Replacing the PanelMate epro PS, PanelMate epro PS Classic, PanelMate epro PS EE, and PanelMate epro PS OD 7685x-15xx Series Backlight Assembly

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1 Introduction Replacing the PanelMate epro PS, PanelMate epro PS Classic, PanelMate epro PS EE, and PanelMate epro PS OD 7685x-15xx Series Assembly Instruction Leaflet IL E Effective September 2008 The Replacement Kit provides a replacement backlight for the PanelMate epro PS 7685T-15 Series, the PanelMate epro PS Classic 7685T-15C Series, the PanelMate epro PS EE (Enterprise Edition) 7685T-15E Series, and the PanelMate epro PS OD (Outdoor Series) 7685T-15OD. Although the figures provided are for the epro PS models, the disassembly for the epro PS Classic, epro PS EE and epro PS OD models are the same. Contents Disposable Grounding Wrist Strap Required Tools ELECTROSTATIC DISCHARGE (ESD) CAN DAMAGE STATIC-SENSITIVE ELEC- TRONIC COMPONENTS. YOU SHOULD PERFORM THESE PROCEDURES ONLY AT AN ESD WORKSTATION. IF AN ESD WORKSTATION IS NOT AVAILABLE, YOU CAN PROVIDE SOME PROTECTION BY WEARING AN ANTI-STATIC WRIST STRAP AND ATTACHING IT TO A METAL PART OF THE SYSTEM CHASSIS. WARNING THIS PROCEDURE REQUIRES ELECTRICAL AND MECHANICAL SKILL AND SHOULD BE ATTEMPTED ONLY BY QUALIFIED TECHNICIANS. Phillips screwdriver size P0. Magnetic would be helpful. Nut Driver or socket size 1/4 inch. Jewelers small Phillips screwdriver. Magnetic would be helpful. Disclaimer of Warranties and Limitation of Liability The information, recommendations, descriptions and safety notations in this document are based on Eaton Electrical Inc. and/or Eaton Corporation s ("Eaton") experience and judgment and may not cover all contingencies. If further information is required, an Eaton sales office should be consulted. Sale of the product shown in this literature is subject to the terms and conditions outlined in appropriate Eaton selling policies or other contractual agreement between Eaton and the purchaser. THERE ARE NO UNDERSTANDINGS, AGREEMENTS, WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES. ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON. THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES. In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or otherwise for any special, indirect, incidental or consequential damage or loss whatsoever, including but not limited to damage or loss of use of equipment, plant or power system, cost of capital, loss of power, additional expenses in the use of existing power facilities, or claims against the purchaser or user by its customers resulting from the use of the information, recommendations and descriptions contained herein. The information contained in this manual is subject to change without notice.

Instructions for Replacing the in a 7685x-15 epro PS Series Unit, Style 3-2396-x, RoHS Compliant 1.

Remove the chassis cover from the electronics module by unscrewing the four screws at the back of the unit and the single screw on the connector side of the

Gently tilt the circuit board up along the right-side edge of the board and disconnect the video cable, inverter cable and touchscreen cable. See Figure 3.

Remove the two screws and touchscreen cable cover from the right edge of the display plate. See Figure 4. 6.

2 Instructions for Replacing the in a 7685x-15 epro PS Series Unit, Style x, RoHS Compliant 1. Disconnect the power source cable and any other cables from the PanelMate unit. 2. Remove the chassis cover from the electronics module by unscrewing the four screws at the back of the unit and the single screw on the connector side of the unit. See Figure Remove the four screws from the CPU circuit board. Remove the standoffs from the four corners of the CPU circuit board. See Figure Gently tilt the circuit board up along the right-side edge of the board and disconnect the video cable, inverter cable and touchscreen cable. See Figure 3. The CPU circuit board is now free from the unit. 5. Remove the six screws from the top and bottom edges of the display plate. Remove the two screws and touchscreen cable cover from the right edge of the display plate. See Figure Gently pull the touchscreen cable through the opening in the display plate and lift the display plate off the front panel. Flip the display plate over to expose the LCD. FIGURE 1. FIGURE 2. Inverter FIGURE 3. Touchscreen Touchscreen Front Panel Display Plate FIGURE 4. 2 EATON CORPORATION Cutler-Hammer Replacing the PanelMate Series Instruction Leaflet IL E Effective: September 2008

The inverter has to be removed in order to disconnect the backlight cables. 8. Remove the screws from the four corners of the display. See Figure 5. 9.

3 7. Remove the nylon screws from the inverter board and disconnect the backlight cables from the inverter board. See Figure 5. Note: Nylon standoffs have been placed next to the backlight connectors to prevent the cables from disconnecting from the inverter. The inverter has to be removed in order to disconnect the backlight cables. 8. Remove the screws from the four corners of the display. See Figure With the display module facing down, lift up one end of the filament tape covering each backlight cable. Remove the backlight cables from the slots in the display. This will expose tiny silver screws holding the backlight cartridges in place. See Figure Remove the screws using a small jewelers screwdriver. See Figure Gently and carefully, pull the backlight cartridges out of the display. Make sure to pull the backlight cartridges straight out. THE BACKLIGHT CARTRIDGE IS VERY FRAGILE. ANY TWISTING OR BENDING DURING REMOVAL CAN CAUSE THE LAMPS TO BREAK POSSIBLY LEAVING BRO- KEN GLASS INSIDE THE DISPLAY. 12. Gently and carefully, insert the new backlight cartridges into the display. Slide the backlight cartridges very carefully and straightly. Make sure not to twist or bend the cartridge. Be careful not to push or tug on the wires attached to the backlight cartridge as they are very fragile. See Figure 8. THE NEW BACKLIGHT CARTRIDGES ARE VERY FRAGILE. ANY TWISTING OR BENDING DURING INSERTION CAN CAUSE THE LAMPS TO BREAK POSSIBLY LEAVING BROKEN GLASS INSIDE THE DISPLAY. BE CAREFUL NOT TO PUSH OR TUG ON THE WIRES ATTACHED TO THE BACK- LIGHT CARTRIDGES. THE BACKLIGHT CABLE WIRES ARE VERY FRAGILE. ANY TWISTING OR BENDING OF THE WIRES CAN CAUSE THEM TO BREAK. 13. Reattach the backlight cartridges to the display with the small screws. Reinstall the backlight cables into the slots in the display. Recover the backlight cables with the filament tape. 14. Place the display module back in place upon the displ plate. Reattach the display module to the display plate. See Figure Reattach the backlight cables to the inverter board. Reattach the inverter barrier and inverter board to the display plate. See Figure 5. Cleaning: Clean off any fingerprints or dirt that may have gotten on the inner display surface or the backside of the front panel. 16. Reattach the display plate to the front panel, making sure to feed the touchscreen cable through the opening in the plate. Reattach the touchscreen cable cover to the display plate. See Figure Reconnect the video cable, the inverter cable and the touchscreen cable to the CPU circuit board. See Figure 3. FIGURE 5. Display Module Connector FIGURE 6. FIGURE 7. Cartridge s Nylon s Filament Tape Cartridge FIGURE 8. IF THE DISPLAY CABLE IS NOT ALIGNED CORRECTLY ON THE PINS, THE DISPLAY AND CPU CAN BE DAMAGED BEYOND REPAIR DURING POWER-UP. 18. Reinstall the CPU circuit board. See Figure Verify that all previous connections are in place and that all wires are inside the edges of the display plate. Reinstall the chassis cover. See Figure Reconnect the power source cable and any other cables. EATON CORPORATION Cutler-Hammer Replacing the PanelMate Series Instruction Leaflet IL E Copyright

Instructions for Replacing the in a 7685x-15 epro PS Series Unit, Style 92-021xx, Non-RoHS 1.

Remove the chassis cover from the electronics module by unscrewing the four screws at the back of the unit and

Remove the standoffs from the four corners of the CPU circuit board. See Figure 10. 4. Rotate the unit 90º.

Gently lift the power supply at an angle to expose the screw underneath. See Figure 12.

4 Instructions for Replacing the in a 7685x-15 epro PS Series Unit, Style xx, Non-RoHS 1. Disconnect the power source cable and any other cables from the PanelMate unit. 2. Remove the chassis cover from the electronics module by unscrewing the four screws at the back of the unit and the single screw on the connector side of the unit. See Figure Remove the standoffs from the four corners of the CPU circuit board. See Figure Rotate the unit 90º. Remove the screws from the power supply. See Figure Gently lift the power supply at an angle to expose the screw underneath. See Figure 12. Remove the screw and lower the power supply back in place. FIGURE 9. FIGURE 10. Power Supply FIGURE 11. Fan (Only Used on Outdoor Series) Power Supply FIGURE EATON CORPORATION Cutler-Hammer Replacing the PanelMate Series Instruction Leaflet IL E Effective: September 2008

6. Rotate the unit back 90. Remove the screws from the CPU circuit board and install one in the power supply. Also remove the screws from the touchscreen cable cover plate.

Gently tilt the circuit board up along the connector edge of the board and remove the video cable from the cable clip. See Figure 14. 8.

9. Gently pull the touchscreen cable through the opening in the display plate and remove the front panel. Lay it aside. 10.

Note: have been placed between the backlight connectors to prevent the cables from disconnecting from the inverter.

5 6. Rotate the unit back 90. Remove the screws from the CPU circuit board and install one in the power supply. Also remove the screws from the touchscreen cable cover plate. Remove the cover plate and unplug the touchscreen cable from the CPU circuit board. See Figure Gently tilt the circuit board up along the connector edge of the board and remove the video cable from the cable clip. See Figure Lay the CPU circuit board back down and install the standoffs in the four corners of the board. Remove the screws along the top and bottom edge of the display plate. See Figure Gently pull the touchscreen cable through the opening in the display plate and remove the front panel. Lay it aside. 10. Turn the display plate over so that it rests on the standoffs. 11. Unplug the backlight cables from the connectors on the inverter board. See Figure 16. Note: have been placed between the backlight connectors to prevent the cables from disconnecting from the inverter. The inverter has to be removed in order to disconnect the backlight cables. 12. Remove the four corner screws of the display. Figure 16. Remove Install FIGURE 13. FIGURE 14. Install Display Plate FIGURE 15. Remove Remove Touchscreen Touchscreen Cover Plate Remove Install Standoff Touchscreen Install Standoff Front Panel Inverter Board FIGURE 16. EATON CORPORATION Cutler-Hammer Replacing the PanelMate Series Instruction Leaflet IL E Copyright

13. As you remove the display module from the display plate, be careful to disconnect the video cable from the back of the display by rotating the display away from you. See Figure 17. 14.

This will expose tiny silver screws holding the backlight cartridges in place. See Figure 18. 15. Remove the screws using a small jewelers screwdriver. See Figure 19. 16.

ANY TWISTING OR BENDING DURING REMOVAL CAN CAUSE THE LAMPS TO BREAK POSSIBLY LEAVING BRO- KEN GLASS INSIDE THE DISPLAY. 17. Gently and carefully, insert the new backlight cartridges into the display.

6 13. As you remove the display module from the display plate, be careful to disconnect the video cable from the back of the display by rotating the display away from you. See Figure With the display module facing down, lift up one end of the filament tape covering each backlight cable. Remove the backlight cables from the slots in the display. This will expose tiny silver screws holding the backlight cartridges in place. See Figure Remove the screws using a small jewelers screwdriver. See Figure Gently and carefully, pull the backlight cartridges out of the display. Make sure to pull the backlight cartridges straight out. THE BACKLIGHT CARTRIDGE IS VERY FRAGILE. ANY TWISTING OR BENDING DURING REMOVAL CAN CAUSE THE LAMPS TO BREAK POSSIBLY LEAVING BRO- KEN GLASS INSIDE THE DISPLAY. 17. Gently and carefully, insert the new backlight cartridges into the display. Slide the backlight cartridges very carefully and straightly. Make sure not to twist or bend the cartridge. Be careful not to push or tug on the wires attached to the backlight cartridge as they are very fragile. See Figure 20. THE NEW BACKLIGHT CARTRIDGES ARE VERY FRAGILE. ANY TWISTING OR BENDING DURING INSERTION CAN CAUSE THE LAMPS TO BREAK POSSIBLY LEAVING BROKEN GLASS INSIDE THE DISPLAY. BE CAREFUL NOT TO PUSH OR TUG ON THE WIRES ATTACHED TO THE BACK- LIGHT CARTRIDGES. THE BACKLIGHT CABLE WIRES ARE VERY FRAGILE. ANY TWISTING OR BENDING OF THE WIRES CAN CAUSE THEM TO BREAK. 18. Reattach the backlight cartridges to the display with the small screws. Reinstall the backlight cables into the slots in the display. Recover the backlight cables with the filament tape. 19. Reconnect the video cable to the video connector on the display module. Make sure the excess cable is pushed through the slot to the other side of the display plate. See Figure 16 and Figure Reattach the display to the display plate. Ensure the backlight cables go around the outside of the standoffs used to mount the display. See Figure Reattach the backlight cables to the inverter board. Ensure the connectors are on either side of the small white standoffs. See Figure Reattach the inverter board. See Figure Reattach the display plate to the front panel making sure to feed the touchscreen cable through the opening in the plate. See Figure 15. Cleaning: Clean off any fingerprints or dirt that may have gotten on the inner display surface or the backside of the front panel. 24. Remove the standoffs from the CPU circuit board and tilt the board along the connector edge to place the video cable back into the cable clip. See Figure Reinstall the CPU circuit board. See Figure 13. s FIGURE 17. Display Module Connector FIGURE 18. FIGURE 19. Cartridge FIGURE 20. Filament Tape Cartridge ENSURE THE CABLES RUNNING UNDER THE CPU CIRCUIT BOARD ARE NOT PINCHED BEFORE SCREWING DOWN THE BOARD. 6 EATON CORPORATION Cutler-Hammer Replacing the PanelMate Series Instruction Leaflet IL E Effective: September 2008

7 26. Reconnect the touchscreen cable to the CPU circuit board and reattach the touchscreen cable cover plate. See Figure Reattach the power supply. See Figure 12 and Figure Reattach the standoffs in the four corners of the CPU circuit board. See Figure Verify that all previous connections are in place and that all wires are under the CPU circuit board. Reinstall the chassis cover. See Figure Connect the power source cable and any other cables. EATON CORPORATION Cutler-Hammer Replacing the PanelMate Series Instruction Leaflet IL E Copyright

8 Eaton Corporation Electrical Group 1000 Cherrington Parkway Moon Township, PA United States 877-ETN-CARE ( ) Eaton.com PowerChain Management, PanelMate and epro are trademarks of Eaton Corporation Eaton Corporation All Rights Reserved Printed in USA Publication No. IL E / Z7479 September 2008

Replacing the PanelMate epro PS, PanelMate epro PS EE, and PanelMate epro PS OD 7685x-12 Series Backlight Assembly

Replacing the PanelMate epro PS, PanelMate epro PS EE, and PanelMate epro PS OD 7685x-12 Series Backlight Assembly Introduction The Backlight Replacement Kit provides a replacement backlight for the PanelMate