Bulletin 100-G IEC Contactors

Transcription

1 Bulletin 100-G IEC Contactors Bulletin 100 G IEC Contactors kw, 400V Hp, 460/575V 3-Pole contactors 4th add-on neutral switching pole AC and DC control Horizontal and vertical interlocking Mechanical latching Meets IEC, CE, and culus Standards and Certifications Your order must include: cat. no. of the contactor selected, coil voltage code, overload relay suffix code, and, if required, cat. no. of any accessories. The Bulletin 100-G contactor product family provides reliable switching of motor loads up to 1200 A. A complete range of accessories including auxiliary contacts, mechanical latches, horizontal and vertical interlocks, and 4th add-on neutral switching poles provides maximum flexibility to meet a wide variety of application requirements. Standards Compliance EN/IEC IEC Type 1 Coordination CSA C22.2 No. 14 UL 508 Certifications CE Marked culus Listed (File No. E 3125, Guide NLDX, NLDX7) AC and DC Control AC-1 Switching of 3 phase motors AC 2, AC 3 Auxiliary Contacts Cat. No. I e [A] kw (50 Hz) Hp (60 Hz) kw (50 Hz) 40 C 230V 400V 500V 690V 200V 230V 460V 575V 400V N.O. N.C G550Ä G700Ä G860Ä G1000Ä G1200Ä12 No UL/cUL Preferred value according to IEC Ä Coil Voltage Code The Cat. No. as listed is incomplete. Select a coil voltage code from the table below to complete the Cat. No. Example: 120V, 50/60Hz: Cat. No. 100-G550Ä22 becomes Cat. No.100-G550KD22. For Use With: [V] G G860 50/60 Hz KD KF KN KB DC KD KF KN KB

2 For Use With: [V] V 100-G G /60 Hz KD KF KA KN KB KU DC ZD ZA Consult your local Rockwell Automation sales office or Allen Bradley distributor. Price Adder For Type Available Control Voltages No Surcharge Special control voltages 100 G G V 50/60 Hz, V DC >25 pieces 100 G G V 50/60 Hz, V DC Bulletin 100-G Accessories Control Modules Description For Use With Cat. No. Auxiliary Contact Block For mounting between T1 & T2 or between T2 & T3 100 G G EF22 Adjustable; provides normal, delayed, or overlapping contacts Max. two blocks/contactor Standard Terminal marking for mounting between T1 & T2 4-Pole Alternate terminal marking tags included 2 N.O. and 2 N.C. contacts Alternate terminal marking for mounting between T2 & T3 Auxiliary Contact Block For side mounting on either side of the contactor 100 G G EB11 Max. four blocks/contactor Alternate terminal marking tags included Standard terminal marking 1 N.O. and 1 N.C. contact 2-Pole Alternate terminal markings Fourth Add-On Neutral Switching Pole Left- or right-side mountable Note: no UL/cUL I th AC A 100-G NP G700, 100-G NP500-6 I th AC A 100-G700, 100-G NP G1000, 100-G NP Mechanical Latch Mechanical life: 0.5 million operations Direct and Impulse Control Direct and Impulse Contact control 100-G FLAM5Ä Direct and Impulse Contact control 100-G700, 100-G FLAM6Ä Mechanical Interlock Horizontal 100-G550 to 100-G MC00-5H 100-G550 to 100-G700 or 100-G MC00-56H 100-G700 or 100-G860 to 100-G700 or 100- G G700 or 100-G860 to 100-G1000 or 100- G G1000 or 100-G1200 to 100-G1000 or 100- G MC00-6H 100-MC00-67H 100-MC00-7H Mechanical Interlock Vertical 100-G550 to 100-G MC00-5V 100-G550 to 100-G700 or 100-G MC00-56V 100-G700 or 100-G860 to 100-G700 or 100- G G700 or 100-G860 to 100-G1000 or 100- G G1000 or 100-G1200 to 100-G1000 or 100- G MC00-6V 100-MC00-67V 100-MC00-7V Package Quantity = 1 Ä Coil Voltage Codes The Cat. No. as listed is incomplete. Select a coil voltage code from the table below to complete the Cat. No. Example: Cat. No. 100-FLAM5Ä becomes Cat. No.100- FLAM5KD.

3 For use with [V] G G Hz KD KF KN KB For other voltages, consult your local Rockwell Automation sales office or Allen Bradley distributor. Bulletin 100-G Specifications Electrical Data Cat. No. 100-G G G G G1200 AC-1, Three-phase Switching - IEC Ambient temperature: 40 C I e 690V [A] Ambient temperature: 60 C 230V [kw] V [kw] V [kw] V [kw] V [kw] V [kw] I e 690V [A] , V [kw] V [kw] V [kw] V [kw] V [kw] V [kw] Continuous Current - UL/CSA General Purpose Rating 40 C [A] Switching of 3-phase Motors - IEC AC-2, AC-3 230/240V [A] Hz/60 C 400/415V [A] AC-4 at operations 500V [A] V [A] V [kw] V [kw] V [kw] V [kw] V [kw] V [kw] Hz 230/240V [A] /415V [A] V [kw] V [kw] V [kw] V [kw] AC-4, Squirrel-cage motors with reversing and jogging at 20,000 (25,000), operations 230/240V [A] (630) (700) 400/415V [A] (630) (700) 230V [kw] (205) (228) 240V [kw] (214) (245) 400V [kw] (357) (414) 415V [kw] (359) (424) At rated Voltage 415V and rated current: Life span 25%.

4 Cat. No. 100-G G G G G Switching of 3-phase Motors - UL/CSA 60 Hz/60 C 200V [A] Rated making capacity 230V [A] V [A] V [A] V [Hp] V [Hp] V [Hp] V [Hp] AC-3 I e 415V [A] Rated Breaking capacity 500V [A] V [A] AC-3 I e 240V [A] Star-Delta Starting 400V [A] V [A] V [A] V [A] Hz 230V [A] Wye-Delta Starting 240V [A] V [A] V [A] V [A] V [A] V [kw] V [kw] V [kw] V [kw] V [kw] V [kw] Hz 230V [Hp] Short-circuit Protection of Contactors without Overload Relay 460V [Hp] V [Hp] Fuse gg (am) Type 1 coordination (per IEC ) 500V [A] (630) V [A] (630) Switching of Three-phase Capacitor Inductivity of dispatching between parallel switched capacitor: min. 6 ph Single capacitors 40 C 230V [kvar] V [kvar] V [kvar] V [kvar] V [kvar] V [kvar] C 230V [kvar] V [kvar] V [kvar] V [kvar] V [kvar] V [kvar]

5 Cat. No. 100 G G G G G1200 Capacitor Banks 40 C 230V [kvar] V [kvar] V [kvar] V [kvar] V [kvar] V [kvar] C 230V [kvar] DC Switching Switching of non- or slightly inductive loads, resistance furnaces DC 1 at 60 C 240V [kvar] V [kvar] V [kvar] V [kvar] V [kvar] Pole 24/48V [A] Poles in series 24/48V [A] Poles in series 24/48V [A] Shunt-Wound Motors Starting, plugging, reversing, plugging DC 3 at 60 C 110V [A] V [A] Poles in series 24/48V [A] Series-Wound Motors Starting, plugging, reversing, plugging DC 5 at 60 C 3 Poles in series 24/48V [A] Lighting Loads Elec. Discharge. Lamps - AC - 5a, Non-Compensated [A] Compensated [A] Incandescent Lamps - AC - 5b, Electrical ops [A] Switching Power Transformers AC - 6a Inrush = n I e [A] I e Rated transformer current [A] n = V AC [kva] V AC [kva] V AC [kva] n = 20 [A] n = 15 [A] Rated Short Time Withstand ICW, 60 C 1 s [A] s [A] s [A] s [A] s [A] s [A] s [A] Minimum cooling time at zero current [Min.] Resistance and Energy Dissipation Main circuit resistance [mw] Total energy dissipation at I e AC-3 [W] Excess energy dissipation at I e AC-3 AC Control [W] DC Control [W]

6 Mechanical Data Cat. No. 100 G G G G G1200 Life Span in Millions of Operations Mechanical AC Control [Mil.] DC Control [Mil.] Shipping Weights AC Control [kg] [lb] DC Control [kg] [lb] Terminals Terminal Dimensions [mm] 6 x 40 8 x 50 8 x x x 60 Terminal screw hole size [mm] (1) x Æ 13 (1) x Æ 13 (1) x Æ 15 (2) x Æ 13 (2) x Æ 13 Terminations - Power Type Hexagonal Bolt Direct Connection b max. [mm] c max. [mm] s max. [mm] 2 x 5 2 x 5 2 x 6 2 x 6 2 x 8 Æ min. [mm] x 13 2 x 13 Recommended Torque [N m] [ft.-lb] Conductor/Wire Terminations Bus bar (Width) [mm] Hex screw [in] 1/2 3/8 3/8 3/8 3/8 Recommended Torque [N m] [lb in] Auxiliary Contact [mm2] (2) x 2.5 (2) x 2.5 (2) x 2.5 (2) x 2.5 (2) x 2.5 Coils [mm2] (2) x 2.5 (2) x 2.5 (2) x 2.5 (2) x 2.5 (2) x 2.5 Quantity indicated in ( ). Coil Data Cat. No. 100 G G G G G1200 Operating Limits AC- 50 Hz Pick-up [x U s ] Drop-out [x U s ] AC- 60 Hz Pick-up [x U s ] Drop-out [x U s ] DC Control Pick-up [x U s ] Drop-out [x U s ] Pickup and Holding Power AC- 50 Hz Pick-up [VA] Hold-in [VA] AC- 60 Hz Pick-up [VA] Hold-in [VA] DC Control Pick-up [W] Hold-in [W] Operating Times: Switching Delay AC Making delay [ms] Breaking delay [ms] / / DC Making delay [ms] Breaking delay [ms] / / Accelerates Delays

7 Auxiliary Contacts Cat. No. 100 G G G G G1200 AC Switching AC-1 I th at 40 C [A] at 60 C [A] AC- 15 at rated voltage 120V [A] V [A] V [A] V [A] V [A] V [A] V [A] 1 1 DC Switching DC-13 control of electromagnets 24V DC [A] V DC [A] 3 3 Back-up Fuse Short-circuit protection without contact welding per IEC V DC [A] V DC [A] Fuse gg [A] General Data Cat. No. 100 G G G G G1200 Rated Isolation Voltage U i IEC, AS, BS, SEV, VDE, 0660 UL/CSA [V] 1,000V 600V 690V 600V Impulse Voltage U imp 1 minute per IEC [KV] 8 kv 2,5 kv Rated Voltage - Main Control U e AC 50/60 Hz [V] 230, 240, 400, 415, 460, 500, 575, 690V 230, 240, 400, 415, 460, 500, 575, 690V DC [V] 24, 48, 110, 220, 440V Operating Frequency for AC Loads 50/60 Hz [Hz] 180/hr. for 0.25s start time - 42/hr. for 1s start time Insulation Class of the Magnetic Coil Class B per VDE 0660, table 22 Rated frequency of the Coil AC 50/60 Hz, DC Ambient Temperature Storage 40 C +80 C Operation at rated current 25 C +70 C Climatic Withstand Damp alternating conditions cyclical, per DIN and , part 38, IEC Altitude 2000 m above sea level, per IEC Type of Protection IP00 IEC 60529/DIN Standards Compliance IEC 60947, UL 508, CSA C22.2, No. 14 Certifications culus, CE Cat. No. 100 G1000 is not culus certified. Life-Load Curves 100 G G1200 AC-3 Switching of Running Three-phase Motors, U e = V AC AC-1 Non or Slightly Inductive Loads, Resistance Furnaces

8 AC-4 Jogging of Squirrel-cage Motors, U e = V AC 100 G G1200 AC-3 90% Switching of Running Motors, U e = V AC AC-4 10% Jogging

9 Permissable Switching Rate 100 G G1200 Switching of Running Squirrel-cage Motors AC-3, U e = V AC Starting Time t s = 0.25 s, Relative Running Time 40% 100 G G1200 Switching of Running Squirrel-cage Motors AC-3, U e = V AC Starting Time t s = 1 s, Relative Running Time 40%

10 100 G G1200 Switching of Starting Motors (AC-2, and AC4) U z = V AC Starting Time t ed = 1 s, (<t s ) Bulletin 100-G Approximate Dimensions Bulletin 100-G Contactors and Accessories Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes.

11 Mounting Position Cat. No. a b b1 c c1 Æd d1 d2 Æe e1 e2 e3 100-G G G G x G x Contactor with mm Auxiliary contact block a Mechanical Interlock side by side 100-G550/100-G G700, -860/100-G700, G1000, -1200/100-G1000, G550/100-G700, G700, -860/100-G1000, a+42+a a+32+a a+46+a a+37+a a+73+a stacked vertically 100-G550/100-G G700, -860/100-G700, G1000, -1200/100-G1000, G550/100-G700, G700, -860/100-G1000, b+56 + b b/ b/2 b b b/2+400+b/2 b/2+570+b/2 4th add-on neutral switching pole 100-G G700, G1000, Mechanical latch 100-G G G860 a+74 a+68 a+76 b+59 b+64 b+37 Renewal Parts Bulletin 100 M Replacement Coils

12 Description Pkg. Qty. Cat. No. 24V 50/60 Hz 10 MA014 48V 50/60 Hz 10 MA V 50/60 Hz 10 MA V 50/60 Hz 10 MA V 50 Hz/480V 60 Hz 10 MA082 12V DC 10 MB708 24V DC 10 MB714 60V DC 10 MB V DC 10 MB746 24V DC with Diode Suppressor 10 MD714 AC and DC coils are not interchangeable. Bulletin 100-C Replacement Coils

13 AC Standard Control Voltages [V] AC Coil Code 100 C C C C37, 100L C C40, -C43, - C C C C C97 50 Hz 60 Hz 50/60 Hz Cat. No. Cat. No. Cat. No. Cat. No. Cat. No. 12 Q TA006 TC006 TD006 TE006 TF R TA404 TC404 TD404 TE404 TF J TA013 TC013 TD013 TE013 TF K TA407 TC407 TD407 TE407 TF KJ TA855 TC855 TD855 TE855 TF V TA481 TC481 TD481 TE481 TF W TA410 TC410 TD410 TE410 TF X TA482 TC482 TD482 TE482 TF Y TA414 TC414 TD414 TE414 TF KY TA860 TC860 TD860 TE860 TF KP TA861 TC861 TD861 TE861 TF D TA473 TC473 TD473 TE473 TF KD TA856 TC856 TD856 TE856 TF P TA425 TC425 TD425 TE425 TF S TA428 TC428 TD428 TE428 TF KG TA862 TC862 TD862 TE862 TF H TA049 TC049 TD049 TE049 TF L TA296 TC296 TD296 TE296 TF KL TA864 TC864 TD864 TE A TA474 TC474 TD474 TE474 TF F TA441 TC441 TD441 TE441 TF KF TA851 TC851 TD851 TE851 TF VA TA440 TC440 TD440 TE440 TF T TA480 TC480 TD480 TE480 TF KA TA858 TC858 TD858 TE858 TF I TA065 TC065 TD065 TE065 TF E TA067 TC067 TD067 TE067 TF N TA071 TC071 TD071 TE071 TF KN TA863 TC863 TD863 TE863 TF G TA457 TC457 TD457 TE457 TF B TA475 TC475 TD475 TE475 TF KB TA859 TC859 TD859 TE859 TF M TA479 TC479 TD479 TE479 TF C TA476 TC476 TD476 TE476 TF476

14 DC Standard Control Voltage [V] DC Coil Code 100 C C C C37, 100L C C40, -C43, - C C C C C97 Cat. No. Cat. No. Cat. No. Cat. No. Cat. No. 9 ZR TA766 TC766 TD766 9V Diode DR TE766M TF766M 12 ZQ TA708 TC708 TD708 12V Electronic EQ TC708E TC708E TD708E 12V Diode DQ TE708M TF708M 24 ZJ TA714 TC714 TD714 24V Electronic EJ TC714E TC714E TD714E 24 Diode DJ TA714M TC714M TD714M TE714M TF714M 36 ZW TA719 TC719 TD V Electronic EW TC719E TC719E TD719E 36V Diode DW TE719M TF719M 48 ZY TA724 TC724 TD V Electronic EY TC724E TC724E TD724E 48V Diode DY TE724M TF724M 60 ZZ TA774 TC774 TD774 60V Diode DZ TE774M TF774M 64 ZB TA727 TC727 TD727 64V Diode DB TE727M TF727M 72 ZG TA728 TC728 TD728 72V Diode DG TE728M TF728M 80 ZE TA729 TC729 TD729 80V Diode DE TE729M TF729M 110 ZD TA733 TC733 TD V Electronic ED TC733E TC733E TD733E 110V Diode DD TE733M TF733M 115 ZP TA734 TC734 TD V Diode DP TE734M TF734M 125 ZS TA737 TC737 TD V Diode DS TE737M TF737M 220 ZA TA747 TC747 TD V Electronic EA TC747E TC747E TD747E 220V Diode DA TE747M TF747M 230 ZF TA749 TC749 TD V Diode DF TE749F TF749F 250 ZT TA751 TC751 TD V Diode DT TE751F TF751F Voltage operating range: x Us. Voltage operating range: x Us.

15 Description Coil Type For Use With Cat. No. Arc Chambers for Contactors For 3-pole 100-D Contactors Conventional 100-D DA D DA-180 Electronic 100-D DAE D DAE D DAE D DAE D DAE D DAE D DAE-420 Main Contacts for Contactors 3 complete sets for 3-pole 100-D Contactors Conventional 100-D DC D DC D DC-180 Electronic 100-D DCE D DCE D DCE D DCE D DCE D DCE D DCE D DCE D DCE-860 Terminal Hardware Set of 6 Conventional 100 D115 D DHF180 Electronic 100 D115E D DHF D210 D D630 D DHF DHF860 Bulletin 100-D Replacement coils

16 Conventional AC AC Standard Control Voltages 50 Hz 60 Hz 50/60 Hz AC Coil Code 100 D95 D D210 D D630 D860 Conventional DC DC Standard Control Voltages DC Coil Code 100 D95 D D210 D D630 D860 Cat. No. Cat. No. Cat. No. Cat. No. Cat. No. Cat. No. 24V K TG407 24V ZJ TG714 24V J TG013 48V ZY TG724 48V Y TG V ZD TG733 42V 48V X TG V ZS TG V KP TG V ZA TG V 120V D TG V KN TG V H TG V KG TG V KL TG V 240V A TG V 277V T TG V KT TG V KF TG V KA TG V 440V N TG V 480V B TG V G TG V M TG V 600V C TG476 Electronic AC AC Standard Control Voltages 50 Hz 60 Hz 50/60 Hz AC Coil Code 100 D95 D D D630 D860 Electronic DC DC Standard Control Voltage DC Coil Code 100 D95 D D D630 D860 Cat. No. Cat. No. Cat. No. Cat. No. Cat. No. Cat. No. 24V EJ TGE855 24V EZJ TGE V EY TGE V EZY TGE V EP TGE861 THE861 TJE V EZD TGE780 THE V ED TGE865 THE865 TJE865 ED TJE V EG TGE862 THE V EZA TGE781 THE V V V V V V EA TGE866 THE866 EA TJE879 EG TJE878 EA TJE879 EN TGE867 THE867 EN TJE867 EB TJE V EM TJE869 Applies to 100 D95 D115 contactors only. Not available with 100 D140 D180 contactors. Not available on 100/104 D300. Bulletin 100-G Renewal Parts

17 Description For Use With Cat. No. Arcing Chamber For 3 poles 100-G AC G700, 100-G AC860 Main Contact Set Set for 1 pole 100-G CP G CP G CP G CP G CP1200 Auxiliary Contact Block Special 2-pole design: 1 N.O. delayed make, 1 N.C. contact N.O. delayed make contact used for operation of the Feeder/Group Coil mechanism One contact block supplied standard with contactor 100-G1000, 100-G EB11DC Coils and Supply Modules AC Standard Control Voltages DC Standard Control Voltage Coil Code 100-G G G860 50/60 Hz V V KD TX734 TXS734 TY734 TYS V V KF TX747 TXS747 TY747 TYS V V KN TX779 TXS779 TY779 TYS V V KB TX780 TXS780 TY780 TYS780 Coils sold in pairs. AC Standard Control Voltages 50/60 Hz Coil Code 100-G G1200 Coil Cat. No. Supply Module Cat. No V KD TZ734 TZS V KF TZ747 TZS V KN TZ779 TZS V KB TZ780 TZS780 Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.