel power feed to several manual motor protectors on terminals, 3 and 5. Complete Kits Includes Handle, Shaft and Required Hardware Rotary handle mechanism black 6 IP65 XTPAXRHMB Rotary handle mechanism red/yellow 7 NEMA 2 UL/CSA 4X XTPAXRHMRY Rotary handle mechanism black rotated 90 from vertical 6 XTPAXRHM90B Rotary handle mechanism red/yellow rotated 90 from XTPAXRHM90RY vertical 7 Separate Parts Shaft only includes shaft to mount to XTPR, 75 mm length 0 XTPAXRHMSFT MMP shaft support, metal, D-frame MMP only XTPAXMBM Replacement lockable handle for XTPR XTPAXLRH Description To prevent tampering with the overload release and the test function. It can be sealed using industry standard sealing wire. For use with XTPR manual motor protectors. For Use with MMP with no side-mounted auxiliaries or voltage releases Each MMP with one auxiliary contact or trip-indicating auxiliary contact fitted on the right Each MMP with an auxiliary contact and trip-indicating auxiliary contact mounted on the right or a voltage release mounted on the left. Qty. MMP MMP Frame Size Pkg. Qty. 5 5 XTPAXSW Pkg. Qty. 5 2 B 0 XTPAXCLKA2 D XTPAXCLKA2D 3 B 0 XTPAXCLKA3 D XTPAXCLKA3D 4 B 0 XTPAXCLKA4 D XTPAXCLKA4D 5 B 0 XTPAXCLKA5 2 B 0 XTPAXCLKB2 D XTPAXCLKB2D 3 B 0 XTPAXCLKB3 D XTPAXCLKB3D 4 B 0 XTPAXCLKB4 D XTPAXCLKB4D 5 B 0 XTPAXCLKB5 2 B 0 XTPAXCLKC2 4 D XTPAXCLKC4D Notes Plug-in connection shafts, XTPAXRHMSFT_ can be cut to desired length for mounting depths of mm. Carrier with extension shaft included. 2 With ON/OFF switch position and + (tripped), lockable with 3 padlocks, 4 8 mm hasp. Can be locked in the OFF position, if required. 3 Rotary handle mechanisms ship with door interlock disabled. See instruction publication with product for how to enable door interlock. 4 Not for use with XTPAXFAEM20 early-make front-mount auxiliary contact. 5 Orders must be placed in multiples of package quantity listed. 6 For use on main switches to IEC/EN For use on main switches with emergency-stop function to IEC/EN Protected against accidental contact. Frame B short-circuit proof Ue = 690V, I u = 63A. Frame B links can be combined by rotating mounting. Volume 5 Motor Control and Protection CA E April V5-T-67

134 . IEC Contactors and Starters XTPAXUTS XTPAXIT XTPAXLSA XTPAXIP2X XTPAXTPCB XTPAXEMCB XTPAXTPC_ Shroud for Unused Terminals of Three-Phase Commoning Links Pkg. For Use with Description Qty. Frame B XTPR Incoming Terminals for Three-Phase Commoning Link 2 For Use with Line-Side Adapters 3 Combination Connection Kits Non-Reversing Starters To cover unused terminals on three-phase commoning link. Protected against direct contact. Pkg. Qty. Catalog Number Frame B XTPR, XTPB 5 XTPAXIT For Use with Frame B XTPR to create a UL 508 Type E/F manual combination starter Catalog Number Reduced size Frame D XTPR to create a UL 508 XTPAXIP2X Type E/F manual combination starter (not to be used with 3-phase commoning links) For Use with Notes Orders must be placed in multiples of package quantity listed. 2 For three-phase commoning link, protected against accidental contact, Ue = 690V, I u = 63A; For conductor cross-sections: mm2 stranded; mm2 flexible with ferrules, AWG XTPAXLSA is for three-phase commoning link, finger and back-of-hand proof, Ue = 690V, I u = 60A for conductor cross sections: mm2 stranded, mm2 flexible with ferrule, AWG XTPAXLSAD cannot be combined with three-phase commoning links. Conductor size 8 AWG /0. Catalog Number 20 XTPAXUTS For Use with XTPAXLSA Frame D XTPR to create a UL 508 XTPAXLSAD Type E/F manual combination starter Description/Comprised of Std. Pack Catalog Number XTPAXLSAD 4 XTPR B + XTCE B Mechanical connection element for XTPR B and contactor XTPAXTPCB Main current wiring between XTPR B and contactor in toolless plug connection Use contactor auxiliary switch XTCEXFAT_. Control cable guidance: max. six cables up to 2.5 mm 2 external diameter or four cables up to 3.5 mm 2 external diameter. XTPR B + XTCE B Mechanical connection element for XTPR B and contactor XTPAXEMCB Main current wiring between XTPR B and contactor screw in type connection XTPR B + XTCE C XTPR D + XTCE D DIN rail adapter plate Main current wiring between XTPR and contactor DIN rail adapter plate Main current wiring between XTPR and contactor XTPAXTPCC XTPAXTPCD V5-T-68 Volume 5 Motor Control and Protection CA E April 207

135 IEC Contactors and Starters. XTPAXTPCRB XTPAXTPCRC XTPAXECM_ XTPAXTPCPB XTPAXTPCPD Reversing Starters For Use with Electrical Connection Module DIN Rail Adapter Plates Note Description/Comprised of Orders must be placed in multiples of package quantity listed. Std. Pack XTPR B + XTCE B0_ Mechanical connection element for XTPR B and contactor XTPAXTPCRB Reversing starter main current wiring in toolless plug connection Control cables for electrical interlocking in toolless plug connection: KM: A K2M: 2 KM: 2 K2M: A KM: A2 K2M: A2 Cable guidance Use contactor auxiliary switch XTCEXFAT_. Control cable guidance: max. six cables up to 2.5 mm 2 external diameter or four cables up to 3.5 mm 2 external diameter. XTPR B + XTCE C DIN rail adapter plate XTPAXTPCRC Reversing starter main current wiring For Use with Description/Comprised of Std. Pack XTPR B + XTCE C Main current wiring between XTPR B and contactor 5 XTPAXECMC XTPR D + XTCE D Main current wiring between XTPR D and contactor 5 XTPAXECMD For Use with XTPAXTPCB XTPAXTPCRB XTPAXECMD XTPR D + XTCE C XTPR D + XTCE D Description/Comprised of Std. Pack 45 mm wide adapter plate with one DIN rail 4 XTPAXTPCPB Connection element for side-by-side positioning of further plates 55 mm wide adapter plate with two DIN rails 4 XTPAXTPCPD Connection cams for further plates For use with reversing and star-delta starters Volume 5 Motor Control and Protection CA E April V5-T-69

136 . IEC Contactors and Starters Pushbutton MMP Enclosures Insulated Enclosures for Surface Mounting of XTPB Pushbutton Motor-Protective Circuit Breakers Global Usage Degree of Protection IP40 NEMA IP65 NEMA 3R, 4X, 2, 3 IP65 NEMA 3R, 4X, 2, 3 IP65 NEMA 3R, 4X, 2, 3 IP65 NEMA 3R, 4X, 2, 3 IP65 NEMA 3R, 4X, 2, 3 For Use with Description XTPB MMP only or with: XTPAXFA_, XTPBXFAEM20, XTPAXSA_, XTPAXUVR_, XTPAXSR_ XTPB MMP only or with: XTPAXFA_, XTPAXUVR_, XTPAXSR_, XTPAXCL Insulated Enclosures for Surface Mounting of XTPB Pushbutton Manual Motor Protectors North American Usage 23 Degree of Protection IP4 NEMA IP65 NEMA 3R, 4X, 2, 3 IP65 NEMA 3R, 4X, 2, 3 IP65 NEMA 3R, 4X, 2, 3 IP65 NEMA 3R, 4X, 2, 3 IP65 NEMA 3R, 4X, 2, 3 XTPB MMP only or with: XTPAXFA_, XTPBXFAEM20, XTPAXUVR_, XTPAXSR_, XTPAXCL Notes Integrated terminal for PE(N) connection, two M25 cable entry knockouts at top and at bottom. 2 Built-in terminal for PE(N). 3 North American enclosures come with conduit adapters for use with /2 in NPT. XTPBXENCS40 With actuation membrane. Lockable in OFF position. Lockable in OFF position in combination with XTPBXFAEM20 early-make front-mount auxiliary contact With emergency-stop (e-stop) pushbutton actuator, red-yellow With emergency-stop (e-stop) pushbutton actuator, red-yellow key release XTPBXENCS65 XTPBXENCSLO65 XTPBXENCSLE65 XTPBXENCSES65 XTPBXENCSEK65 For Use with Description XTPB MMP only or with: XTPAXFA_, XTPBXFAEM20, XTPAXSA_, XTPAXUVR_, XTPAXSR_ XTPB MMP only or with: XTPAXFA_, XTPAXUVR_, XTPAXSR_, XTPAXCL XTPB MMP only or with: XTPAXFA_, XTPBXFAEM20, XTPAXUVR_, XTPAXSR_, XTPAXCL XTPBXENAS4 With actuating diaphragm Lockable in OFF position Lockable in OFF position in combination with XTPBXFAEM20 early-make front-mount auxiliary contact With emergency-stop (e-stop) pushbutton actuator, red-yellow With emergency-stop (e-stop) pushbutton actuator, red-yellow key release XTPBXENAS65 XTPBXENASLO65 XTPBXENASLE65 XTPBXENASES65 XTPBXENASEK65 V5-T-70 Volume 5 Motor Control and Protection CA E April 207

137 IEC Contactors and Starters. Rotary MMP Enclosures Insulated Enclosures for Surface Mounting of XTPB Pushbutton Manual Motor Protectors North American Usage Degree of Protection Front IP40 NEMA Front IP65 NEMA 3R, 4X, 2, 3 Front IP65 NEMA 3R, 4X, 2, 3 Front IP65 NEMA 3R, 4X, 2, 3 Front IP65 NEMA 3R, 4X, 2, 3 Front IP65 NEMA 3R, 4X, 2, 3 Insulated Enclosures for Surface Mounting of Frame B (0. 32A) XTPR Motor-Protective Circuit Breakers Global Usage Degree of Protection IP4 with vertical mounting Note Integrated terminal for PE(N) connection. For Use with Description XTPB MMP only or with: XTPAXFA_, XTPBXFAEM20, XTPAXSA_, XTPAXUVR_, XTPAXSR_ XTPB MMP only or with: XTPAXFA_, XTPAXUVR_, XTPAXSR_, XTPAXCL XTPB MMP only or with: XTPAXFA_, XTPBXFAEM20, XTPAXUVR_, XTPAXSR_, XTPAXCL XTPBXENCF40 With actuating diaphragm Lockable in OFF position Lockable in OFF position in combination with XTPBXFAEM20 early-make front-mount auxiliary contact With emergency-stop (e-stop) pushbutton actuator, red-yellow With emergency-stop (e-stop) pushbutton actuator, red-yellow key release XTPBXENCF55 XTPBXENCFLO55 XTPBXENCFLE55 XTPBXENCFES55 XTPBXENCFEK55 For Use with Description Frame B XTPR only or with: XTPAXFA_, XTPAXSA_, XTPAXSATR_, XTPAXUVR_, XTPAXSR_, XTPAXCL Cover with aperture dimensioned to accommodate front of MMP. IP40, when mounted turned through 90 to left/right XTPAXENCS4 IP65 With black/grey rotary handle XTPAXENCS65B IP65 IP40 IP55 IP55 Frame B XTPR only or with: XTPAXSA_, XTPAXUVR_, XTPAXSR_, XTPAXCL Frame B XTPR only or with: XTPAXFA_, XTPAXSA_, XTPAXUVR_, XTPAXSR_, XTPAXCL With red/yellow rotary handle for use as emergency-stop switches to IEC/EN XTPAXENCS65RY Cover with aperture dimensioned to accommodate front of MMP XTPAXENCS40 2 With black/gray rotary handle XTPAXENCS55B 2 With red/yellow rotary handle for use as emergency-stop switches to IEC/EN XTPAXENCS55RY 2 Volume 5 Motor Control and Protection CA E April V5-T-7

138 . IEC Contactors and Starters Insulated Enclosures for Surface Mounting of Frame B (0. 32A) XTPR Rotary Manual Motor Protectors North American Usage 3 Degree of Protection IP55 NEMA, 2, 3R Insulated Enclosures for Surface Mounting of Frame B XTPR (0. 32A) Rotary Motor-Protective Circuit Breakers with XTPAXFAEM20 Early-Make Front-Mount Auxiliary Contact Global Usage Degree of Protection IP65 IP65 IP55 IP55 For Use with Description Frame B XTPR only or with: XTPAXSA_ and XTPAXFA_, XTPAXUVR_ and XTPAXFA_, XTPAXSR_ and XTPAXFA_, XTPAXCL With black/gray rotary handle Insulated Enclosures for Surface Mounting of Frame B XTPR (0. 32A) Rotary Manual Motor Protectors with XTPAXFAEM20 Early-Make Front-Mount Auxiliary Contact North American Usage 4 Degree of Protection IP55 NEMA, 2, 3R Insulated Enclosures for Flush Mounting of Frame B (0. 32A) XTPR Rotary Manual Motor Protectors Global Usage 5 Degree of Protection Front IP40 Front IP55 With red/yellow rotary handle for use as emergency-stop switch to VDE 03 Insulated Enclosures for Surface Mounting of Frame D (0 65A) Rotary Motor-Protective Circuit Breakers Degree of Protection IP65 NEMA, 2, 3R, 4X IP65 NEMA, 2, 3R, 4X Notes M25 metric cable entry knock-out, top and bottom. Cable push-through membrane, top and bottom, in the back plate and as a control line entry. Includes N and PE terminals. 2 Integrated terminal for PE(N) connection, two M25 cable entry knockouts at the top and bottom. 3 Built-in N and PE terminal, lower part without knockouts. 4 Built-in N and PE terminal, lower part without knockouts. 5 Integrated terminal for PE(N) connection. XTPAXENAS55B XTPAXENAS55RY For Use with Description Frame B XTPR and XTPAXFAEM20 only or with: XTPAXFA_, XTPAXSA_, XTPAXSATR_, XTPAXUVR_, XTPAXSR_, XTPAXCL Frame B XTPR and XTPAXFAEM20 only or with: XTPAXFA_, XTPAXUVR_, XTPAXSR_, XTPAXCL With black/gray rotary handle With red/yellow rotary handle for use as emergency-stop switches to IEC/EN With black/gray rotary handle With red/yellow rotary handle for use as emergency-stop switches to IEC/EN XTPAXENCSEM65B XTPAXENCSEM65RY XTPAXENCSEM55B XTPAXENCSEM55RY For Use with Description Frame B XTPR only or with: XTPAXSA_, XTPAXUVR_, XTPAXCL With black/grey rotary handle With red/yellow rotary handle for use as emergency-stop switch to VDE 03 XTPAXENASEM55B XTPAXENASEM55RY For Use with Description Frame B XTPR only or with: XTPAXSA_, XTPAXUVR_, XTPAXSR_, XTPAXCL Frame B XTPR only or with: XTPAXSA_, XTPAXUVR_, XTPAXSR_, XTPAXFA_, XTPAXCL Cover with aperture dimensioned to accommodate front of MMP With black/gray rotary handle With red/yellow rotary handle for use as emergency-stop switches to IEC/EN XTPAXENCF40 XTPAXENCF55B XTPAXENCF55RY For Use with Description Frame D XTPR only or with: XTPAXFA_, XTPAXFAEM20, XTPAXSA_, XTPAXSATR_, XTPAXUVR_, XTPAXSR_, XTPAXCL With black/gray rotary handle With red/yellow rotary handle for use as emergency-stop switches to IEC/EN XTPAXENCSD65B XTPAXENCSD65RY V5-T-72 Volume 5 Motor Control and Protection CA E April 207

139 IEC Contactors and Starters. MMP Enclosure Accessories XTPAXPL_ XTPAXNT XTPAXIL_ XTPR Manual Motor Protector Enclosure Padlock Attachment For Use with Description XTPAXENCS65B, XTPAXENCS65RY, XTPAXENCSEM65B, XTPAXENCSEM65RY, XTPAXENCS55B, XTPAXENCS55RY, XTPAXENCSEM55B, XTPAXENCSEM55RY Neutral Terminal for Use with XTPB and Frame B XTPR Flush-Mount Enclosures For Use with Description Indicating Lights with Neon Bulb 4 For use with XTPR and XTPB enclosures. Lights do not carry individual IP or NEMA rating. All enclosure ratings remain valid when using indicating lights. Notes Orders must be placed in multiples of package quantity listed. 2 Lockable in the 0-position of the XTPR manual motor protector. 3 Lockable in the OFF position of the Frame B XTPR manual motor protector. 4 Product is not UL Listed/Registered. Padlocking feature. Up to three padlocks with 3 6 mm hasp thickness. For use as main switch to IEC/EN Pkg. Qty. 3 XTPAXPL 2 XTPAXENCSD65B, XTPAXENCSD65RY XTPAXPL2 2 XTPAXENCF55B, XTPAXENCF55RY 3 XTPAXPL3 3 XTPBXENCF40, XTPBXENCF55, XTPAXENCF40, XTPAXENCF55B, XTPAXENCF55RY Color Description Indicating Light Pkg. Qty. For connection of a fifth conductor 20 XTPAXNT Pkg. Qty. White 0 230V 0 XTPAXILWB V 0 XTPAXILWN V 0 XTPAXILWC Green 0 230V 0 XTPAXILGB V 0 XTPAXILGN V 0 XTPAXILGC Red 0 230V 0 XTPAXILRB V 0 XTPAXILRN Volume 5 Motor Control and Protection CA E April V5-T-73

140 . IEC Contactors and Starters Technical Data and Specifications XT Manual Motor Protectors Description General XTPBP6B XTPB025B Standards IEC/EN 60947, VDE 0660, UL 508, CSA C22.2 No. 4 Note Damp heat, constant, to IEC ; damp heat, cyclic, to IEC XTPRP6B XTPR032B IEC/EN 60947, VDE 0660, UL 508, CSA C22.2 No. 4 XTPR06D XTPR063D IEC/EN 60947, VDE 0660, UL 508, CSA C22.2 No. 4 Climatic proofing Ambient temperature, C Storage 25/80 25/80 25/70 Open 25/55 25/55 25/55 Enclosed 25/40 25/40 25/40 Mounting position Direction of incoming supply As required As required As required Degree of protection Device IP20 IP20 IP20 Terminals IP00 IP00 IP00 Protection against direct contact Finger and back-of-hand proof Finger and back-of-hand proof Shock resistance half-sinusoidal shock ms to IEC (g) Altitude (m), maximum Terminal capacity Solid (mm 2 ) x ( 6) 2 x ( 6) Flexible with ferrule to DIN 46228, (mm 2 ) x ( 6) 2 x ( 6) x ( 6) 2 x ( 6) x ( 6) 2 x ( 6) Solid or stranded (AWG) Terminal screw tightening torque Main cable, Nm.7. 3 Main cable, lb-in Control circuit cable, Nm Control circuit cable, lb-in Main Contacts Rated impulse withstand voltage (U imp ), Vac Overvoltage category/pollution degree III/3 III/3 III/3 Rated operational voltage (U e ), Vac Rated uninterrupted current = rated operational current (I u = I e ) in amperes 25 or current setting of the overcurrent release 25 or current setting of the overcurrent release Finger and back-of-hand proof x ( 50) 2 x ( 35) x ( 35) 2 x ( 35) 25 or current setting of the overcurrent release Rated frequency, Hz Current heat loss (three-pole at operating temperature), W Lifespan, mechanical (ops) 50,000 00,000 30,000 Lifespan, electrical (AC-3 at 400V) (ops) 50,000 00,000 30,000 Maximum operating frequency, operations/hr Short-circuit rating AC See Page V5-T-79 See Page V5-T-79 See Page V5-T-79 DC (ka) (up to XTPR06B) (XTPR020B XTPR032B) Motor switching capacity AC-3 (up to 690V) in amperes DC-5 (up to 250V) in amperes (3 contacts in series) 63 (3 contacts in series) V5-T-74 Volume 5 Motor Control and Protection CA E April 207

141 IEC Contactors and Starters. XT Manual Motor Protectors, continued Description XTPBP6B XTPB025B XTPRP6B XTPR032B XTPR06D XTPR063D Releases Overload release setting range (x I u ) Fixed short-circuit release (x I u ) Short-circuit release tolerance ± 20% ± 20% ± 20% Phase-failure sensitivity IEC/EN , VDE 0660 Part 02 Temperature compensation IEC/EN , VDE 0660 Part 02 to IEC/EN 60947, VDE 0660, C 5/40 5/40 5/40 operating range, C 25/55 25/55 25/55 Temperature compensation residual error for T >20 C, %/K <0.25 <0.25 <0.25 IEC/EN , VDE 0660 Part 02 Auxiliary Contacts Description XTPAXSA XTPAXFA XTPA(B)XFAEM XTPAXSATR Rated impulse withstand voltage, U imp (Vac) Overvoltage category/pollution degree III/3 III/3 III/3 III/3 Rated operational voltage U e (Vac) U e (Vdc) Safe isolation to VDE 006 Part 0 and Part 0/A between auxiliary contacts and main contacts (Vac) Rated operational current AC V, I e (A) V, I e (A) V, I e (A) DC-3 L/R <00 ms 24 V, I e (A) V, I e (A) V, I e (A) 220 V, I e (A) Lifespan Mechanical, operations (x 0 6 ) Electrical, operations (x 0 6 ) Contact reliability (at U e = 24 Vdc, U min 7V, I min = 5.4 ma, fault probability <0 8 < fault at x 0 8 operations <0 8 < fault at x 0 8 operations <0 8 < fault at x 0 8 operations <0 8 < fault at x 0 8 operations Positively driven contacts to ZH /457 Yes Short-Circuit Rating without Welding Fuseless FAZ-B4/-HI FAZ-B4/-HI Fuse (A gg/gl) Terminal Capacity Solid or flexible conductor with ferrule (mm 2 ) Solid or stranded (AWG) Volume 5 Motor Control and Protection CA E April V5-T-75

142 . IEC Contactors and Starters Undervoltage Release Description Current Limiter XTPB, XTPR Single- and Two-Pole Circuits with DC and AC Current XTPAXUVR_ Cross-Section Solid or flexible conductor with ferrule (mm 2 ) x ( ) Solid or stranded (AWG) x (8 4) 2 x (8 4) Main Contact Rated operational voltage, U e (Vac) Rated operational voltage, U e (Vdc) Pickup voltage, x U s Dropout voltage, x U s Power Consumption Pickup AC (VA) 5 Sealing AC (VA) 3 Description XTPAXCL Rated impulse withstand voltage (U imp), Vac 6000 Overvoltage category/pollution degree III/3 Rated operational voltage, U e (Vac) 690 Rated interrupted current = Rated operational current (l u = l e ) in amperes I > I > I > I > I > I > Protection of PVC Insulated Cables Against Thermal Overload at Short-Circuit Min. Cross-Section Protected V, 50 Hz, Cu mm Device Type XTPRP6BC The chart above indicates which minimum cable cross-sections are protected by XTPR motor protective circuit breakers up to their rated conditional short-circuit current Iq. Shunt Release Description XTPAXSR Cross-Section Solid or flexible conductor with ferrule (mm 2 ) x ( ) Solid or stranded (AWG) x (8 4) 2 x (8 4) Main Contact Rated operational voltage, U e (Vac) Rated operational voltage, U e (Vdc) AC operating range, x U s 0.7. DC operating range, x U s (intermittent operation 5s) 0.7. Power Consumption Pickup AC (VA) 5 Sealing AC (VA) 3 Pickup DC (VA) 3 Sealing DC (VA) 3... XTPR6P3BC XTPR00BC XTPR06BC XTPR020BC XTPR025BC XTPR06DC XTPR025DC XTPR032DC XTPR040DC XTPR050DC XTPR058DC XTPR063DC V5-T-76 Volume 5 Motor Control and Protection CA E April 207

143 IEC Contactors and Starters. Wiring Diagrams Fuseless Installation with XTPR Backup Protection Diagram XTPR B Back-up protection range with XTPAXCL Rated short-circuit breaking capacity range XTPR B XTPR B 45 Vac cn cc Time/Current Curves Inherently short-circuit proof cc rms [ka] Characteristics The time/current characteristic, the current limiting characteristics and the I 2 t characteristics were determined in accordance with DIN VDE 0660 and IEC The tripping characteristic of the inverse-time delayed overload releases (thermal overload releases or a releases) for DC and AC with a frequency of 0 to 400 Hz also apply to the time/current characteristic. The characteristics apply to the cold state. At operating temperature, the tripping times of the thermal releases are reduced to approximately 25%. Under normal operating conditions, all three-poles of the device must be loaded. The three main conducting paths must be connected in series in order to protect single-phase or DC loads. With three-pole loading, the maximum deviation in the tripping time for 3 times the setting current and upwards is ±20% and thus in accordance with DIN VDE XTPR...B Inherently short-circuit-proof 50 XTPR B + XTPAXCL XTPR B Rated Current n [A] The tripping characteristics for the instantaneous, electromagnetic overcurrent releases (short-circuit releases or n releases) are based on the rated current I n, which is also the maximum value of the setting range for circuit breakers with adjustable overload releases. If the current is set to a lower value, the tripping current of the n release is increased by a corresponding factor. The characteristics of the electromagnetic overcurrent releases apply to frequencies of 50/60 Hz. Appropriate correction factors must be used for lower frequencies up to 6-2/3 Hz, for higher frequencies up to 400 Hz and for DC. Time/current characteristics, current limiting characteristics and I 2 t characteristics are available on request. Backup Protection Diagram XTPR D Back-up protection range with XTPAXCL Rated short-circuit breaking capacity range XTPR D MMP Tripping Characteristics XTPB, XTPR Frame B Milli-seconds Seconds Minutes XTPR Frame D Milli-seconds Seconds Minutes 2h h XTPR D 45 Vac cn cc Inherently short-circuit proof cc rms [ka] Inherently short-circuit-proof XTPB, XTPR Frame B x Rated Operational Current XTPR...D + XTPAXCL Rated Current n [A] XTPR D Rated Current n [A] XTPT XTPR Frame D x Rated Operational Current Volume 5 Motor Control and Protection CA E April V5-T-77

144 . IEC Contactors and Starters MMP Let-Through Tripping Characteristics XTPB, XTPR Frame B I ^ D [ka] XTPR Frame D I ^ D [ka] XTPB XTPR Frame B XTPM 2 cc 32 A A 6 0 A/2 A 6.3 A 4.0 A 2.5 A.6 A 0.4 A U e = 400 V 0.25 A cc rms [ka] XTPR Frame D A 0.63 A XTPR Frame D i 2 dt [A 2 s] st half-wave 0 XTPR Frame D U e = 400 V 00 cc rms [ka] 63/58 A 50/40/32 A 25 A 6 A 2 cc 0 63/58 A 50/40/32 A 25 A 6 A U e = 400 V 0 00 cc rms [ka] V5-T-78 Volume 5 Motor Control and Protection CA E April 207

145 IEC Contactors and Starters. Manual Motor Protector Short-Circuit Ratings Rated uninterrupted current I u = Rated operational current Ie. Rated conditional short-circuit current I q IEC/EN Rated ultimate short-circuit breaking capacity I cu IEC/EN Rated operational short-circuit breaking capacity I cs IEC/EN Global Use, IEC/EN XTPB with Classification Type and Type 2 I u I q I cu I cs Fuse 2 I q I cu I cs Fuse 2 I q I cu I cs Fuse 2 I q I cu I cs Fuse 2 I q I cu I cs Fuse 2 230V 400V 440V 500V 690V A ka ka ka A ka ka ka A ka ka ka A ka ka ka A ka ka ka A Global Use, IEC/EN XTPR BC with Classification Type and Type 2 I u 230V 400V 440V 500V 690V I q I cu I cs Fuse 2 I q I cu I cs Fuse 2 I q I cu I cs Fuse 2 I q I cu I cs Fuse 2 I q I cu I cs Fuse 2 A ka ka ka A ka ka ka A ka ka ka A ka ka ka A ka ka ka A N N N N N N N N N N N N N N N N N N N N N N N Notes N = Not required. 2 XTPR BC, XTPT, XTPM Required back-up fuse if the short-circuit current exceeds the rated conditional short-circuit current (I cc > I q ); XTPB, XTPR DC Fuse (A gg/gl) for enhancing the switching capacity of the motor protective circuit breaker to 00 ka. 3 No upstream protective device required, as it is the auto-protected range (00/50 ka Frame B, 50 ka Frame D). Volume 5 Motor Control and Protection CA E April V5-T-79

146 . IEC Contactors and Starters Global Use, IEC/EN XTPR DC with Classification Type and Type 2 I u I q I cu I cs Fuse 2 I q I cu I cs Fuse 2 I q I cu I cs Fuse 2 I q I cu I cs Fuse 2 I q I cu I cs Fuse 2 230V 400V 440V 500V 690V A ka ka ka A ka ka ka A ka ka ka A ka ka ka A ka ka ka A N N N N Ratings for Group Motor Applications UL 508/CSA C22.2 No. 4 XTPB Frame B, Manual Motor Protector with Thermal and Magnetic Trip Rated Uninterrupted Current I u (Amps) FLA Adjustment Range/Overload Release I r (Amps) Short Circuit Release I rm (Amps) Maximum Protective Device for UL/CSA Group Protection Maximum rms Sym Current 480V (ka) w/current Limiter XTPAXCL Maximum Fuse Rating (A) w/current Limiter XTPAXCL Circuit Breaker Maximum (A) XTPBP6BC XTPBP25BC XTPBP40BC XTPBP63BC XTPB00BC XTPBP6BC XTPB2P5BC XTPB004BC XTPB6P3BC XTPB00BC XTPB02BC XTPB06BC XTPB020BC XTPB025BC w/current Limiter XTPAXCL Notes N = Not required. 2 XTPR BC, XTPT, XTPM Required back-up fuse if the short-circuit current exceeds the rated conditional short-circuit current (I cc > I q ); XTPB, XTPR DC Fuse (A gg/gl) for enhancing the switching capacity of the motor protective circuit breaker to 00 ka. 3 No upstream protective device required, as it is the auto-protected range (00/50 ka Frame B, 50 ka Frame D). 4 IEC/EN ka 600 Vac. V5-T-80 Volume 5 Motor Control and Protection CA E April 207

147 IEC Contactors and Starters. UL 508/CSA C22.2 No. 4 XTPR Frame B (all Screw and Spring Cage Terminal Options), Manual Motor Protector with Thermal and Magnetic Trip UL 508/CSA C22.2 No. 4 XTPR Frame D, Manual Motor Protector with Thermal and Magnetic Trip Note 22 ka 600 Vac. Rated Uninterrupted Current I u (Amps) FLA Adjustment Range/Overload Release I r (Amps) Short Circuit Release I rm (Amps) Maximum Protective Device for UL/CSA Group Protection Maximum rms Sym Current 480V (ka) w/current Limiter XTPAXCL Maximum Fuse Rating (A) w/current Limiter XTPAXCL Circuit Breaker Maximum (A) XTPRP6BC XTPRP25BC XTPRP40BC XTPRP63BC XTPR00BC XTPRP6BC XTPR2P5BC XTPR004BC XTPR6P3BC XTPR00BC XTPR02BC XTPR06BC XTPR032BC XTPR025BC XTPR032BC Rated Uninterrupted Current I u (Amps) FLA Adjustment Range/Overload Release I r (Amps) Short Circuit Release I rm (Amps) Maximum Protective Device for UL/CSA Group Protection Maximum rms Sym Current 480V (ka) w/current Limiter XTPAXCL Maximum Fuse Rating (A) w/current Limiter XTPAXCL Circuit Breaker Maximum (A) XTPR06DC XTPR025DC XTPR032DC XTPR040DC XTPR050DC XTPR058DC XTPR063DC w/current Limiter XTPAXCL w/current Limiter XTPAXCL Volume 5 Motor Control and Protection CA E April V5-T-8

148 . IEC Contactors and Starters UL 508 Type E Ratings XTPR Frame B + XTPAXLSA Manual Motor Protector Screw Terminal UL 508 Type E Ratings XTPR Frame D + XTPAXLSAD Note Line Side Adapter FLA Adjustment Range/Overload Release I r (Amps) Short Circuit Release I rm (Amps) UL 508 Type E Application Maximum rms Symmetrical Short-Circuit Ratings (ka) For UL 508 Type E applications, the manual motor protector assembly does not require a dedicated upstream protective device in the panel, thus a maximum rating is not required. 480/277V 600/347V Maximum Upstream Protective Device (A) Maximum Fuse 600V Maximum Circuit Breaker 600V XTPRP6BB XTPAXLSA Not required Not required XTPRP25BC XTPAXLSA Not required Not required XTPRP40BC XTPAXLSA Not required Not required XTPRP63BC XTPAXLSA Not required Not required XTPR00BC XTPAXLSA Not required Not required XTPRP6BC XTPAXLSA Not required Not required XTPR2P5BC XTPAXLSA Not required Not required XTPR004BC XTPAXLSA Not required Not required XTPR6P3BC XTPAXLSA Not required Not required XTPR00BC XTPAXLSA Not required Not required XTPR02BC XTPAXLSA Not required Not required XTPR06BC XTPAXLSA Not required Not required XTPR020BC XTPAXLSA Not required Not required XTPR025BC XTPAXLSA Not required Not required XTPR032BC XTPAXLSA Not required Not required Manual Motor Protector Screw Terminal Line Side Adapter FLA Adjustment Range/Overload Release I r (Amps) Short Circuit Release I rm (Amps) UL 508 Type E Application Maximum rms Symmetrical Short-Circuit Ratings (ka) 240V 480/277V 600/347V Maximum Upstream Protective Device (A) Maximum Fuse 600V Maximum Circuit Breaker 600V XTPR06DC XTPAXLSAD Not required Not required XTPR025DC XTPAXLSAD Not required Not required XTPR032DC XTPAXLSAD Not required Not required XTPR040DC XTPAXLSAD Not required Not required XTPR050DC XTPAXLSAD Not required Not required XTPR058DC XTPAXLSAD Not required Not required XTPR063DC XTPAXLSAD Not required Not required V5-T-82 Volume 5 Motor Control and Protection CA E April 207

149 IEC Contactors and Starters. Dimensions Approximate Dimensions in mm [in] Manual Motor Protectors XTPB 93 [3.66] 45 [.77] 45 [.77] XTPAXFA_ Manual Motor Protector XTPR DC 30 [5.2] 40 [5.57] 30 [.8] 55 [2.7] Current Limiter XTPAXCL [3.54] [2.87] 45 [.77] 28 [.0] * IEC/EN 6075 DIN Rail 5.5 [.22] XTPAXFA_ * 7.5 [.30] 44 [.73] 49.5 [.95] 44 [.73] 74 [2.9] 85 [3.35] 7.5 [.30] 7.5 [.30] 70 [2.76] XTPAXFA_ 8 [4.65] 27 [5.00] 45 [5.7] 7 [6.73] 93 [3.66] Manual Motor Protectors, Manual Transformer Protectors XTPR B 93 [3.66] 45 [.77] 4 [.6] XTPAXFA_ [2.56] 25 [.77] [4.92] XTPAXFA_ 50 [.97] 88 [3.46] 94 [3.70] MMPs with Early-Make Auxiliary Contacts XTPR BC + XTPAXFAEM20 93 [3.66] 45 [.77] XTPAXFAEM20 80 [3.5] 50 [.97] 68 [2.68] 86 [3.39] 45 [.77] XTPAXFA_ [.77] [2.7] XTPAXFAEM20 Volume 5 Motor Control and Protection CA E April V5-T-83

150 . IEC Contactors and Starters Approximate Dimensions in mm [in] Standard Auxiliary Contact XTPAXSA_ 9 [.35] Trip Indicating Auxiliary Contact XTPAXSATR_ 9 [.35] 36 [.42] [.77] [3.54] Undervoltage/Shunt Release XTPAXUVR_, XTPAXSR_ 8 [.7] 36 [.42] 36 [.42] 26 [.02] 26 [.02] 49 [.93] 68 [2.68] 68 [2.68] 68 [2.68] [.77] [3.54] [.77] [3.54] Three-Phase Commoning Link XTPAXCLKA4, XTPAXCLKA2 80 [7.09] (90 [3.54]) 45 [.77] 27 [.06] Three-Phase Commoning Link XTPAXCLKB5, XTPAXCLKB4, XTPAXCLKB3 and XTPAXCLKB2 Three-Phase Commoning Link XTPAXCLKC4, XTPAXCLKC2 Incoming Terminal, Line Side Adapter XTPAXIT, XTPAXLSA 7.5 [.30] 73 [2.87] 48 [.89] 26 [0.28] (207 [8.5], 53 [6.02], 99 [3.90]) 234 [9.2] (08 [4.25]) 56 [2.20] 4 [.6] 3 [.22] 54 [2.3] XTPAXLSA XTPAXIT 27 [.06] Overlapping Mounting to Extend the Three-Phase Commoning Link 63 [2.48] 27 [.06] V5-T-84 Volume 5 Motor Control and Protection CA E April 207

151 IEC Contactors and Starters. Approximate Dimensions in mm [in] Three-Phase Commoning Link XTPAXCLKA4D, XTPAXCLKA3D and XTPAXCLKA2D XTPAXCLKC4D and XTPAXCLKC2D XTPAXCLKA4D XTPAXCLKC4D 36 [.42] 205 [8.07] 4 33 [.55] [.30] 36 [.42] 260 [0.24] 4 [.55] 33 [.30] XTPAXCLKA3D XTPAXCLKC2D 36 [.42] 5 [5.94] 4 [.55] 33 [.30] 36 [.42] 5 [4.53] 4 [.55] 33 [.30] XTPAXCLKA2D 36 [.42] XTPAXCLKB4D, XTPAXCLKB3D and XTPAXCLKB2D XTPAXCLKB4D 98 [3.86] 4 [.55] 33 [.30] 36 [.42] 232 [9.3] 4 [.55] 33 [.30] XTPAXCLKB3D 36 [.42] 70 [6.69] 4 [.55] 33 [.30] XTPAXCLKB2D 36 [.42] 7 [4.6] 4 [.55] 33 [.30] Volume 5 Motor Control and Protection CA E April V5-T-85

152 . IEC Contactors and Starters Approximate Dimensions in mm [in] Insulated Enclosures for Surface Mounting of XTPB Manual Motor Protectors 58 [6.22] 80 [3.5] 6.5 [4.59] XTPBXENCS40, XTPBXENCS65, XTPBXENAS4, XTPBXENAS65 58 [6.22] 80 [3.5] 6.5 [4.59] 29.5 [5.0] XTPBXENCSLE65, XTPBXENCSLO65, XTPBXENASLE65, XTPBXENASO [6.22] Insulated Enclosures for Flush Mounting of XTPB Manual Motor Protectors 29 [5.08] 29 [5.08] 90.2 [3.55] XTPBXENCF40, XTPBXENCF [3.55] XTPBXENCFLE55, XTPBXENCFLO55 93 [3.66] 5.2 [4.54] 93 [3.66] 5.2 [4.54] 69 [2.72] 69 [2.72] 29 [5.08] 80 [3.5] 6.5 [4.59] 77.2 [6.98] XTPBXENCSEK65, XTPBXENCSES65, XTPBXENASEK65, XTPBXENASES [3.55] XTPBXENCFEK55, XTPBXENCFES55 93 [3.66] 5.2 [4.54] 75.9 [6.93] 69 [2.72] V5-T-86 Volume 5 Motor Control and Protection CA E April 207

153 IEC Contactors and Starters. Approximate Dimensions in mm [in] Insulated Enclosures for Surface Mounting of XTPR B Manual Motor Protectors 58 [6.22] 80 [3.5] 90 [3.54] 00 [3.94] XTPAXENCS40 8 [7.3] 30 [.8] 44 [.73] 60 [6.30] 98 [3.86] 00 [3.94] 55 [2.7] 70 [2.76] SVB-PKZ0-CI 58 [6.22] 47.5 [.87] 04 [4.09] 80 [3.5] XTPAXENCS55_ + XTPAXPL, XTPAXENCSEM55_ + XTPAXPL XTPAXENCSH4, XTPAXENCS4, XTPAXENAS4 30 [.8] 44 [.73] 98 [3.86] 55 [2.7] SVB-PKZ0-CI 8 60 [7.3] [6.30] XTPAXENCS65_ + XTPAXPL, XTPAXENCSEM65_ + XTPAXPL 97 [3.82] 58 [6.22] 97.5 [3.84] 8 60 [7.3] [6.30] 80 [3.5] 97.5 [3.84] 25.5 [4.94] 4 [4.49] 30 [.8] 28 [.0] 00 [3.94] 33 [.30] 30 [.8] 28 [.0] 33 [.30] Drilling Dimensions 4.5 [.8] 53 [6.02] 4.5 [.8] 8 [.3] 47.5 [.87] 03 [4.06] 30 [5.2] Drilling Dimensions 4.5 [.8] 4.5 [.8] Drilling Dimensions M4 7 [6.73] M4 53 [6.02] XTPAXENCS55B, XTPAXENCS55RY, XTPAXENCSEM55B, XTPAXENCSEM55RY 8 [.3] Drilling Dimensions M4 7 [6.73] XTPAXENCS65B, XTPAXENCS65RY, XTPAXENCSEM65B, XTPAXENCSEM65RY, XTPAXENAS55B, XTPAXENAS55RY, XTPAXENASEM55B, XTPAXENASEM55RY, XTPAXENCSH65B, XTPAXENCSH65RY, XTPAXENCSEMH65B, XTPAXENCSEMH65RY M4 Volume 5 Motor Control and Protection CA E April V5-T-87

154 . IEC Contactors and Starters Approximate Dimensions in mm [in] Insulated Enclosures for Flush Mounting of XTPR B Manual Motor Protectors 29 [5.08] 85 [3.35] 80 [3.5] 96 [3.78] 24 [4.88] XTPAXENCF40, XTPAXENCF55B, XTPAXENCF55RY 58 [2.28] 30 [.8] 80 [3.5] 96 [3.78] 24 [4.88] XTPAXENCF55_ + XTPAXPL3 98 [3.86] 55 [2.7] 55 [2.7] 29 [5.08] 85 [3.35] 69 [2.72] 28 [.0] 4 [.6] R 6 8 [ ] [ ] Mounting Cutout XTPAXENCF_ 30 [.8] 2 [.83] V5-T-88 Volume 5 Motor Control and Protection CA E April 207

155 IEC Contactors and Starters. Approximate Dimensions in mm [in] Insulated Enclosures for Surface Mounting of XTPR D Manual Motor Protectors 3 [.2] 98 [3.86] 32 [.26] SVB-PKZ4-CI 240 [9.45] 72 [2.83] 60 [6.30] 34 [5.28] XTPAXENCSD65B, XTPAXENCSD65RY 8 [7.3] 97 [7.76] XTPAXENCSD65_ + XTPAXPL2 72 [2.83] Drilling Dimensions 5.6 [.22] Dia. 240 [9.45] 93 [7.60] XTPAXENCSD65 60 [6.30] 86 [7.32] 28 [.0] 30 [.8] 42 [5.60] Rotary Handle Mechanism XTPAXRHM_ 43 [.69] Dia. 64 [2.52] 48 [.89] 64 [2.52] 48 [.89] 9.5 [.77] 62 [2.44] At least 00 [3.94] up to Cover Hinge Mounting Depth: [ ] from the top edge of the mounting rail to the front edge of the panel door/cover Volume 5 Motor Control and Protection CA E April V5-T-89

156 . IEC Contactors and Starters Approximate Dimensions in mm [in] Pushbutton MMP Enclosures Insulated Enclosures for Surface Mounting XTPB Pushbutton Motor- Protective Circuit Breakers H x W x D Global Usage XTPBXENCS40 58 x 80 x 6.5 [6.22 x 3.5 x 4.59] XTPBXENCS65 58 x 80 x 6.5 [6.22 x 3.5 x 4.59] XTPBXENCSLO65 58 x 80 x 29.5 [6.22 x 3.5 x 5.0] XTPBXENCSLE65 58 x 80 x 29.5 [6.22 x 3.5 x 5.0] XTPBXENCSES65 58 x 80 x 77.2 [6.22 x 3.5 x 6.98] XTPBXENCSEK65 58 x 80 x 77.2 [6.22 x 3.5 x 6.98] XTPB Pushbutton Manual Motor Protectors H x W x D Frame B (0. 32A) XTPR Motor-Protective Circuit Breakers H x W x D Global Usage XTPAXENCS4 60 x 00 x 04 [6.30 x 3.94 x 4.09] XTPAXENCS65B 60 x 00 x 30 [6.30 x 3.94 x 5.2] XTPAXENCS65RY 60 x 00 x 30 [6.30 x 3.94 x 5.2] XTPAXENCS40 58 x 80 x 00 [6.22 x 3.5 x 3.94] XTPAXENCS55B 58 x 80 x 25.5 [6.22 x 3.5 x 4.94] XTPAXENCS55RY 58 x 80 x 25.5 [6.22 x 3.5 x 4.94] Frame B (0. 32A) XTPR Rotary Manual Motor Protectors H x W x D Frame B XTPR (0. 32A) Rotary Motor-Protective Circuit Breakers with XTPAXFAEM20 Early-Make Front-Mount Auxiliary Contact H x W x D Global Usage XTPAXENCSEM65B 60 x 00 x 30 [6.30 x 3.94 x 5.2] XTPAXENCSEM65RY 60 x 00 x 30 [6.30 x 3.94 x 5.2] XTPAXENCSEM55B 58 x 80 x 00 [6.22 x 3.5 x 3.94] XTPAXENCSEM55RY 58 x 80 x 00 [6.22 x 3.5 x 3.94] Frame B XTPR (0. 32A) Rotary Manual Motor Protectors with XTPAXFAEM20 Early-Make Front-Mount Auxiliary Contact H x W x D Insulated Enclosures for Flush Mounting XTPB Pushbutton Manual Motor Protectors H x W x D Global and North American Usage XTPBXENCF40 29 x 90.2 x 5.2 [5.08 x 3.55 x 4.54] XTPBXENCF55 29 x 90.2 x 5.2 [5.08 x 3.55 x 4.54] XTPBXENCFLO55 29 x 90.2 x 5.2 [5.08 x 3.55 x 4.54] XTPBXENCFLE55 29 x 90.2 x 5.2 [5.08 x 3.55 x 4.54] XTPBXENCFES55 29 x 90.2 x 75.9 [5.08 x 3.55 x 6.93] XTPBXENCFEK55 29 x 90.2 x 75.9 [5.08 x 3.55 x 6.93] Frame B (0. 32A) XTPR Rotary Manual Motor Protectors H x W x D North American Usage XTPBXENAS4 58 x 80 x 6.5 [6.22 x 3.5 x 4.59] XTPBXENAS65 58 x 80 x 6.5 [6.22 x 3.5 x 4.59] XTPBXENASLO65 58 x 80 x 29.5 [6.22 x 3.5 x 5.0] XTPBXENASLE65 58 x 80 x 29.5 [6.22 x 3.5 x 5.0] XTPBXENASES65 58 x 80 x 77.2 [6.22 x 3.5 x 6.98] XTPBXENASEK65 58 x 80 x 77.2 [6.22 x 3.5 x 6.98] North American Usage XTPAXENAS55B 60 x 00 x 30 [6.30 x 3.94 x 5.2] XTPAXENAS55RY 60 x 00 x 30 [6.30 x 3.94 x 5.2] North American Usage XTPAXENCSEM55B 60 x 00 x 30 [6.30 x 3.94 x 5.2] XTPAXENCSEM55RY 60 x 00 x 30 [6.30 x 3.94 x 5.2] Frame D (0 65A) Rotary Motor-Protective Circuit Breakers H x W x D Global and North American Usage XTPAXENCSD65B 240 x 60 x 97 [9.45 x 6.30 x 7.76] XTPAXENCSD65RY 240 x 60 x 97 [9.45 x 6.30 x 7.76] Global Usage XTPAXENCF40 29 x 85 x 96 [5.08 x 3.35 x 3.78] XTPAXENCF55B 29 x 85 x 24 [5.08 x 3.35 x 4.88] XTPAXENCF55RY 29 x 85 x 24 [5.08 x 3.35 x 4.88] V5-T-90 Volume 5 Motor Control and Protection CA E April 207

157 IEC Contactors and Starters. Combination Motor Controllers Combination Motor Controllers Product Description Eaton s XT IEC open nonreversing and reversing manual motor controllers combine a manual motor protector with an IEC contactor(s) to provide a complete motor protection solution by combining motor disconnect function, thermal overload protection, magnetic short-circuit protection and remote control operation in one compact, assembled unit. these assembled manual motor controllers cover motors with FLA ratings from 0.0A to 65A. The UL 508 Type F or Type E labeled combination motor controller (CMC) includes a line side adapter (LSA). These assembled combination motor controllers cover motors with FLA ratings from 0.0A to 65A. Application Description The XT IEC non-reversing and reversing manual and combination motor controllers can be used in the following applications: Group Motor Control Manual motor controllers (MMCs) are ideal for group motor applications where an upstream breaker or fuse provides protection for two or more motors. XT manual motor controllers (MMC) combine a manual motor protector, a wiring connector link and IEC contactor. Contents Description Relays and Timers Miniature Controls Contactors and Starters Thermal Overload Relays C440/XT Electronic Overload Relay Manual Motor Protectors Combination Motor Controllers Features Selection Product Selection Accessories Technical Data and Specifications Dimensions An Eaton Green Solution XT Electronic Manual Motor Protector EMS Electronic Motor Starter XT DC Contactors Reference Data Individual Branch Circuit for Motor Loads Combination motor controller (CMC), consisting of a line side adapter, manual motor protector, wiring connector link and IEC contactor, provide an efficient means to build an entire branch circuit. The XT CMC is UL 508 Type F and Type E approved, meaning it is self-protected and doesn t require the use of an additional fuse or breaker for short circuit protection. This approval means CMC s can be used in place of a traditional fusestarter and breaker-starter motor circuit. Based around two key functional components (MMP and contactor), the CMC is a very cost effective means to build a branch circuit. Fuses and breakers must be oversized to prevent tripping during motor start up, and thus these oversized devices can no longer protect the motor. To compensate for this, a motor overload relay is necessary to protect the motor. Page V5-T-3 V5-T-8 V5-T-35 V5-T-28 V5-T-4 V5-T-57 V5-T-92 V5-T-93 V5-T-93 V5-T-203 V5-T-205 V5-T-22 V5-T-27 V5-T-230 V5-T-232 V5-T-234 The manual motor protector was invented in Germany by Moeller to correct this inefficiency. The MMP operates similarly to a circuit breaker, except the inrush (magnetic) protection is set to 4 times the running current, thus accounting for motor start-up current without the necessity to oversize. A overcurrent dial was added to the face of the MMP to serve as the motor overload protection. This motor protective circuit breaker, as it is referred to in Europe, now accomplishes all four key functions of a motor branch circuit: disconnect, short circuit, motor controller and motor overload protection. With the addition of a contactor, users have the ability to remotely control the starter device. Whether a single motor application or a multiple motor application, CMC s are an ideal solution for machinery OEMs and panel builders. Volume 5 Motor Control and Protection CA E April V5-T-9