Quick Term III. 3M Cold Shrink 3 Core Indoor Termination. 3.3 kv mm 2
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1 Quick Term III 3M Cold Shrink 3 Core Indoor Termination Instruction Sheet All dimensions shown are mm unless otherwise stated Kit Contents 3 QT-III Termination Assembly 1 Cold Shrink Breakout Boot 3 Phase Re-jacketing Sleeves 1 CC-2 Cable Preparation Kit * Sealing Mastic Strips 1 Scotch Super Copper Foil Tape 1 Constant Force Spring 1 Instruction Sheet * Quantity varies according to kit model number Kit Selection Chart NOTE: Final determining factors are cable jacket and insulation diameters. Kit Number BIL kv Jacket Diameter Range mm Cable Insulation Range mm 3.3 kv 6.6 kv Cable Size 11 kv 15 kv 22 kv 7620-T-95-3W-AU T-95-3W-AU T-110-3W-AU T-110-3W-AU T-110-3W-AU T-110-3W-AU T-150-3W-AU T-150-3W-AU T-150-3W-AU NOTE: For 33 kv three core indoor terminations, select from the 33 kv kits in the QT-III Cold Shrink 3 Core Outdoor Termination Instruction Sheet. 3M AUSTRALIA PTY LTD ALL STATEMENTS TECHNICAL INFORMATION AND RECOMMENDATIONS CONTAINED HEREIN ARE BASED ON TESTS WE BELIEVE ARE RELIABLE. HOWEVER SINCE THE CONDITIONS OF USE AND THE APPLICATIONS ARE BEYOND OUR CONTROL THE PURCHASER IS RESPONSIBLE FOR THE TERMINATIONS MADE IN CONNECTION WITH THE USE OF THE DATA OR SUGGESTIONS HEREIN. Drawn : SELVA Modified : Des. Eng : SELVA Checked : SELVA ELECTRICAL PRODUCTS 3 FOR RELEASE SELVA SUPERSEDED SELVA ISSUE DESCRIPTION PAGE 1 OF 8 BY 3M COLD SHRINK QT-III SILICONE RUBBER TERMINATION FOR INDOOR APPLICATION for three core polymeric insulated copper wire screened cables according to IEC up to 12.7/22 (24) kv AV DATE A4
2 Prepare cable using dimensions shown in the following table. Dimensions Kit Number A G M mm mm mm 7620-T-95-3W-AU T-95-3W-AU T-110-3W-AU T-110-3W-AU T-110-3W-AU T-110-3W-AU T-150-3W-AU T-150-3W-AU T-150-3W-AU ELECTRICAL PRODUCTS A4 PAGE 2 OF 8 AV
3 D Copper Wire Screen Length of Phase Semi-Conductive Screen 5 G 30 Bedding Armour Jacket 1st Mastic Strip G 1st Mastic Strip Fig. 1a Jacket Fig Remove cable jacket for length of phase + D mm D = Depth of lug barrel * Allow 5 mm allowance for crimp lugs 1.2 Clean cable jacket for a length of approximately 200 mm. 1.3 Apply one layer of mastic strip onto the cable jacket according to given dimension. Fig. 1a Armoured cable: Prepare the cable crotch as shown. ELECTRICAL PRODUCTS AV PAGE 3 OF 8 A4
4 D Copper Wire Length of Phase Semi-Conductive Screen Constant Force Spring Copper Wire Screen 2nd Mastic Strip Copper Wire Screen 2nd Mastic Strip Fig. 2a Jacket Fig Bend the copper wire screen back onto the cable jacket, leaving a wire for each phase. Fix them with vinyl tape. 2.2 Fix the copper wire onto each phase with vinyl tape. 2.3 Apply a second mastic strip covering the copper wires onto the first layer. 2.4 Cover the mastic tape with two layers of vinyl tape. Fig. 2a Armoured cable: Contact the bent back copper wires to the armour using the large constant force spring. Cover the constant force spring with two layers of vinyl tape ELECTRICAL PRODUCTS AV PAGE 4 OF 8 A4
5 D Finger Cores Finger A Neck Neck Core 50 Copper Foil Tape Copper Wire Finger Cores Boot Fingers Boot Neck Neck Core Breakout Boot Fig. 3a Fig Unwind a few turns at the finger cores as shown in Fig. 3a. Do not remove too far that the fingers begin to collapse. 3.2 Slide the breakout boot into position. 3.3 Remove the neck core and shrink the boot neck onto the cable jacket. 3.4 Remove the core from each of the fingers. 3.5 Trim the copper wires at dimension A + D. 3.6 Wrap a layer of the copper foil tape over the copper wire according to the dimension given. ELECTRICAL PRODUCTS AV PAGE 5 OF 8 A4
6 Termination End Trim Line D S *Dimension is 20mm for 7620-T-95-3W-AU kit only * 5 20 Boot End S Re-jacketing Sleeve Right 25 Wrong Breakout Boot Fig. 4a Fig Determine required phase re-jacketing sleeve length S. 4.2 Trim re-jacketing sleeve to length (S). Cut tubing and inner braid together. Inner polyester braid should extend approx. 75 mm beyond re-jacketing tube end before cutting. 4.3 Slide re-jacketing sleeve and overlap the finger by 25 mm. 4.4 Wrap the end of the re-jacketing sleeve with one half-lapped layer of vinyl tape according to dimension given in Fig. 4. ELECTRICAL PRODUCTS AV PAGE 6 OF 8 A4
7 D Conductor Connector Insulation A 35* Semi-con Screen *Dimension is 20mm for 7620-T-95-3W-AU kit only. Copper Foil Tape M Fig Remove the outer semi-conductive screen according to the dimensions given. 5.2 Remove the primary insulation according to dimension D. * Allow 5 mm allowance for crimp lugs NOTE: Ensure termination body inner core diameter is greater than the lug. Fig For compression lugs, crimp the lugs as per normal practice. 6.2 For shear-bolt lugs, install the lugs as per the instructions provided with the lugs. 6.3 Abrade all sharp edges and burs from the lugs. 6.4 Clean the insulation and lug using the CC-2 cable cleaning kit provided. 6.5 Apply a layer of vinyl tape according to dimension M. ELECTRICAL PRODUCTS AV PAGE 7 OF 8 A4
8 QT-III Termination Body Fig Slide the QT-III termination body into position. Remove the collapsible zip core by unwinding it in counter clockwise direction. Start to shrink from the vinyl tape. 7.2 Remove the vinyl tape marker after application of the termination body. Fig Termination completed. ELECTRICAL PRODUCTS AV PAGE 8 OF 8 A4
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