MESP TECHNICAL SPECIFICATION FOR ELECTRIC CABLE 400mm 2 ALUMINIUM CONDUCTOR 1.9kV XLPE INSULATED WITHOUT METALLIC SCREEN

Transcription

1 Engineering Specification Electrical Networks MESP TECHNICAL SPECIFICATION FOR ELECTRIC CABLE 400mm 2 ALUMINIUM CONDUCTOR 1.9kV XLPE INSULATED Version: 1 Issued: March 2014 Owner: Electrical Networks Asset Manager Approved By: George Marulli Electrical Networks Asset Manager PRINTOUT MAY NOT BE UP-TO-DATE; REFER TO METRO INTRANET FOR THE LATEST VERSION

2 Approval Amendment Record Approval Date Version Description 18/03/ Initial issue under MTM. Supersedes MainCo document MESP 0003 & MESP 0022 PRINTOUT MAY NOT BE UP-TO-DATE; REFER TO METRO INTRANET FOR THE LATEST VERSION Page 2 of 9

3 Table of Contents 1. Purpose Abbreviations Definitions References & Legislation Standards Latest Issues and Amendments Service Conditions Cable Details and Ratings Testing Type Test Factory Tests Test Certificate Tests after Delivery Warranty Information to be Supplied by Tenderer Appendix Technical Data Schedule Form... 7 PRINTOUT MAY NOT BE UP-TO-DATE; REFER TO METRO INTRANET FOR THE LATEST VERSION Page 3 of 9

4 1. Purpose This document is the MTM technical specification for a single core, 400mm 2 Aluminium, stranded Conductor, 1.9kV XLPE Insulated, PVC/HDPE Sheathed Electric Cable without a Metallic Screen. This is the standard Cable for 1500V DC use on the MTM 1500 Volt DC Traction System where a metallic screen in not required. 2. Abbreviations MTM - Metro Trains Melbourne 3. Definitions For all technical terms refer to AS/NZS Shall Should Is used as the descriptive word to express a requirement that is mandatory to achieve conformance to the standard. Is used as the descriptive word to express a requirement that is recommended in order to achieve compliance to the standard. should can also be used if a requirement is a design goal but not a mandatory requirement. 4. References & Legislation 4.1 Standards The cable shall comply with AS/NZS Electric Cables Polymeric Insulated, Part 1: for working voltages 1/9/3.3 (3.6) kv up to and including 19/33 (36) kv, with the exception that a Conductor Screen and an Insulation Screen is not required. Note: All materials and components shall comply with the relevant Australian Standard or, where these do not exist, with the relevant IEC or EN Standard. 4.2 Latest Issues and Amendments Reference to all standards shall be read as a reference to the latest edition of that standard and amendments available at the time of tendering. 5. Service Conditions The Cable is to be used on the Melbourne Railway 1500 Volt DC Electric Traction System. This System consists mainly of an overhead catenary wiring construction. It is susceptible to lightning, switching surges and short-circuits. The Cable shall be suitable for use when installed directly in the ground, installed in ducting, on cable racks or trays protected and exposed to the weather and ultra-violet radiation. PRINTOUT MAY NOT BE UP-TO-DATE; REFER TO METRO INTRANET FOR THE LATEST VERSION Page 4 of 9

5 6. Cable Details and Ratings Rated Voltage Cores Conductor Material Conductor Cross Sectional Area Conductor Stranding Conductor Screen Insulation Material Insulation Colour Insulation Screen Metallic Screen Oversheath Material Sheath Colour Metre Markings Cable Marking Cable Drum Type Nominal Length of Cable on Drum 1.9 / 3.3 (3.6) kv Single-core, Category A Aluminium 400mm2 Stranded circular compacted Not Required XLPE Neutral Not Required Not Required PVC/HDPE, UV Stabilised Black Required RAILWAY ELECTRIC CABLE 1500V DC Wooden 400m (±50m) The cable shall be supplied on drums clearly marked with full particulars of the cable, including length. The Cable will be delivered to a location Melbourne, Victoria, which will be nominated at or after the cable is ordered. The length of cable on the drums will be specified separately. 7. Testing 7.1 Type Test Type Test Certificates shall be supplied on request. 7.2 Factory Tests The cable shall be subjected to Routine Tests at the Manufacturer s Works as described in AS MTM reserves the right to appoint a representative to witness these tests. Seven working days notification shall be given to MTM of intention to carry out factory testing. 7.3 Test Certificate The results of all tests shall be recorded on test certificates. The test certificates shall clearly show the performance of the equipment and shall be accompanied by tables showing the actually measured values and all calculations. PRINTOUT MAY NOT BE UP-TO-DATE; REFER TO METRO INTRANET FOR THE LATEST VERSION Page 5 of 9

6 7.3.2 The test certificates shall be forwarded to MTM and the results approved by MTM prior to delivery. 7.4 Tests after Delivery After delivery, the cable will be inspected and subjected to such tests as may be considered necessary to determine compliance with this Specification. 8. Warranty The Cable shall be warranted by the Supplier against faulty design, materials, processing and workmanship for a minimum of two years after delivery 9. Information to be Supplied by Tenderer The Tenderer shall inset where provided for all of the information required in the Appendix - Technical Data Schedule Form. Failure to do so may render the offer liable to rejection. PRINTOUT MAY NOT BE UP-TO-DATE; REFER TO METRO INTRANET FOR THE LATEST VERSION Page 6 of 9

7 10. Appendix Technical Data Schedule Form The Tenderer shall supply the following information and guaranteed performance. Compliance Does the cable fully comply with this Specification? YES / NO Manufacturer Name Address Outside Diameter Of Cable Of Conductor Of Conductor and insulation Operating Voltage Rated Operating Voltage Conductor (kv) Nominal Area (mm 2 ) Stranding ( /mm) Material Form Insulation Material Colour Thickness Curing Method PRINTOUT MAY NOT BE UP-TO-DATE; REFER TO METRO INTRANET FOR THE LATEST VERSION Page 7 of 9

8 Oversheath Material and Type Colour Thickness of PVC Thickness of HDPE Carbon Content (%) Ultra-Violet Stabilised Current Rating of Cable YES / NO (for installation conditions of: 2 single core cables in a single way underground duct, ground temperature 25 C, ground thermal resistivity 1.2 C m/w, depth of laying 0.8m) Continuous Current rating Two Hour Current Rating One Minute Current Rating Short Circuit Current Rating (20 ms) Conductor Metallic Screen Maximum Conductor Temperature (A) (A) (A) (ka) (ka) At Continuous Current Rating ( C) At Short Circuit Current Rating ( C) Maximum Metallic Screen Temperature Screen Transient Maximum Temperature ( C) Weights Weight of Cable Weight of Drum (kg/m) (kg) PRINTOUT MAY NOT BE UP-TO-DATE; REFER TO METRO INTRANET FOR THE LATEST VERSION Page 8 of 9

9 Dimensions of Drum Outside Diameter Width Diameter of Barrel Nominal Length of Cable on Drum (m) (m) (m) (m) PRINTOUT MAY NOT BE UP-TO-DATE; REFER TO METRO INTRANET FOR THE LATEST VERSION Page 9 of 9