Photo: HELUKABEL. Special Cables T 1

Transcription

1 Special Cables

2 Photo: HELUKABEL Special Cables T 1

3 Special Cables The name HELUKABEL stands for standard cables and lines, cables for data technology, preassembled cables, cable accessories and also special cables such as system cables and all types of customised special solutions. And we ve been doing it for 30 years. We design, construct, and produce insulation and sheath materials for standard to high tech applications, including PVC, PE, PP, TPE-E, TPE-O, PUR, silicon, fluoro-plastics, halogen-free polymers, to name just a few. Our cables meet requirements in terms of reelability, suitability for drag chains, increasingly high speed and acceleration, as well as extreme alternating bending cycles for a minimum bending radius, and resistance to rough environmental conditions regarding high and low temperatures, humidity, oils, petrol and other chemicals. Our qualified staff in the Special Cables department would be happy to advise you on an individual basis and develop and design your leads. We set great store by providing the right line for the right purpose. Depending on the type of cable, we can deliver in as fast as 4 6 weeks for a minimum quantity of 100 m. Just ask us. Our tailor-made range of products will win you over. T T 2

4 Contents Description Single Conductors TOPFLE V-K-YÖ,double insulation 0,6/1kV flexible PVC single core, oil resistant... TOPFLE 300,high flexible PVC single core, 0,6/1kV for drag chain and free move application... TOPFLE 1002,flexible double insulated single core 1000V... TOPFLE 302 / 302-UL,very high flexible PVC single core double insulated 0,6/1kV... TOPFLE 301 / 301-C,unscreened(double insulated)/ screened high flexible PUR single core 0,6/1kV for drag chain application... TOPFLE 304 / 304-C,unscreened(double insulated)/ screened high flexible PVC single core 0,6/1kV for drag chain application... GALVANICABLE,high-current cable, high flexible and halogen-free... Trailing Cables Flugzeugheber-T,trailing, PUR... BAULIFTKABEL B101 / B102 / B103,to be used at plant elevators... Cables for Photovoltaic Installations SOLARFLE - PV1-F... SOLARFLE - PV1-F TWIN... Cables for Wind Power Stations HELUWIND WK 103w-T, WK 103w EMC D-T,UV-resistant, UL/CSA-Style 10678/21179 Single-/Multicore... HELUWIND WK 103k-T, WK 103k EMC D-T,UV-resistant, UL/CSA-Style 10269/2570 Single-/Multicore, screened/unscreened,... HELUWIND WK 135-T, WK 135 D-EMC T,UV-resistant, UL/CSA-Style** / 20234, Single-/Multicore 90 C (80 C acc. to UL), suitable for offshore. HELUWIND WK 137-T / WK 137 EMV D-TFT4,UV-resistant, suitable for offshore, UL/CSA-Style 10553/20234, Single-/Multicore, 90 C, (80 C according to UL)... HELUWIND WK 300w-Torsion 1,8/3kV,UV-resistant... HELUWIND WK 305-Torsion 1,8/3kV,UV-resistant, suitable for offshore... HELUWIND WK H07BN4-F WIND-Torsion,Torsion +/- 150 /1m, UV-resistant, 750V/90 C... HELUWIND WK 101 H,0,6/1kV halogen-free... HELUWIND WK Fire Alarm Cable-Torsion,halogen-free, FT1, 24V... HELUWIND WK-NTSCGEWOEU-Torsion,3,6 / 6kV... HELUWIND WK DLO 2kV,FT4, UV-resistant, UL44 1kV, 90 C, VW-1, LS, MSHA... HELUWIND WK Powerline ALU 105 C robust,0,6/1kv or 1,8/3kV... HELUWIND WK THERMFLE 5,halogen-free, +5 C... HELUWIND WK (N)A2H,0,6/1kV, halogen-free... Sensor actuator and distributor Cables SENSORFLE,sensor actuator cable, PVC, PUR, PVC/PUR... VERTEILERFLE two-approvals,sensor actuator and distributor cables PVC, PUR, PVC/PUR... VERTEILERFLE, for sensor actuator distributor boxes, PVC, PUR or PVC/PUR... SENSORFLE-H,sensor actuator cables, halogen-free, high flexible drag chain cable, PUR, mantle EVA +125 C... Cables for airport 400 Hz AIRPORT 400 Hz,trailing, PUR, halogen-free, flame retardant... AIRPORT 400 Hz,trailing, PUR, halogen-free, flame retardant... Truck Cables HELUTRUCK 270,with ADR-approval, PVC low voltage cable for commercial vehicles... HELUTRUCK 271,with ADR-approval, PUR low voltage cable for commercial vehicles... HELUTRUCK 272 / 273,Flat cable for the sideways lighting with GGVS-authorization, Battery cable, battery charging cable... Page T 5 T 6 T 7 T 8 T 9 T 10 T 11 T 13 T T 18 T 19 T 27 T 28 T 29 T 30 T 31 T 32 T 33 T 34 T 35 T 36 T 37 T 38 T 39 T 40 T 42 T 43 T 45 T 46 T 49 T 50 T 52 T 53 T 54 T 3

5 TOPFLE V-K-Yö TOPFLE 300 TOPFLE 1002 TOPFLE 302 / 302-UL TOPFLE 301 / 301-C TOPFLE 304 / 304-C GALVANICABLE Single Conductors Photo: HELUKABEL These lines are specially designed for use as connecting cables in energy supply chains, handling equipment, robots, machine tools, and manufacturing and processing machines, and in almost all areas of flexible use with free movement. Optimised insulation materials ensure resistance to oil, greases, coolants, hydraulic liquids, as well as countless alkalis and solvents. Optimised exterior diameters, reduced weights, and outstanding torsion characteristics are the standout features of many of the single cores listed here. T T 4

6 TOPFLE V-K-YÖ double insulation 0,6/1kV flexible PVC single core, oil resistant Special PVC single-core cable with double insulation and oil-resistant sheath Temperature range flexing -5 C to +80 C fixed installation -40 C to +80 C Nominal voltage U0/U 600/1000 V A.C. test voltage, 50 Hz 3000 V Insulation resistance min. 20 MOhm/km Minimum bending radius for flexible installation 12 cable ø Bare copper, fine wire conductor to DINVDE0295 cl.5 and IEC608 cl.5 Special PVC core insulation, cold-resistant colour black / green-yellow Special PVC sheath, TM5 acc. to HD21.1S2/A16 Sheath colour grey These cables have been tested according to VDE207 and VDE0473 and found to be totally oil resistant PVC self-extinguishing and flame retardant according to VDE , DIN EN / IEC (equivalent DINVDE0472 part804 test methodb) Improved mechanical protection due the double insulation This cable is used for conditions of increased mechanical stress. For flexible use with free movement without tensile stress or forced movements in dry, moist and wet environments, but not suitable for use outdoors. The cable may be laid in trays, troughs and channels. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. core-/sheath-color black/grey core-/sheath-color green-yellow/grey Part no. No.cores x Outer Ø Cop. Weight AWG-No. Part no. No.cores x Outer Ø Cop. Weight AWG-No. mm weight kg/km kg/km mm weight kg/km kg/km x6 8,5 58,0 94, G6 8,5 57,6 94, x10 9,5 96,0 3, G10 9,5 96,0 3, x16 11,5 154,0 209, G16 11,5 154,0 209, x25,0 240,0 308, G25,0 240,0 308, x35 15,0 336,0 440, G35 15,0 336,0 440, x50 17,5 480,0 572, G50 17,5 480,0 572, x70 20,0 672,0 792,0 2/ G70 20,0 672,0 792,0 2/ x95,0 912,0 1155,0 3/ G95,0 912,0 1155,0 3/ x120 23,5 1152,0 1267,0 4/ G120 23,5 1152,0 1267,0 4/ x150 26,5 40,0 1650,0 300 kcmil G150 26,5 40,0 1650,0 300 kcmil x185 29,0 1776,0 2134,0 350 kcmil G185 29,0 1776,0 2134,0 350 kcmil 741 1x240 31,0 2304,0 2943,0 500 kcmil G240 31,0 2304,0 2943,0 500 kcmil x300 35,0 2880,0 3600,0 600 kcmil G300 35,0 80,0 3600,0 600 kcmil T 5

7 TOPFLE 300 high flexible PVC single core, 0,6/1kV for drag chain and free move application Special PVC single-core cable with oil-resistant insulation based on DINVDE0281 part13 and in accordance with HD21.13S1 Temperature range flexing -5 C to +80 C fixed installation -40 C to +80 C Nominal voltage U0/U 600/1000 V A.C. test voltage, 50 Hz 3000 V Insulation resistance min. 20 MOhm/km Minimum bending radius for flexible installation 7,5 cable ø Bare copper, extra fine wire conductor to DINVDE0295 cl.6 and IEC608 cl.6 Oil-resistant special PVC insulation Colour see table, or as desired If this cable is to be double-insulated, then its external diameter and weight must be adapted. Caution with existing cables. PVC self-extinguishing and flame retardant, test method B according to VDE0472 part804 and IEC Chemical resistance see table Technical Information Thanks to their outstanding alternating bending stress characteristics, these cables are ideally suited for use in drag chains, and also for use in handling devices, robots, and nearly any area requiring flexible used and free motion. Due to its resistance to mineral oils these cables are well suited for use in mechanical engineering, tool making, and systems engineering, and in steel mills and rolling mills in particularly critical areas. Suitable for installation in dry, damp and wet environments. With the black sheath, can also be used outdoors. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. TOPFLE 300 black TOPFLE 300 green-yellow Part no. No.cores x Outer Ø Cop. Weight AWG-No. Part no. No.cores x Outer Ø Cop. Weight AWG-No. mm weight kg/km kg/km mm weight kg/km kg/km x2,5 4,2 24,0 42, G2,5 4,2 24,0 42, x4 5,1 38,4 58, G4 5,1 38,4 58, x6 6,0 57,6 85, G6 6,0 57,6 85, x10 7,4 96,0 130, G10 7,4 96,0 130, x16 8,8 154,0 210, G16 8,8 154,0 210, x25 10,7 240,0 300, G25 10,7 240,0 300, x35 12,1 336,0 420, G35 12,1 336,0 420, x50,0 480,0 580, G50,0 480,0 580, x70 16,3 672,0 780,0 2/ G70 16,3 672,0 780,0 2/ x95 18,3 912,0 1010,0 3/ G95 18,3 912,0 1010,0 3/ x120 20,0 1152,0 1200,0 4/ G120 20,0 1152,0 1200,0 4/ x150 23,0 40,0 1600,0 300 kcmil G150 23,0 40,0 1600,0 300 kcmil x185 24,8 1776,0 2030,0 350 kcmil G185 24,8 1776,0 2030,0 350 kcmil x240 28,7 2304,0 2600,0 500 kcmil G240 28,7 2304,0 2600,0 500 kcmil TOPFLE 300 red Part no. No.cores x x2, x x x x x x x x x x120 Outer Ø Cop. mm weight kg/km 4,2 24,0 5,1 38,4 6,0 57,6 7,4 96,0 8,8 154,0 10,7 240,0 12,1 336,0,0 480,0 16,3 672,0 18,3 912,0 20,0 1152,0 Weight kg/km 42,0 58,0 85,0 130,0 210,0 300,0 420,0 580,0 780,0 1010,0 1200,0 AWG-No /0 3/0 4/0 TOPFLE 300 blue Part no. No.cores x x2, x x x x x x x x x x120 Outer Ø Cop. mm weight kg/km 4,2 24,0 5,1 38,4 6,0 57,6 7,4 96,0 8,8 154,0 10,7 240,0 12,1 336,0,0 480,0 16,3 672,0 18,3 912,0 20,0 1152,0 Weight kg/km 42,0 58,0 85,0 130,0 210,0 300,0 420,0 580,0 780,0 1010,0 1200,0 AWG-No /0 3/0 4/0 T T 6

8 TOPFLE 1002 flexible double insulated single core 1000V Special PVC single-core cable with double insulation approved to ULAWM Style1032 Temperature range flexing -5 C to +90 C fixed installation -40 C to +90 C Nominal voltage acc. to VDE U0/U 600/1000 V acc. to UL 1000 V A.C. test voltage, 50 Hz 4000 V Insulation resistance min. 20 MOhm x km Minimum bending radius for flexible installation 7,5x cable ø for fixed installation 3x cable ø Bare copper conductor, fine wire stranded 1st insulation: special PVC, black colour 2nd insulation: special PVC Sheath colour black PVC self-extinguishing and flame retardant according to VDE , DIN EN / IEC (equivalent DINVDE0472 part804 test methodb) PVC single-core cable suitable for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist and wet rooms, and in open air (fixed installation). Must not be installed directly in the ground or water. This two-approvals single-core cable is preferred for use in export-oriented mechanical engineering, in machine tools, production lines and systems engineering. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. No.cores x 1x1,5 1x2,5 1x4 1x6 1x10 1x16 AWG-No. Outer Ø mm Cop. weight kg/km Weight kg/km 30,0 49,0 75,0 118,0 180,0 250,0 Part no. No.cores x 1x25 1x35 1x50 1x70 1x95 1x120 AWG-No. Outer Ø mm Cop. weight kg/km Weight kg/km ,5, ,6 240,0 370, ,0 24, ,0 336,0 490, ,1 38, ,0 480,0 665, ,2 57, /0 17,1 672,0 910, ,0 96, /0 19,5 912,0 1195, ,2 154, /0,3 1152,0 1545,0 T 7

9 TOPFLE 302 / 302-UL very high flexible PVC single core double insulated 0,6/1kV TOPFLE 302 Bare copper, extra fine wire conductor to Sheath UV-resistant Special PVC single-core cable with double insulation flexible at low temperatures DINVDE0295 cl.6 and IEC608 cl.6 PVC insulation flexible at low temperatures, PVC self-extinguishing and flame retardant according to VDE , DIN EN Temperature range natural colour / IEC (equivalent flexing -15 C to +80 C PVC sheath compound TM2 flexible at low DINVDE0472 part804 test methodb) fixed installation -40 C to +80 C temperatures Chemical resistance see table Technical Nominal voltage U0/U 600/1000 V Sheath colour black, UV-resistant Information A.C. test voltage, 50 Hz 3000 V Insulation resistance min. 20 MOhm x km Minimum bending radius for flexible installation 5x cable diameters TOPFLE 302-UL as above, but with additional UL Approval Style Nominal voltage UL 1000 V The cable is permissible for overvoltage category II These cables are specially designed for use as connecting cables on sliding contacts for current collectors, and also for use in energy supply chains, automatic handling devices, robots, machine tools, machining and processing equipment, and nearly any area requiring flexible used and free motion. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. TOPFLE 302 without UL-approval TOPFLE 302 with UL-approval Part no. No.cores x Outer Ø Cop. Weight AWG-No. Part no. No.cores x AWG-No. Outer Ø Cop. Weight mm weight kg/km kg/km mm weight kg/km kg/km x1,5 4,0,4 25, x1,5 16 5,2,4 25, x2,5 4,5 24,0 42, x2,5 6,4 24,0 42, x4 5,6 38,4 58, x4 12 7,0 38,4 58, x6 6,1 57,6 85, x6 10 7,5 57,6 85, x10 8,0 96,0 130, x10 8 9,1 96,0 130, x16 9,8 153,6 190, x ,8 153,6 190, x25 11,8 240,0 280, x ,1 240,0 280, x35 12,9 336,0 400, x35 2,1 336,0 400, x50,6 480,0 520, x ,8 480,0 520, x70 17,5 672,0 720,0 2/ x70 2/0 19,0 672,0 720, x95 20,2 912,0 1050,0 3/ x95 3/0 21,5 912,0 1050, x120 21,6 1152,0 10,0 4/ x120 4/0 23,2 1152,0 10, x150 23,5 40,0 1500,0 300 kcmil x kcmil 25,2 40,0 1500, x185 25,7 1776,0 1940,0 350 kcmil x kcmil 27,0 1776,0 1940, x240 29,5 2304,0 2675,0 500 kcmil x kcmil 31,5 2304,0 2675,0 T T 8

10 TOPFLE 301 / 301-C unscreened(double insulated)/ screened high flexible PUR single core 0,6/1kV for drag chain application TOPFLE 301 (unscreened) Special PUR single-core cable acc. to ULAWM Style10553 Temperature range flexing -15 C to +80 C Nominal voltage acc. to VDE U0/U 600/1000 V acc. to UL 1000 V A.C. test voltage 3000 V Insulation resistance min. 20 MOhm x km Minimum bending radius 7,5 cable ø TOPFLE 301C (screened) Tech. data as per TOPFLE 301 Coupling resistance max. 250 Ohm/km TOPFLE 301 (unscreened) Bare copper, extra fine wire conductor to DINVDE0295 cl.6 and IEC608 cl.6 PVC core insulation flexible at low temperatures, grey PUR sheath Colour black or green-yellow TOPFLE 301C (screened) Structure as per TOPFLE 301, but additionally Fleece wrapping between screen and sheath Tinned copper braided screening, 85% coverage Sheath colour black PUR outer sheath: low adhesion, flame retardant, extremely abrasion resistant, resistant to UV, oil, hydrolysis and microbial attack Optimised insulation materials ensure resistance to oils (including mineral oils), greases, coolants, hydraulic fluids as well as many alkalis and solvents The optimised external diameter and the reduced weight facilitate use in multi-shift operation with extreme alternating bending stress cycles Thanks to its excellent mechanical characteristics, the wear-resistant, notch-resistant, flame-retardant PUR sheath provides high functional reliability over long periods TOPFLE 301 (unscreened) These cables are specially designed for use in energy supply chains, automated handling equipment, robots, machine tools, processing and manufacturing machinery. TOPFLE 301C (screened) s as described above, additionally optimal compliance with electromagnetic compatibility (EMC) requirements on account of the 85% coverage by the braided screening. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. TOPFLE 301 double insulated, black unscreened TOPFLE 301C black screened EMC Part no. No.cores x Outer Ø Cop. Weight AWG-No. Part no. No.cores x Outer Ø Cop. Weight AWG-No. mm weight kg/km kg/km mm weight kg/km kg/km x6 7,1 58,0 85, x6 7,8 95,0 4, x10 8,8 96,0 130, x10 9,5 124,0 170, x16 10,5 154,0 190, x16 10,8 186,0 0, x25 11,2 240,0 280, x25 12,2 278,0 340, x35 13,5 336,0 400, x35 13,7 384,0 460, x50 15,8 480,0 520, x50 15,4 530,0 580, x70 18,0 672,0 720,0 2/ x70 17,6 753,0 820,0 2/ x95 20,4 912,0 1050,0 3/ x95 21,7 1006,0 1200,0 3/ x120,2 1152,0 10,0 4/ x120,4 1257,0 1350,0 4/ x150 25,0 40,0 1500,0 300 kcmil x150 24,3 1562,0 1680,0 300 kcmil x185 28,0 1776,0 1940,0 350 kcmil x185 26,5 1895,0 2100,0 350 kcmil x240 32,5 2304,0 2645,0 500 kcmil x240 30,3 2704,0 3100,0 500 kcmil TOPFLE 301 double insulated, green-yellow unscreened Part no. No.cores x Outer Ø Cop. Weight AWG-No. mm weight kg/km kg/km G6 7,1 58,0 85, G10 8,8 96,0 130, G16 10,5 154,0 190, G25 11,2 240,0 280, G35 13,5 336,0 400, G50 15,8 480,0 520, G70 18,0 672,0 720,0 2/ G95 20,4 912,0 1050,0 3/ G120,2 1152,0 10,0 4/ G150 25,0 40,0 1500,0 300 kcmil G185 28,0 1776,0 1940,0 350 kcmil G240 32,5 2304,0 2645,0 500 kcmil T 9

11 TOPFLE 304 / 304-C unscreened(double insulated)/ screened high flexible PVC single core 0,6/1kV for drag chain application Special PVC single-core cable TOPFLE 304 Temperature range Bare copper, extra fine wire conductor to flexing -5 C to +80 C DINVDE0295 cl.6 and IEC608 cl.6 fixed installation -40 C to +80 C PVC insulation, green-yellow Nominal voltage U0/U 600/1000 V PVC sheath compound TM2 A.c. test voltage, 50 Hz Sheath colour grey 3000 V TOPFLE 304C Insulation resistance Construction as above, but min. 20 MOhm x km Tinned copper braid, coverage 85% Minimum bending radius for flexible installation 5x cable ø PVC self-extinguishing and flame retardant according to VDE , DIN EN / IEC (equivalent DINVDE0472 part804 test methodb) Chemical resistance see table Technical Information Thanks to their outstanding alternating bending stress characteristics, these cables are ideally suited for use in drag chains, and also for use in handling devices, robots, and nearly any area requiring flexible used and free motion. TOPFLE 304C Optimum compliance with requirements for electromagnetic compatibility (EMC) by 85% coverage from the braided screen. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. TOPFLE 304 TOPFLE 304C Part no. No.cores x Outer Ø Cop. Weight AWG-No. Part no. No.cores x Outer Ø Cop. Weight AWG-No. mm weight kg/km kg/km mm weight kg/km kg/km G2,5 4,5 24,0 42, G2,5 5,9 40,0 55, G4 5,6 38,4 58, G4 6,5 50,0 75, G6 6,1 57,6 85, G6 8,3 88,0 125, G10 8,0 96,0 130, G10 8,7 124,0 170, G16 9,8 154,0 190, G16 10,3 190,0 300, G25 11,8 240,0 280, G25 12,4 260,0 420, G35 12,9 336,0 400, G35 13,7 405,0 620, G50,6 480,0 520, G50 15,4 560,0 825, G70 17,5 672,0 720,0 2/ G70 17,5 780,0 1090,0 2/ G95 20,0 912,0 1050,0 3/ G95 21,0 1030,0 1395,0 3/ G120 21,6 1152,0 10,0 4/ G120,4 1311,0 1770,0 4/ G150 23,5 40,0 1500,0 300 kcmil G150 24,3 1527,0 1930,0 300 kcmil G185 25,7 1776,0 1940,0 350 kcmil G185 26,5 1940,0 2635,0 350 kcmil G240 29,5 2304,0 2675,0 500 kcmil G240 30,3 2530,0 3380,0 500 kcmil G300 32,5 2880,0 3300,0 600 kcmil G300 35,0 3050,0 3500,0 600 kcmil T T 10

12 GALVANICABLE high-current cable, high flexible and halogen-free Temperature range flexing -40 C to +80 C fixed installation -50 C to +80 C Operating voltage U0/U 600/1000 V Test voltage 3500 V Insulation resistance min. 20 MOhm/km Minimum bending radius 15x cable ø Bare copper, ultra-fine wire conductors acc. to DINVDE0295 cl.6 and IEC608 cl.6 Extremely thick PUR wearing sheath Natural colour, smooth, glossy PUR wearing sheath: extremely abrasion resistant, halogen-free, resistant to UV, oil, hydrolysis and microbial attack Chemical resistance: PUR demonstrates significantly better chemical resistance when compared with other materials, e.g. rubber or PVC The extremely thick PUR sheath means longer service life This cable is employed as a highly-flexible high-current cathode cable for electroplating drum systems and as a wearing cable in the chemical industry. Special feature: Despite the extremely thick wearing sheath, the highly flexible conductor enables good contact when installing the pear push. Good flexibility is likewise ensured when the pear push comes into contact with the parts to be electroplated. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. No.cores x Outer Ø Cop. Weight AWG-No. Part no. No.cores x Outer Ø Cop. Weight AWG-No. mm weight kg/km kg/km mm weight kg/km kg/km x35 17,2 336,0 548, x120 27,0 1152,0 1520,0 4/ x50 19,0 480,0 686, x150 28,0 40,0 2002,0 300 kcmil x70 21,5 672,0 950,0 2/ x185 30,5 1776,0 2610,0 350 kcmil x95 24,0 912,0 1386,0 3/ x240 36,0 2304,0 3820,0 500 kcmil T 11

13 Flugzeugheber-T BAULIFTKABEL B101 / B102 / B103 Trailing Cables Photo: HELUKABEL Trailing cables are used for high mechanical stress, especially for applications with frequent winding and unwinding with simultaneous tensile and torsional stress. Trailing cables are frequently used in building machinery, conveyors and lifting systems, and cranes. T T 12

14 Flugzeugheber-T trailing, PUR Temperature range flexing -20 C to +80 C Nominal voltage control cores 300/500 V power supply cores 0,6/1 kv A.C. test voltage, 50 Hz control cores 1500 V power supply cores 4000 V Minimum bending radius for flexible installation 15x cable ø Part no PUR outer sheath: low adhesion, flame Bare copper, extra fine wire conductor to retardant, extremely abrasion resistant, DINVDE0295 cl.6 and IEC608 cl.6 halogen-free, resistant to UV, oil, hydrolysis Polyethylene core insulation DIN and microbial attack 47100/0.34 PUR-jacket flame retardant according to Core insulation: special PVC, flexible at low DINVDE0482 part / EN / temperatures, black with number 6-20/0,75 IEC (equivalent DINVDE0472 and number 1-5/4 part804 test methodb) 0,34 cores stranded in pairs and screened with doubled copper braid Inner sheath of special PVC flexible at low temperatures Cores stranded with elements Inner sheath of special PVC flexible at low temperatures over cores PUR outer sheath with embedded support braiding Sheath colour grey RAL 7001 Part no Bare copper, extra fine wire conductor to DINVDE0295 cl.6 and IEC608 cl.6 Core insulation TPE-E, black with number +gnye/1 and 2,5 Polypropylene core insulation, colour code DIN 47100/0,34 0,34 cores stranded in a pair Pairs screened with aluminium-coated polyester foil and tinned copper braiding Cores and pairs stranded PUR outer sheath with embedded support braiding Sheath colour orange RAL 2003 This hybrid cable is designed for the aircraft industry, and contains cores for power supply, control cores, and cores for a positioning laser. The cable is used to control and position a support robot, which absorbs loads at specific points when loading extremely heavy items, for example during loading of aircraft assemblies in large transport aircraft of the Airbus industry. The cable is trailing, UV and weather-resistant, and is provided with an extremely wear-resistant and petrol-resistant special sheath. Part no is designed for similar applications, as a load-reducing lifter in aircraft assembly. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. No.cores x Outer Ø Cop. Weight AWG-No. Part no. No.cores x Outer Ø Cop. Weight AWG-No. mm weight kg/km kg/km mm weight kg/km kg/km x 4+ 5x 3G0, x 2 x 0,34 25,6 390,0 600, x 2,5+ 18G1,0+ 4x 2x 0,34 27,0 461,0 750,0 T 13

15 BAULIFTKABEL B101 / B102 / B103 to be used at plant elevators Temperature range flexing -10 C to +80 C Nominal voltage control cores 300/500 V power supply cores 0,6/1 kv A.c. test voltage, 50 Hz control cores 1500 V power supply cores 3000 V Minimum bending radius 10x cable diameters Bare copper wire, highly flexible Core insulation of plastic, flexible at low temperatures, with number and gnye Sheath of special plastic, flexible at low temperatures, black Optional separate copper screening of the control cores Sheath UV-resistant In carriage version with special support braiding and with PUR sheath particularly resistant to wear, oil, hydrolysis and microbial attack These hybrid cables are used for power supply and control of vertical lifts in the construction industry. There are 3 cable versions. B101: Here the cable is drawn vertically from a drum as a drag cable via the load platform. The load platform pulls the cable along as it moves up. During the downwards motion the cable returns to the drum automatically. Our special versions are used at heights of up to about 150 m. B102: For greater heights, a so-called carriage version is employed, in which the cable is fed at the centre of the tower, i.e. half the way up. B103: Here the cable is guided via a spring-loaded drum. These vertical construction lifts are used during new construction and renovation work on high buildings. The rack lattice elements are fastened at intervals to the exterior facade. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. BAULIFTKABEL B101 BAULIFTKABEL B102 Part no. No.cores x Outer Ø Cop. Weight AWG-No. Part no. No.cores x Outer Ø Cop. Weight AWG-No. mm weight kg/km kg/km mm weight kg/km kg/km x 2,5+ 10G1,0 20,0 0,0 306, x 16+ 1G2,5+ 2x 2x 1,0 28,5 830,0 1080, x 2,5+ 11G1,0 20,0 5,6 320, x 16+ 1G2,5+ 2x 2x 1,0 28,5 787,0 1080, x 4+ 7G1,0 17,4 184,0 360, x 25+ 1G2,5+ 2x 2x 1,0 33,4 1176,0 1500, x 6+ 9G1,0 20,5 330,0 555, x 35+ 4G2,5+ 2x 2x 1, ,0 1500,0 1850, x 6+ 10G1,0 21,0 340,0 575,0 10 x 1, x 6+ 15G1,0,0 388,0 625, x G1,0 25,0 480,0 870,0 8 BAULIFTKABEL B x 16+ 6G1,0 26,1 700,0 1250,0 6 Part no. No.cores x Outer Ø Cop. Weight AWG-No x G1,0 29,0 710,0 1300,0 6 weight x G1,0 31,5 760,0 1380,0 6 mm kg/km kg/km x 16+ 1G2,5+ 4x 1,0 28,5 830,0 60, x 2,5+ 3G1,0 13,0 125,0 230, x 2,5+ 3G1,0 15,3 125,0 280,0 T T

16 Photo: HELUKABEL Cables & Wires for Renewable Energies T 15

17 SOLARFLE - PV1-F SOLARFLE - PV1-F Twin Cables for Photovoltaic Installations Photo: HELUKABEL T T 16

18 Contents Description Page SOLARFLE - PV1-F... T 18 SOLARFLE - PV1-F TWIN... T 19 T 17

19 SOLARFLE - PV1-F Temperature range -40 C to +90 C Max.Temp. at conductor +120 C Nominal voltage According to VDE 600/1000 V AC 1800 V DC conductor/conductor AC test voltage V Minimum bending radius fixed installation 4 x outer diameters flexing 10 x cable diameter The SOLARFLE - PV1-F is used for cabling solar modules. Part no No.cores x 1x2,5 1x2,5 1x2,5 1x4 1x4 1x4 1x6 1x6 1x6 1x10 1x10 1x10 1x16 1x16 1x16 1x25 1x35 1x50 1x70 1x95 1x120 1x150 1x185 1x240 Jacket colour black blue red black blue red black blue red black blue red black blue red black black black black black black black black black Bare copper, tinned, finely stranded Ozone resistant acc. to EN according to DIN VDE 0295 class 5 and IEC Weather und UV resistant acc. to HD 605/A1 608 cl. 5 Halogen-free acc. to EN , EN Double-insulated Insulation cross-linked Polyolefin Resistant to acid and bases acc. to EN Outer sheath cross-linked Polyolefin Sheath colour black, red or blue Flame-resistant acc. to VDE , Approvals DIN EN , IEC According to PV1-F requirement profile for Very robust and abraison-resistant sheath PV cable DKE/VDE AK acc. to DIN EN VDE (Reg. 8266) Resistant to short-circuits up to 200 C TÜV (2 PfG 1169/ , R ) thanks to their double insulation; RoHS and CE compliant short-circuits temperature 200 C / 5sec. UL certification in progress (UL Subject Anticipated service life - 25 years 4703) Hydrolysis and ammoniac resistant Note Not for direct installation in ground Version with rodent protection available: Solarflex- PV1-F NTS (V2A braiding) All types with metre marking Outer Ø mm 4,5 4,5 4,5 5,2 5,2 5,2 5,9 5,9 5,9 6,9 6,9 6,9 8,3 8,3 8,3 10,0 11,0 13,0 15,3 17,0 19,1,7 25,5 28,3 Cop. weight kg/km 24,0 24,0 24,0 38,4 38,5 38,4 57,6 57,6 57,6 96,0 96,0 96,0 153,6 153,6 153,6 240,0 336,0 480,0 672,0 912,0 1152,0 40,0 1776,0 2304,0 Weight kg/km 42,0 42,0 42,0 60,0 60,0 60,0 82,0 82,0 82,0 123,0 123,0 123,0 190,0 190,0 190,0 285,0 376,0 530,0 745,0 960,0 10,0 1550,0 1930,0 2550,0 AWG-No. T T 18

20 SOLARFLE - PV1-F TWIN Temperature range -40 C to +90 C Max. temp. at conductor +120 C Nominal voltage According to VDE U0/U 600/1000 V AC 1800 V DC conductor/conductor AC test voltage 6500 V, 50 Hz, 15 kv DC Minimum bending radius Single 1,5 cable diameters Multiple 10 cable diameters The SOLARFLE - PV1-F TWINis used for cabling solar modules. Part no. No.cores x 2x2,5 2x4 Outer Ø Cop. min. - max. weight mm kg/km 5,4-11,0 50,0 5,8-11,8 80,0 Bare copper, Class 5, tinned, finely stranded according to DIN VDE 0295 class 5 and IEC 608 cl. 5 Double-insulated Insulation cross-linked special Polyolefin Outer sheath cross-linked special Polyolefin Sheath colour: black Weight kg/km 106,0 2,0 AWG-No. Part no. No.cores x 2x6 2x10 Approval: TÜV 2Pfg 1169/ UV-, ozone-resistant, weather-resistant Halogen-free Abrasion and cut resistant Relatively flexible Easy to strip Flame-resistant according to VDE 0482 Part , IEC Resistant to short circuits up to 200 C thanks to double insulation, short circuit temperature 200 C/5 sec. Anticipated service life 25 years Note Cross-sections up to 2 x 16 are available on request Outer Ø Cop. min. - max. weight mm kg/km 6,8-13,6 120,0 7,8-15,8 200,0 Weight kg/km 182,0 254,0 AWG-No T 19

21 HELUWIND WK 103w HELUWIND WK 103k HELUWIND WK 135-Torsion HELUWIND WK 137-Torsion HELUWIND WK 300w-Torsion HELUWIND WK 305-Torsion HELUWIND WK H07BN4N4-F WIND-Torison HELUWIND WK 101 H HELUWIND WK fire warning cable Torsion HELUWIND WK-NTSCGEWOEU-Torsion HELUWIND WK DLO 2kV HELUWIND WK Powerline ALU HELUWIND Thermflex 5 HELUWIND WK (N)A2H Cables for Wind Power Stations Photo: HELUKABEL T T 20

22 Contents Description Page Functional view of Wind Power Station... T Selection table Cables & Wires... T 23 HELUWIND WK 103w-T, WK 103w EMV D-T UV-resistant, UL/CSA-Style 10678/21179 Single-/Multicore... T 27 HELUWIND WK 103k-T, WK 103k EMV D-T UV-resistant, UL/CSA-Style 10269/2570 Single-/Multicore, screened/unscreened... T 28 HELUWIND WK 135-T, WK 135 D-EMV T UV-resistant, UL/CSA-Style** / 20234, Single-/Multicore 90 C (80 C nach UL), suitable for offshore... T 29 HELUWIND WK 137-T / WK 137 EMV D-T FT4 UV-resistant, suitable for offshore, UL/CSA-Style 10553/20234, Single-/Multicore, 90 C (80 C according to UL) T 30 HELUWIND WK 300w-Torsion 1,8/3kV UV-resistant... T 31 HELUWIND WK 305-Torsion 1,8/3kV UV-resistant, suitable for offshore... T 32 HELUWIND WK H07BN4-F WIND-Torsion Torsion +/- 150 /1m, UV-resistant, 750V/ 90 C... T 33 HELUWIND WK 101 H 0,6/1kV halogen-free... T 34 HELUWIND WK Fire Alarm Cable-Torsion halogen-free, FT1, 24V... T 35 HELUWIND WK NTSCGEWOEU-Torsion 3,6 / 6kV... T 36 HELUWIND WK DLO 2kV FT4, UV-resistant, UL44 1kV, 90 C, VW-1, LS, MSHA... T 37 HELUWIND WK Powerline ALU 105 C robust 0,6/1kV oder 1,8/3kV... T 38 HELUWIND WK THERMFLE 5 halogen-free, +5 C... T 39 HELUWIND WK (N)A2H 0,6/1kV halogen-free... T 40 T 21

23 Functional view of Wind Power Station Rotor blade Gearbox Brake Pod Generator Wind-direction tracking Rotor hub & blade adjustment Tower Cables and wires for use in: Pod Cable loop Tower Tower control / transformer Base of tower Tower control / transformer Base Medium-high voltage level T T

24 Selection table Cables & Wires Torsion Cables Usage, see chart on page T UL-Style CSA CE VDE* fire tests FT4 fire tests FT1 (with FT2) nominal voltage according to UL nominal voltage according to VDE halogen-free oil resistant II** oil resistant I UV-resistant offshore employment temp. non-flexing from (in C) temp. non-flexing to (in C) temp. flexing from (in C) temp. flexing to (in C) twistable +/- 150 per meter twistable +/- 0 per meter twistable +/- 90 per meter can be found on page WK 103w-T ,6/ cruus 1000V kV (*) T 27 WK 103w EMV D-T ,6/ cruus 1000V kV (*) T 27 WK 103k-T cruus 1000V 0,6/ 1kV T 28 WK 103k EMV D-T cruus 1000V 0,6/ 1kV T 28 WK 135-T cruus V 0,6/ 1kV T 29 WK 135 EMV D-T cruus V 0,6/ 1kV T 29 WK 137-T FT cruus 1000V 0,6/ 1kV T 30 WK 137 EMV D-T cruus 1000V 0,6/ 1kV T 30 WK 300w-T 1,8/ 3kV T 31 WK 305-T ,8/ 3kV T 32 WK H07BN4-F WIND-T 450/ 750V T 33 WK 101 H 0,6/ 1kV T 34 WK Fire Alarm Cable-T 24V /- 215 T 35 WK NTSCGEWOEU-T 3,6/ 6kV /- 100 T 36 WK DLO 2kV UL V T 37 WK Powerline ALU ,6/ 1kV T 38 WK Thermflex 5 0,6/ 1kV T 39 WK (N)A2H ,6/ 1kV T 40 *in preparation ** in accordance with UL 1277, Table 11.2 for multi-core types T 23

25 Selection table Cables & Wires Control Cables Usage, see chart on page T UL-Style CSA CE HAR with VDE Reg.-No. FT1 equivalent to IEC nominal voltage according to UL nominal voltage according to VDE halogen-free oil resistant II UV-resistant temp. non-flexing from (in C) temp. non-flexing to (in C) temp. flexing from (in C) temp. flexing to (in C) Cu-Shield can be found on page JZ / 500V A 6 F-CY-JZ 300/ 500V A 27 Y-CY-JZ 300/ 500V A 32 JZ-500 HMH JZ-500 HMH-C / 500V A 62 A 71 MEGAFLE 500 MEGAFLE 500-C / 600V 300/ 500V A 64 A 73 JZ-600 JZ-600-Y-CY 0,6/ 1kV A 16 A 36 Single 600-J/-O Single 600-CY -J/-O 600 V 0,6/ 1kV N 120 N 121 JZ-600 HMH JZ-600 HMH-C ,6/ 1kV A 66 A 75 JZ-600-UL/CSA JZ-600-Y-CY-UL/CSA 1kV 0,6/ 1kV black N 10 N 20 JZ-602 JZ-602-CY 600V N 7 N 17 JZ-603 JZ-603-CY 600V 300/ 500V N 9 N 19 H07RN-F H07RN-F/SOOW 600V 450/ 750V F 6 N 80 HELUTHERM 5 MULTI HELUTHERM 5 MULTI-C /500V to 1,0 mm 2 450/750V from 1,5 mm 2 E 5 E T T 24

26 Selection table Cables & Wires Data Cables Usage, see chart on page T UL-Style CSA CE HAR with VDE Reg.-No. FT1 equivalent to IEC nominal voltage according to UL nominal voltage according to VDE halogen-free oil resistant II UV-resistant temp. non-flexing from (in C) temp. non-flexing to (in C) temp. flexing from (in C) temp. flexing to (in C) Cu-Shield can be found on page TRONIC-CY PAAR-TRONIC-CY 350/ 500V B 9 B 11 DATAFLAMM DATAFLAMM-C 350/ 500V B 8 B 23 DATAFLAMM-C-PAAR 350/ 500V B 24 LiYY-UL LiYY-TP-UL 300V N 65 N 67 SUPERTRONIC -PURö SUPERTRONIC -C-PURö 350V C 33 C 34 SUPERTRONIC -330 PURö SUPERTRONIC -330-C-PURö 300V 300V N 102 N 103 SUPER-PAAR-TRONIC-C-PUR SUPER-PAAR-TRONIC 340-C-PUR 300V 350V C 35 N 104 Single Conductors H07 V-K/(H)07 V-K H05Z-K/H07Z-K K 8 K 16 FIVENORM N 113 HELUTHERM 5 600V HELUTHERM 5 600V UL K N 118 TC TRAY CABLES UL/CSA TRAYCONTROL 300 FT N 38 TRAYCONTROL 300-C FT N 40 TRAYCONTROL 300-C TP FT N 44 TRAYCONTROL FT N 27 TRAYCONTROL 500-C 1277 FT N 35 JZ-604 TC TRAY CABLE 1277 FT N 25 JZ-604-YCY TC TRAY CABLE 1277 FT N 34 T 25

27 Selection table Cables & Wires TC TRAY CABLES UL/CSA Usage, see chart on page T UL-Style CSA CE HAR with VDE Reg.-No. FT1 equivalent to IEC nominal voltage according to UL nominal voltage according to VDE halogen-free oil resistant II UV-resistant temp. non-flexing from (in C) temp. non-flexing to (in C) temp. flexing from (in C) temp. flexing to (in C) Cu-Shield can be found on page TRAYCONTROL FT N 30 Communication Cables Industrial Ethernet 105 C Industrial Ethernet S-FTP TORDIERFLE BUS Cable HELUWIND WK CAN BUS 105 C V 100V R V 100V R V 100V R 133 BUS Cable indoor Profibus SK outdoor _ 600V _ 100V 100V R 118 BUS Cable Torsion Profibus L2 industry _ CM _ 300V _ 100V 100V R 1 AT-V(ZN)Y(ZN)Y AT-V(ZN)H(ZN)11Y submitted _ submitted _ FT4 submitted _ R 36 Fibre Optic Cable mobile, trailing A-V(ZN)11Y R 34 Fibre Optic Cable mobile A-V(ZN)Y FT R 35 Fibre Optic Breakoutcable Industry HCS I-V(ZN)YY FT R 44 LWL-Breakoutkabel Industrie HCS I-V(ZN)Y11Y R 41 Plastic-fibre Optic cable industry POF/PE I-V2Y, I-V2Y(ZN)11Y R 46 Fibre Optic Indoor/Outdoor Cable A/I-DQ(ZN)BH Fibre Optic Outdoor Cable A-DQ(ZN)B2Y (central) R R 20 T Fibre Optic Outdoor Cable A-DQ(ZN)B2Y (stranded) R Fibre Optic Outdoor Cable A-DQ(ZN)B2Y (stranded, Multi-fibre) R 23 T 26

28 HELUWIND WK 103w-T, WK 103w EMC D-T UV-resistant, UL/CSA-Style 10678/21179 Single-/Multicore Temperature range flexing -35 C up tp +90 C fixed installation -40 C up tp +90 C installation -20 C up tp +90 C Operating temperature at conductor max. +90 C Nominal voltage acc. to VDE U0/U 0,6/1kV also for 1500V DC capable acc. to UL 1000V Test voltage 50 Hz 3000 V Min. bending radius flexing 10 x cable diameter fixed installation 4 x cable diameter Torsion application +/-0 per 1 m for unshielded types +/- 90 per 1 m for shielded types Approvals UL/CSA-Style 10678/21179 cruus*, CE compliant Flame test FT1 Special stranded bare copper wires according to IEC 608 Special insulation heat-resistant Core identification black with numbers + gnye or colour code DIN Multicore cores stranded Tinned copper wrapped at EMV-shielded types Sheath Special compound heat-resistant Sheath colour black UV-resistant multi-climate operation torsion tested flame-retardant oil-resistant recyclable easy to tailor Note Available cross sections, part no. and prices on request. Please contact us with your individual requirements via fax The HELUWIND WK series was specifically designed for wind power applications. We supply the leading wind turbine manufacturers with our cables. No reduction factor for ambient temperature up to +30 C. = The product conforms to the EC low-voltage directive 2006/95/EG. T 27

29 HELUWIND WK 103k-T, WK 103k EMC D-T UV-resistant, UL/CSA-Style 10269/2570 Single-/Multicore, screened/unscreened, Temperature range flexing -40 C up tp +80 C fixed installation -40 C up tp +80 C installation -40 C up tp +80 C Operating temperature at conductor max. +90 C Nominal voltage acc. to VDE U0/U 0,6/1kV also for 1500V DC capable acc. to UL 1000V Test voltage 50 Hz 3000 V Min. bending radius flexing 10 x cable diameter fixed installation 4 x cable diameter Torsion application +/-0 per 1 m for unshielded types +/- 90 per 1 m for shielded types Approvals UL-Style 10269/2570 cruus*, CE compliant Flame test FT1 Special stranded bare copper wires according to IEC 608 Special insulation cold flexing Core identification black with numbers + gnye or colour code DIN Multicore cores stranded Tinned copper wrapped at EMV-shielded types Sheath Special compound heat-resistant Sheath colour black UV-resistant multi-climate operation torsion tested flame-retardant oil-resistant recyclable easy to tailor Note Available cross sections, part no. and prices on request. Please contact us with your individual requirements via fax The HELUWIND WK series was specifically designed for wind power applications. We supply the leading wind turbine manufacturers with our cables. No reduction factor for ambient temperature up to +30 C. = The product conforms to the EC low-voltage directive 2006/95/EG. T T 28

30 HELUWIND WK 135-T, WK 135 D-EMV T UV-resistant, UL/CSA-Style** / 20234, Single-/Multicore 90 C (80 C acc. to UL), suitable for offshore Temperature range flexing -40 C up tp +90 C fixed installation -40 C up tp +90 C acc. UL up to +80 C Operating temperature at conductor max. +90 C Nominal voltage acc. to VDE U0/U 0,6/1kV also for 1500V DC capable acc. to UL 1000V Test voltage 50 Hz 3000 V Min. bending radius flexing 10 x cable diameter fixed installation 4 x cable diameter Torsion application +/-150 per 1m Approvals UL-Style10553/20234 cruus, CE compliant Flame test FT1 IEC Halogen free IEC Smoke density IEC Special stranded bare copper wires according to IEC 608 Special insulation Core identification black with numbers + gnye or colour code DIN Multicore cores stranded Tinned copper wrapped at EMV-shielded types Sheath Special compound heat-resistant Sheath colour black halogen-free Extrem abrasion resistant high flame-retardant torsion testet suitable for Offshroe extremely oil resistant UV resistant recyclable Multi climate operation CCV non-adhesive Note The listed part numbers show only a small list of our production range. All types can be produced as Single- or Multicore, screened or unscreened versions. Please contact us with your individual requirements via fax The HELUWIND WK series was specifically designed for wind power applications. We supply the leading wind turbine manufacturers with our cables. No reduction factor for ambient temperature up to +50 C. = The product conforms to the EC low-voltage directive 2006/95/EG. Advantages of WK135-T over H07BN4-F: Burning behavior as per FT1 and IEC increased wear-resistance Recyclable T 29

31 HELUWIND WK 137-T / WK 137 EMV D-TFT4 UV-resistant, suitable for offshore, UL/CSA-Style 10553/20234, Single-/Multicore, 90 C, (80 C according to UL) Temperature range flexing -40 C up tp +90 C fixed installation -40 C up tp +90 C acc. UL up to +80 C Operating temperature at conductor max. +90 C Nominal voltage acc. to VDE U0/U 0,6/1kV also for 1500V DC capable acc. to UL 1000V Test voltage 50 Hz 3000 V Min. bending radius flexing 10 x cable diameter fixed installation 4 x cable diameter Torsion application +/-150 per 1m Approvals UL-Style10553/20234 cruus, CE compliant Flame test FT4 IEC Halogen free IEC Smoke density IEC Special stranded bare copper wires according to IEC 608 Special insulation Core identification black with numbers + gnye or colour code DIN Multicore cores stranded Tinned copper wrapped at EMV-shielded types Sheath Special compound heat-resistant Sheath colour black halogen-free Extrem abrasion resistant high flame-retardant torsion testet suitable for Offshroe extremely oil resistant UV resistant recyclable Multi climate operation CCV non-adhesive Note Available cross sections, part no. and prices on request. Please contact us with your individual requirements via fax The HELUWIND WK series was specifically designed for wind power applications. We supply the leading wind turbine manufacturers with our cables. No reduction factor for ambient temperature up to +30 C. = The product conforms to the EC low-voltage directive 2006/95/EG. Advantages of WK137-T over H07BN4-F: Burning behaviorcsa FT4 + IEC increased wear-resistance Recyclable T T 30

32 HELUWIND WK 300w-Torsion 1,8/3kV UV-resistant Temperatur range flexing -35 C to +90 C fixed instal. -40 C to +90 C assemgly -20 C to +90 C Operating temperature max. +90 C Nominal voltage according VDE U0/U 1,8/3kV Test voltage 50 Hz 9000 V Min. bending radius flexing 10 x Leitungsdurchmesser fixed instal. 5 x Leitungsdurchmesser Torsion application +/-90 per 1m Special stranded bare copper wires according to IEC 608 Special insulation Core identification black Sheath Special compound Sheath colour black The HELUWIND WK series was specifically designed for wind power applications. We supply the leading wind turbine manufacturers with our cables. No reduction factor for ambient temperature up to +30 C. = The product conforms to the EC low-voltage directive 73/23EWG bzw. 93/68EWG. UV resistant Multi climate operation torsion testet flame retardant oil resistant recyclable easy to tailor Note Available cross sections, part no. and prices on request. Please contact us with your individual requirements via fax T 31

33 HELUWIND WK 305-Torsion 1,8/3kV UV-resistant, suitable for offshore Temperature range flexing -35 C up tp +90 C fixed installation -40 C up tp +90 C Operating temperature at conductor max. +90 C Nominal voltage U0/U 1,8/3kV Test voltage 50 Hz 9000 V Min. bending radius flexing 10 x cable diameter fixed installation5 x cable diameter Flame retardant IEC Halogen free IEC Smoke density IEC Torsion application +/-150 per 1m Special stranded bare copper wires according to IEC 608 Special insulation Core identification black Sheath Special compound Sheath colour black halogen free extremely abrasion resistant Offshore suitable UV resistant Multi climate operation torsion testet flame retardant oil resistant recyclable easy to tailor Note Available cross sections, part no. and prices on request. Please contact us with your individual requirements via fax The HELUWIND WK series was specifically designed for wind power applications. We supply the leading wind turbine manufacturers with our cables. No reduction factor for ambient temperature up to +50 C. = The product conforms to the EC low-voltage directive 73/23EWG bzw. 93/68EWG. T T 32

34 HELUWIND WK H07BN4-F WIND-Torsion Torsion +/- 150 /1m, UV-resistant, 750V/90 C Temperature range: Ambient temperature at least -45 C +90 C at the conductor Nominal voltage: 450/750V Test voltage: 3000V Min. bending radius: 6 x cable diameter Torsion application: +/-150 per 1m Approvals: CE conformed Special bare stranded copper wire, as IEC 608 Special EPR insulation black Special EPR Sheath compound Sheath colour black The HELUWIND WK series was specifically designed for wind power applications. We supply the leading wind turbine manufacturers with our cables. = The product conforms to the EC low-voltage directive 2006/95/EG. UV-resistant Note Available cross sections, part no. and prices on request. Please contact us with your individual requirements via fax T 33

35 HELUWIND WK 101 H 0,6/1kV halogen-free Temperature range: flexing -40 C to +9 0 C fixed installation acc. to UL -40 C to +90 C assembly -40 C to +90 C Operation temperature on conductor max. +90 C Nominal voltage: according to VDE U0/U 0.6/1kV, according to UL 1000V Test voltage 50 Hz: 3000 V Min. bending radius: 10 x cable diameter Torsion application: WK135-Torsion up to +/-150 per 1m Approvals: UL-style** singlecore types UL-style** multicore types cruus, CE conformed Flame test: FT4* in preparation Special bare stranded copper wire, as. per DIN VDE 0295 Special conductor insulation Conductor colours, black with numbers + gnye Cores cabled together by multicore types () = Screened version optional (EMC) Special SSH jacket compound, non-adhesive colour: black The HELUWIND WK 125 and WK 135-Torsion series of cables were specifically designed for use in wind turbines. We supply the leading wind turbines manufacturers with our cables. Advantages of WK 125 and 135-T over H07BN4-F: Burning behavior as per FT4 and IEC increased wear-resistance. Recyclable = The product conforms to the EC low-voltage directive 2006/95/EG UV-resistant oil-resistant in accordance with UL 1277, Table 11.2 oil resistant II non-adhesive high flame-retardant halogen-free Multi climate operation Torsion elastic (WK 135-T) Extrem abrasion-proof sheath Sea water resistant recyclable Note Available cross sections, part no. and prices on request. Please contact us with your individual requirements via fax T T 34

36 HELUWIND WK Fire Alarm Cable-Torsion halogen-free, FT1, 24V Temperature range: flexing -40 C to +80 C fixed installation -50 C to +90 C Nominal voltage: 24V Test voltage: Conductor/conductor 1500V conductor/shield 800V Minimum bending radius: 10 x cable diameter Torsion application: 3 x 360 on 5m Approvals: IEC , test type B acc. to VDE 0472 Part 804, CE-conformed Flame test: FT1 Special stranded bare copper wires according to IEC 608 cl. 6 Special Polyester insulation Core identification black with numbers 1 _ cores stranded tinned copper helically wound for EMC screening Sheath PUR Sheath colour red RAL 3000 The HELUWIND WK series was specifically designed for wind power applications. We supply the leading wind turbine manufacturers with our cables. = The product conforms to the EC low-voltage directive 2006/95/EG. very good oil and petrol-resistance acc. to DIN VDE 0250 and 0472 very resistant to acids, alkali and solvents extremely abrasion resistant halogen free Note Available cross sections, part no. and prices on request. Please contact us with your individual requirements via fax T 35

37 HELUWIND WK-NTSCGEWOEU-Torsion 3,6 / 6kV Temperature range flexingmin. -40 C +90 C atconductor Nominal voltage U0/U 1,8/3kV Test voltage 10kV Torsion application +/-100 per 1m free hanging Approvals acc. to DIN VDE CE compliant Minimum bending radius Special stranded tinned copper wires according to IEC 608 Special EPR insulation Core identification black conduction layer MC or CRSheath Sheathcolour black The HELUWIND WK series was specifically designed for wind power applications. We supply the leading wind turbine manufacturers with our cables. = The product conforms to the EC low-voltage directive 2006/95/EG. for torsion application UV resistant Ozon resistant Oil resistant Note Available cross sections, part no. and prices on request. Please contact us with your individual requirements via fax T T 36

38 HELUWIND WK DLO 2kV FT4, UV-resistant, UL44 1kV, 90 C, VW-1, LS, MSHA Temperature range: flexing -40 C to +90 C Nominal voltage: DLO 2000V Approvals: UL44, CSA, ICEA S /NEMA WC-8, MSHA, VW-1, FOR CT USE. LS CERTIFIED Flame test: FT4, FT1 Special tinned stranded copper wire, acc. to ASTM B-172, ASTM B-33 Special wrapping Special EPR insulation Special CPE jacket compound, non-adhesive Jacket colour: black The HELUWIND WK DLO was specifically designed for wind power applications for nominal voltageup tp 2kV. We supply the leading wind turbine manufacturers with our cables. = The product conforms to the EC low-voltage directive 2006/95/EG. UV-resistant Note Available cross sections, part no. and prices on request. Please contact us with your individual requirements via fax T 37

39 HELUWIND WK Powerline ALU 105 C robust 0,6/1kV or 1,8/3kV Temperature range flexing -20 C up tp +105 C fixed installation -40 C up tp +105 C Nominal voltage acc. to VDE U0/U 0,6/1kV or 1,8/3kV Test voltage 50 Hz 2500 V or 9kV Min. bending radius flexing 10 x cable diameter fixed installation4 x cable diameter Approvals in acc. to DIN VDE CE compliant Flame test IEC Special stranded bare copper wires Special insulation heat-resistant Core identification black Sheath Special compound heat-resistant Sheath colour black The HELUWIND WK series was specifically designed for wind power applications. We supply the leading wind turbine manufacturers with our cables. = The product conforms to the EC low-voltage directive 2006/95/EG. UV resistant flame retardant oil resistant rexycable easy to tailor Note Our WK Powerline robust with the special shielding ist especially for flexing using or for heavy conditions. Pleasse ask for more notes and informations about the properties and the assembly. Available cross sections, part no. and prices on request. Please contact us with your individual requirements via fax HELUWIND WK Powerline ALU 0,6/1 kv HELUWIND WK Powerline ALU 1,8/3 kv HELUWIND WK Powerline ALU robust 0,6/1 kv HELUWIND WK Powerline ALU robust 1,8/3 kv HELUWIND WK Powerline ALU robust halogen free 0,6/1 kv All options in burial design possible. T T 38

40 HELUWIND WK THERMFLE 5 halogen-free, +5 C Temperature range flexing -20 C to +120 C non-flexing -55 C to +5 C Nominal voltage U0/U 0,6/1 kv Test voltage 3000 V Insulation resistance min. 100 MOhm x km Minimum bending radius flexiing 12,5-15x cable diameter fixed installation 4x cable diameter flame retardant IEC Cat. C Tinned stranded copper wire, acc. toiec 608 cl.5 Special insulation, polyolefin-copolymer halogen-free, flame retardant Jacket colour black Halogen-free, no release of corrosive or toxic gases Reduced propagation of fire Minimal smoke generation Good abrasion-resistance Goodoil and weathering resistance Resistant to UV radiation and ozone Thermal class B The materials used are silicone and cadmium-free and free of substances harmful to paint adhesion Note Available cross sections, part no. and prices on request. Please contact us with your individual requirements via fax This special cable is used for example as a generator connecting cable in wind-turbines installations. Other installation uses: Connection cable for Heating Class B (130 C) installations for motors, transformers, relays, coils, electro-magnets, etc. Aggregate connections in the automobile industry. Halogen-free wiring of switchgear and control cabinets Connections for heating equipment. Supplies for high power lighting for industry, sports centres and street lighting. The HELUWIND WK series was specifically designed for wind power applications. We supply the leading wind turbine manufacturers with our cables. = The product conforms to the EC low-voltage directive 2006/95/EG. T 39

41 HELUWIND WK (N)A2H 0,6/1kV, halogen-free Temperature range fixed installation -40 C to +90 C during assembly -5 C to +50 C max. +90 C at conductor Nominal voltage Uo/U 0,6/1kV also for 1500V DC capable Test voltage 50 Hz 4kV Approvals acc. to VDE CE compliant Min. bending radius 15 x cable diameter Flame test acc. to DIN VDE 0482 part 266-2, BS 4066, part 3 / EN / IEC (acc.din VDE 0472 Teil 804 cat. C) Smoke density acc. DIN VDE 0482 part 268, HD 606, EN / IEC , BS 76 Teil 12 (acc. DIN VDE 0472 Teil 816) Corrosivity acc. VDE 0482 Teil 267 / DIN EN / IEC (acc. DIN VDE 0472 part 813) Halogen free acc. DIN VDE 0482 part 267 / EN / IEC (acc. DIN VDE 0472 part 815) ALU Conductor acc. IEC608cl.2 Special insulation VPE Core identification black Sheath Polymer compoun Sheathcolour black The HELUWIND WK series was specifically designed for wind power applications. We supply the leading wind turbine manufacturers with our cables. = The product conforms to the EC low-voltage directive 2006/95/EG. Halogen-free UV resistant Note Available cross sections, part no. and prices on request. Please contact us with your individual requirements via fax T T 40

42 SENSORFLE VERTEILERFLE 2-Approvals VERTEILERFLE SENSORFLE-H Sensor actuator and distributor Cables Photo: HELUKABEL These cables for decentralised installation and control technology are used in plug systems, sensors and actuators. They constitute an important connecting element between the periphery and the PLC in production systems. While previously it was necessary to carry out timeconsuming wiring of switchgear cabinets and machines, now field bus technology has made it possible to move the periphery interfaces from the switchgear cabinets to the machines and systems. The assembled cables offer attractive opportunities for reducing costs, not only in the field of automation technology, but also in the entire manufacturing industry. T 41

43 SENSORFLE sensor actuator cable, PVC, PUR, PVC/PUR Temperature range flexing -5 C to +80 C fixed installation -30 C to +80 C Peak operating voltage to 0, V from 0, V A.c. test voltage, 50 Hz to 0, V from 0, V Minimum bending radius Sensorflex PUR 7,5x cable ø Sensorflex PVC/PUR 7,5x cable ø Sensorflex PVC 15x cable ø Sensorflex PVC Bare copper, fine wire conductors in acc. with DINVDE0295 cl.5 and/or cl.6 and IEC608 cl.5 and cl.6 PVC core insulation, core colours see below Special PVC sheath Sensorflex PUR Bare copper, ultra-fine wire conductors acc. to DINVDE0295 cl.6 and/or IEC608 cl.6 PVC core insulation, core colours see below PUR sheath Sensorflex PVC/PUR Construction as above, except PVC inner sheath, with PUR sheath applied over it by means of coextrusion Sensorflex PVC Extensively oil resistant. Chemical Resistance - see table Technical Informations PVC self-extinguishing and flame retardant according to VDE , DIN EN / IEC (equivalent DINVDE0472 part804 test methodb) Sensorflex PUR PUR sheath: low adhesion, extremely abrasion resistant, resistant to hydrolysis and microbial attack Sensorflex PVC/PUR The cables with the highly flexible stranded conductor, cl. 6, are suitable for drag chain applications These cables are produced to high quality specifications and conform with a yellow sheath to the DESINA -standard Sheath colour yellow (RAL1021) according to DESINA Note All cables can be delivered with UL/CSA approval and Cu shield. Desina : Explanation: see introduction. For decentralised installation and control technology. These cables are used in connector systems for sensors and actuators. In combination with injected circular connectors and installed actuator-sensor boxes, they constitute an important connecting element between the periphery and the PLC in production systems. The assembled cables offer attractive opportunities for reducing costs, not only in the field of automation technology, but also in the entire manufacturing industry. While previously it was necessary to carry out time-consuming wiring of switchgear cabinets and machines, now field bus technology has made it possible to move the periphery interfaces from the switchgear cabinets to the machines and systems. Moving the I/O points to the system periphery enables significant reductions in installation costs. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. yellow orange grey No.cores x Jacket material 3x0,25 PVC 3x0,25 PUR 4x0,25 PVC 4x0,25 PUR 5G0,25 PVC 5G0,25 PVC/PUR 3G0,34 PVC/PUR 3x0,34 PVC 4x0,34 PVC 4x0,34 PVC/PUR 5x0,34 PVC 5G0,34 PVC 5G0,34 PVC/PUR Core colours brown, blue, black brown, blue, black brown, blue, black, white brown, blue, black, white brown, blue, black, white, green-yellow brown, blue, black, white, green-yellow brown, blue, green-yellow brown, blue, black brown, blue, black, white brown, blue, black, white brown, blue, black, white, grey brown, blue, black, white, green-yellow brown, blue, black, white, green-yellow Fine wire High Outer Ø flex ** mm 4,4 4,4 4,7 4,7 4,8 4,8 4,9 4,9 5,2 5,2 5,9 5,9 5,9 Cop. weight kg/km 7,2 7,2 9,6 9,6 12,0 12,0 9,8 9,8 13,1 13,1 16,4 16,4 16,4 Weight kg/km,0,0 26,0 26,0 30,0 30,0 30,0 30,0 43,0 43,0 54,0 54,0 54,0 AWG-No T T 42

44 VERTEILERFLE two-approvals sensor actuator and distributor cables PVC, PUR, PVC/PUR Special PVC or PUR sheath acc. to UL Style 2464 for PVC, or UL Style for PUR Temperature range flexing -5 C to +80 C fixed installation -30 C to +80 C Nominal voltage 300/500 V A.c. test voltage, 50 Hz to 0, V from 0, V Minimum bending radius Sensorflex Two approvals PVC 7,5x cable ø Sensorflex Two approvals PUR 15x cable ø PVC cables Bare copper, fine wire in acc. with DINVDE0295 cl.5 or IEC608 cl.5 PVC core insulation, core colours see below Special PVC PUR cables Bare copper, ultra-fine wire conductors acc. to DINVDE0295 cl.6 and/or IEC608 cl.6 PVC core insulation Core colours see below PUR sheath Part Nos , 75642, Construction like SENSORFLE two-approvals, except with polypropylene core insulation PVC cables Extensively oil resistant. Chemical Resistance - see table Technical Informations PVC self-extinguishing and flame retardant according to VDE , DIN EN / IEC (equivalent DINVDE0472 part804 test methodb) PUR cables Low adhesion, extremely abrasion resistant, resistant to hydrolysis and microbial attack Special feature The cables with the highly flexible stranded conductor, cl. 6, are suitable for drag chain applications The types with PVC/PUR sheath material have a PVC inner sheath, with a PUR sheath applied over it by means of coextrusion Note All additional cross-sections, also with UL/CSA approval, are available on request. For decentralised installation and control technology. These cables are used in connector systems for sensors and actuators. In combination with injected circular connectors and installed actuator-sensor boxes, they constitute an important connecting element between the periphery and the PLC in production systems. The assembled cables offer attractive opportunities for reducing costs, not only in the field of automation technology, but also in the entire manufacturing industry. While previously it was necessary to carry out time-consuming wiring of switchgear cabinets and machines, now field bus technology has made it possible to move the periphery interfaces from the switchgear cabinets to the machines and systems. Moving the I/O points to the system periphery enables significant reductions in installation costs. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. SENSORFLE 2-APPROVALS Part no. Jacket colour No.cores x Grey RAL x0, Grey RAL x0, Grey RAL x0, Grey RAL x0, Grey RAL x0, Grey RAL G0, Grey RAL G0, Grey RAL G0, Grey RAL G0, Grey RAL G0, Grey RAL G0, Grey RAL G0, Black RAL9005 3G0,75 Jacket material PUR PUR PVC PVC PVC PVC/PUR PVC/PUR PUR PVC/PUR PUR PVC PVC PUR Core colours brown, blue, black brown, blue, black, white brown, blue, black, white, grey, pink brown, blue, black brown, blue, black, white brown, blue, black, white, green-yellow brown, blue, black, white, green-yellow brown, blue, black, white, green-yellow JZ, black with numbering + greenyellow JZ, black with numbering + greenyellow brown, blue, green-yellow JZ, black with numbering + greenyellow JZ, black with numbering + greenyellow Fine wire High flex ** Outer Ø mm 4,4 4,7 5,2 4,9 5,2 5,9 5,9 5,9 5,9 5,9 6,7 6,7 5,9 Cop. weight kg/km 7,2 9,6,4 9,8 13,1 16,4 16,4 16,4 16,4 21,6 28,8 21,6 21,6 Weight kg/km 18,0 18,0 36,0 30,0 43,0 54,0 54,0 54,0 54,0 58,0 88,0 58,0 58,0 AWG-No Continuation T 43

45 VERTEILERFLE two-approvals sensor actuator and distributor cables PVC, PUR, PVC/PUR SENSORFLE 2-APPROVALS Part no. Jacket colour No.cores x Grey RAL G0, Grey RAL G0, Grey RAL x Black RAL9005 2x Grey RAL G Grey RAL x1, Grey RAL G1,5 Verteilerflex 2-APPROVALS Part no. Jacket colour No.cores x Grey RAL G0, Grey RAL 7001 Grey RAL 7001 Grey RAL 7001 Grey RAL 7001 Grey RAL G0,34 8G0,34 8G0,34 12G0,34 16G0,34 Jacket material PUR PVC/PUR PVC PVC PVC/PUR PVC PVC Jacket material PVC/PUR PVC/PUR PUR PVC/PUR PVC/PUR PVC/PUR Core colours JZ, black with numbering + greenyellow JZ, black with numbering + greenyellow black with number 1-2 black with number 1-2 black with number 1-8, bn, bu, gn, ye brown, blue brown, blue, green-yellow Core colours brown, blue, green-yellow, white, green, yellow, grey brown, blue, green-yellow, white, green, yellow, grey, pink, red white, red-blue, green, wh-green, yellow, brown-green, gy-pink, brown, blue, green-yellow brown, blue, green-yellow, white, green, yellow, grey, pink, red, black, violet brown, blue, gnye, gnwh, white, rdbu, green, whgn, yellow, bngn, grey, whye, pink, yebn, red bn, bu, gnye, gnwh, wh, rdbu, gn, whgn, ye, bngn, gy, whye, pk, yebn, rd, whgy, bk, gybn, vt Fine wire Fine wire High flex ** High flex ** Outer Ø mm 6,9 7,0 7,2 7,2 12,0 6,8 6,9 Outer Ø mm 8,7 9,1 10,0 9,1 10,3 10,5 Cop. weight kg/km 29,0 29,0 19,2 19,2 105,6 29,0 44,0 Cop. weight kg/km 35,0 42,0 65,0 48,0 61,0 74,0 Weight kg/km 66,0 66,0 56,0 56,0 5,0 75,0 94,0 Weight kg/km 82,0 106,0 3,0 110,0 138,0 170,0 AWG-No AWG-No. T T 44

46 VERTEILERFLE for sensor actuator distributor boxes, PVC, PUR or PVC/PUR Temperature range PVC cables PVC cables flexing -5 C to +80 C fixed installation -30 C to +80 C Operating voltage Bare copper, fine wire conductors in acc. with DINVDE0295 cl.5 and/or cl.6 and/or IEC608 cl.5 and cl.6 Extensively oil resistant. Chemical Resistance - see table Technical Informations U0/U 300/500 V PVC core insulation PVC self-extinguishing and flame retardant A.c. test voltage, 50 Hz Core colours see below according to VDE , DIN EN 2000 V Special PVC sheath / IEC (equivalent Minimum bending radius PUR cables DINVDE0472 part804 test methodb) highly flexible 7,5x cable ø Bare copper, extra fine wire conductor to PUR cables flexibel 15x cable ø DINVDE0295 cl.6 and IEC608 cl.6 Low adhesion, extremely abrasion resistant, PVC core insulation resistant to hydrolysis and microbial attack Core colours see below Special feature PUR sheath The cables with the highly flexible stranded conductor, cl. 6, are suitable for drag chain applications The types with PVC/PUR sheath material have a PVC inner sheath, with a PUR sheath applied over it by means of coextrusion Note All cables can be delivered with UL/CSA approbation and Cu shield. Further core numbers, cross-sections an sheath colours available on request. These cables are used in connector systems for sensors an actuators. In combination with injected circular connectors and installed actuator-sensor boxes, they constitute an important connecting element between the periphery and the PLC in production systems. The assembled cables offer attractive opportunities for reducing costs, not only in the field of automation technology, but also in the entire manufacturing industry. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. black grey No.cores x 4G0,34 4G0,34 6G0,34 8G0,34 8x0,34 8x0,34 8x0,34 11x0,34 12x0,34 16G0,34 16G0,34 8G0,5 12G0,5 x0,5 16G0,5 16G0,5 Jacket material PVC PVC/PUR PVC/PUR PVC/PUR PVC PUR PVC/PUR PVC PVC/PUR PVC/PUR PVC/PUR PUR PUR PVC PVC/PUR PUR Core colours brown, blue, black, white, green-yellow yellow, white, green, grey, green-yellow, brown, blue white, green, yellow, grey, pink, red, brown, blue, green-yellow grey. pink, red, black, violet, white, green, yellow, brown, blue, green-yellow white, green, yellow, grey, pink, red, black, violet, blue, brown white, green, yellow, grey, pink, red, black, violet, blue, brown white, green, yellow, grey, pink, red, black, violet, blue, brown black with number 1-2+DIN pink, yebn, red, gypk, white, rdbu, green, whgn, yellow, bngn, gy, whye blue with no gnye, gypk, wh, rdbu, gn, whgy, ye, bngy, whye, pk, yebn, rd, whgy, bk, gybn, vt bn, gypk, rdbu, whgn, bngn, whye, yebn, gybn, bu, wh, gn, ye, gy, pk, rd, bk, vt, gnye brown, blue, green-yellow, grey-pink, red-blue, white-green, brown-green, white, green, yellow, grey gypk. rdbu, whgn, bngn, whye, yebn, white, green, yellow, grey, pink, red, brown, blue, gnye Black, with printing BR1, BR2, BL1, BL, numbers 1- gy, bngn, gn, rdbu, gypk, wh, whgn, whgy, bk, whye, pk, ye, rd, yebn, vt, gybn, gnye, bn, bu gypk, wh, rdbu, gn, whgn, ye, bngn, gy, whye, pk, yebn, rd, whgn, bk, vt, bn, bu, gnye Fine wire High Outer Ø flex ** mm 5,8 8,7 9,1 9,1 9,1 9,1 8,8 10,0 10,3 12,5 10,5 9,9 10,4 12,3 11,6 11,6 Cop. weight kg/km 18,0 36,0 42,0 48,0 41,0 41,0 36,0 65,0 61,0 89,0 74,0 68,0 87,0 125,0 106,0 106,0 Weight kg/km 58,0 82,0 106,0 110,0 107,0 107,0 102,0 3,0 138,0 193,0 170,0 136,0 160,0 201,0 183,0 183,0 AWG-No T 45

47 SENSORFLE-H sensor actuator cables, halogen-free, high flexible drag chain cable, PUR, mantle EVA +125 C Temperature range Li12Y11Y/Li9Y11Y flexing -30 C to +80 C fixed installation -40 C to +80 C Li4G4G flexing -25 C to +125 C fixed installation -40 C to +125 C Operating voltage up to 0, V 0,34 and greater 500 V A.c. test voltage, 50 Hz up to 0, V 0,34 and greater 2000 V Minimum bending radius Sensorflex-H Li12Y11Y Approx. 5x cable ø Sensorflex-H Li9Y11Y Approx. 7,5x cable ø Sensorflex-H Li4G4G Approx. 15x cable ø Sensorflex-H (Li12Y11Y-HF) Bare copper, extra-fine wire conductor according to DINVDE0295 cl.6 and IEC608 cl.6 TPE core insulation, core colours see below PUR sheath Sensorflex-H (Li9Y11Y-HF) Bare copper, extra-fine wire conductor according to DINVDE0295 cl.6 and IEC608 cl.6 PP core insulation, core colours see below PUR sheath Sensorflex-H (Li4G4G) Tinned copper, fine wire conductor according to DINVDE0295 cl.5 and IEC608 cl.5 EVA-based compound for core and sheath Sheath red/brown ( RAL8016) Sensorflex-H (Li12Y11Y-HF) Sensorflex-H (Li9Y11Y-HF) PUR sheath, low adhesion, extremely abrasion resistant, resistant to hydrolysis and microbial attack Highly flexible drag chain cable Sensorflex-H (Li4G4G) Heat-resistant Not suitable for use with drag chains For decentralised installation and control technology. These cables are used in connector systems for sensors and actuators. In combination with injected circular connectors and installed actuator-sensor boxes, they constitute an important connecting element between the periphery and the PLC in production systems. The assembled cables offer attractive opportunities for reducing costs, not only in the field of automation technology, but also in the entire manufacturing industry. While previously it was necessary to carry out time-consuming wiring of switchgear cabinets and machines, now field bus technology has made it possible to move the periphery interfaces from the switchgear cabinets to the machines and systems. Moving the I/O points to the system periphery enables significant reductions in installation costs. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. SENSORFLE-H (Li12Y11Y) high flexible drag chain cable, PUR Part no. black grey No.cores x Jacket Core colours material x0,25 PUR brown, blue x0,25 PUR brown, blue, black x0,25 PUR brown, blue, black, white x0,25 PUR brown, blue, black, white, grey x0,34 PUR brown, blue x0,34 PUR brown, blue, black x0,34 PUR brown, blue, black, white x0,34 PUR brown, blue, black, white, grey G0,34 PUR brown, blue, black, white, green-yellow x0,5 PUR brown, blue G0,5 PUR JZ, black with numbering + greenyellow x0,5 PUR brown, blue, black x0,5 PUR brown, blue, black, white x0,5 PUR brown, blue, black, white, grey Fine wire High Outer Ø flex ** mm 4,4 4,4 4,7 4,8 4,9 4,9 5,2 5,9 5,9 5,0 5,7 5,0 5,5 6,0 Cop. weight kg/km 4,8 7,2 9,6 12,0 6,5 9,8 13,1 16,4 16,4 9,6,4,4 19,2 24,0 Weight kg/km,0,0 26,0 30,0 30,0 30,0 43,0 54,0 54,0 40,0 43,0 40,0 47,0 55,0 AWG-No Continuation T T 46

48 SENSORFLE-H sensor actuator cables, halogen-free, high flexible drag chain cable, PUR, mantle EVA +125 C SENSORFLE-H (Li12Y11Y) high flexible drag chain cable, PUR Part no. black grey No.cores x 2x0,75 3G0,75 3x0,75 4G0,75 4x0,75 5G0,75 5x0,75 Jacket material PUR PUR PUR PUR PUR PUR PUR Core colours brown, blue brown, blue, green-yellow brown, blue, black brown, blue, black, green-yellow brown, blue, black, white JZ, black with numbering + greenyellow brown, blue, black, white, grey SENSORFLE-H (Li9Y11Y) high flexible drag chain cable, PUR Part no. Jacket colour No.cores x Jacket Core colours material Grey RAL x0,25 PUR brown, blue, black Grey RAL x0,25 PUR brown, blue, black, white Grey RAL x0,25 PUR DIN Grey RAL x0,34 PUR brown, blue, black, white Grey RAL G0,75 PUR JZ, black with numbering + greenyellow Grey RAL x0,75 PUR JZ, black with numbering + greenyellow Grey RAL G0,75 PUR JZ, black with numbering + greenyellow SENSORFLE-H (Li4G4G) unqualified for drag chain cable, sheath EVA Part no. Jacket colour No.cores x Jacket Core colours material Red-brown RAL 4G0,75 EVA brown, blue, black, green-yellow Red-brown RAL 3G1 EVA brown, blue, green-yellow 8016 Fine wire Fine wire Fine wire High Outer Ø flex ** mm 5,7 5,9 5,9 6,2 6,0 7,0 7,0 High flex ** High flex ** Outer Ø mm 4,5 4,7 6,0 4,9 6,2 6,2 6,2 Outer Ø mm 7,0 7,0 Cop. weight kg/km,4 21,6 21,6 28,8 28,8 36,0 36,0 Cop. weight kg/km 7,2 9,6 19,2 13,1 21,6 21,6 28,8 Cop. weight kg/km 28,8 29,0 Weight kg/km 47,0 54,0 54,0 67,0 66,0 80,0 80,0 Weight kg/km,0 26,0 49,0 43,0 54,0 54,0 66,0 Weight kg/km 65,0 60,0 AWG-No AWG-No AWG-No T 47

49 AIRPORT 400 Hz Cables for airport 400 Hz Photo: HELUKABEL Special cable for drum reeling purpose meeting the highest mechanical stresses. Mobile cable in flexible feeds in 400 Hz units, especially as aircraft feeder line on airports. The qualified employees of our special cable department will give individual advice and assistance to develop and construct your cable. Your personal advice is important to us in order that we can offer you the right cable for your purpose. Depending on the cable type these special cables can be offered with a minimum length of 100 m, with short delivery periods. T T 48

50 AIRPORT 400 Hz trailing, PUR, halogen-free, flame retardant Temperature range Fine copper wire in acc. with DINVDE0295 Low adhesion, abrasion resistant, -40 C to +90 C Nominal voltage and IEC608 Core insulation TPE, black halogen-free, resistant to UV-, oil-, hydrolysis and microbial attack 115/200 V with number blue/..., Special feature: Operating voltage U0/U 0,6/1 kv with number 7-30/1 4 cores each 1 twisted to a quad The use of four-core cables to transmit large amounts of power in a 400 Hz grid results in Test voltage Cores and 6 bundles laid-up together voltage asymmetries and larger inductive 4000 V PUR inner sheath voltage losses. These unfavourable cable Bending radius Support braiding characteristics can be improved through the flexing 7x cable ø fixed installation 4x cable ø PUR outer sheath, orange (RAL 2003) Part No Bare copper conductor, 7 strands employment of seven-core cables. In this case the central core is used as a protective or earth conductor (green/yellow or blue) Core insulation cross-linked polyethylene, and six cores with the same cross-section black with number gnye (black with imprint) stranded in a single layer Polyethylene inner sheath around the central core. Each pair of two Concentric conductor of plain Cu wires, cross-section 35 opposite cores is connected in parallel to a phase conductor. Black polyehtylene outer sheath Note Distribution only over authorised partner 400 Hz cables are used to supply power to aircraft (on-board power), data processing systems, radar stations, radio stations, etc. For safety reasons, 400 Hz cables are used to connect data processing systems, radar systems and communications systems to uninterruptible power supplies. Such power supplies prevent a total failure of power and compensate for frequency and voltage fluctuations. Suitable for installation indoors, outdoors. s: Below floor level cable dispensers (drums), attached to jetways and retractable articulated cable carries. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. No.cores x Outer Ø Cop. Weight AWG-No. Part no. No.cores x Outer Ø Cop. Weight AWG-No. mm weight kg/km kg/km mm weight kg/km kg/km x 25+ 6x 4x1,0 41,0 1910,0 20, G35 35,8 2746,0 3050, x 35+ 6x 4x1,0 45,5 2625,0 2950, x 50+ 6x 4x1,0 51,0 3590,0 4030,0 1 T 49

51 AIRPORT 400 Hz trailing, PUR, halogen-free, flame retardant Temperature range Part Nos Part Nos , C to +90 C Fine copper wire in acc. with DINVDE0295 Low adhesion, abrasion resistant, Nominal voltage and IEC608 halogen-free, resistant to UV-, oil-, 115/200 V Special plastic core insulation hydrolysis and microbial attack Operating voltage Sheath colour yellow (RAL1021) U0/U 0,6/1 kv Part Nos , Note Test voltage Fine copper wire in acc. with DINVDE V and IEC608 Distribution only over authorised partner Bending radius 6x cable ø Core insulation TPE, grey with number 1-4/1 Core 1 stranded with bundle conductor Double-sheath TPE/PUR Sheath colour yellow (RAL1021) Part Nos , , , Each set of 4 parts, , , is stranded 400 Hz cables are used to supply power to aircraft (on-board power), data processing systems, radar stations, radio stations, etc. For safety reasons, 400 Hz cables are used to connect data processing systems, radar systems and communications systems to uninterruptible power supplies. Such power supplies prevent a total failure of power and compensate for frequency and voltage fluctuations. Suitable for installation indoors, outdoors. Highly flexible, and can thus be plugged directly into the connector in the aircraft without an adapter, and without endangering the contacts. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. No.cores x Outer Ø Cop. Weight AWG-No. Part no. No.cores x Outer Ø Cop. Weight AWG-No. mm weight kg/km kg/km mm weight kg/km kg/km x 35 11,5 336,0 430, x 1x 35+ 4x 1,0 33,0 98,0 2600, x 35+ 4x 1,0,0 375,0 490, x 1x 50+ 4x 1,0 40,0 2074,0 3900, x 50+ 4x 1,0 17,0 519,0 600, x 1x 70+ 4x 1,0 50,0 2844,0 4300,0 2/ x 50 12,6 480,0 665, x 1x x 1,0 56,0 4765,0 7400,0 4/ x 70,0 672,0 910,0 2/ x 70+ 4x 1,0 18,7 711,0 800,0 2/ x x 1,0 25,0 1191,0 00,0 4/ x ,0 1152,0 1545,0 4/0 T T 50

52 HELUTRUCK 270 HELUTRUCK 271 HELUTRUCK 272 / 273 Truck Cables Photo: HELUKABEL These low-voltage cables are designed for the wiring of electrical installations in the manufacture of commercial vehicles. T 51

53 HELUTRUCK 270 with ADR-approval, PVC low voltage cable for commercial vehicles Temperature range -40 C to +85 C Bare copper, fine wire in acc. with DINVDE0295 cl.5 or IEC608 cl.5 Test voltage Cold-resistant special PVC core insulation 2000 V min. 5 minutes Core coding: Capacitance up to 9 cores by colour, max. 50 pf/m for the data pair 10 cores and above white with numbers max. 100 pf/m between data pair cores (see below) and the other cores Special PVC sheath Insulation resistance Colour black min. 20 MOhm x km Minimum bending radius 12x cable ø Cold-resistant special PVC sheath, UV-resistant Largely resistant to oil, weather, and chemicals; Chemical resistance see table Technical Information PVC self-extinguishing and flame retardant, test methodb according to VDE0472 part804 and IEC These cables conform to the national standard ISO41 and the international standard DIN/ISO67 Component codes TÜ.EGG Special feature: Complies with GGVS regulations Approved and tested by the TÜV technical inspectorate These low-voltage cables are designed for the wiring of electrical installations in the manufacture of commercial vehicles. Especially suitable for trailers and semitrailers. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. No.cores x Outer Ø Cop. Weight AWG-No. Part no. No.cores x Outer Ø Cop. Weight AWG-No. mm weight kg/km kg/km mm weight kg/km kg/km x 0,5 4,8 9,6 40, x 1,5 6,6 28,8 66, x 0, x 1,5 7,0 43,2 91, x 1,5 7,5 57,6 106, x 0,75 7,3 50,4 101, x 1,5+ 1x 2,5 10,3 110,5 187, x 1 6,0 19,2 56, x 1,5 10,3 100,8 185, x 1 6,0 19,2 56, x 1,5 8,9 100,2 165, x 1 6,3 28,8 66, x 1,5+ 1x 2,5 11,7 139,2 238, x 1 6,6 28,8 66, x 1,5+ 5x 2,5,8 235,2 360, x 1 6,8 38,4 80, x 1,5+ 4x 2,5,8 200,0 350, x 1+ 1x 2,5 9,0 72,0 132, x 1,5 + 3 x 2,5,4 215,0 366, x 1 7,5 48,0 98, x 1,5 + 3 x 2,5 + 2 x 1,5,4 244,8 393, x 1+ 1x 2,5 9,0 72,0 132, x 1,5 + 3 x 2,5 + 2 x 1,5,3 244,8 391, x 1+ 1x 2,5 9,0 72,0 132, x 1,5 + 3 x 2,5 13,0 216,0 345, x 1+ 1x 2,5 9,0 72,0 132, x 1,5 + 3 x 2,5 13,5 230,4 365, x 1,5 6,6 28,8 66, x 2,5+ 4x 1,5 10,3 129,6 1,0 T T 52

54 HELUTRUCK 271 with ADR-approval, PUR low voltage cable for commercial vehicles Temperature range Bare copper, fine wire in acc. with PUR outer sheath, low adhesion, abrasion -40 C to +85 C Test voltage DINVDE0295 cl.5 or IEC608 cl.5 Cold-resistant special PVC core insulation resistant, halogen-free, resistant to UV-, oil-, hydrolysis and microbial attack 2000 V min. 5 minutes Core coding: These cables conform to the national Capacitance max. 50 pf/m for the data pair max. 100 pf/m between data pair cores and the other cores up to 9 cores by colour, 10 cores and above white with numbers (see below) Inner sheath from special PVC standard ISO41 and the international standard DIN/ISO67 Component codes TÜ.EGG Special feature: Insulation resistance PUR outer sheath Complies with GGVS regulations min. 20 MOhm x km Colour black Approved and tested by the TÜV technical Minimum bending radius Also available with PVC sheath inspectorate 12x cable ø PUR sheath provides high resistance to abrasion, UV and wear These low-voltage cables are designed for the wiring of electrical installations in the manufacture of commercial vehicles. Especially suitable for trailers and semitrailers manufactured for the transport of GGVS hazardous substances. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. No.cores x Outer Ø Cop. Weight AWG-No. Part no. No.cores x Outer Ø Cop. Weight AWG-No. mm weight kg/km kg/km mm weight kg/km kg/km x 1 6,0 19,0 56, x 1+ 1x 0,25 9,0 72,0 132, x 0, x 1,5 7,0 43,2 91, x 1+ 1x 2,5 9,0 72,0 132, x 1 6,0 19,0 56, x 1+ 1x 2,5 9,0 72,0 132, x 1,5 6,6 28,8 67, x 1+ 1x 2,5 9,0 72,0 132, x 1,5 6,6 28,8 67, x 1,5+ 1x 2,5 10,3 110,4 187, x 4+ 3x 1,5+ 2x 1,5 12,0 8,8 230, x 0,75 7,9 50,4 100, x 6+ 3x 1,5+ 2x 1,5 12,0 187,2 320, x 1,5 8,9 100,8 165, x 6+ 3x 1,5 12,0 158,6 270, x 1,5+ 1x 2,5 11,7 139,2 238, x 1 6,3 28,8 66, x 1,5 + 3 x 2,5,4 2,0 366, x 1 6,3 28,8 66, x 1,5 + 3 x 2,5,4 2,0 366, x 1 6,8 38,5 80, x 1,5+ 3x 2,5+ 2x 1,5,4 244,8 393, x 1,5 7,5 57,6 105, x 1,5 17,0 259,2 520, x 1 7,5 48,1 98, x 1,5 19,9 360,0 730,0 16 T 53

55 HELUTRUCK 272 / 273 Flat cable for the sideways lighting with GGVS-authorization, Battery cable, battery charging cable HELUTRUCK 272 HELUTRUCK 272 UV-resistant, largely resistant to oil, Temperature range Bare copper wire conductors in acc. with weather, and chemicals, self-extinguishing -40 C to +85 C DINVDE0295 cl.5 or IEC608 cl.5 and flame retardant, test method B Test voltage Special PVC core insulation, cold-resistant according to VDE0472 part804 and 2000 V Core colours white, brown (Part No.76706), IEC Insulation resistance white, black (Part No.78983, ) Chemical resistance see table Technical min. 20 MOhm x km Cold-resistant special PVC sheath Information Minimum bending radius Colour black HELUTRUCK 272 fixed installation 5x cable ø HELUTRUCK 273 Polarity easy to determine by a white line HELUTRUCK 273 Bare copper, fine wire in acc. with on the sheath above the white core Temperature range DINVDE0295 cl.5 or IEC608 cl.5 HELUTRUCK C to +85 C Special PVC core insulation, cold-resistant Complies with GGVS regulations Nominal voltage 75 V DC Core colours red and black Cold-resistant special PVC sheath Approved and tested by the TÜV technical inspectorate Test voltage Colour black The additional sheath means that the cable 3000 V Also available with PUR sheath is very robust, and can be installed without Insulation resistance a corrugated conduit min. 20 MOhm x km Installation time is shorter due to twin Minimum bending radius design fixed installation 15x cable ø Polarity is easy to determine even without stripping thanks to an imprint with the type designation and on the sheath over the positive core. This helps prevent wrong connections The special construction of the conductor enables optimal crimping Easy mechanical separation of the sheath web HELUTRUCK 272 This low-voltage cable is designed for the wiring of electrical installations in the manufacture of commercial vehicles. Especially suitable for trailers and semitrailers. This flat cable can be used for simple and quick contacting of sidelights by means of core penetration. Its flat construction and the special contacting method eliminate the need for time-consuming assembly of cables. This facilitates quick installation, making it possible to save a great deal of time. HELUTRUCK 273 This battery cable can be used between the battery and the ultimate consumer (e.g. DC motor of the tail-lift). = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. HELUTRUCK 272 HELUTRUCK 273 Part no. No.cores x Outer Ø Cop. Weight AWG-No. Part no. No.cores x Outer Ø Cop. Weight AWG-No. mm weight kg/km kg/km mm weight kg/km kg/km x1,5 6,8 28,8 90, x2,5 9,4 48,0 87, x1,5 6,8 28,8 90, x4 11,5 77,0 125, x1,5 6,8 28,8 90, x6 15,2 116,0 175, x10 18,8 192,0 270, x16 21,0 308,0 390, x25 25,6 480,0 575, x35 28,0 672,0 820, x50 33,0 960,0 1065, x70 36,0 16,8 75,0 2/0 T T 54