SINGLE CONDUCTOR WIRELINE SPECIALISTS
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1 SINGLE CONDUCTOR WIRELINE SPECIALISTS
2 NO COMPROMISE ON QUALITY AND SUPERIOR SERVICE! It s easy enough to make statements on quality and service, at SYNERGY Wire and Cable we not only talk the talk we walk the walk. Customer satisfaction is our number one priority, nothing short of 100% satisfaction is acceptable. Beginning with the highest quality raw materials, we build industry standard single conductor cables in our Mansfield, Texas facility. All process are executed in-house: bunching the copper conductor, insulation extrusion, inner and outer armoring and testing are all performed by our experienced staff utilizing the latest in manufacturing technology. Our QC process is second to none, five laser micrometer measurements during the manufacturing process ensure tight diameter tolerances. Measurements are made before the bare conductor is extruded, after the extrusion head, after the final extrusion run(s), after inner armor stranding and after outer armor stranding. All measurements are recorded and complete documentation for each cable is kept on file with a condensed report sent to the Customer. If you re in the Fort Worth area please give us a call we ll give you a tour of our facility and answer any questions you may have about cable manufacturing!
3 7/32 (5.55 mm) Monocable PROPERTIES Cable Diameter (5.68 mm) Minimum Sheave Diameter 14 (35 cm) Cable Stretch Coefficient 1.9 ft/kft/klbs (2.14 m/km/5kn) ELECTRICAL Maximum Conductor Voltage 1200 VDC Conductor AWG Rating 16 Minimum Insulation Resistance VDC ( VDC) Armor Electrical Resistance 4.3 Ohms/Kft (14.0 Ohms/Km) MECHANICAL Cable Breaking Strength Ends Fixed 5600 lbs (24.8 KN) Nominal Maximum Suggested Working Tension 2800 lbs (12.4 KN) Number and Size of Wires Inner Armor 12 x (12 x 0.787mm) Outer Armor 18 x (18 x 0.787m) Average Wire Breaking Strength Inner Wire 215 lbs (0.96 KN) Outer Wire 215 lbs (0.96 KN) CABLE TYPE CORE DESCRIPTION CABLE WEIGHT Temp Rating Plastic Type Insulation Thickness Copper Construction Res Type Cap Typical O.D. Each In Air In H2O Specific Gravity o F in in Ohms/Kft pf/ft in lbs/kft o C mm mm Ohms/Km pf/m mm Kg/Km Poly X X Teflon Tefzel X X
4 1/4 (6.35 mm) Monocable PROPERTIES Cable Diameter (6.55 mm) Minimum Sheave Diameter 14 (35 cm) Cable Stretch Coefficient 1.9 ft/kft/klbs (2.14 m/km/5kn ELECTRICAL Maximum Conductor Voltage 1200 VDC Conductor AWG Rating 16 Minimum Insulation Resistance VDC ( VDC Armor Electrical Resistance 3.0 Ohms/Kft (9.8 Ohms/Km) MECHANICAL Cable Breaking Strength Ends Fixed 7200 lbs (32 KN) Nominal Maximum Suggested Working Tension 3600 lbs (16 KN) Number and Size of Wires Inner Armor 12 x (12 x mm) Outer Armor 18 x (18 x mm) Average Wire Breaking Strength Inner Wire 272 lbs (1.21 KN) Outer Wire 272 lbs (1.21 KN) CABLE TYPE CORE DESCRIPTION CABLE WEIGHT Temp Rating Plastic Type Insulation Thickness Copper Construction Res Type Cap Typical O.D. Each In Air In H2O Specific Gravity o F in in Ohms/Kft pf/ft in lbs/kft o C mm mm Ohms/Km pf/m mm Kg/Km Poly X X Teflon Tefzel X X
5 9/32 (7.14 mm) Monocable PROPERTIES Cable Diameter (7.31mm) Minimum Sheave Diameter 16 (40 cm) Cable Stretch Coefficient 1.55 ft/kft/klbs (1.74 m/km/5kn ELECTRICAL Maximum Conductor Voltage Conductor AWG Rating 1500 VDC 1500 VDC Minimum Insulation Resistance VDC ( VDC Armor Electrical Resistance 3.0 Ohms/Kft (9.8 Ohms/Km) MECHANICAL Cable Breaking Strength Ends Fixed lbs (44.5 KN) Nominal Maximum Suggested Working Tension 5000 lbs (22.2 KN) Number and Size of Wires Inner Armor 12 x (12 x 1.016mm) Outer Armor 18 x (18 x 1.016mm) Average Wire Breaking Strength Inner Wire 398 lbs (1.77 KN) Outer Wire 398 lbs (1.77 KN) CABLE TYPE CORE DESCRIPTION CABLE WEIGHT Temp Rating Plastic Type Insulation Thickness Copper Construction Res Type Cap Typical O.D. Each In Air In H2O Specific Gravity o F in in Ohms/Kft pf/ft in lbs/kft o C mm mm Ohms/Km pf/m mm Kg/Km Poly X X Teflon Tefzel X X
6 5/16 (7.90 mm) Monocable PROPERTIES Cable Diameter (8.20 mm) Minimum Sheave Diameter 18 (45 cm) Cable Stretch Coefficient 1.2 ft/kft/klbs (1.35 m/km/5kn ELECTRICAL Maximum Conductor Voltage 1500 VDC Conductor AWG Rating 15 Minimum Insulation Resistance VDC ( VDC Armor Electrical Resistance 2.1 Ohms/Kft (6.9 Ohms/Km) MECHANICAL Cable Breaking Strength Ends Fixed lbs (49.0 KN) Nominal Maximum Suggested Working Tension 5800 lbs (24.5 KN) Number and Size of Wires Inner Armor 12 x (12 x mm) Outer Armor 18 x (18 x mm) Average Wire Breaking Strength Inner Wire 420 lbs (1.87 KN) Outer Wire 420 lbs (1.87 KN) CABLE TYPE CORE DESCRIPTION CABLE WEIGHT Temp Rating Plastic Type Insulation Thickness Copper Construction Res Type Cap Typical O.D. Each In Air In H2O Specific Gravity o F in in Ohms/Kft pf/ft in lbs/kft o C mm mm Ohms/Km pf/m mm Kg/Km Poly X X Teflon Tefzel X X
7 Composite Cable Data Sheet CABLE OD TEMP F ARMOR BREAK STRENGTH WORKING TENSION WEIGHT IN AIR MAX VDC ARMOR RES CONDUCTOR RES INSULATION RES CONDUCTOR CAP MIN SHEAVE / lbs 2800 lbs 94 lbs/kft 1200 VDC 4.3 Ohms/Kft 4.0 Ohms/Kft 1500 mohms/kft 59 PF/ft / lbs 2800 lbs 97 lbs/kft 1200 VDC 4.3 Ohms/Kft 4.0 Ohms/Kft 1500 mohms/kft 58 PF/ft / lbs 3600 lbs 120 lbs/kft 1200 VDC 3.0 Ohms/Kft 4.1 Ohms/Kft 1500 mohms/kft 50 PF/ft / lbs 3600 lbs 125 lbs/kft 1200 VDC 3.0 Ohms/Kft 4.1 Ohms/Kft 1500 mohms/kft 53 PF/ft / lbs 5000 lbs 152 lbs/kft 1500 VDC 3.0 Ohms/Kft 3.4 Ohms/Kft 1500 mohms/kft 55 PF/ft / lbs 5000 lbs 158 lbs/kft 1500 VDC 3.0 Ohms/Kft 3.5 Ohms/Kft 1500 mohms/kft 54 PF/ft / lbs 5800 lbs 188 lbs/kft 1500 VDC 2.1 Ohms/Kft 2.8 Ohms/Kft 1500 mohms/kft 46 PF/ft / lbs 5800 lbs 195 lbs/kft 1500 VDC 2.1 Ohms/Kft 2.9 Ohms/Kft 1500 mohms/kft 45 PF/ft 18
8 OUR ASSOCIATES Cable Service Repair Rosenberg, TX EM Cable Service Fort Worth, TX Gotcher Cable Service Odessa, TX Horizon Cable Services Oklahoma City, OK Odessa, TX TX Mills, WY Liberal, KS Rojas Splicing Service Houston, TX Oak Grove Road South Burleson, Texas, USA Tel: Fax:
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