Bulletin 100-G IEC Contactors

Transcription

1 Bulletin G IEC Contactors kw, 400V Hp, 460/575V 3-Pole contactors 4th add-on neutral switching pole AC and DC control Horizontal and vertical interlocking Mechanical latching Meets IEC, CE, and culus Standards and Certifications Your order must include: cat. no. of the contactor selected, coil voltage code, overload relay suffix code, and, if required, cat. no. of any accessories. The Bulletin G contactor product family provides reliable switching of motor loads up to 1200 A. A complete range of accessories including auxiliary contacts, mechanical latches, horizontal and vertical interlocks, and 4th add-on neutral switching poles provides maximum flexibility to meet a wide variety of application requirements. Standards Compliance and Certifications Standards Compliance EN/IEC IEC Type 1 Coordination CSA C22.2 No. 14 UL 508 Certifications CE Marked culus Listed (File No. E 3125, Guide NLDX, NLDX7)

2 Product Selection AC and DC Control AC- 1 I e [A] Switching of 3-phase motors AC-2, AC-3 3-Phase AC-2, AC-3 kw Rating (50 Hz), 400V kw (50 Hz) Hp (60 Hz) kw (50 Hz) Auxiliary Contacts Cat. No. 40 C 230V 400V500V690V200V 230V460V575V 400V N.O. N.C G G G G G Package Quantity = 1 Discount Group PRO 1 N.O. contact used in control circuit. No UL/cUL Preferred value according to IEC Coil Voltage Code The Cat. No. as listed is incomplete. Select a coil voltage code from the table below to complete the Cat. No. Example: 120V, 50/60Hz: Cat. No. G becomes Cat. No.G550KD22. For Use [V] With: /6 KD KF KN KB G Hz -G860 DC KD KF KN KB For Use With: [V] V G /60 Hz KD KF KA KN KB KU G1200 DC ZD ZA Price Adder For Type Available Control Voltages No Surcharge Special control voltages G550 G V 50/60 Hz, V DC >25 pieces G1000 G V 50/60 Hz, V DC

3 Bulletin G Accessories Control Modules 4-Pole 2-Pole Description For Use With Cat. No. Auxiliary Contact Block G550 EF22 For mounting between T1 G860 Standard Terminal marking for mounting between T1 & T2 & T2 or between T2 & T3 Adjustable; provides normal, delayed, or overlapping contacts Max. two blocks/contactor Alternate terminal marking tags included 2 N.O. and 2 N.C. contacts Auxiliary Contact Block For side mounting on either side of the contactor Max. four blocks/contactor Alternate terminal marking tags included 1 N.O. and 1 N.C. contact Alternate terminal marking for mounting between T2 & T3 Standard terminal marking Alternate terminal markings Fourth Add-On Neutral I th AC A Switching Pole Left- or right-side I th AC A mountable Note: no UL/cUL G1000 G1200 EB11 G550 NP500-5 G700, G860 NP500-6 G700, G860 NP G1000, NP G1200 Mechanical Latch Mechanical life: 0.5 million operations Direct and Impulse Control Direct and Impulse Contact control Direct and Impulse Contact control Mechanical Interlock Horizontal G550 FLAM5 G700, G860 FLAM6 G550 to MC00-5H G550 G550 to MC00- G700 or G860 56H G700 or MC00-6H G860 to G700 or G860 G700 or MC00- G860 to G H or G1200 G1000 or MC00-7H G1200 to G1000 or G1200

4 Mechanical Interlock Vertical G550 to MC00-5V G550 G550 to MC00- G700 or G860 56V G700 or MC00-6V G860 to G700 or G860 G700 or MC00- G860 to G V or G1200 G1000 or MC00-7V G1200 to G1000 or G1200 Package Quantity = 1 Coil Voltage Codes The Cat. No. as listed is incomplete. Select a coil voltage code from the table below to complete the Cat. No. Example: Cat. No. FLAM5 becomes Cat. No.FLAM5KD. For use with [V] G G Hz KD KF KN KB For other voltages, consult your local Rockwell Automation sales office or Allen-Bradley distributor.

5 Bulletin G Specifications Electrical Data Cat. No. G AC-1, Three-phase Switching - IEC Ambient temperature: 40 C I e G G G1000 G V [A] V [kw] V [kw] V [kw] V [kw] V [kw] V [kw] Ambient temperature: 60 C I e 690V [A] , V [kw] V [kw] V [kw] V [kw] V [kw] V [kw] Continuous Current - UL/CSA General Purpose Rating 40 C [A] Switching of 3-phase Motors - IEC AC-2, AC-3 230/240V [A] Hz/60 C 400/415V [A] V [A] V [A] V [kw] V [kw] V [kw] V [kw] V [kw] V [kw] AC-4 at operations 50 Hz 230/240V [A] /415V [A] V [kw] V [kw] V [kw] V [kw] AC-4, Squirrel-cage motors with reversing and jogging at 20,000 (25,000), operations 230/240V [A] (630) (700) 400/415V [A] (630) (700) 230V [kw] (205) (228) 240V [kw] (214) (245) 400V [kw] (357) (414) 415V [kw] (359) (424)

6 At rated Voltage 415V and rated current: Life span - 25%. Rated making capacity AC-3 I e Rated Breaking capacity AC-3 I e Star-Delta Staring 50 Hz Wye-Delta Starting 60 Hz Cat. No. G550 Switching of 3-phase Motors - UL/CSA 60 Hz/60 C G700 G860 G G V [A] V [A] V [A] V [A] V [Hp] V [Hp] V [Hp] V [Hp] V [A] V [A] V [A] V [A] V [A] V [A] V [A] V [A] V [A] V [A] V [A] V [A] V [A] V [A] V [kw] V [kw] V [kw] V [kw] V [kw] V [kw] V [Hp] V [Hp] V [Hp] Short-circuit Protection of Contactors without Overload Relay Fuse gg (am) Type 1 coordination (per IEC ) 500V [A] (630) V [A] (630) Switching of Three-phase Capacitor Inductivity of dispatching between parallel switched capacitor: min. 6 ph Single capacitors 40 C 230V [kvar] V [kvar] V [kvar]

7 55 C 415V [kvar] V [kvar] V [kvar] V [kvar] V [kvar] V [kvar] V [kvar] V [kvar] V [kvar] Cat. No. G550 G700 G860 G1000 G1200 Capacitor Banks 40 C 230V [kvar] V [kvar] V [kvar] V [kvar] V [kvar] V [kvar] C 230V [kvar] V [kvar] V [kvar] V [kvar] V [kvar] V [kvar] DC Switching Switching of non- or slightly inductive loads, resistance furnaces DC-1 at 60 C 1 Pole 24/48V [A] Poles in series 24/48V [A] Poles in series 24/48V [A] V [A] V [A] Shunt-Wound Motors Starting, plugging, reversing, plugging DC-3 at 60 C 3 Poles in series 24/48V [A] Series-Wound Motors Starting, plugging, reversing, plugging DC-5 at 60 C 3 Poles in series 24/48V [A] Lighting Loads Elec. Discharge. Lamps - AC - 5a, Non-Compensated [A] Compensated [A] Incandescent Lamps - AC - 5b, Electrical ops [A] Switching Power Transformers AC - 6a Inrush = n I e [A] I e Rated transformer current [A]

8 n = V AC [kva] V AC [kva] V AC [kva] [A] n = 20 n = [A] Rated Short-Time Withstand ICW, 60 C 1 s [A] s [A] s [A] s [A] s [A] s [A] s [A] Minimum cooling time at zero current [Min.] Resistance and Energy Dissipation Main circuit resistance [m ] Total energy dissipation at I e AC-3 [W] Excess energy dissipation at I e AC-3 AC Control [W] DC Control [W] Mechanical Data Cat. No. G550 G700 G860 G1000 G1200 Life Span in Millions of Operations Mechanical AC [Mil.] Control DC [Mil.] Control Shipping Weights AC Control [kg] [lb] DC Control [kg] [lb] Terminals Terminal Dimensions [mm] 6 x 40 8 x 50 8 x x x 60 Terminal screw hole size [mm] (1) x 13 (1) x 13 (1) x 15 (2) x 13 (2) x 13 Terminations - Power Hexagonal Bolt Type Direct Connection b max. [mm] c max. [mm] s max. [mm] 2 x 5 2 x 5 2 x 6 2 x 6 2 x 8 min. [mm] x 13 2 x 13

9 Recommended Torque [N m] [ft lb] Conductor/Wire Terminations Bus bar (Width) [mm] Hex screw [in] 1/2 3/8 3/8 3/8 3/8 Recommended Torque [N m] [lb in] Auxiliary Contact [mm 2 ](2) x 2.5 (2) x 2.5 (2) x 2.5 (2) x 2.5 (2) x 2.5 Coils [mm 2 ](2) x 2.5 (2) x 2.5 (2) x 2.5 (2) x 2.5 (2) x 2.5 Quantity indicated in ( ). Coil Data Cat. No. G550 G700 G860 G1000 Operating Limits AC- 50 Hz Pick-up [x U s ] Drop-out [x U s ] AC- 60 Hz Pick-up [x U s ] Drop-out [x U s ] DC Control Pick-up [x U s ] Drop-out [x U s ] Pickup and Holding Power AC- 50 Hz Pick-up [VA] Hold-in [VA] AC- 60 Hz Pick-up [VA] Hold-in [VA] DC Control Pick-up [W] Hold-in [W] Operating Times: Switching Delay AC Making delay [ms] Breaking delay [ms] / / DC Making delay [ms] Breaking delay [ms] / / G1200 Accelerates Delays Auxiliary Contacts Cat. No. G550 G700 G860 G1000 AC Switching AC-1 I th at 40 C [A] at 60 C [A] AC- 15 at rated voltage 120V [A] V [A] V [A] V [A] V [A] 2 2 G1200

10 DC Switching DC-13 control of electromagnets 500V [A] V [A] V DC [A] V DC [A] V [A] 1 1 DC 220V DC [A] Back-up Fuse Short-circuit protection without contact welding per IEC Fuse gg [A] General Data Cat. No. G550 Rated Isolation Voltage U i IEC, AS, BS, SEV, [V] 1,000V VDE, V UL/CSA G700 G860 G1000 G V 600V Impulse Voltage U imp 1 minute per IEC [KV] 3,500V 2,500V Rated Voltage - Main Control U e AC 50/60 Hz [V] 230, 240, 400, 415, 460, 500, 575, 690V 230, 240, 400, 415, 460, 500, 575, 690V DC [V] 24, 48, 110, 220, 440V Operating Frequency [Hz] 180/hr. for 0.25s start time - 42/hr. for 1s start time for AC Loads 50/60 Hz Insulation Class of the Class B per VDE 0660, table 22 Magnetic Coil Rated frequency of the Coil AC 50/60 Hz, DC Ambient Temperature Storage -40 C +80 C Operation at rated current -25 C +60 C Climatic Withstand Damp alternating conditions cyclical, per DIN and , part 38, IEC Altitude 2000 m above sea level, per IEC Type of Protection IP00 IEC 60529/DIN Standards Compliance IEC 60947, UL 508, CSA C22.2, No. 14 Certifications culus, CE Cat. No. G1000 is not culus certified. Life-Load Curves G550 G1200

11 AC-3 Switching of Running Three-phase Motors, U e = V AC AC-1 Non or Slightly Inductive Loads, Resistance Furnaces AC-4 Jogging of Squirrel-cage Motors, U e = V AC

12 Life-Load Curves, Continued G550 G1200 AC-3 90% Switching of Running Motors, U e = V AC AC-4 10% Jogging Permissable Switching Rate G550 G1200 Switching of Running Squirrel-cage Motors AC-3, U e = V AC Starting Time t s = 0.25 s, Relative Running Time 40%

13 Permissable Switching Rate, Continued G550 G1200 Switching of Running Squirrel-cage Motors AC-3, U e = V AC Starting Time t s = 1 s, Relative Running Time 40%

14 G550 G1200 Switching of Starting Motors (AC-2, and AC4) U z = V AC Starting Time t ed = 1 s, (<t s )

15 Bulletin G Approximate Dimensions Bulletin G Contactors and Accessories Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes. Mounting Position Cat. No. a b b1 c c1 d d1 d2 e e1 e2 e3 G G G G x G x

16 Contactor with Auxiliary contact block Mechanical side by side Interlock mm G550/G550 a+42+a G700, -860/G700, -860 a+32+a G1000, -1200/G1000, -1200a+46+a G550/G700, -860 a+37+a stacked vertically G550/G550 G700, -860/G700, th add-on neutral switching pole G550 G700, -860 G1000, Mechanical latch G550 G700 G860 G700, -860/G1000, a+73+a b+56 + b b/ b/2 G1000, -1200/G1000, -1200b b G550/G700, -860 b/2+400+b/2 G700, -860/G1000, b/2+570+b/2 a+74 a+68 a+76 b+59 b+64 b+37 a

17 Renewal Parts Bulletin M Replacement Coils AC and DC coils are not interchangeable. Bulletin C Replacement Coils Description Pkg. Qty. Cat. No. 24V 50/60 Hz 10 MA014 48V 50/60 Hz 10 MA V 50 Hz/ V 60 Hz 10 MA V 50/60 Hz 10 MA V 50/60 Hz 10 MA V 50/60 Hz 10 MA V 50 Hz/480V 60 Hz 10 MA082 12V DC 10 MB708 18V DC 10 MB710 24V DC 10 MB714 48V DC 10 MB724 60V DC 10 MB V DC 10 MB V DC 10 MB V DC 10 MB766 24V DC with Diode Suppressor10 MD714 AC Standard Control Voltages AC [V] Coil Code 50 Hz 60 Hz 50/60 Hz C09 C16 C23 C37, 100L-C20 C40, - C43 C60 C85 C90 Cat. No. Cat. No. Cat. No. Cat. No. Cat. No. 12 Q TA006 TC006 TD006 TE006 TF R TA404 TC404 TD404 TE404 TF J TA013 TC013 TD013 TE013 TF K TA407 TC407 TD407 TE407 TF KJ TA855 TC855 TD855 TE855 TF V TA481 TC481 TD481 TE481 TF W TA410 TC410 TD410 TE410 TF X TA482 TC482 TD482 TE482 TF Y TA414 TC414 TD414 TE414 TF KY TA860 TC860 TD860 TE860 TF KP TA861 TC861 TD861 TE861 TF D TA473 TC473 TD473 TE473 TF KD TA856 TC856 TD856 TE856 TF P TA425 TC425 TD425 TE425 TF425

18 127 S TA428 TC428 TD428 TE428 TF KG TA862 TC862 TD862 TE862 TF H TA049 TC049 TD049 TE049 TF L TA296 TC296 TD296 TE296 TF KL TA864 TC864 TD864 TE A TA474 TC474 TD474 TE474 TF F TA441 TC441 TD441 TE441 TF KF TA851 TC851 TD851 TE851 TF VA TA440 TC440 TD440 TE440 TF T TA480 TC480 TD480 TE480 TF KA TA858 TC858 TD858 TE858 TF I TA065 TC065 TD065 TE065 TF E TA067 TC067 TD067 TE067 TF N TA071 TC071 TD071 TE071 TF KN TA863 TC863 TD863 TE863 TF G TA457 TC457 TD457 TE457 TF B TA475 TC475 TD475 TE475 TF KB TA859 TC859 TD859 TE859 TF M TA479 TC479 TD479 TE479 TF C TA476 TC476 TD476 TE476 TF476 Coils, Continued DC Standard Control Voltage [V] DC Coil Code C09 C16 C23 C37, 100L-C20 C40, - C43 C60 C85 C90 Cat. No. Cat. No. Cat. No. Cat. No. Cat. No. 9 ZR TA766 TC766 TD766 9V Diode DR TE766M TF766M 12 ZQ TA708 TC708 TD708 12V Diode DQ TE708M TF708M 24 ZJ TA714 TC714 TD Diode DJ TA714M TC714M TD714M TE714M TF714M 36 ZW TA719 TC719 TD719 36V Diode DW TE719M TF719M 48 ZY TA724 TC724 TD724 48V Diode DY TE724M TF724M 60 ZZ TA774 TC774 TD774 60V Diode DZ TE774M TF774M 64 ZB TA727 TC727 TD727 64V Diode DB TE727M TF727M 72 ZG TA728 TC728 TD728 72V Diode DG TE728M TF728M 80 ZE TA729 TC729 TD729

19 80V Diode DE TE729M TF729M 110 ZD TA733 TC733 TD V Diode DD TE733M TF733M 115 ZP TA734 TC734 TD V Diode DP TE734M TF734M 125 ZS TA737 TC737 TD V Diode DS TE737M TF737M 220 ZA TA747 TC747 TD V Diode DA TE747M TF747M 230 ZF TA749 TC749 TD V Diode DF TE749F TF749F 250 ZT TA751 TC751 TD V Diode DT TE751F TF751F Voltage operating range: x Us. Voltage operating range: x Us. Bulletin 190 IEC Modular Starter System AC Operating Coils Used with Cat. Nos. 190-A40, 190-CPS40, and 190R-CPS40 Voltage [V] Frequency [Hz] Cat. No JB JB JB JB JB JB JB JB JB JB JB JB JB476 Bulletin 193 Overload Relays with Current Transformers For Use With Panel Adapter Assembly Cat. No. Overload Relay Only Cat. No. 193-HPD NX DPC NX DPD NX DPD NX EPD NX EPD NX FPD NX FPD NX GPD NX GPD NX33 Contact kits for Cat. Nos. A09 A30 are not available as replacement parts.

20 AC Operating Coils Used with 193-GPD Devices Voltage Frequency [Hz]Cat. No. 24V AC 50 HA407 24V AC 60 HA V AC 50 HA V AC V AC V AC 60 HA V AC V AC 60 HA V AC 50 HA V AC 60 HA V AC 50 HA V AC 60 HA V AC 60 HA V AC 50 HA V AC V AC 50 HA V AC 50 HA V AC 60 HA V AC V AC 60 HA V AC 50 HA V AC V AC 60 HA476 Description Coil Type For Use With Cat. No. Arc Chambers for Contactors Conventional D95 DA-95 For 3-pole D Contactors D110 DA-110 D140 DA-140 D180 DA-180 Electronic D95 DAE-95 D110 DAE- 110 D140 DAE- 140 D180 DAE- 180 D210 DAE- 210 D250 DAE- 250 D300 DAE- 300 D420 DAE- 420 Main Contacts for Contactors Conventional D95 DC-95 Set for 3-pole D Contactors D110 DC-110 D140 DC-140

21 Terminal Hardware Set of 6 D180 DC-180 Electronic D95 DCE-95 D110 DCE-110 D140 DCE-140 D180 DCE-180 D210 DCE-210 D250 DCE-250 D300 DCE-300 D420 DCE-420 D630 DCE-630 D860 DCE-860 Conventional D95 D110 DHF110 D140 D180DHF180 Electronic D95 D180 DHF180 D210 D420DHF420 D630 D860DHF860 Bulletin D Replacement coils Conventional AC AC Standard Control Voltages 50 Hz 60 Hz 50/60 Hz Conventional DC AC DC DC Coi D95 D D210 DD630 DStandar Coi D95 D D210 DD630 D l d l Co Cat. No. Cat. No. Cat. No. Control Co Cat. No. Cat. No. Cat. No. de Voltage de s 24V K TG407 12V ZQ TG V J TG013 24V ZJ TG714 32V 36 V TG481 36V ZW TG719 V 36V 42 V W TG410 48V ZY TG724 48V Y TG414 60V ZZ TG774 42V 48 V X TG V ZD TG V KP TG V ZS TG V 120 D TG V ZF TG738 V 110V KN TG V ZA TG H TG V ZL TG750 V

22 200V KG TG V ZT TG V KL TG A TG441 30V V 240V 277 T TG480 V 277V KT TG V KF TG V KA TG N TG071 00V V 415V 480 B TG475 V 440V G TG V M TG V 600 C TG476 V Electronic AC Electronic DC AC Standard AC D420 DC DC D420 Control Voltages Coi D95 D D630 DStandar Coi D95 D D630 D l d l Hz 60 50/60 Co Cat. No. Cat. No. Cat. No. Control Co Cat. No. Cat. No. Cat. No. Hz Hz de Voltage de 24V EJ TGE855 24V EZ TGE708 J EY TGE EZ TGE779 V V Y 100V EP TGE861 THE861 TJE EZ TGE780 THE780 0V D ED TGE865 THE865 TJE865 0V ED TJE V EG TGE862 THE EZ TGE781 THE781 5V A EA TGE866 THE866 7V EA TJE EG TJE878 0V EA TJE879 0V 277V ET TJE EN TGE867 THE867 0V EN TJE867 5V EB TJE868 0V 500V EM TJE EC TJE870 V Applies to D95 -D110 contactors only. Not available with D140 -D180 contactors.

23 Not available on 100/104-D300. Bulletin G Renewal Parts Description Arcing Chamber For 3 poles For Use With Cat. No. G550 AC550 G700, AC860 G860 Arcing Chamber For 1 pole G1000, G1200 AC1200 Main Contact Set Set for 1 pole Auxiliary Contact Block Special 2-pole design: 1 N.O. delayed make, 1 N.C. contact N.O. delayed make contact used for operation of the Feeder/Group Coil mechanism One contact block supplied standard with contactor G550 CP550 G700 CP700 G860 CP860 G1000 CP1000 G1200 CP1200 G1000, EB11DC G1200 Coils and Supply Modules AC Standard Control Voltages DC Standard Control Voltage Coil CodeG550 G G860 50/60 Hz V V KD TX734TXS734TY734 TYS V V KF TX747TXS747TY747 TYS V V KN TX779TXS779TY779 TYS V V KB TX780TXS780TY780 TYS780 Coils sold in pairs.

24 AC Standard Control Voltages 50/60 Hz Coil CodeG G1200 Coil Cat. No. Supply Module Cat. No V KD TZ734 TZS V KF TZ747 TZS V KN TZ779 TZS V KB TZS780 TZS780