2100/2200/4100/6200 & MPB Series Bottom Mount Drive Pack. for Standard Load Parallel Shaft 60 Hz Gearmotors

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00/00/400/600 & MPB Series Bottom Mount Drive Pack.

Maintenance & Parts Manual DORNER MFG. CORP.

TEL: -800-397-8664 TEL: 6-367-7600 Hartland, WI 5309-000 USA FAX:

1 00/00/400/600 & MPB Series Bottom Mount Drive Pack. for Standard Load Parallel Shaft 60 Hz Gearmotors Installation, Maintenance & Parts Manual DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA P.O. Box Cottonwood Ave. TEL: TEL: Hartland, WI USA FAX: FAX: Rev. M For other service manuals visit our website at:

2 Table of Contents Introduction... Warnings General Safety... 3 Product Description... 4 Specifications... 4 Gearmotor Mounting Package Models:... 4 Table : Gearmotor Specifications... 5 Table : RPM/Torque for Standard Load Fixed Speed Parallel Shaft 60 Hz Gearmotors... 5 Table 3: RPM/Torque for Standard Load Variable Speed Parallel Shaft VFD Gearmotors... 5 Table 4: RPM/Torque for Standard Load Variable Speed Parallel Shaft DC Gearmotors... 5 Table 5: RPM/Torque for Brushless DC Gearmotors... 6 Table 6: Pulley Ratio / Timing Belt Number... 6 Table 7: Conveyor Belt Speed Factor... 6 Belt Speed Calculation:... 6 How to Calculate Belt Speed... 6 Installation... 7 Required Tools... 7 Mounting... 7 Introduction IMPORTANT Some illustrations may show guards removed. Do NOT operate equipment without guards. Upon receipt of shipment: Compare shipment with packing slip. Contact factory regarding discrepancies. Inspect packages for shipping damage. Contact carrier regarding damage. Accessories may be shipped loose. See accessory instructions for installation. Dorner 00 Series conveyors are covered by the following patent numbers: 5,3,59, 5,74,435, and corresponding patents and patent applications in other countries. Dorner 00 and MPB Series conveyors are covered by patent numbers 5,74,435, 6,4,38 and corresponding patents and patent applications in other countries. Preventive Maintenance and Adjustment... 0 Required Tools... 0 Timing Belt Tensioning... 0 Timing Belt Replacement... 0 Drive or Driven Pulley Replacement... Gear Motor Replacement... Single Phase Motor... Three Phase Motor... DC Variable Speed Motor... Brushless Motor... All Models... Service Parts , 00, 400, 600 Series and MPB Series Flat Belt Bottom Mount Drive Package... 4 Pulley Ratio / Timing Belt Combinations... 5 MPB Series Cleated Belt Bottom Mount Drive Package Series Adapter Package... 7 Gear Motor... 8 Notes... 9 Return Policy... 0 Dorner 400 Series conveyors are covered by patent number 3,93,48, 5,3,59 and corresponding patents and patent applications in other countries. Dorner 600 Series conveyors are covered by patent numbers: 6,09,47, 6,98,98, 6,685,009 and corresponding patents and patent applications in other countries. Dorner s Limited Warranty applies. Dorner reserves the right to make changes at any time without notice or obligation. Dorner has convenient, pre configured kits of Key Service Parts for all conveyor products. These time saving kits are easy to order, designed for fast installation, and guarantee you will have what you need when you need it. Key Parts and Kits are marked in the Service Parts section of this manual with the Performance Parts Kits logo. 00/00/400/600 & MPB Series Bottom Mount Drive Pack. for Standard Load Parallel Shaft 60 Hz Gearmotors Dorner Mfg. Corp Rev. M

3 Warnings General Safety The safety alert symbol, black triangle with white exclamation, is used to alert you to potential personal injury hazards. A DANGER Climbing, sitting, walking or riding on conveyor will cause severe injury. KEEP OFF CONVEYORS. A DANGER Do NOT OPERATE CONVEYORS IN AN EXPLOSIVE ENVIRONMENT. Exposed moving parts can cause severe injury. REPLACE ALL GUARDS BEFORE RUNNING CONVEYOR. Dorner cannot control the physical installation and application of conveyors. Taking protective measures is the responsibility of the user. When conveyors are used in conjunction with other equipment or as part of a multiple conveyor system, CHECK FOR POTENTIAL PINCH POINTS and other mechanical hazards before system start-up. Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. MPB Series Conveyors are not reversible. Reversing creates pinch points which can cause severe injury. DO NOT REVERSE MPB SERIES CONVEYORS. Gearmotors may be HOT. DO NOT TOUCH Gearmotors. 00/00/400/600 & MPB Series Bottom Mount Drive Pack. for Standard Load Parallel Shaft 60 Hz Gearmotors Rev. M 3 Dorner Mfg. Corp.

4 Product Description Refer to Figure for typical conveyor components. Conveyor Mounting Bracket 3 Gearmotor 4 Timing Belt Tensioner 5 Cover 6 Timing Belt 7 Drive Pulley 8 Driven Pulley Figure Figure Specifications Gearmotor Mounting Package Models: Example: M B P S WW A 3 3 Driven Pulley (see Table & 3) Conveyor Width Reference* Gearmotor Type: S = Standard Load, Industrial B = Brushless DC Output Shaft Type = Parallel Shaft Mount Style B = Bottom Mount F = Flush Mount (00 Series Only) Language Code = U.S. English = 00 Series Conveyor = 00 Series Conveyor 4 = 400 Series Conveyor 6 = 600 Series Conveyor P = MPB Series Conveyor Drive Pulley (see Table & 3) Belt Type ( = flat belt, A through J = cleated belt ) Mount Position = A, B, C or D (see detail to the right) * See Ordering and Specifications Catalog for details. A D B C 00/00/400/600 & MPB Series Bottom Mount Drive Pack. for Standard Load Parallel Shaft 60 Hz Gearmotors Dorner Mfg. Corp Rev. M

5 Table : Gearmotor Specifications Specifications Single Phase Three Phase DC Variable Speed Brushless DC Output Power 0.7 hp (0.3 kw) 0.5 hp (0.9 kw) 0.5 hp (0.9 kw) Input Voltage 5 Volts A.C. 30 Volts A.C. 30 Volts D.C. *5/30 Volts D.C. Input Frequency 60 Hz N/A 60 Hz Input Current.9 Amperes. Amperes.8 Amperes 8.8 / 3.4 Amperes Motor RPM Gearmotor Ratios 5:, 0:, 0:, 30:, 60:, 80: 0:, 0:, 50: Motor Type Totally enclosed, Fan-cooled Totally enclosed, Non ventilated * Controller Inputs Table : RPM/Torque for Standard Load Fixed Speed Parallel Shaft 60 Hz Gearmotors Gearmotors* Phase 3 Phase Part Number Ratio RPM In-lb N-m In-lb N-m 6M80PS4(vp)F(n) 80: M060PS4(vp)F(n) 60: M030PS4(vp)F(n) 30: M00PS4(vp)F(n) 0: M00PS4(vp)F(n) 0: M005PS4(vp)F(n) 5: (vp) = voltage and phase = 5 V, -phase 3 = 30V, 3-phase (n) = reversing capability N = no reversing switch R = with reversing switch (5V, phase only) Table 3: RPM/Torque for Standard Load Variable Speed Parallel Shaft VFD Gearmotors Gearmotors* Part Number Gear Ratio RPM* In-lb* N-m* 6M80PS43EN 80: M060PS43EN 60: M030PS43EN 30: M00PS43EN 0: M00PS43EN 0: M005PS43EN 5: * At 60 Hz Table 4: RPM/Torque for Standard Load Variable Speed Parallel Shaft DC Gearmotors Gearmotors Part Number Gear Ratio RPM In-lb N-m 6M80PSD3DEN 80: M060PSD3DEN 60: M030PSD3DEN 30: M00PSD3DEN 0: M00PSD3DEN 0: M005PSD3DEN 5: /00/400/600 & MPB Series Bottom Mount Drive Pack. for Standard Load Parallel Shaft 60 Hz Gearmotors Rev. M 5 Dorner Mfg. Corp.

6 Specifications Table 5: RPM/Torque for Brushless DC Gearmotors Gearmotors Part Number Gear Ratio RPM In-lb N-m 6M050PSBDDEN 50: M00PSBDDEN 0: M00PSBDDEN 0: Table 6: Pulley Ratio / Timing Belt Number Motor (Drive) Pulley Teeth Conveyor (Driven) Pulley Teeth Pulley Ratio 00/MB/ MPB Timing Belt 400/ N/A N/A N/A N/A N/A N/A N/A N/A Table 7: Conveyor Belt Speed Factor Figure Driven Pulley Drive Pulley Figure Series Ft/revolution M/revolution 00 / / 400 / 600 / MPB Precision Move / 300 Modular Belt Belt Speed Calculation: How to Calculate Belt Speed. Determine gearmotor RPM from tables -5.. Determine the pulley kit ratio. Count the number of teeth on the drive and driven pulleys following figure. Using table 6, look up pulley ratio based on pulley combinations. 3. Determine conveyor speed factor using table 7. Based on your conveyor type, select the appropriate factor. 4. Calculate belt speed: Example: Belt Speed = Gearmotor RPM (tables -5) x Pulley Kit Ratio (table 6) x Conveyor Speed Factor (table 7) 00 Series parallel shaft DC variable speed 0: gearmotor with 44 tooth sprocket on gearmotor (Drive) and 8 tooth sprocket on the conveyor output shaft (Driven). Gearmotor = 6M00PSD3DEN = 6-5 RPM Pulley Kit = 44 t mtr. - 8 t conv. =.57 Speed Factor = 00 Series = ft/min per RPM Minimum Belt Speed = 6 x.57 x = 8.8 Ft/min Maximum Belt Speed = 5 x.57 x = 69 Ft/min 00/00/400/600 & MPB Series Bottom Mount Drive Pack. for Standard Load Parallel Shaft 60 Hz Gearmotors Dorner Mfg. Corp Rev. M

Installation Required Tools Hex key wrenches: mm,.5 mm, 3 mm, 5 mm Torque wrench Mounting Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance.

. Typical components (Figure 4) Installation Component List: Bottom Mount Assembly Drive Pulley 3 Cover 4 M4 Socket Head Screws (4x) 5 Driven Pulley 6 Key 7 M6 Socket Head Screws (x) 8 Timing Belt

7 Installation Required Tools Hex key wrenches: mm,.5 mm, 3 mm, 5 mm Torque wrench Mounting Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. NOTE Gearmotor position on Flat Belt conveyor shown at left (Figure 3). Gearmotor position on Cleated Belt or MPB Series conveyor shown at right (Figure 3).. Typical components (Figure 4) Installation Component List: Bottom Mount Assembly Drive Pulley 3 Cover 4 M4 Socket Head Screws (4x) 5 Driven Pulley 6 Key 7 M6 Socket Head Screws (x) 8 Timing Belt NOTE Flat belt mounting package shown below (Figure 4), cleated belt mounting package similar. MPB Series Conveyors are not reversible. Reversing creates pinch points which can cause severe injury. DO NOT REVERSE MPB SERIES CONVEYORS. Figure For MPB Series and Cleated Belt Conveyors Gearmotors must be mounted as shown in Figure 3. Failure to do so creates pinch points which can cause severe injury Figure 3 Figure 4 Flate Belt Conveyors Cleated Belt and MPB Series Conveyors Figure 3 00/00/400/600 & MPB Series Bottom Mount Drive Pack. for Standard Load Parallel Shaft 60 Hz Gearmotors Rev. M 7 Dorner Mfg. Corp.

of complete mounting packages for the various conveyor series.

For 00, 300, MB and MPB Series only: Install M6x8 socket head screw

Figure 0 Figure 6 Figure 7 600 Series Figure 6 Figure 0 NOTE 600

Locate drive output shaft (Figure, item ) and remove two screws

Attach mounting assembly (Figure, item ) with screws (Figure, item

8 Installation. For your reference, the following figures show the attachment area of complete mounting packages for the various conveyor series. Figure 9 Figure 5 00 Series Figure 5 MPB Series Figure 9 3. For 00, 300, MB and MPB Series only: Install M6x8 socket head screw (Figure 0, item ) and washer. Figure 0 Figure 6 Figure Series Figure 6 Figure 0 NOTE 600 conveyor shown below. Other Series similar. 4. Locate drive output shaft (Figure, item ) and remove two screws (Figure, item ). Figure 400 Series Figure 7 Figure 8 Figure 5. Attach mounting assembly (Figure, item ) with screws (Figure, item ). Tighten to 80 in-lb (9 Nm). Figure 00 Series Figure 8 Figure 00/00/400/600 & MPB Series Bottom Mount Drive Pack. for Standard Load Parallel Shaft 60 Hz Gearmotors Dorner Mfg. Corp Rev. M

Installation Figure 4 3 Drive shaft keyway may be sharp. HANDLE WITH CARE. 6. Install key (Figure 3, item ). Figure 3 5 3 Figure 4 9.

0 lb (456 grams) of force at belt mid-point (Figure 5, item 4). Tighten tensioner screw to 03 in-lb ( Nm). Figure 5 3 4 4 Figure 3 7.

9 Installation Figure 4 3 Drive shaft keyway may be sharp. HANDLE WITH CARE. 6. Install key (Figure 3, item ). Figure Figure 4 9. Depending on direction of conveyor belt travel ( or of Figure 5), position belt tensioner (Figure 5, item 3) as shown. Tension belt to obtain 0.5 (3 mm) deflection for.0 lb (456 grams) of force at belt mid-point (Figure 5, item 4). Tighten tensioner screw to 03 in-lb ( Nm). Figure Figure 3 7. Wrap timing belt (Figure 3, item ) around driven pulley (Figure 3, item 3) and drive pulley (Figure 3, item 4). Install driven pulley (Figure 3, item 3) onto conveyor shaft. 8. Remove cam bearing and spacer (Figure 3, item 5). Place the cam bearing and spacer (Figure 4, item ) next to the driven pulley (Figure 4, item ). Ensure the flanges of the driven pulley are aligned with the cam bearing. Tighten driven pulley set screws (Figure 4, item 3). This will allow for proper belt alignment while conveyor is in use. Replace cam bearing and spacer (Figure 4, item ). Figure 5 0. Install cover (Figure 6, item ) with four (4) screws (Figure 6, item ). Tighten to 35 in-lb (4 Nm). Figure 6 4 Figure 6 00/00/400/600 & MPB Series Bottom Mount Drive Pack. for Standard Load Parallel Shaft 60 Hz Gearmotors Rev. M 9 Dorner Mfg. Corp.

10 Preventive Maintenance and Adjustment Required Tools Hex key wrenches: mm,.5 mm, 3 mm, 5 mm Adjustable wrench (for hexagon head screws) Straight edge Torque wrench Timing Belt Tensioning Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance.. Remove four (4) screws (Figure 6, item ) and remove cover (Figure 6, item ).. Loosen tensioner (Figure 7, item ). Timing Belt Replacement Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance.. Remove four (4) screws (Figure 6, item ) and remove cover (Figure 6, item ).. Loosen tensioner (Figure 8, item ). 3. Remove timing belt (Figure 8, item ). NOTE If timing belt does not slide over pulley flange, loosen driven pulley set screws (Figure 8, item ) and remove pulley with belt (Figure 8, item ). For re-installation, see steps 6 and Figure 3 on page 9. Figure 7 Figure 8 Figure 7 3. Depending on direction of conveyor belt travel ( or of Figure 5), position belt tensioner (Figure 5, item 3) as shown. Tension belt to obtain 0.5 (3 mm) deflection for.0 lb (456 grams) of force at belt mid-point (Figure 5, item 4). Tighten tensioner screw to 03 in-lb ( Nm). 4. Install cover (Figure 6, item ) with four (4) screws (Figure 6, item ). Tighten to 35 in-lb (4 Nm). Figure 8 4. Install new timing belt. 5. Depending on direction of conveyor belt travel ( or of Figure 3), position belt tensioner (Figure 7, item ) as shown. Tension belt to obtain 0.5 (3 mm) deflection for.0 lb (456 grams) of force at belt mid-point (Figure 5, item 4). Tighten tensioner screw to 03 in-lb ( Nm). 6. Install cover (Figure 6, item ) with four (4) screws (Figure 6, item ). Tighten to 35 in-lb (4 Nm). 00/00/400/600 & MPB Series Bottom Mount Drive Pack. for Standard Load Parallel Shaft 60 Hz Gearmotors Dorner Mfg. Corp Rev. M

Preventive Maintenance and Adjustment Drive or Driven Pulley Replacement Single Phase Motor. For single phase motor, unplug power cord from outlet. Three Phase Motor.

. Complete steps through 3 of Timing Belt Replacement section on page 0.. Loosen set screws and remove drive or driven pulley.

Gear Motor Replacement Figure 9. Record incoming wire colors on red, black and blue leads. Loosen wire nuts and remove incoming wires. 3. Loosen cord grip and remove cord. DC Variable Speed Motor.

11 Preventive Maintenance and Adjustment Drive or Driven Pulley Replacement Single Phase Motor. For single phase motor, unplug power cord from outlet. Three Phase Motor. Loosen terminal box screws (Figure 9, item ) and remove cover (Figure 9, item ). Figure 9 Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance.. Complete steps through 3 of Timing Belt Replacement section on page 0.. Loosen set screws and remove drive or driven pulley. NOTE If drive pulley (Figure 7, item J) is replaced, wrap timing belt around drive pulley and complete step Complete steps 6 through 9 of Installation section on page 9. Gear Motor Replacement Figure 9. Record incoming wire colors on red, black and blue leads. Loosen wire nuts and remove incoming wires. 3. Loosen cord grip and remove cord. DC Variable Speed Motor. For DC variable speed motor, unplug motor cord at disconnect (Figure 0, item ). Figure 0 Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. A DANGER Figure 0 Hazardous voltage will cause severe injury or death. LOCKOUT POWER BEFORE before wiring. 00/00/400/600 & MPB Series Bottom Mount Drive Pack. for Standard Load Parallel Shaft 60 Hz Gearmotors Rev. M Dorner Mfg. Corp.

Preventive Maintenance and Adjustment Brushless Motor.

Unplug motor cord connectors (Figure 4, item ) and signal cable

Remove outer cord cover (Figure, item ) from inner cord cover

Remove four (4) screws (Figure 5, item ) and remove cover (Figure

Open inner cord cover (Figure 3, item ). Figure 3 Figure 5.

12 Preventive Maintenance and Adjustment Brushless Motor. Twist covers (Figure, item ) apart. 4. Unplug motor cord connectors (Figure 4, item ) and signal cable connectors (Figure 4, item ). Figure 4 Figure Figure. Remove outer cord cover (Figure, item ) from inner cord cover (Figure, item ). Figure 4 Figure All Models. Remove four (4) screws (Figure 5, item ) and remove cover (Figure 5, item ). Figure 5 Figure 3. Open inner cord cover (Figure 3, item ). Figure 3 Figure 5. Loosen tensioner (Figure 6, item ). Figure 6 Figure 3 Figure 6 00/00/400/600 & MPB Series Bottom Mount Drive Pack. for Standard Load Parallel Shaft 60 Hz Gearmotors Dorner Mfg. Corp Rev. M

Preventive Maintenance and Adjustment 3. Loosen drive pulley set screws (Figure 7, item ). Remove drive pulley (Figure 7, item ) and timing belt (Figure 7, item 3).

Remove four (4) gearmotor mounting screws (Figure 8, item ). Remove gearmotor with adapter plate. Figure 8 Figure 8 5. Remove four (4) adapter plate screws (Figure 9, item ). Remove adapter plate.

NOTE Cleated Belt and MPB Series Conveyors Drive pulley (Figure 7, item ) is removed. Wrap timing belt around drive pulley and complete step 0. 7. Complete steps 6 through 9 of Installation section on page 9.

13 Preventive Maintenance and Adjustment 3. Loosen drive pulley set screws (Figure 7, item ). Remove drive pulley (Figure 7, item ) and timing belt (Figure 7, item 3). Figure 7 NOTE Gearmotor position on Flat Belt conveyor shown at left (Figure 30). Gearmotor position on Cleated Belt or MPB Series conveyor shown at right (Figure 30). Figure 30 3 Figure 7 4. Remove four (4) gearmotor mounting screws (Figure 8, item ). Remove gearmotor with adapter plate. Figure 8 Figure 8 5. Remove four (4) adapter plate screws (Figure 9, item ). Remove adapter plate. Flate Belt Conveyors Figure Install new gearmotor to adapter plate and mounting bracket. Tighten screws (Figure 8, item ) to 03 in-lb ( Nm). NOTE Cleated Belt and MPB Series Conveyors Drive pulley (Figure 7, item ) is removed. Wrap timing belt around drive pulley and complete step Complete steps 6 through 9 of Installation section on page Replace wiring: For a single phase motor, reverse step in Single Phase Motor on page. For a three phase motor, reverse steps -3, in Three Phase Motor on page. For a DC variable speed motor, reverse step on DC Variable Speed Motor on page. For a brushless motor, reverse steps - on Brushless Motor on page. Figure 9 Figure 9 00/00/400/600 & MPB Series Bottom Mount Drive Pack. for Standard Load Parallel Shaft 60 Hz Gearmotors Rev. M 3 Dorner Mfg. Corp.

14 Service Parts NOTE For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo. Dorner recommends keeping these parts on hand. 00, 00, 400, 600 Series and MPB Series Flat Belt Bottom Mount Drive Package 600 Series Only / MPB Series Only Item Part Number Description 0390M Nut, Cam Follower 45007M Adaptor Plate Assembly (600 Only) M Adaptor Plate Assembly Cover Mounting Bracket M Drive Guard M Bottom Mounting Plate 083 Flush Mounting Plate (Flush Drive Only) Spacer, Cam Follower Bearing Snap out Plastic Plug Groove Pin (600 Only) Socket Head Screw, /4 8 x Flat Head Screw, /4 8 x Square Key, 0.88 x M Socket Head Screw, M4 x 8mm M Socket Low Head Screw, M5 x mm M Socket Head Screw, M6 x 5mm 9066M Socket Head Screw, M6 x 6mm (400 Conveyors) 90630M Socket Head Screw, M6 x 30mm (600 Conveyors) M Socket Low Head Screw M6 x 0mm M Socket Head Screw, M8 x 40mm Item Part Number Description Timing Belt, 5mm W x 450mm L Timing Belt, 5mm W x 460mm L Timing Belt, 5mm W x 475mm L 84- Timing Belt, 5mm W x 495mm L 84-0 Timing Belt, 5mm W x 500mm L Timing Belt, 5mm W x 50mm L Timing Belt, 5mm W x 535mm L Timing Belt, 5mm W x 565mm L MP Driven Pulley, 9Tooth, mm bore MP Driven Pulley, Tooth, mm bore MP Driven Pulley, 8Tooth, mm bore MP Driven Pulley, 3Tooth, mm bore 4335 Driven Pulley, 6Tooth, mm bore (Flush Drive Only) Drive Pulley, Tooth, 0.75 bore Drive Pulley, 8Tooth, 0.75 bore Drive Pulley, 3Tooth, 0.75 bore Drive Pulley, 44Tooth, 0.75 bore Drive Pulley, 48Tooth, 0.75 bore MP Drive Pulley, 8Tooth, mm bore MP Drive Pulley, 44Tooth, mm bore MP Drive Pulley, 60Tooth, mm bore 90608M Socket Head Screw, M6 x 8mm Washer, 6mm Washer, (for 50: Brushless DC Motor only) 00/00/400/600 & MPB Series Bottom Mount Drive Pack. for Standard Load Parallel Shaft 60 Hz Gearmotors Dorner Mfg. Corp Rev. M

15 Service Parts Item Part Number Description M Socket Head Screw, M8 x 90mm (for 50: Brushless DC Motor only) 90875M Socket Head Screw, M8 x 75mm (for 0: Brushless DC Motor only) Pulley Ratio / Timing Belt Combinations Motor (Drive) Pulley Teeth Conveyor (Driven) Pulley Teeth Pulley Ratio 00/MB/ MPB Timing Belt 400/ N/A N/A N/A N/A N/A N/A N/A N/A Figure 3 Driven Pulley Drive Pulley Figure 3 00/00/400/600 & MPB Series Bottom Mount Drive Pack. for Standard Load Parallel Shaft 60 Hz Gearmotors Rev. M 5 Dorner Mfg. Corp.

16 Service Parts MPB Series Cleated Belt Bottom Mount Drive Package Item Part Number Description 0390M Nut Cam Follower 4340 Mounting Cover Bracket M Drive Guard Mounting Plate MP Driven Pulley, 8Tooth MP Driven Pulley, 3Tooth Drive Pulley, Tooth, 0.75 bore Drive Pulley, 8Tooth, 0.75 bore Drive Pulley, 3Tooth, 0.75 bore Drive Pulley, 44Tooth, 0.75 bore Drive Pulley, 48Tooth, 0.75 bore Spacer Bearing M Adaptor Plate Assembly Square Key, 0.88 x.5 Item Part Number Description 84-0 Timing Belt, 5mm W x 500mm L Timing Belt, 5mm W x 50mm L Timing Belt, 5mm W x 535mm L Timing Belt, 5mm W x 565mm L Timing Belt, 5mm W x 580mm L 84-5 Timing Belt, 5mm W x 600mm L 84-0 Timing Belt, 5mm W x 65mm L Socket Head Screw /4 8 x Flat Head Screw /4 8 x M Socket Head Screw M4 x 8mm M Socket Head Screw M4 x 6mm M Socket Head Screw M6 x 5mm M Stabilization Screw M6 x mm Low Hd M Socket Low Head Screw M6 x 5mm M Socket Head Screw M8 x 45mm M Square Key 4mm x mm Washer 00/00/400/600 & MPB Series Bottom Mount Drive Pack. for Standard Load Parallel Shaft 60 Hz Gearmotors Dorner Mfg. Corp Rev. M

17 400 Series Adapter Package Service Parts Item Part No. Part Description Mounting Block (5mm) Mounting Block (5mm) Mounting Block 3 (76mm) Mounting Block 4 (0mm) Mounting Block 5 (7mm) Mounting Block 6 (5mm) Mounting Block 7 (78mm) Mounting Block 8 (03mm) Mounting Block 0 (54mm) Mounting Block (305mm) 6360P Bolt & Flat Washer Assembly Drive Adapter Plate Hex Nut with Lock Washer M Flat Head Screw M6 x mm 00/00/400/600 & MPB Series Bottom Mount Drive Pack. for Standard Load Parallel Shaft 60 Hz Gearmotors Rev. M 7 Dorner Mfg. Corp.

18 Service Parts Gear Motor Item Part No. Part Description 6M80PS4FN Motor, 0.08hp (0.06Kw), 0 RPM, 5VAC, 60Hz, -Phase 6M80PS4FR Motor, 0.08hp (0.06Kw), 0 RPM, 5VAC, 60Hz, -Phase w/ reversing switch 6M060PS4FN Motor, 0.7hp (0.3Kw), 9 RPM, 5VAC, 60Hz, -Phase 6M060PS4FR Motor, 0.7hp (0.3Kw), 9 RPM, 5VAC, 60Hz, -Phase w/ reversing switch 6M060PS43FN Motor, 0.5hp (0.9Kw), 9 RPM, 30VAC, 60Hz, 3-Phase 6M030PS4FN Motor, 0.7hp (0.3Kw), 58 RPM, 5VAC, 60Hz, -Phase 6M030PS4FR Motor, 0.7hp (0.3Kw), 58 RPM, 5VAC, 60Hz, -Phase w/ reversing switch 6M030PS43FN Motor, 0.5hp (0.9Kw), 58 RPM, 30VAC, 60Hz, 3-Phase 6M00PS4FN Motor, 0.7hp (0.3Kw), 86 RPM, 30VAC, 60Hz, -Phase 6M00PS4FR Motor, 0.7hp (0.3Kw), 86 RPM, 5VAC, 60Hz, -Phase w/ reversing switch 6M00PS4FN Motor, 0.7hp (0.3Kw), 73 RPM, 5VAC, 60Hz, -Phase 6M00PS4FR Motor, 0.7hp (0.3Kw), 73 RPM, 5VAC, 60Hz, -Phase w/ reversing switch 6M00PS43FN Motor, 0.5hp (0.9Kw), 73 RPM, 30VAC, 60Hz, 3-Phase 6M005PS4FN Motor, 0.7hp (0.3Kw), 345 RPM, 30VAC, 60Hz, -Phase 6M005PS4FR Motor, 0.7hp (0.3Kw), 345 RPM, 5VAC, 60Hz, -Phase w/ reversing switch 6M80PSD3DEN Motor, 0.hp (0.09Kw), 4 RPM, 30VDC 6M060PSD3DEN Motor, 0.5hp (0.9Kw), 4 RPM, 30VDC 6M030PSD3DEN Motor, 0.5hp (0.9Kw), 83 RPM, 30VDC 6M00PSD3DEN Motor, 0.5hp (0.9Kw), 5 RPM, 30VDC 6M00PSD3DEN Motor, 0.5hp (0.9Kw), 50 RPM, 30VDC 6M005PSD3DEN Motor, 0.5hp (0.9Kw), 500 RPM, 30VDC 6M050PSBDDEN Motor, 0.5hp (0.9Kw), 60 RPM, Brushless DC 6M00PSBDDEN Motor, 0.5hp (0.9Kw), 50 RPM, Brushless DC 6M00PSBDDEN Motor, 0.5hp (0.9Kw), 300 RPM, Brushless DC 00/00/400/600 & MPB Series Bottom Mount Drive Pack. for Standard Load Parallel Shaft 60 Hz Gearmotors Dorner Mfg. Corp Rev. M

19 Notes 00/00/400/600 & MPB Series Bottom Mount Drive Pack. for Standard Load Parallel Shaft 60 Hz Gearmotors Rev. M 9 Dorner Mfg. Corp.

20 Return Policy Returns must have prior written factory authorization or they will not be accepted. Items that are returned to Dorner without authorization will not be credited nor returned to the original sender. When calling for authorization, please have the following information ready for the Dorner factory representative or your local distributor:. Name and address of customer.. Dorner part number(s) of item(s) being returned. 3. Reason for return. 4. Customer's original order number used when ordering the item(s). 5. Dorner or distributor invoice number (if available, part serial number). A representative will discuss action to be taken on the returned items and provide a Returned Goods Authorization (RMA) number for reference. RMA will automatically close 30 days after being issued. To get credit, items must be new and undamaged. There will be a return charge on all items returned for credit, where Dorner was not at fault. It is the customer s responsibility to prevent damage during return shipping. Damaged or modified items will not be accepted. The customer is responsible for return freight. Conveyors and conveyor accessories Standard catalog conveyors 30% MPB, 700, 7300 Series, cleated and specialty belt 50% AquaGard & AquaPruf Series conveyors non-returnable items Engineered to order products case by case Drives and accessories 30% Sanitary stand supports non-returnable items Parts Standard stock parts 30% Plastic chain, cleated and specialty belts non-returnable items Returns will not be accepted after 60 days from original invoice date. The return charge covers inspection, cleaning, disassembly, disposal and reissuing of components to inventory. If a replacement is needed prior to evaluation of returned item, a purchase order must be issued. Credit (if any) is issued only after return and evaluation is complete. Dorner has representatives throughout the world. Contact Dorner for the name of your local representative. Our Customer Service Team will gladly help with your questions on Dorner products. For a copy of Dorner's Warranty, contact factory, distributor, service center or visit our website at For replacement parts, contact an authorized Dorner Service Center or the factory. Dorner Mfg. Corp. reserves the right to change or discontinue products without notice. All products and services are covered in accordance with our standard warranty. All rights reserved. Dorner Mfg. Corp. 0 DORNER MFG. CORP. 975 Cottonwood Ave., PO Box 0 Hartland, WI USA TEL (USA) FAX (USA) Internet: Outside the USA: TEL FAX Rev. M Printed in U.S.A.

2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors

2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors 00, 00, 400, 600, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors Installation, Maintenance & Parts Manual DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA P.O. Box 0 975 Cottonwood