C Connectors. Automatic Connector. Introduction. Contents. C Interface Options. 631/ FAX 631/

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1 utomatic onnector onnectors Introduction 2004 utomatic onnector. ll rights reserved. pdf ontents Specifications Straight Plugs Right ngle Plugs Straight Jacks Right ngle Jacks Bulkhead Jacks Right ngle Bulkhead Jacks Pressurized Bulkhead Jacks Panel Jacks Right ngle Panel Jacks Bulkhead Receptacles Panel Receptacles ccessories dapters Within Series Plug male contact Plug female contact Interface Options Standard Mating Polarized Mating Jack female contact Jack male contact series connectors are general-purpose, medium connectors, with a frequency range of D 11 GHz* and 50Ω impedance, designed to MIL-PRF requirements. Their bayonet-type interface provides quick mating and unmating. *High-voltage types are available, with a frequency range of D 2 GHz. utomatic cable connectors are available with nine standard cable attachment types for flexible and semi-rigid cable: Standard and Improved Wedge-Lock; our patented, quick assembly method for flexible cable incorporating a captive center contact, only three parts to handle, and requiring no special tools. V-Groove clamping with captive or noncaptive contacts for flexible cable, requiring no special tools for assembly. Econo-rimp types with captive or noncaptive contacts for flexible cable, providing small size, light weight, and rapid assembly using standard, commercially-available crimp tools. X-rimp with captive contacts for flexible cable, providing rugged, high-strength cable attachment and quick assembly. Wedge-Eze for flexible cable is our unique system featuring quick assembly, color coding by cable size, and field replaceability. Rapidly assembled with hand or automated tooling. Solder-lamp assembly for semi-rigid cable requires no special tools and allows for reorientation of the connector after assembly to easily conform to system layout. ollet type clamping for solderless attachment of semirigid cable is also available. See pages for illustrations and details of all cable attachment types. The versatility of series RF connectors is enhanced by utomatic s ability to provide a wide range of alternate constructions and configurations to meet virtually any system requirements. ontact us with your requirements for custom configurations, such as: Polarized mating interfaces with reversed contacts and insulators to prevent accidental mating of incompatible circuits. (see illustration at left). High-Power versions of configurations other than those listed on the product pages can be provided. connectors with aluminum bodies can provide significant weight savings. Notes: The standard connectors in this section have silver-plated bodies and gold-plated center contacts. ll are available with other platings if required. Drawings in this section are approximately actual size; some drawing proportions may be altered to better illustrate details. Drawing dimensions are in inches (millimeters), based on one inch = 25.4 mm. 1

2 Specifications utomatic onnector Interface Dimensions and Specifications Interface Dimensions (MIL-STD-348) Specifications (MIL-PRF-39012; MIL-STD-202 test methods) Reference Plane R J K L S M N P Q Dim. Min. Max..190 (4.8) B.272 (6.9).374 (9.5) D.374 (9.5) E.411 (10.4).415 (10.5) F.440 (11.2).450 (11.4) H F G Reference Plane L K N P Q Dim. Min. Max..050 (1.3) B.194 (4.9).276 (7.0) D Gage Test Gage Test E.543 (13.8).549 (13.9) F.090 (2.29).092 (2.34) Jack Interface B D E F G H Dim. Min. Max. G.530 (13.5).540 (13.7) H.590 (15.0).600 (15.2) J.332 (8.4).338 (8.5) K.307 (7.8).313 (8.0) L.088 (2.2).098 (2.5) M.007 (.18) Plug Interface M J B D E Dim. Min. Max. G.119 (3.0).124 (3.1) H.781 (19.8) J.085 (2.2) K.003 (.08).040 (1.0) L.297 (7.5).304 (7.7) M.007 (.18) R S 15 T 180 ±.5 U 180 ±1 Dim. Min. Max. N.273 (6.9).303 (7.7) P.309 (7.8) Q.495 (12.6) R.119 (3.0).124 (3.1) S.300 (7.6) Dim. Min. Max. N.191 (4.9).251 (6.4) P.307 (7.8).337 (8.6) Q.309 (7.8) R.104 (2.6).114 (2.9) S.131 (3.3).141 (3.6) T.103 (2.6).113 (2.9) U.612 (15.5) Electrical: Frequency Range: D 11 GHz (High-voltage types D 2 GHz). Impedance: 50 ohms. Voltage Rating: 1,000 V RMS (High-voltage types 3,000 V RMS). Insulation Resistance: 5,000 megohms min. (Method 302, condition B). Dielectric Withstanding Voltage: 3,000 V RMS min. (Method 301). ontact Resistance: enter ontact 1.0 milliohms max. initial; 1.5 milliohms max. after environmental tests. Outer ontact.15 milliohms max. Braid to Body.05 milliohms max. RF High Potential: 2,500 V RMS 5 MHz. VSWR: Varies with configuration; see MIL-PRF specification sheets. RF Leakage: -55 db 2 3 GHz. Insertion Loss: Varies with configuration; see MIL-PRF specification sheets. Environmental: Vibration: Method 204, ondition B. Shock: Method 213, condition I. orona Level: 750 V feet. Temperature Range: -65º to 165º. Moisture Resistance: Method 106; insulation resistance >200 megohms within 5 minutes of removal from humidity. Thermal Shock: Method 107, condition B, high temperature 85. orrosion: Method 101, condition B. Mechanical: Force to Engage and Disengage: Longitudinal force, 4.5 pounds max. Torque, 4 inch-pounds max. oupling Nut Retention: 100 pounds. Retention: Dependent upon cable; see MIL-PRF specification sheet. Mating haracteristics: Per MIL-STD-348. Durability: 500 mating 12 cycles per minute max. enter ontact Retention: 6 15 pounds min. axial force (captive-contact types). Materials (unless otherwise noted): Male enter ontacts: Brass. Female enter ontacts, Plug Outer ontacts: Beryllium copper. Bodies and Other Metal Parts: Brass. rimp Sleeves: nnealed brass or soft copper. Insulators: Teflon (TFE). Gaskets: Silicone rubber. Plating: enter ontacts: Gold plated per current MIL-PRF requirements. Other Metal Parts: Silver plated per current MIL-PRF or MIL-PRF requirements. Note: These specifications are typical, and may not apply to all configurations. Specifications may change as MIL specifications are updated. 2

3 utomatic onnector onnectors Straight Plugs Wedge-Lock and V-Groove Wedge-Lock V-Groove Standard Improved Non-aptive ontact aptive ontact Figure F B F B F-3, B F-5, B F-7, B F B * * 2 F D Y * * 2 F * * 3 F-34 ontact Factory ontact Factory F-37 ontact Factory ontact Factory * High-voltage type. Figure 1 Figure 2 ø.50 (12.7) 1.4 (35.6) 1.6 (40.8)* *1.9 (48.3) for high-voltage type. Solder-lamp (Semi-Rigid ) aptive ontact Part Number Figure SR-5 ontact Factory 1 SR-6 ontact Factory (58.4)* Figure 3 *2.6 (66.0) for high-voltage type. 1.8 (45.7) 2.2 (55.9) ll items have silver-plated bodies and gold-plated contacts. For nickel-plated body, add K at beginning of part number. For gold-plated body add G at beginning of part number. See page 23 for cable groups. Most types available for other cables not shown above. See pages for complete descriptions and illustrations of cable attachment types. vailable as UG type. Figure 5 ø.875 (22.2) Figure 4 ø1.32 (33.5) 3

4 onnectors utomatic onnector Straight Plugs Econo-rimp Non-aptive aptive ontact B Figure F (33.0).50 (12.7) 1 F (33.0).50 (12.7) 1 F (33.0).50 (12.7) 1 F (33.0).50 (12.7) 1 F (40.6) 1 F D D 1.6 (40.6) 1 Figure 1 B X-rimp aptive ontact Part Number Figure F F 2 F F 2 F-3, F 2 F F 2 F F 2 F F 2 F F 2 F F 3 F F 3 Figure 2 Weatherproofing/ strain relief boot 1.9 (48.3) 1.6 (40.6).50 (12.7) 2.2 (55.9) Wedge-Eze Non-aptive ontact Part Number Figure F-5, F-7, F F Figure 3 (Heat-shrink tubing not shown) 1.8 (45.7) ll items have silver-plated bodies and gold-plated contacts. For nickel-plated body, add K at beginning of part number. For gold-plated body add G at beginning of part number. See page 23 for cable groups. Most types available for other cables not shown above. See pages for complete descriptions and illustrations of cable attachment types. Figure 4 ø.63 (16.0) 4

5 utomatic onnector onnectors Right ngle Plugs Wedge-Lock (aptive ontact) Standard Improved Figure F ontact Factory 1 F ontact Factory 1 F-3, ontact Factory 1 F-5, B 2 F-5, ontact Factory 1 F-7, B 2 F-7, ontact Factory 1 F B 2 F ontact Factory 3 F D Y 2.94 (30.5) Figure (40.6) 1.1 (27.9) ø.50 (12.7) 1.2 (30.5) Figure (40.6) 1.1 (27.9) V-Groove Non-aptive contact aptive ontact Figure F F F-3, F-5, F-7, F N N 2 F F N N 2 F F N N 4 Solder-lamp (Semi-Rigid ) aptive ontact Part Number Figure SR-5 ontact Factory 1 SR-6 ontact Factory (33.0) Figure (48.3) Figure (28.0) ø.78 (19.8) ll items have silver-plated bodies and gold-plated contacts. For nickel-plated body, add K at beginning of part number. For gold-plated body add G at beginning of part number. See page 23 for cable groups. Most types available for other cables not shown above. See pages for complete descriptions of cable attachment types. vailable as UG type. 5

6 onnectors utomatic onnector Right ngle Plugs Econo-rimp aptive ontact Part Number B Figure F (12.7) 1 F (12.7) 1 F (12.7) 1 F (12.7) 1 F (33.0) 1 F D 1.3 (33.0) 1 X-rimp aptive ontact Part Number Figure F F 2 F F 2 F-3, F 2 F F 2 F F 2 F F 2 F F 2 F F 3 F F 3 Figure (35.6) 1.1 (27.9) B Figure (27.9) 1.4 (35.6).50 (12.7) Figure 2 Figure (35.6) Weatherproofing/ strain relief boot Wedge-Eze aptive ontact Part Number Figure F-5, F-7, F F (48.3) 1.3 (33.0) 1.6 (40.6).75 (19.1) ll items have silver-plated bodies and gold-plated contacts. For nickel-plated body, add K at beginning of part number. For goldplated body add G at beginning of part number. See page 23 for cable groups. Most types available for other cables not shown above. See pages for complete descriptions and illustrations of cable attachment types..75 (19.1) (Heat-shrink tubing not shown) ø.63 (16.0) 6

7 utomatic onnector onnectors Straight Jacks Wedge-Lock and V-Groove Wedge-Lock V-Groove Standard Improved Non-aptive ontact aptive ontact Figure F B F B F-3, B F-5, B F-7, B F Y * * 2 F D Y * * 2 F * * 3 F-34 ontact Factory ontact Factory F-37 ontact Factory ontact Factory * High-voltage type. 1.3 (33.0) Figure 1 ø.50 (12.7) 1.5 (38.1)* Figure 2 *1.7 (43.2) for high-voltage type. Solder-lamp (Semi-Rigid ) aptive ontact Part Number Figure SR-5 ontact Factory 1 SR-6 ontact Factory (55.9)* Figure 3 *2.5 (63.5) for high-voltage type. 2.0 (50.8) ll items have silver-plated bodies and gold-plated contacts. For nickel-plated body, add K at beginning of part number. For gold-plated body add G at beginning of part number. See page 23 for cable groups. Most types available for other cables not shown above. See pages for complete descriptions and illustrations of cable attachment types. vailable as UG type. Figure 5 ø.875 (22.2) 1.6 (40.6) Figure 4 ø1.32 (33.5) 7

8 onnectors utomatic onnector Straight Jacks Econo-rimp Non-aptive aptive ontact B Figure F * 1.3 (33.0).50 (12.7) 1 F * 1.3 (33.0).50 (12.7) 1 F (33.0).50 (12.7) 1 F (33.0).50 (12.7) 1 F (38.1) 1 F D D* 1.5 (38.1) 1 Figure 1 B X-rimp aptive ontact Part Number Figure F F 2 F F 2 F-3, F 2 F F 2 F F 2 F F 2 F F 2 F F 3 F F 3 Figure (45.7) 1.5 (38.1).50 (12.7) Weatherproofing/ strain relief boot 2.3 (58.4) Wedge-Eze Non-aptive ontact Part Number Figure F-5, F-7, F F Figure 3 (Heat-shrink tubing not shown) 1.7 (42.9) ll items have silver-plated bodies and gold-plated contacts. For nickel-plated body, add K at beginning of part number. For gold-plated body add G at beginning of part number. See page 23 for cable groups. Most types available for other cables not shown above. See pages for complete descriptions and illustrations of cable attachment types. Figure 4 ø.63 (16.0).63 hex 8

9 utomatic onnector onnectors Right ngle Jacks Wedge-Lock (aptive ontact) Standard Improved Figure F ontact Factory 1 F ontact Factory 1 F-3, ontact Factory 1 F-5, B 2 F-7, B 2 F Y 3 F D Y 3.94 (30.5).97 (24.6) ø.50 (12.7) Figure 1 Figure 4.97 (24.6) V-Groove aptive ontact Figure F F F-3, F-5, F-7, F N 4 F N 4 F N (33.0).88 (22.4).56 (14.2) 1.2 (30.5) Figure 5 Solder-lamp (Semi-Rigid ) aptive ontact Part Number Figure SR-5 ontact Factory 1 SR-6 ontact Factory 1 Figure 2.88 (22.4).97 (24.6) 1.8 (45.7) ll items have silver-plated bodies and gold-plated contacts. For nickelplated body, add K at beginning of part number. For gold-plated body add G at beginning of part number. See page 23 for cable groups. Most types available for other cables not shown above. See pages for complete descriptions and illustrations of cable attachment types. 1.3 (33.0) Figure 3 9

10 onnectors utomatic onnector Straight Bulkhead Mounted Jacks Rear Mount Wedge-Lock (aptive ontact) Standard Improved Figure F B-80 1 F B-80 1 F-3, B-80 1 F-5, B-80 1 F-7, B-80 1 F B-90 2 F D Y-90 2 V-Groove Non-aptive contact aptive ontact Figure F F F-3, F-5, F-7, F F * * 2 F * * 3 F * High-voltage type. Figure 1.16 (4.1) ; Mounting hole #80 ø.50 (12.7) 1.3 (33.3).88 (22.4) 1.5 (38.1)* *1.7 (43.2) for high-voltage type..64*.75 hex 1.0 hex ø.60* (15.2) Figure 2.09 (2.3) ; Mounting hole #90.73* ø.77* (19.6) Solder-lamp (Semi-Rigid ) aptive ontact Part Number Figure SR-5 ontact Factory 1 SR-6 ontact Factory 1 Figure 3.09 (2.3) ; Mounting hole # (55.9)*.73* ll items have silver-plated bodies and gold-plated contacts. For nickelplated body, add K at beginning of part number. For gold-plated body add G at beginning of part number. See page 23 for cable groups. Most types available for other cables not shown above. See pages for complete descriptions and illustrations of cable attachment types. vailable as UG type. *2.5 (63.5) for high-voltage type. 1.0 hex ø.77* (19.6) 10

11 utomatic onnector onnectors Straight Bulkhead Mounted Jacks Rear Mount Econo-rimp Non-aptive aptive ontact B Figure F (33.0).50 (12.7) 1 F (33.0).50 (12.7) 1 F (33.0).50 (12.7) 1 F (33.0).50 (12.7) 1 F (40.6) 1 F D D (40.6) 1 Figure 1.09 (2.3) Mounting hole #90 B ø1.0.73* ø.77* (19.6) X-rimp aptive ontact Part Number Figure F F-80 2 F F-80 2 F-3, F-80 2 F F-80 2 F F-80 2 F F-80 2 F F-80 2 F F-90 3 F F-90 3 Wedge-Eze Non-aptive ontact Part Number Figure F-5, F-7, F F ll items have silver-plated bodies and gold-plated contacts. For nickel-plated body, add K at beginning of part number. For gold-plated body add G at beginning of part number. See page 23 for cable groups. Most types available for other cables not shown above. See pages for complete descriptions and illustrations of cable attachment types. Figure 2.16 (4.1) Mounting hole #80 Figure 3.09 (2.3) Mounting hole #90.50 (12.7) Weatherproofing/ strain relief boot (Heat-shrink tubing not shown) Figure 4.09 (2.3) Mounting hole #90 ø.63 (16.0) 2.0 (50.8) 1.7 (43.2).88 (22.4) 2.2 (55.9) 1.7 (43.2).72 (18.3).64*.73*.73*.75 hex ø.60* (15.2) 1.0 hex 1.0 hex ø.77* (19.6) ø.77* (19.6) 11

12 onnectors utomatic onnector Straight Bulkhead Mounted Jacks Front Mount Wedge-Lock (aptive ontact) Standard Improved Figure F B-81 1 F B-81 1 F-3, B-81 1 F-5, B-81 1 F-7, B-81 1 V-Groove Non-aptive contact aptive ontact Figure F F F-3, F-5, F-7, Figure 1.16 (4.1) ; Mounting hole #81.64* ø.60* (15.2).75 hex ø.50 (12.7) 1.3 (33.3).59 (15.0) Solder-lamp (Semi-Rigid ) aptive ontact Part Number Figure SR-5 ontact Factory 1 SR-6 ontact Factory 1 X-rimp aptive ontact Part Number Figure F F-81 2 F F-81 2 F-3, F-81 2 F F-81 2 F F-81 2 F F-81 2 F F-81 2 ll items have silver-plated bodies and gold-plated contacts. For nickel-plated body, add K at beginning of part number. For gold-plated body add G at beginning of part number. vailable as UG type. See page 23 for cable groups. Most types available for other cables not shown above. See pages for complete descriptions and illustrations of cable attachment types. Figure 2.16 (4.1) ; Mounting hole #81.64* ø.60* (15.2).75 hex.50 (12.7) Weatherproofing/ strain relief boot 2.1 (53.3) 1.8 (45.7).59 (15.0) 12

13 utomatic onnector onnectors Right ngle Bulkhead Mounted Jacks Wedge-Lock (aptive ontact) Standard Improved Figure F B-90 1 F B-90 1 F-3, B-90 1 F-5, B-90 1 F-7, B-90 1 F B-90 2 F D Y-90 2 Figure 1 Mounting hole # (33.0).81 (20.6) Figure 2 Mounting hole # (33.0).81 (20.6) V-Groove aptive ontact Figure F F F-3, F-5, F-7, F N-90 4 F N-90 4 Front View Typical 1.3 (33.0).56 (14.2).13 (3.3) 1.3 (33.0).13 (3.3) Solder-lamp (Semi-Rigid ) aptive ontact Part Number Figure SR-5 ontact Factory 3 SR-6 ontact Factory 3 ø * ø.77* (19.6) Figure 3 Mounting hole # (33.0).81 (20.6) Figure 4 Mounting hole # (33.0).81 (20.6).94 (30.5) ø.50 (12.7).13 (3.3) 1.2 (30.5).13 (3.3) ll items have silver-plated bodies and gold-plated contacts. For nickel-plated body, add K at beginning of part number. For gold-plated body add G at beginning of part number. See page 23 for cable groups. Most types available for other cables not shown above. See pages for complete descriptions and illustrations of cable attachment types. 13

14 onnectors utomatic onnector Bulkhead Mounted Jacks Pressurized Straight Wedge-Lock (aptive ontact) Standard Improved Figure F-5, B-90 1 F-7, B-90 1 F B-90 2 F D Y-90 2 Figure 1.09 (2.3) 1.8 (45.5) Figure 2.09 (2.3) 2.2 (55.9) Straight V-Groove Non-aptive aptive contact Figure F-5, F-7, F F ø.50 (12.7) Figure (33.0).81 (20.6) Figure (33.0).81 (20.6) Right ngle Wedge-Lock and V-Groove Wedge-Lock V-Groove Standard Improved Fig. aptive ontact Fig. F-5, B F-7, B F B F D Y (33.0).56 (14.2).13 (3.3) 1.3 (33.0).13 (3.3) ll items have silver-plated bodies and gold-plated contacts. For nickel-plated body, add K at beginning of part number. For gold-plated body add G at beginning of part number. See page 23 for cable groups. Most types available for other cables not shown above. See pages for complete descriptions and illustrations of cable attachment types. ø.1.0 Front View Typical.73* ø.77* (19.6) Figure (33.0) Figure 6.81 (20.6).94 (30.5) ø.50 (12.7).13 (3.3) 1.2 (30.5) 1.3 (33.0).81 (20.6).13 (3.3) 14

15 utomatic onnector onnectors Straight Panel Mounted Jacks Wedge-Lock (aptive ontact) Standard Improved Figure F B-20 1 F B-20 1 F-3, B-20 1 F-5, B-20 1 F-7, B-20 1 F B-20 2 F D Y-20 2 Figure 1.19 (4.8) Flange #20 ø.50 (12.7) 1.3 (33.0).50 (12.7) 6 32 tap 4 places (18.3) V-Groove Non-aptive contact aptive ontact Figure F F F-3, F-5, F-7, F * * 2 F * * 2 F * * 3 Solder-lamp (Semi-Rigid ) aptive ontact Part Number Figure SR-5 ontact Factory 1 SR-6 ontact Factory 1 * High-voltage type. Figure 2.19 (4.8) Flange # (38.1)*.69 (17.5) *1.7 (43.2) for high-voltage type. 2.2 (55.9)*.69 (17.5) 6 32 tap 4 places 6 32 tap 4 places (18.3) ll items have silver-plated bodies and gold-plated contacts. For nickel-plated body, add K at beginning of part number. For gold-plated body add G at beginning of part number. For flange with.125 (3.2) clearance holes, change last two digits of part number to -25. See page 23 for cable groups. Most types available for other cables not shown above. See pages for descriptions of cable attachment types. vailable as UG type. Figure 3.19 (4.8) Flange #20 *2.5 (63.5) for high-voltage type (18.3) 15

16 onnectors utomatic onnector Straight Panel Mounted Jacks Econo-rimp Non-aptive aptive ontact B Figure F (33.0).50 (12.7) 1 F (33.0).50 (12.7) 1 F (33.0).50 (12.7) 1 F (33.0).50 (12.7) 1 F (40.6) 1 F D D (40.6) 1 Figure 1.19 (4.8) Flange #20 B.69 (17.5) 6 32 tap 4 places (18.3) X-rimp aptive ontact Part Number Figure F F-20 2 F F-20 2 F-3, F-20 2 F F-20 2 F F-20 2 F F-20 2 F F-20 2 F F-20 3 F F-20 3 Wedge-Eze Non-aptive ontact Part Number Figure F-5, F-7, F F Figure 3.19 (4.8) Flange #20 Figure 2.19 (4.8) Flange # (45.7) 1.5 (38.1).50 (12.7) Weatherproofing/ strain relief boot 2.3 (58.4) (Heat-shrink tubing not shown).50 (12.7).69 (17.5) 6 32 tap 4 places 6 32 tap 4 places (18.3) (18.3) ll items have silver-plated bodies and gold-plated contacts. For nickel-plated body, add K at beginning of part number. For gold-plated body add G at beginning of part number. For flange with.125 (3.2) clearance holes, change last two digits of part number to -25. See page 23 for cable groups. Most types available for other cables not shown above. See pages for complete descriptions and illustrations of cable attachment types. ll items available with other flange sizes. Figure 4.19 (4.8) Flange # (43.2).69 (17.5) 6 32 tap 4 places 1.0 ø.63 (16.0).72 (18.3) 16

17 utomatic onnector onnectors Right ngle Panel Mounted Jacks Wedge-Lock (aptive ontact) Standard Improved Figure F B-20 1 F B-20 1 F-3, B-20 1 F-5, B-20 1 F-7, B-20 1 F B-20 2 F D Y-20 2 Figure (16.8) Figure (16.0) V-Groove aptive ontact Figure F F F-3, F-5, F-7, F N-20 4 F Front View Typical 6 32 tap 4 places (18.3) 1.3 (33.0).56 (14.2).19 (4.8) 1.3 (33.0).19 (4.8) Solder-lamp (Semi-Rigid ) aptive ontact Part Number Figure SR-5 ontact Factory 3 SR-6 ontact Factory 3 Figure (27.9).69 (17.5) Figure (27.9).69 (17.5) ll items have silver-plated bodies and gold-plated contacts. For nickel-plated body, add K at beginning of part number. For gold-plated body add G at beginning of part number. For flange with.125 (3.2) clearance holes, change last two digits of part number to -25. See page 23 for cable groups. Most types available for other cables not shown above. See pages for complete descriptions and illustrations of cable attachment types..94 (30.5).19 (4.8) ø.50 (12.7) 1.2 (30.5).19 (4.8) 17

18 Receptacles utomatic onnector Bulkhead Mounted Receptacles Rear Mount Receptacles Figure Mounting Dim. Dim. B Max. Panel Part Number (27.9).08 (2.0) (33.0).08 (2.0) (35.6).81 (20.6).14 (3.6) Figure 1 (Rear Mount, Solder Pot ontact) B.73* Front Mount Receptacles Figure Mounting Dim. Dim. B Dim. Part Number (30.5).44 (11.2).41 (10.4) (30.5).41 (10.4).36 (9.1) (35.6).41 (10.4).36 (9.1) * (35.6).41 (10.4).36 (9.1) * (35.6).44 (11.2).41 (10.4) * ø.08 (2.0) max wire 1.0 hex ø.77* (19.6) ll items have silver-plated bodies and gold-plated contacts. For nickel-plated body, add K at beginning of part number. For gold-plated body add G at beginning of part number. * Hermetically sealed. vailable as UG type. ø.10 (2.5) max wire Figure 2 (Rear Mount, High Voltage) B.73* ø.77* (19.6) Figure 3 (Rear Mount, Flattened & Pierced ontact) ø.09 (2.3) max wire ø1.0 B.73* ø.77* (19.6) 1.0 hex Figure 4 (Front Mount, Solder Pot ontact) Figure 5 (Front Mount, Turret ontact) Figure 6 (Front Mount, Flattened & Pierced ontact) øb.58 (14.7) øb.58 (14.7) øb.58 (14.7) ø.06 (1.5) max wire.08 (2.0) ø.08 (2.0).08 (2.0) ø.09 (2.3) max wire.08 (2.0) 18

19 utomatic onnector Receptacles Panel Mounted Receptacles Panel Jack Receptacles Figure Flange Max. Panel Part Number (4.8) (4.8) (4.8) (4.8) (4.8) (4.8) ø.10 (2.5) max wire Figure 1 (Straight Jack) 1.1 (27.9).69 (17.5) ø.44 (11.2).19 (4.8) (4 places) Flange Sizes Flange # B (18.3) 6 32 tap (18.3) ø.13 (3.3) Figure 2 (Straight Jack, Pressurized) 1.2 (27.9).69 (17.5) B typ. square ø.10 (2.5) max wire ø.44 (11.2).19 (4.8) Figure 3 (Straight Jack, HIgh Voltage) 1.3 (33.0).69 (17.5) ll items have silver-plated bodies and gold-plated contacts. For nickel-plated body, add K at beginning of part number. For gold-plated body add G at beginning of part number. ll are available with other flange sizes. vailable as UG type. ø.10 (2.5) max wire ø.44 (11.2).19 (4.8) 19

20 ccessories utomatic onnector Dust aps and Resistor Terminations Dust aps Figure Mating Dim. Dim. B Dim. hain Part Number 1 Plug.78 (19.8).144 (3.7) 2.50 (63.5) Bead Plug.78 (19.8) None Plug.78 (19.8).144 (3.7) 2.50 (63.5) Bead Plug.78 (19.8) None Jack.78 (19.8).144 (3.7) 3.50 (88.9) Bead Jack.78 (19.8) None Jack.78 (19.8).144 (3.7) 3.50 (88.9) Bead Jack.78 (19.8) None ll items have silver-plated bodies. For nickel-plated body, add K at beginning of part number. For gold-plated body add G at beginning of part number. Shorting type. Figure 1 Figure 2 ø B ø B Resistor Terminations Figure Mating Resistor Dim hain Part Number 3 Plug 51 ohm, 1/2W, 5% 3.50 (88.9) Bead Plug 51 ohm, 1/2W, 5% None Plug 100 ohm, 1/2W, 5% 3.50 (88.9) Bead Plug 100 ohm, 1/2W, 5% None lso available with other resistances. 1.6 (40.6) ø.50 (12.7) Figure 3 ø.14 (3.6) 20

21 utomatic onnector dapters dapters Within Series Figure 1 ø (38.1).86 (21.8).73* 1.28 (32.5).65 (16.5) ø.125 (3.2) 4 places Figure 2 ø.77* (19.6) (18.3) 1.28 (32.5) Straight dapters Type Figure Part Number Jack-Jack Jack-Jack, bulkhead, hermetic Jack-Jack, panel mounted Plug Plug Right ngle dapters Type Figure Part Number Jack Plug Tee dapters Type Figure Part Number Jack Jack Jack Jack Plug Jack Plug Plug Plug ll items have silver-plated bodies and gold-plated contacts. For nickel-plated body, add K at beginning of part number. For gold-plated body add G at beginning of part number. vailable as UG type (see index).20 (5.1) 1.45 (36.8) Figure 4 Figure 3 Figure 5.88 (22.4).97 (24.6) Figure 7 Figure 8 Figure 6.78 (19.8) 1.03 (26.2) 1.09 (27.7) 1.53 (38.9) 1.53 (38.9) 2.16 (54.9) 21

22 onnectors utomatic onnector s Listed by Type Type RG-5 RG-6 RG-7 RG-8 RG-9 RG-10 RG-11 RG-12 RG-13 RG-14 F-13 F-14 F-17 F-22 F-22 F-23 F-26 F-28 F-26 F-34 Type RG-21 RG-22 RG-30 RG-31 RG-32 RG-38 RG-39 RG-41 RG-54 RG-55 F-13 TW-2 F-15 F-22 F-23 F-13 F-14 F-19 F-15 F-6 Type RG-58 RG-59 RG-62 RG-63 RG-65 RG-71 RG-79 RG-83 RG-87 RG-90 F-5 F-7 F-7 F-29 F-32 F-8 F-29 F-20 F-14 F-16 Type RG-94 RG-108 RG-115 RG-115 RG-116 RG-122 RG-140 RG-141 RG-142 RG-144 RG s* Type F-33 RG-148 F-26 TW-1 RG-149 F-26 F-14 RG-150 F-28 F-18 RG-156 F-25 F-23 RG-161 F-2 F-9 RG-166 F-23 F-7 RG-174 F-2 F-5 RG-174DS F-36 F-6 RG-178 F-1 F-26 RG-179 F-2 Type RG-180 F-3 RG-187 F-2 RG-188 F-2 RG-188DS F-36 RG-195 F-4 RG-196 F-1 RG-210 F-7 RG-212 F-13 RG-213 F-22 RG-214 F-22 Type RG-215 RG-216 RG-217 RG-222 RG-223 RG-226 RG-227 RG-229 RG-235 RG-302 F-23 F-26 F-34 F-13 F-6 F-35 F-23 F-23 F-18 F-11 Type RG-303 F-10 RG-304 F-12 RG-307 TR-1 RG-316 F-2 RG-316DS F-36 RG-393 F-21 RG-400 F-6 RG-402 SR-6 RG-404 F-1 RG-405 SR-5 Type M17/2 F-14 M17/6-RG11 F-26 M17/6-RG12 F-28 M17/15-RG22 TW-2 M17/28 F-5 M17/29 F-7 M17/30 F-7 M17/31 F-29 M17/45 TW-1 M17/54 F-9 M17/60 F-6 M17/62 F-26 M17/65 F-23 M17/73 F-13 M17/74-RG213 F-22 Type M17/74-RG215 F-23 M17/75 F-22 M17/77 F-26 M17/78 F-34 M17/84 F-6 M17/90 F-8 M17/92 F-17 M17/93 F-1 M17/94 F-2 M17/95 F-3 M17/97 F-7 M17/110 F-11 M17/111 F-10 M17/112 F-12 M17/113 F-2 M17 s** Type M17/119 F-2 M17/127 F-21 M17/128 F-6 M17/130 SR-6 M17/132 F-1 M17/133 SR-5 M17/138 F-2 M17/151 SR-2 M17/152 F-36 M17/154 SR-1 M17/155 F-5 M17/157 F-9 M17/158 F-6 M17/162 F-13 M17/163 F-22 Type M17/164 F-22 M17/165 F-34 M17/167 F-6 M17/168 F-17 M17/169 F-1 M17/170 F-10 M17/171 F-12 M17/172 F-2 M17/173 F-2 M17/174 F-21 M17/175 F-6 M17/180 F-14 M17/181 F-26 M17/182 TW-2 M17/183 F-6 Type M17/184 F-7 M17/185 F-7 M17/186 TW-1 M17/187 F-9 M17/188 F-13 M17/189 F-23 M17/190 F-22 M17/191 F-26 M17/194 F-6 M17/195 F-8 M17/196 F-2 M17/197 F-6 M17/198 F-9 M17/199 F-13 M17/200 F-6 Size.034" SR-1 Size.047" SR-2 Semi-Rigid s by Jacket Diameter Size Size.056" SR-3.070" SR-4 Size.086" SR-5 Size.141" SR-6 **Unless otherwise noted, cable groups include all variants (/U, B/U, etc.) of RG types. DS indicates double-shielded version of RG cable. **Unless otherwise noted, cable groups include all variants of M17 slash sheet indicated. **onstruction codes: F = oaxial, Flexible; SR = Semi-Rigid; TR = Triaxial; TW = Twinaxial 22

23 utomatic onnector onnectors ttachment Types Flexible Standard Wedge-Lock Wedge cone / Insulator / ontact ssembly onnector Parts Backnut / Slip Ring / Gasket ssembly s ssembled Dielectric Braid Jacket Body ssembly This patented attachment system features a captive contact, quick assembly, and secure cable retention. The cable braid and jacket are flared over the coneshaped wedge, and the backnut captures the braid and jacket when screwed into the body assembly. Unlike some similar constructions, the backnut incorporates a slip ring to prevent twisting of the cable during assembly. Gaskets in the backnut provide weatherproofing of the cable attachment. The cable center conductor is soldered to the contact. Many connectors with Wedge-Lock cable attachment are qualified to MIL-PRF-39012, ategory (field replaceable, no special tools required for assembly). enter onductor Improved Wedge-Lock onnector Parts Wedge cone / Insulator / ontact ssembly Backnut / Slip Ring / Gasket ssembly s ssembled Dielectric Braid Jacket Body ssembly enter onductor This patented attachment system features a captive contact, quick assembly, and secure cable retention. The cable braid and jacket are flared over the coneshaped wedge, and the backnut captures the braid and jacket when screwed into the body assembly. This construction differs from standard Wedge-Lock in that the braid is clamped directly by the nut and wedge, providing metal-to metal contact. The cable jacket is secured in an adjacent area of the backnut assembly for weatherproofing. Unlike some similar constructions, the backnut incorporates a slip ring to prevent twisting of the cable during assembly. The cable conductor is soldered to the contact. Many connectors with Improved Wedge-Lock cable attachment are qualified to MIL-PRF-39012, ategory (field replaceable, no special tools required for assembly). 23

24 onnectors utomatic onnector ttachment Types Flexible Econo-rimp Non-aptive ontact onnector Parts s ssembled Body ssembly rimp Sleeve ontact Dielectric Braid Jacket This inexpensive cable attachment method features quick assembly and small connector size and weight. The cable is stripped and the connector contact soldered to the cable center conductor. The tail of the body is inserted under the cable braid, and the crimp sleeve moved into position and crimped. For additional savings in assembly time, some Econo- rimp connectors have contacts that can be crimped to the conductor instead of being soldered. ll Econo-rimp connectors use readily-available commercial crimp tools and dies for assembly. Econo-rimp connectors can be ordered with heatshrinkable tubing for weatherproofing. enter onductor Econo-rimp aptive ontact onnector Parts Body ssembly rimp Sleeve ontact Dielectric Braid Jacket s ssembled aptivation Groove enter onductor These connectors offer quick assembly time and small size, and feature a captive contact which snaps into place in the insulator when assembled. This provides consistent axial contact location within the interface, and prevents movement of the contact from cable flexure or temperature changes after assembly. The cable is stripped and the connector contact soldered to the cable center conductor. The tail of the body is inserted under the cable braid, and the crimp sleeve moved into position and crimped. For additional savings in assembly time, some Econo-rimp connectors have contacts that can be crimped to the conductor instead of being soldered. ll Econo-rimp connectors use readily-available commercial crimp tools and dies for assembly. Econo-rimp connectors can be ordered with heat-shrinkable tubing for weatherproofing. Many connectors with aptive ontact Econo-rimp cable attachment are qualified to MIL-PRF-39012, ategory B (non-field replaceable), ategory (MIL-defined crimp tools and cable strip dimensions), and ategory D (MIl-defined contact and crimp-sleeve dimensions). 24

25 utomatic onnector onnectors ttachment Types Flexible X-rimp Weatherproofing Boot rimp Sleeve onnector Parts Dielectric Braid Jacket s ssembled Body ssembly Backnut / rimp Tail /ontact ssembly enter onductor X-rimp cable attachment combines ease of assembly with a captivated contact and a silicone-rubber boot* for weatherproofing. The captive contact is held rigidly in place to prevent movement from cable flexure or temperature changes after assembly. The cable is trimmed, and the tail of the backnut assembly is pushed under the braid. The contact is soldered to the cable conductor, the braid crimped within the crimp sleeve, and the backnut assembly screwed into the body. The boot slides forward and snaps into place. The boots can be supplied in a variety of colors for identification. Some connectors with X-rimp cable attachment are qualified to MIL-PRF-39012, ategory B (non-field replaceable), and ategory (MIL-defined crimp tools and cable stripping dimensions). *SM and smaller size connectors use heat-shrink tubing instead of silicone-rubber boots. Wedge-Eze onnector Parts s ssembled Body / Wedge ssembly ontact Wedge ap Dielectric Braid Jacket enter onductor This unique attachment system provides very fast assembly and is field replaceable. The cable is stripped, and the connector contact soldered to the center conductor. The prepared cable is pushed into the body assembly, and the wedge flares the braid. The plastic wedge cap is pushed forward over the cable braid, where it locks into place. The cap can be assembled with an inexpensive hand tool or using automated equipment for large production runs. The plastic caps are can be supplied in a variety of colors for identification. 25

26 onnectors utomatic onnector ttachment Types Flexible V-Groove Non-aptive ontact onnector Parts Slip Washer Ferrule Backnut ontact "V" Gasket Body ssembly Dielectric Braid Jacket V-Groove cable attachment is the standard for military UG-type connectors, and is field-replaceable with no special tools. The cable is stripped, and the braid is combed out and folded back over the ferrule. The connector contact is soldered to the cable conductor. The prepared cable, the V-gasket, and the slip washer are secured in the body assembly by tightening the backnut. The slip washer prevents twisting the cable while the nut is being tightened, and the rear surface of the ferrule cuts though the V-gasket, providing metal-tometal braid clamping as well as weatherproofing. s ssembled enter onductor V-Groove aptive ontact onnector Parts Slip Washer Backnut Ferrule Rear Insulator ontact aptivating Washer "V" Gasket s ssembled Dielectric Braid Jacket Body ssembly enter onductor V-Groove clamping with a captive contact provides consistent axial contact location within the interface, and prevents movement of the contact from cable flexure or temperature changes after assembly. The cable is stripped, and the braid is combed out and folded back over the ferrule. The connector contact is soldered to the cable conductor. The prepared cable, the rear insulator and captivating washer, the V-gasket, and the slip washer are secured in the body assembly by tightening the backnut. The slip washer prevents twisting the cable while the nut is being tightened, and the rear surface of the ferrule cuts though the V-gasket, providing metal-tometal braid clamping as well as weatherproofing. Many connectors with aptive ontact V-Groove cable attachment are qualified to MIL-PRF-39012, ategory (Field replaceable, no special tools required for assembly). 26

27 utomatic onnector onnectors ttachment Types Semi-Rigid Solder-lamp (Used on BN and larger connectors) onnector Parts Slip Washer Solder Ferrule Backnut "V" Gasket s ssembled Rear Body ssembly Insulator ontact aptivating Washer Dielectric Jacket This attachment method is similar to the V-Groove type used for flexible cable, but is adapted to use with semi-rigid cable by replacing the braid-clamp ferrule with a ferrule designed to be soldered to the jacket (outer conductor) of semi-rigid cable. This design allows right-angle or chassis-mounted connectors to be re-oriented after cable attachment to easily conform to system layout. The cable is stripped, and the ferrule is soldered to the cable jacket before soldering the contact to the cable conductor. This allows for trimming the cable dielectric after soldering the jacket, eliminating any dielectric extrusion that may occur during jacket soldering. aptive contacts (as shown) are highly recommended for connectors used with semi-rigid cable. enter onductor 27

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