EZ-MATE CONNECTORS The Complete Family of Multi-Channel Fiber Optic Connectors for Harsh Environment Deployable Systems
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1 The Complete Family of Multi-Channel Fiber Optic Connectors for Harsh Environment Deployable Systems Overview The OCC EZ-MATE family of hermaphroditic style fiber optic connectors provides the most comprehensive solution to fiber-interconnect in harsh, deployable or mobilized communications systems. The EZ-MATE family of fiber optic inter-connect provides end users with the same proven technology used in advanced military communication systems, but with simplified (EZ-MATE) mating interfaces capable of blind mate and/or applications that require thousands of mating cycles. In addition to the EZ-MATE user friendly interface, the connector system is designed to resist extreme harsh mechanical and environmental conditions including high vibration, mechanical and thermal shock, and fluid immersion and will continue to operate under extreme tension loading (use of OCC tactical cable). Integrators can select from four different families (channel counts) of that affords end users maximum flexibility when selecting the correct channel count for the application. Each of the four families features a diverse set of receptacle configurations designed to solve almost any panel or enclosure application. Applications Communications Umbilical Connect Telecommunications and Marine Corp Military Tactical Deployments OCCFIBER.COM 1
2 Features and Benefits FEATURES BENEFITS Field Convertible Hermaphroditic Plug Design Either a Plug-to-Plug assembly on a reel can be instantly provisioned for male (daisy chain) or female connectively Field Convertible Hermaphroditic Plug Dust Cap Design The Hermaphroditic Dust Plug Cap is instantly provisioned with mating dust cap to allow dust cap coupling Retentive Ceramic Split Sleeves Ceramic Split Sleeves are retained by Insert Cap preventing sleeves becoming misplaced during maintenance routines 2.5mm split sleeve retained in 4ch and 12ch Insert Cap 2.0mm split sleeve retained in 6ch and 24ch Insert Cap Enhanced Kevlar Retention System Supports 400lb cable retention without degradation of optical signal Sealed Termini Design Photo Missing Photo Missing 4CH, 6CH, 12CH,24CH Systems utilize Sealing, Environmentally Resistance to meet IP-68 requirements TC1640CA used in 4CH and 12CH TC1440CA used in6ch and 24CH Easy Termination Capability EZ-MATE Integrated Push-Pull system allows operators to terminate EZ-MATE Plugs and Receptacles in an efficient, non complex format Why Hermaphroditic Connectors? TX RX Hermaphroditic Plug Plug Hermaphroditic Plug Plug Hermaphroditic Plug Plug Hermaphroditic Plug Plug TX RX Hermaphroditic connectors are designed for quick deployment and gender independent connectivity allowing the end user to unreel fiber cable without regard for male or female ends. The hermaphroditic design enables the transmission path to maintain polarity even with multiple cable segments daisy chained together to extend the distance of the deployable system. 2 OCCFIBER.COM
3 Connector Configurations CCCA10B11CA Ez-Mate 2 4 Ch Hermaphroditic Fiber Optic Plug & Dust Cap, Cable Dia CCCB22B11C Ez-Mate 2 4Ch Jam-Nut Fiber Optic Receptacle & CCCA10C11CB Ez-Mate 4 6 Ch Hermaproditic Fiber Optic Plug & Dust Cap, Black Anodize, CCCB22C11C Ez-Mate 4 6 Ch Hermaproditic Fiber Optic Plug & Dust Cap, Black Anodize, CCCA10F11CB Ez-Mate 8 12 Ch Hermaproditic Fiber Optic Plug & Dust Cap, Black Anodize, Cable Dia., CCCB22F11C Ez-Mate 8 12 Ch Jam-Nut Fiber Optic Receptacle &, Black Anodize CCCA10M11CD Ez-Mate Ch Hermaproditic Fiber Optic Plug & Dust Cap, Black Anodize, Cable Dia CCCB22M11C Ez-Mate 8 12Ch Jam-Nut Fiber Optic Receptacle &, Black Anodize OCCFIBER.COM 3
4 Performance Specification PERFORMANCE SPECIFICATION PERFORMANCE SPECIFICATION PARAMETER APPLIED TO Insertion loss (multimode) EIA/TIA dB - Typical, 0.75dB - Maximum 4ch, 6ch, 12ch, 24ch Insertion loss (single-mode) EIA/TIA dB - Typical, 0.75dB - Maximum 4ch, 6ch, 12ch, 24ch Back reflection (single-mode UPC polish) EIA/TIA dB - Typical, -40dB - Maximum 4ch, 6ch Operating temperature TIA/EIA C to + 71 C 12ch, 24ch Storage temperature TIA/EIA C to + 85 C 12ch, 24ch Mating Durability TIA cycles 12ch, 24ch Impact TIA/EIA Method B, Omit wall pipe 4ch, 6ch Twist TIA ±90 rotation, one cycle/5sec., 1000 cycles 12ch, 24ch Cable Sealing Flex EIA/TIA Procedure I 12ch, 24ch Cable Retention TIA lbs min. 4ch Crush Resistance TIA lbs, 4ch, 12ch Temperature Life TIA/EIA Hr, 85±2 C 12ch, 24ch Thermal Shock TIA Condition B-0 except C and -62 C 12ch, 24ch Physical Shock EIA/TIA Condition C, 5 shocks/axis, 12ch, 24ch Vibration TIA Condition III & VI Condition C for 1.5hr, Except III 12ch, 24ch Humidity EIA/TIA Type II, 12ch, 24ch Salt Spray EIA/TIA Condition C 4ch, applies only to ZiNi plating Fluid Immersion EIA/TIA All fluids subject to 24 hours 6ch, 12ch Water Submersion EIA/TIA Method A, Procedure 1, 1m for 24 hours. Bulkhead mounted in water tight cube 4ch, 12ch Flammability EIA ch Mud Test M83526, paragraph min. immersion, 10 cycles 4ch, 12ch Electromagnetic Effects IEEE kHz, 150kHz, 14MHz, 400MHz, 600MHz, 1GHz, 2GHz, 8GHz, 10GHz, VERT. & HORZ., <-60dB 4ch, 6ch, 12ch, 24ch applies only to ZiNi plating PART NUMBER Ferrule Exterior parts Interior parts Hardware Seals Boot Alignment sleeves MATERIALS CONFIGURATION 2.5mm diameter ceramic ferrule Aluminum-Anodize Stainless Steel 303, 316 & Brass options Aluminum-Anodize/Chemfilm Stainless steel, passivated Nitrile Selastic Ceramic split sleeve NOTES 1 Testing assumes qualification through similarity of various channel counts. 4 OCCFIBER.COM
5 Order Information EZ-MATE 2 4 CH CONNECTOR FAMILY CCCA10Bk1CA Plug EZ-MATE 2 4Ch Hermaphroditic Fiber Optic Plug & Dust Cap, Cable Dia CCCA10Bk1CB Plug EZ-MATE 2 4Ch Hermaphroditic Fiber Optic Plug & Dust Cap, Cable Dia CCCB22Bk1C Receptacle EZ-MATE 2 4Ch Jam-Nut Fiber Optic Receptacle & CCCD22Bk1C Receptacle EZ-MATE 2 4Ch Flange Mnt Receptacle Fiber Optic Receptacle & CCCC22Bk1C Receptacle EZ-MATE 2 4Ch External Jam-Nut Receptacle Fiber Optic Receptacle & CCCE22Bk1CA Strain Relief Receptacle EZ-MATE 2 4Ch Jam-Nut Strain Relief Receptacle (SRR) &, Cable Dia CCCE22Bk1CB Strain Relief Receptacle EZ-MATE 2 4Ch Jam-Nut Strain Relief Receptacle (SRR) &, Cable Dia CCCG22Bk1CA Strain Relief Receptacle EZ-MATE 2 4Ch Flange Mnt Strain Relief Receptacle (SRR) &, Cable Dia CCCG22Bk1CB Strain Relief Receptacle EZ-MATE 2 4Ch Flange Mnt Strain Relief Receptacle (SRR) &, Cable Dia CCCF22Bk1CA Strain Relief Receptacle EZ-MATE 2 4Ch External Jam-Nut Strain Relief Receptacle (SRR) &, Cable Dia CCCF22Bk1CB Strain Relief Receptacle EZ-MATE 2 4Ch External Jam-Nut Strain Relief Receptacle (SRR) &, Cable Dia EZ-MATE 4 6 CH CONNECTOR FAMILY CCCA10Ck1CB Plug EZ-MATE 4 6 Ch Hermaproditic Fiber Optic Plug & Dust Cap, CCCA10Ck1CD Plug EZ-MATE 4 6 Ch Hermaproditic Fiber Optic Plug & Dust Cap, Cable Dia CCCB22Ck1C Receptacle EZ-MATE 4 6Ch Jam-Nut Fiber Optic Receptacle & CCCD22Ck1C Receptacle EZ-MATE 4 6Ch Flange Mnt Receptacle Fiber Optic Receptacle & CCCC22Ck1C Receptacle EZ-MATE 4 6Ch External Jam-Nut Receptacle Fiber Optic Receptacle & CCCE22Ck1CB Strain Relief Receptacle EZ-MATE 4 6Ch Jam-Nut Strain Relief Receptacle (SRR) &, CCCE22Ck1CD Strain Relief Receptacle EZ-MATE 4 6Ch Jam-Nut Strain Relief Receptacle (SRR) &, Cable Dia CCCG22Ck1CB Strain Relief Receptacle EZ-MATE 4 6Ch Flange Mnt Strain Relief Receptacle (SRR) &, Cable Dia CCCG22Ck1CD Strain Relief Receptacle EZ-MATE 4 6Ch Flange Mnt Strain Relief Receptacle (SRR) &, CCCF22Ck1CB Strain Relief Receptacle EZ-MATE 4 6Ch External Jam-Nut Strain Relief Receptacle (SRR) &, Cable Dia CCCF22Ck1CD Strain Relief Receptacle EZ-MATE 4 6Ch External Jam-Nut Strain Relief Receptacle (SRR) &, Cable Dia OCCFIBER.COM 5
6 Order Information EZ-MATE 8 12 CH CONNECTOR FAMILY CCCA10Fk1CB Plug EZ-MATE 8 12 Ch Hermaproditic Fiber Optic Plug & Dust Cap, CCCA10Fk1CF Plug EZ-MATE 8 12 Ch Hermaproditic Fiber Optic Plug & Dust Cap, Cable Dia CCCB22Fk1C Receptacle EZ-MATE 8 12Ch Jam-Nut Fiber Optic Receptacle & CCCD22Fk1C Receptacle EZ-MATE 8 12Ch Flange Mnt Receptacle Fiber Optic Receptacle & CCCC22Fk1C Receptacle EZ-MATE 8 12Ch External Jam-Nut Receptacle Fiber Optic Receptacle & CCCE22Fk1CB Strain Relief Receptacle EZ-MATE 8 12Ch Jam-Nut Strain Relief Receptacle (SRR) &, CCCE22Fk1CF Strain Relief Receptacle EZ-MATE 8 12Ch Jam-Nut Strain Relief Receptacle (SRR) &, Cable Dia CCCG22Fk1CB Strain Relief Receptacle EZ-MATE 8 12Ch Flange Mnt Strain Relief Receptacle (SRR) &, CCCG22Fk1CF Strain Relief Receptacle EZ-MATE 8 12Ch Flange Mnt Strain Relief Receptacle (SRR) &, Cable Dia CCCF22Fk1CB Strain Relief Receptacle EZ-MATE 8 12Ch External Jam-Nut Strain Relief Receptacle (SRR) &, CCCF22Fk1CF Strain Relief Receptacle EZ-MATE 8 12Ch External Jam-Nut Strain Relief Receptacle (SRR) &, Cable Dia EZ-MATE CH CONNECTOR FAMILY CCCA10Mk1CD Plug EZ-MATE Ch Hermaproditic Fiber Optic Plug & Dust Cap, Cable Dia CCCA10Mk1CH Plug EZ-MATE Ch Hermaproditic Fiber Optic Plug & Dust Cap, Cable Dia CCCB22Mk1C Receptacle EZ-MATE 18 24Ch Jam-Nut Fiber Optic Receptacle & CCCD22Mk1C Receptacle EZ-MATE 18 24Ch Flange Mnt Receptacle Fiber Optic Receptacle & CCCC22Mk1C Receptacle EZ-MATE 18 24Ch External Jam-Nut Receptacle Fiber Optic Receptacle & CCCE22Mk1CD Strain Relief Receptacle EZ-MATE 18 24Ch Jam-Nut Strain Relief Receptacle (SRR) &, Cable Dia CCCE22Mk1CH Strain Relief Receptacle EZ-MATE 18 24Ch Jam-Nut Strain Relief Receptacle (SRR) &, Cable Dia CCCG22Mk1CD Strain Relief Receptacle EZ-MATE 18 24Ch Flange Mnt Strain Relief Receptacle (SRR) &, Cable Dia CCCG22Mk1CH Strain Relief Receptacle EZ-MATE 18 24Ch Flange Mnt Strain Relief Receptacle (SRR) &, Cable Dia CCCF22Mk1CD Strain Relief Receptacle EZ-MATE 18 24Ch External Jam-Nut Strain Relief Receptacle (SRR) &, Cable Dia CCCF22Mk1CH Strain Relief Receptacle EZ-MATE 18 24Ch External Jam-Nut Strain Relief Receptacle (SRR) &, Cable Dia OCCFIBER.COM
7 Order Information TERMINI FOR 4CH AND 12 CH EZ-MATE TC1640DA Termini 2.5mm, Environmental Resisting, Fiber Optic Termini, 126um I.D. TC1739AA Termini Dummy Termini PC83522/16-20-S Crimp Sleeve Crimp Sleeve, used with 3.00mm Loose Tube Jacket PA Crimp Sleeve Crimp Sleeve, used with 2.00mm Jacket Loose Tube Jacket TERMINI FOR 6 CH AND 124 CH EZ-MATE TC1440CA Termini COTS M29504/14 Pin 2.00mm Ceramic Ferrule, 126um I.D. TC0339AA Termini Dummy Termini PA Crimp Sleeve Crimp Sleeve, used with 2.00mm Jacket Loose Tube Jacket OCCFIBER.COM 7
8 Provisioning Guidelines PROVISIONING GUIDELINES select 4 dummy termini to complete a 12CH size connector. used with simple loose tube cable for receptacle pigtails. 4CH and 12CH EZ-MATE receptacles also allow for the use of 3.00mm loose cable. PLATING OPTIONS CORPORATE HEADQUARTERS 5290 Concourse Drive Roanoke, VA USA Phone: Fax: occfiber.com 8 OCCFIBER.COM A
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