BMOA Component Systems. Miniature Optical Sensors. c Features. Technical Description

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1 Component Systems Technical Description Features Applications The mini optical series of sensors are among smallest sensors in the world. Mini optical sensors require almost no space and with their low mass (from a mere. grams) they are absolute lightweights. They can be easily installed inside moving machine parts like robot arms. Our smallest sensors measure mm in diameter. The mini optical sensors are the preferred solution for all applications where the highest mobility, smallest sizes, and optimal part resolution is essential. The mini optical sensors represent unique alternative to traditional fiber optics. Its foremost advantage lies in highly flexible electrical conductors made from copper cord encased within a corrosionresistant polyurethane sheath. Unlike fiber optic cables, these conductors can withstand very high stresses from flexing and twisting without placing any limitations on the bending radius. In addition to their small size, the mini optical sensors offer exceptional capabilities for detecting small objects. When used with standard resolution amplifiers, objects as small as 0.mm can be detected. With the high resolution amplifiers, objects as small as 0.05mm can be sensed. This incredible sensitivity makes it possible to sense the thin wires of components used in small electronic assemblies. Potential applications for laser sensors can be reliably and less expensively handled by mini optical sensors. Smallest sensing head in the industry Detects objects as small as 0.05mm with high resolution amp 0 khz with high speed amp Detect ambient light sources with high speed amp 50 ms off delay available in universal amp Amp can be panel mounted or DIN rail mounted Sealed to IP67 standards Protected against short circuit and polarity reversal Thread/wire detection Small part profiling Semiconductor component detection Robotic endeffectors Highperformance alternatives to fiberoptics c.07

2 Series Diffuse with standard resolution amp Diffuse with high resolution amp ThruBeam with standard resolution amp ThruBeam with high resolution amp Component Systems; Sensing Heads mm Smooth Tubular mm (0.5 in.) mm (0. in.) 00mm (7.9 in.) 80mm (. in.) mm Threaded Tubular mm (0.5 in.) mm (0. in.) 00mm (7.9 in.) 80mm (. in.) mm Smooth Tubular 800mm ( in.) 50mm (9.8in.) ø Mx0.5 ø 8 8 ø.6 (PUR Cable) ø.0 (PVC Cable) ø.6 (PUR Cable) ø.0 (PVC Cable) ø.6 (PUR Cable) ø.0 (PVC Cable) Diffuse PUR Cable PVC HighFlex Cable PUR Cable ThruBeam PUR Cable PVC HighFlex Cable PUR Cable IR IR visible red IR IR visible red 0SMX 0SMXF 0SMB00 0SMB00F 0SMB00S70 0TMX 0TMXF 0TMB00 0TMB00F 0TMB00R 0SMB800 0SMB800R Emitter light source, IR Emitter light source, visible red Ambient operating temperature Storage temperature Degree of protection per IEC 59 Relative Humidity Housing material Sensing face material Weight, diffuse models Weight, thrubeam models Connection Stainless Steel. g (PUR cable),. g (PVC cable) 5.5 g (PUR cable),.5 g (PVC cable) m cable with amplifier connector Nickelplated Brass. g (PUR cable),. g (PVC cable) 5.9 g (PUR cable),.9 g (PVC cable) m cable with amplifier connector Stainless Steel 9 g m cable with amplifier connector c

3 Component Systems: Sensing Heads 5mm Smooth Tubular 6mm (.5 in.) 5mm (0.6 in.) 5mm Threaded Tubular 800mm ( in.) 50mm (9.8in.) 6mm Threaded Tubular 6mm (.5 in.) 5mm (0.6 in.) 6mm x 6mm Block 6mm (.5 in.) 5mm (0.6 in.) 800mm ( in.) 50mm (9.8in.) ø5 M5x0.5 M6x0.5 M () 6 8 ø.6 ø.6 ø.6 ø.6 (PUR Cable) ø.0 (PVC Cable) 6 05SMX6 05SMX6R 06TMX6 06TMX6R 66RMX6 66RMX6R Stainless Steel 7.5 g m cable with amplifier connector 05TMB800 05TMB800R Nickelplated Brass g m cable with amplifier connector Nickelplated Brass 9.5 g m cable with amplifier connector 66RMB800 66RMB800R Nickelplated Brass 6.6 g. m cable with amplifier connector c.09

4 Series Sensing range depends on sensor head Miniature Component System; Amplifiers Teachin Amplifier Light Operate ø VDC Signal TeachIn 7 6 Sensitivity Standard versions (500Hz switching with standard resolution) PNP, modulated light, standard resolution NPN, modulated light, standard resolution High resolution versions (500Hz switching) PNP, modulated light, high. resolution NPN, modulated light, high. resolution High switching speed versions (0kHz switching with standard resolution) PNP, nonmodulated light, standard resolution NPN, nonmodulated light, standard resolution High switching speed and High resolution versions (0kHz switching) PNP, nonmodulated light, high. resolution NPN, nonmodulated light, high. resolution Voltage supply Voltage supply ripple Voltage drop, output (digital) Rated output current (digital) Analog output type Analog output load Supply current (no load) Protections On/Off delay Switching frequency Output type Output function Ambient operating temperature Storage temperature Degree of protection per IEC 59 Relative Humidity Sensitivity/Range adjustment LED indicators Housing material Weight Connection (to control system) AMPFPSUS75 0 to 0 Vdc < 5% peaktopeak.0v at 00 ma 00 ma 50 ma Short circuit, polarity reversal 0.5 ms standard 000 Hz standard PNP Light operate Teach button ellow output, green power ABS plastic 6 g M8, pin connector TeachIn TX09 PNP, N/O + TeachIn Output Male Pin View c

5 Lighton normal Darkon 50 ms Lighton normal Darkon 50 ms Miniature Miniature Component System; Amplifiers Universal Amplifier Configurable including off delayand alarm output Analog Amplifier Analog and digital outputs ø VDC Signal Alarm ø VDC Signal Alarm Lighton 50 ms Darkon normal Lighton 50 ms Darkon normal Sensitivity Sensitivity ø.5. ø AMPBPUC AMPBNUC AMPBPUS9C AMPBNUS9C AMPDPUC AMPDNUC AMPAPUC AMPANUC AMPCPUC AMPCNUC 0 to 0 Vdc < 5% peaktopeak.0v at 00 ma 00 ma 50 ma Short circuit, polarity reversal ms standard, 50 ms high speed 500 Hz standard, 0 khz High speed PNP or NPN Selectable light/dark operate and 50 ms off delay Multiturn potentiometer ellow output, green power ABS plastic 67 g m PVC cable ( x 6 AWG) Universal Amplifier 0 to 0 Vdc < 5% peaktopeak.0v at 00 ma 00 ma 0 to 0V k W min. 50 ma Short circuit, polarity reversal ms standard PNP Selectable light/dark operate and 50 ms off delay Multiturn potentiometer ellow output, green power ABS plastic 67 g m PVC cable ( x 6 AWG) Analog Amplifier PNP NPN c.

6 Miniature Component System Sensing Data Sensing distance for Diffuse Sensor Kodak Card 50 x 50mm X Measuring Arrangement The Kodak card is moved at 90º angle step by step in front of the diffuse sensor. Several levels of sensitivity are shown below, using an amplifier with standard resolution Minimum 0 055M, 06TM & 66RM 5 05M & 0TM X 0 % Sensitivity % Sensitivity Minimum Max. % Sensitivity 57% Sensitivity X Max. Sensitivity Object Resolution for Diffuse Sensor X Copper Wire While the standard 50 x 50mm Kodak test card is used for determining sensing range, very few applications use this target. The following chart shows approximate performance of these sensors using several different wire sizes as a target and an amplifier with standard resolution M, 06TM & 66RM Wire diameter in mm X 0 05M & 0TM Wire diameter in mm X Object Resolution for ThruBeam Transmitter Range Copper Wire Measuring arrangement Receiver Successful detection with the Balluff miniature optical thrubeam system is based on three factors: target size, beam intensity, and beam range. The following chart illustrates the approximate performance of different wire diameters breaking the beam at certain beam ranges. If a sizeable target does not break the beam, lowering the intensity of the beam via the control amplifier will usually remedy the problem. 0SM, 05TM & 66RM 0SM & 0TM c

7 Miniature Selfcontained Technical Description Features Applications The miniature series of compact diffuse sensors are among the smallest selfcontained optical sensors in the world. The emitter and receiver, as well as all electronics are contained in these small packages. The smooth tubular housings are easy to mount with clamping brackets. Threaded barrels are furnished with nuts for easy mounting. The rectangular housing makes for easy positioning in tight spaces. In fact, two models come standard with quick disconnect and potentiometer for adjusting the sensing distance. The background suppression model is ideal highly for reflective surfaces, dark objects and location with extremely close and highly reflective backgrounds. All versions come standard as PNP, normally open output. Cable out models come standard with meters of PUR cable. Contact the factory for availability of other logic or cable styles. Totally selfcontained units, no separate amplifier Miniature housing is sealed to IP65 standards Background suppression model uses Vshape beam to ignore highly reflective backgrounds Protected against shortcircuitand polarity reversal General automation tasks Assembly and handling Machine building Packaging machinery Robots Machine tools c.

8 Selfcontained Series 5MM Smooth Tubular 6MM Threaded Tubular Diffuse Range 50mm (.0 in.) 50mm (.0 in.) Background Suppression ø5 M6x ø.6 (PUR Cable) ø.6 (PUR Cable) Diffuse PNP 50mm (.0 in.) 05SMX50PSC 06TMX50PSC NPN 50mm (.0 in.) 05SMX50NSC 06TMX50NSC Diffuse with Fixed Focus PNP 0mm (0. in.) PNP 0mm (0. in.) Voltage supply 0 to 0 Vdc Voltage supply ripple <5% peaktopeak Voltage drop, output <.0V at 00mA Rated output current 00 ma Supply current (no load) 0 ma Protections Short circuit, polarity reversal On/Off delay ms Switching frequency 500 Hz Output type PNP/NPN Output function Normally Open (NO) Sensitivity/Range Adjustment None LED indicators Red Output indication Ambient Light Protection Per EN Emitter light source Ambient operating temperature Storage temperature 0 C to +70 C ( F to 58 F) Degree of protection per IEC 59 Relative Humidity 90% at 0 C Housing material Stainless Steel Sensing face material Connection m cable (wire, 8 AWG), PUR Recommended Connector c

9 Selfcontained Block, Cable out Block, Quickdisconnect, Adjustable Range Block, Quickdisconnect, Adjustable range 50mm (.0 in.) 50mm (.0 in.) 0mm (0. in.) ø5 Sensing Face LED M Sensitivity Adjustment Sensing Face Sensitivity Adjustment ø.5 LED's M8x M LED's ø. M8x 66RMX50PSC 66RMX50NSC 78RMX50PSCS9 78RMX50NSCS9 8RMX50PSCS9/S8 8RMX50NSCS9/S8 0 to 0 Vdc <5% peaktopeak <.0V at 00mA 00 ma 0 ma Short circuit, polarity reversal ms 500 Hz PNP/NPN Normally Open (NO) None turn potentiometer turn potentiometer Red Output indication Per EN C to +70 C ( F to 58 F) 90% at 0 C Nickelplated brass m cable (wire, 8 AWG), PUR BKS S8 (straight) or BKS S9 (right angle) BKS S8 (straight) or BKS S9 (right angle) c.5

10 Selfcontained Sensing Data Wire diameter X Sensor X Copper Wire While the standard 50 x 50mm Kodak Test Card is used for determining sensing range, very few applications use this as the target. The following chart shows the approximate performance of these sensors using several different wire sizes as a target and an amplifier with standard resolution. Connection diagram c