Engineering Design Assurance Test Report ( Dual & Triple ) MODEL: SPS-100P-D2 V1 5 V 12 Amax

Transcription

1 TEST EQUIPMENT LIST: AC Source : Chroma programmable AC source Model Power Analyzer : Chroma Power Analyzer Model 6630 Load : Chroma Electronic DC Load Oscilloscope : Lecroy wave surfer MHZ Oscilloscope Digit Multimeter : Fluke 8808A Multimeter INPUT FUNCTION TEST NO TEST ITEM SPECIFICATION TEST CONDITION 1 INRUSH CURRENT 115 VAC 35 A(MAX) I/P : 115 VAC 60 HZ 115 VAC 28.1 A COLD START 230 VAC 70 A(MAX) 230 VAC 55.4 A COLD START O/P : MIN LOAD 2 INPUT VOLTAGE RANGE 88 VAC ~ 264 VAC I/P : TESTING I/P : 88 V ~ 264 V I/P : TEST : OK LOW-LINE -3V = 85 V HIGH-LINE+36V = 300 V (AC POWER ON/OFF NO DAMAGE) / MIN LOAD ON:30SEC OFF:30SEC 10MIN 3 INPUT FREQUENCY RANGE 47 HZ ~ 63 HZ I/P : 100 VAC ~ 264 VAC TEST : OK / MIN LOAD (NO DAMAGE) 4 EFFICIENCY I/P : 230 VAC 82 % (TYP) I/P : 100 VAC 60 HZ 100 VAC % 230 VAC % 5 INPUT CURRENT 100 VAC < 2.8 A I/P : 100 VAC 60 HZ 100 VAC 2.23 A 115 VAC < A I/P : 115 VAC 60 HZ 115 VAC A 230 VAC < A 230 VAC A 6 POWER FACTOR CORRECTION I/P : 115 VAC 60 HZ 115 VAC P.F > PF 230 VAC P.F 7 LEAKAGE CURRENT I/P : 264 VAC 50 HZ I/P : 264 VAC 50 HZ L-PE : 0.76 ma < 1 ma O/P : MIN LOAD N-PE : 0.76 ma PASS: FAIL : X QR REV:2.1 MUST KEEP 1PCS FIGURE 1/5

2 OUTPUT FUNCTION TEST NO TEST ITEM SPECIFICATION TEST CONDITION PASS: 1 LINE REGULATION V1 : ± 1.5 % (max) I/P : 100 VAC ~ 264 VAC Vmax Vmin Vnormal ±% V2 : ± 2.5 % (max) % % 2 LOAD REGULATION V1 : ± 3 % (max) I/P : 115 VAC 60 HZ Vmin load Vfull load Vcent ±% V2 : ± 5 % (max) / MIN LOAD % % Vmin load Vfull load Vcent ±% / MIN LOAD % % 3 CROSS REGULATION I/P : 115 VAC 60 HZ O/P : V1 : 20 % V2 : 100 % 5 V 24 V 230 VAC 50 HZ V3 : % INPUT 2.4 A 3.5 A VOLTAGE 20 % 100 % 115V V I/P : 115 VAC 60 HZ O/P : V1 : 100 % V2 : 20 % 5 V 24 V 230 VAC 50 HZ V3 : % INPUT 12 A 0.7 A VOLTAGE 100 % 20 % 115V V I/P : 115 VAC 60 HZ O/P : V1 : 20 % V2 : 20 % 5 V 24 V 230 VAC 50 HZ V3 : % INPUT 2.4 A 0.7 A VOLTAGE 20 % 20 % 115V V I/P : 115 VAC 60 HZ O/P : V1 : 100 % V2 : 50 % 5 V 24 V 230 VAC 50 HZ V3 : % INPUT 12 A 1.75 A VOLTAGE 100 % 50 % 115V V MAX LOAD I/P : 115 VAC 60 HZ O/P : V1 : V2 : NO LOAD 5 V 24 V 230 VAC 50 HZ V3 : NO LOAD INPUT 12 A 0 A VOLTAGE 100 % 0 % 115V V2 V3 VOLTAGE < 130% 230V SET UP TIME 115 VAC < 1000 ms I/P : 115 VAC 60 HZ V1: ms 230 VAC < 1000 ms V1: ms 5 RISE TIME 115 VAC < 20 ms I/P : 115 VAC 60 HZ V1: ms 230 VAC < 20 ms V1: ms 6 HOLD UP TIME 230 VAC > 60 ms V1: ms V2: ms OVERSHOOT & UNDERSHOOT I/P : 230 VAC Vmax Vtop Vbase ±% TEST OUTPUT < < ±5% O/P : 20% LOAD % % 8 DYNAMIC LOAD OUTPUT < 1000 mvp-p(max) V1 : mvp-p(max) / MIN LOAD 75% DUTY CYCLE 1K HZ 9 RIPPLE & NOISE V1 : < 70 mvp-p I/P : 100 VAC 60 HZ V mvp-p(max) 20% LOAD V2 : < 240 mvp-p O/P : 20% / 50% / 100% LOAD JUST PFC FUNCTION ONLY mvp-p(max) 50% LOAD mvp-p(max) 100% LOAD V mvp-p(max) 20% LOAD mvp-p(max) 50% LOAD mvp-p(max) 100% LOAD I/P : 254 VAC 50 HZ V mvp-p(max) 20% LOAD O/P : 20% / 50% / 100% LOAD mvp-p(max) 50% LOAD mvp-p(max) 100% LOAD V mvp-p(max) 20% LOAD 8.19 mvp-p(max) 50% LOAD mvp-p(max) 100% LOAD 10 Power Good Signal Hi-Limt ms V1 : ms Lo-Limt ms V2 : ms 11 REMOTE CONTROL ON/OFF POWER ON : ~ V I/P : VAC ~ VAC POWER ON : ~ (OPTION) POWER OFF : ~ V / MIN LOAD POWER OFF : ~ SINK CURRENT: ~ ma 12 CAPACITOR LOAD I/P : 115 VAC 60 HZ V1 : 108,000 μf (Max) V2 : 36,000 μf (Max) V1 : 108,000 μf (Max) O/P : MIN LOAD V2 : 108,000 μf (Max) QR REV:2.1 MUST KEEP 1PCS FIGURE 2/5

3 PROTECTION FUNCTION TEST Protect function:any of below conditions 1.Limiting voltage latch 2.Hiccup and recovers automatically after the fault is removed. 3.Shutdown and recovers automatically 2 hours 1 OVER LOAD PROTECTION O/P : 105 % ~ 150 % I/P : 115 VAC 60 HZ 115 VAC 126 % 230 VAC 125 % O/P : SPEC. maximum OLP point I/P : 115 VAC 60 HZ to repeat 30 times Each I/P 30 times 2 OVER VOLTAGE PROTECTION I/P : 230 VAC OP: VDC (MIN LOAD) O/P : V ~ V O/P : MIN LOAD / FULL LOAD OP: VDC (FULL LOAD) Each load condition duration OVP point after the fault is removed. I/P : 230 VAC OP: 6.13 VDC (MIN LOAD) O/P : 5.8 V ~ 7 V O/P : MIN LOAD / FULL LOAD OP: 6.14 VDC (FULL LOAD) Protect function: Shutdown and latch off, recover after re-start up. 3 SHORT CIRCUIT PROTECTION SHORT EVERY OUTPUT I/P : 100 VAC 60 HZ V1 SHORT 1.10 W I/P : 264 VAC 50 HZ 100VAC, OP: V2 SHORT 9.10 W PASS: Continued short circuit : 2 Hour Power turn on / off 3 times Each I/P 1 time V1 SHORT W 264VAC, OP: V2 SHORT W COMPONENT STRESS TEST 1 Power Transistor Q Rated I/P : 264 VAC 50 HZ (1) V (D to S) or (C to E) Peak Voltage A V O/P : (1)Full Load Turn on (2) V (PFC or Non PFC) (2)Full Load (3) V 2 Power Transistor(PWM) Q 1 Rated I/P : 264 VAC 50 HZ (1) 628 V (D to S) or (C to E) Peak Voltage 6 A 900 V O/P : (1)Full Load Turn on (2) 564 V (2)Full Load (3) 598 V MOS 2SK Clamp Diode Peak Voltage D 1 Rated I/P : 88 VAC 60 HZ 88V 60HZ (1) 375 V 1 A 1000 V I/P : 264 VAC 50 HZ (2) 365 V O/P : (1)Full Load 264V 50HZ (1) 526 V (2)Dynamic Load (2) 520 V FAST-D FR107 75% DUTY CYCLE 1K HZ 4 Input Capacitor Voltage C 5, 6 Rated I/P : 264 VAC 50 HZ (1) 363 V 150 μf 400 V O/P : (1)Full Load Turn on (2) 372 V (2)Min Load Turn on (3) 363 V (3)Full Load / Min Load Change 5 Control IC Voltage & Vcc Capacitor U 1 Rated I/P : 88 VAC 60 HZ 88V 60HZ (1) V Voltage 18 V I/P : 264 VAC 50 HZ (2) V O/P : (1)Full Load Turn on (3) V SMD IC NCP1203D60R2G (2)Min Load Turn on 264V 50HZ (1) V C 12 Rated (3)Full Load / Min Load Change (2) V 220 μf 25 V (3) V 6 AUX Vcc Diode Peak Voltage D 4 Rated I/P : 264 VAC 50 HZ (1) 53.4 V 1 A 200 V O/P: (1)Full Load Turn on (2) 53.1 V (2)Full Load (3) 49.1 V SMD FAST-D ES1002FL 7 Output Diode Peak Voltage D 6 Rated I/P : 264 VAC 50 HZ D6: (1) 17.4 V 30 A 45 V O/P : (1)Full Load Turn on (2) 17.4 V (2)Full Load (3) 24.3 V STKY MBRP3045N D 7 Rated D7: (1) 184 V 20 A 200 V (2) 180 V (3) 156 V FAST-D BYQ28X-200 PASS: QR REV:2.1 MUST KEEP 1PCS FIGURE 3/5

4 SAFETY TEST 1 WITHSTAND VOLTAGE I/P-O/P : 3 KVAC/min I/P-O/P : 3.6 KVAC/min I/P-O/P : ma I/P-PE : 1.5 KVAC/min I/P-PE : 1.8 KVAC/min I/P-PE : ma O/P-PE : 0.5 KVAC/min O/P-PE : 0.6 KVAC/min O/P-PE : ma Ta : 25 2 ISOLATION RESISTANCE I/P-O/P : 500VDC>0.1GΩ I/P-O/P : 500 VDC I/P-O/P : GΩ I/P-PE : 500VDC>0.1GΩ I/P-PE : 500 VDC I/P-PE : GΩ O/P-PE : 500VDC>0.1GΩ O/P-PE : 500 VDC O/P-PE : GΩ Ta : 25 3 GROUNDING CONTINUITY PE TO CHASSIS CONDITION : 40A / 2min 35.7 mω OR TRACE < 100 mω 4 APPROVAL TUV : Certificate NO : R UL : File NO : E PASS: E.M.C TEST NO TEST ITEM SPECIFICATION TEST CONDITION 1 HARMONIC IEC CLASS A MEET EN Class A CLASS C MEET EN Class C CLASS D MEET EN Class D 2 CONDUCTION EN55022 MEET EN FCC CFR 47 PART 15 SUBPART B I/P : 115 VAC 60 HZ FCC CFR 47 PART 15 PASS: 3 RADIATION EN55022 MEET EN FCC CFR 47 PART 15 SUBPART B I/P : 115 VAC 60 HZ FCC CFR 47 PART 15 4 ESD IEC AIR : MEET EN Level III LIGHT INDUSTRY CONTACT : MEET EN AIR:±8KV/ CONTACT:±4KV Level II 5 E.F.T IEC LIGHT INDUSTRY INPUT:1KV MEET EN Level II 6 SURGE IEC LIGHT INDUSTRY O/P : Min LOAD L-N:1KV L,N-PE:1.5KV 2KV 2.4KV MEET EN Level III 7 POWER FREQUENCY IEC MEET EN Level II MAGNETIC FIELD 8 VOLTAGE DIP AND IEC MEET EN Level B INTERRUPTS >95% dip 0.5 periods 30% dip 25 periods >95% interruptions 250 periods QR REV:2.1 MUST KEEP 1PCS FIGURE 4/5

5 M.T.B.F & LIFE CYCLE CALCULATION 1 CAPACITOR SUPPOSE C5 IS THE MOST CRITICAL COMPONENT (Bulk Capacitor) LIFE CYCLE I/P : 230 VAC LIFE TIME = 232,938 HRS I/P : 230 VAC Ta : 50 LIFE TIME = 128,338 HRS PASS: SUPPOSE C12 IS THE MOST CRITICAL COMPONENT (Control IC Vcc Capacitor) I/P : 230 VAC LIFE TIME = 188,436 HRS I/P : 230 VAC Ta : 50 LIFE TIME = 128,706 HRS SUPPOSE C34 IS THE MOST CRITICAL COMPONENT (V1 Output Side First E/C Capacitor) I/P : 230 VAC LIFE TIME = 573,910 HRS I/P : 230 VAC Ta : 50 LIFE TIME = 241,325 HRS SUPPOSE C29 IS THE MOST CRITICAL COMPONENT (V2 Output Side First E/C Capacitor) I/P : 230 VAC LIFE TIME = 469,120 HRS I/P : 230 VAC Ta : 50 LIFE TIME = 231,331 HRS 2 MTBF MIL-HDBK-217D PARTS COUNT TOTAL FAILURE RATE : 261K HRS ENVIRONMENT TEST 1 TEMPERATURE RISE TEST SPS-100P-D2 1.ROOMAMBIENT BURN-IN : 1.5HRS I/P : 230 VAC Ta= 25 2.HIGHAMBIENT BURN-IN : 3HRS I/P : 230 VAC Ta= 50 PARTS LOCATION ROOM AMBIENT HIGH AMBIENT Ta : 50 SPEC. Line Filter LF Bridge Diode BD Input Filter Capacitor C Vcc Capacitor C Switching Transistor Q Main transformer wire T Main transformer core T Output Diode V1 D Output Diode V2 D Output Capacitor V1 C Output Capacitor V2 C Output Choke V1 L Output Choke V2 L PASS: 2 OVER LOAD BURN-IN TEST NO DAMAGE I/P : 230 VAC 2 HOUR(MIN) O/P : 120 % LOAD 3 MIN LOAD BURN-IN TEST DURATION ROOM TEMPERATURE 1 LOW VOLTAGE: 88 VAC TEST : HOURS HIGH VOLTAGE: 264 VAC I/P:INPUT RANGE LOW VOLTAGE O/P : MIN LOAD I/P:INPUT RANGE HIGH VOLTAGE 4 LOW TEMPERATURE DURATION POWER 2 HOURS MORE I/P : 100 VAC TEST : TURN ON TEST AFTER TURN ON / OFF 3 TIMES Ta : HIGH HUMIDITY DURATION IN CHAMBER: I/P : 277 VAC TEST : HIGH VOLTAGE 1 HOURS TURN ON TEST AT 50 Ta : 50 AFTER TURN ON / OFF 3 TIMES HUMIDITY : 90% R.H 6 TEMPERATURE ± % ( -20 ~ 50 ) I/P : 230 VAC ±% COEFFICIENT Voltage variation within ±0.03% / each % Ta : -20 ~ % Remark : Pass : ; Fail : Χ ; Not Apply :. DATE SAMPLE TEST TESTER APPROVER DEC PRODUCT SAMPLE PASS YI MING LIAO JACK CHANG QR REV:2.1 MUST KEEP 1PCS FIGURE 5/5