AMP-LATCH* Ultra Novo mm [.025 in.] Ribbon Cable 02 MAR 12 Rev C

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1 AMP-LATCH* Ultra Novo Applcaton Specfcaton Receptacle Connectors for mm [.025 n.] Rbbon Cable 02 MAR 12 All numercal values are n metrc unts [wth U.S. customary unts n brackets]. Dmensons are n mllmeters [and nches]. Unless otherwse specfed, dmensons have a tolerance of ±0.13 [±.005] and angles have a tolerance of ±2. Fgures and llustratons are for dentfcaton only and are not drawn to scale. 1. INTRODUCTION Ths specfcaton covers the requrements for applcaton of the AMP-LATCH Ultra Novo Receptacle 40-Poston Connector for rbbon cable wth 80 conductors on 0.64 mm [.025 n.] centerlnes. These receptacle connectors are avalable wth center and mltary polarzaton or mltary polarzaton alone. The contacts housed n these receptacles are of the nsulaton dsplacement connecton (IDC) type. They accept matng headers or other pn connectors havng 0.64 mm [.025 n.]-square pns or 0.64 mm [.025 n.]-dameter round pns 6.1 mm [.240 n.] nomnal length. Intermateablty lmtatons and avalable polarzaton features are detaled n Paragraph 3.4. When correspondng wth TE Connectvty Personnel, use the termnology provded n ths specfcaton to facltate your nqures for nformaton. Basc terms and features of ths product are provded n Fgure 1. Cover Algnment Slot Cover AMP-LATCH Ultra Novo Receptacle wth Center and Mltary Polarzaton Poston 1 Index Slot IDC Ground Plate Housng Poston 1 Index Slot AMP-LATCH Ultra Novo Receptacle wth Mltary Polarzaton Mltary Style Polarzng Slots Center Polarzaton Slot Endwall Lockng Tab IDC Sgnal Contact 2. REFERENCE MATERIAL 2.1. Revson Summary Revsons to ths applcaton specfcaton nclude: Updated document to corporate requrements New logo 2.2. Customer Assstance Fgure 1 Reference Product Base Part Number and Product Code A252 are representatve of the AMP-LATCH Ultra Novo Receptacle Connectors for 0.64 mm [.025 n.] Rbbon Cable. Use of these numbers wll dentfy the product lne and help you to obtan product and toolng nformaton. Such nformaton can be obtaned through a local TE Representatve, by vstng our webste at or by callng PRODUCT INFORMATION or the TOOLING ASSISTANCE CENTER at the numbers at the bottom of ths page Tyco Electroncs Corporaton, a TE Connectvty Ltd. company All Rghts Reserved *Trademark TOOLING ASSISTANCE CENTER PRODUCT INFORMATION Ths controlled document s subject to change. For latest revson and Regonal Customer Servce, vst our webste at TE Connectvty, TE connectvty (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of ther respectve owners. 1 of 8

2 2.3. Drawngs Customer Drawngs for each connector are avalable from the servce network. The nformaton contaned n Customer Drawngs takes prorty f there s a conflct wth ths specfcaton or wth any techncal documentaton suppled by TE Specfcatons Product Specfcaton and provde product performance requrements and test nformaton Instructonal Materal The followng lst ncludes avalable nstructon sheets (408-seres) that provde assembly procedures for product, operaton, mantenance and repar of toolng; and customer manuals (409-seres) that provde setup, operaton, and mantenance of machnes. Document Number Document Ttle Base Assembly Unversal Arbor Tool Connector-Specfc Kt for Ultra Novo 40-Poston Receptacle Connectors Pneumatc Auto-Cycle Unt Pneumatc Applcator Frame Assembly Manual Arbor Frame Assembly R-CAM 4 Cable Termnatng Machne 3. REQUIREMENTS 3.1. Storage A. Ultravolet Lght Prolonged exposure to ultravolet lght may deterorate the chemcal composton used n the receptacle connector materal. B. Shelf Lfe The connectors should reman n the shppng contaners untl ready for use to prevent deformaton to the connectors. The connectors should be used on a frst n, frst out bass to avod storage contamnaton. C. Chemcal Exposure Do not store contacts near any chemcals lsted below as they may cause stress corroson crackng n the contacts. Alkales Ammona Ctrates Phosphates Ctrates Sulfur Compounds Amnes Carbonates Ntrtes Sulfur Ntrtes Tartrates Where the above envronmental condtons exst, phosphor-bronze contacts are recommended nstead of brass f avalable Specal Characterstcs The AMP-LATCH Ultra Novo Receptacle Connectors are avalable n 3 colors. Most have a molded keyng plug n poston 20 to comply wth SFF The blue connector s grounded n poston number 34 and s used n a systems pc board; the gray connector has an open poston number 28 and s used as a devce (1) slave; and the black connector s for devce (0) prmary. Also, the cable connectng the blue and gray connectors must have poston 68 punched out. The gray receptacle connectors do not have a contact at poston of 8

3 3.3. Cable Selecton and Preparaton The IDC contacts n AMP-LATCH receptacles are desgned to accept PVC-nsulated cable wres wth 30 AWG copper sold conductors or 7/38 stranded tnned copper conductors. Insulaton materals other than standard PVC must be submtted to TE Engneerng for evaluaton before use. An ntal cut needs to be made usng a gullotne-type cuttng tool. See Fgure 2. Contact your TE Representatve for current tool recommendatons for cuttng and notchng of cables. A notchng procedure s requred when a crcut between two connectors s to be dsconnected. In ths case, the notchng sze and locaton have to be carefully determned. Contact the Product Informaton Center number at the bottom of page 1 for specfc nformaton on ths process. CAUTION! Care must be taken when algnng cable pror to termnaton to mantan perpendcularty between the length of the cable and the length of the connector. Intal Cable Preparaton -A [.010] A /-0.10 [ /-.004] ±0.10 [1.975 ±.004] Cable Dmensons 0.15 [.006] Mn Insulaton Thckness 0.69 ±0.05 [.027 ±.002] 0.33 [.013] Ref 30 AWG Sold or Stranded Tnned Copper PVC Insulaton ± [.025 ±.0015] (Typ) Not to Accumulate Over the Wdth of the Cable Fgure Product Selecton Specfc acceptable pn length range lmtatons are shown below: Receptacle Type Pn Length Range Accepted Ultra Novo 0.44 to 6.22 mm [.175 to.245 n.] Fgure 3 shows the relatonshps between avalable receptacles and the connectors that wll mate wth them. 3 of 8

4 MATING CONNECTOR TYPES Only headers that have a 3.81 mm [.150 n.] end dmenson wll mate. Fgure 3 RECEPTACLE TYPE AND POLARIZATION OPTIONS (ULTRA NOVO) DUAL SLOT (MILITARY) DUAL SLOT AND CENTER SLOT Pn Connector wth or wthout Mountng Ears X X Pn Connector wth or wthout Mountng Ears and wth Detent Wndows X X Bulkhead Pn Connector X --- Unversal Ejecton Style Pn Header X X Low-Profle Pn Header X X Hgh Temperature Unversal Ejecton Style Pn Header X X Unversal Ejecton Style Pn-Less Header X X Stacked Headers X X AMPMODU* Headers X --- The assembled receptacle connectors nclude a pre-postoned cover for end termnatons or dasy chan applcatons. Polarzaton has been desgned nto the housng and covers. Receptacles wth dual slots (mltary) only can be used n all header and plug connectors. Those wth a combnaton of dual slots (mltary) and center slot polarzaton can only be used wth header or plug connectors that have a center polarzaton slot. See Fgure 4. Mltary Style Polarzng Slots Central Polarzng Slot 3.5. Termnated Receptacle Requrements Fgure 4 Prepared cable shall be termnated accordng to the procedures gven n the applcable toolng nstructons. See Secton 5, TOOLING, for detals on toolng optons and nstructonal materals. Fgure 5 shows crtera for acceptable termnatons. 4 of 8

5 All Conductors Must Be Below Tapered Transton 0.13 [.005] Mn All Conductors Mus Be Below Tapered Transton 0.13 [.005] Mn : Poston 1 n the cable should be termnated to poston 1 on the bus bar. All connectors that are used to make a cable assembly should all be of the same style; that s, all ODD GND or all EVN GRD. Conductor Wll Be Exposed and Deformed on Both Sdes Max Gap Between Housng and Cover (Typ Both Ends) See 0.51 [.020] Max : The gap between the cover and the housng may be 0.30 mm [.012 n.] max at any tme except at termnaton. Toolng should be set up wth proper pressure to ensure 0.00 mm [.000 n.] gap at termnaton. Inspect the cover and housng after crmpng for cracks or evdence of over crmpng. Cracks n the endwalls whch do not result n materal separaton are acceptable and do not affect connector functonalty. CAUTION! 3.6. Accessores Fgure 5 When removng the connector from ts' mate, grasp the ends of the connector and pull off. Do NOT apply force to the cable tself or rreparable damage may result. In applcatons where connector removal s lkely, t s strongly suggested that a stran relef and flexble pull tab, flexble pull-loop, or rectangular pull tab as descrbed n Fgure 8 be added to the connector assembly. A. Stran Relef Stran relef may be added to any applcaton. See Fgure 6. Stran Relef Lockng Latch Stran Relef Recess Cable Dress for Receptacles Usng Stran-Relef Cover Cable Fgure 6 5 of 8

6 B. Keyng Plugs Keyng plugs are desgned to be hand nserted drectly nto the contact cavtes. Correspondng pns must be removed from the matng connector. See Fgure 7. Housng Cable Contact Cavtes Keyng Plug Fgure 7 C. Pull Tabs, Pull-loop Flexble pull-tabs and pull-loops may be permanently assembled to the receptacle. The pull-loop s nstalled between the stran relef and the cover n stran-releved applcatons. Unattached, nserton type of pull-tabs are also avalable for receptacles not employng stran relef. See Fgure 8. Rectangular Pull-Tab Flexble Pull-Tab Flexble Pull-Loop Lockng Latch Housng Housng 3.7. Testng Fgure 8 Completed cable assembles should be tested for contnuty usng a CIRRIS Tester or smlar equpment. Refer to the documentaton furnshed wth the tester for specfc testng nstructons and requrements. The automatc cable assembly machne descrbed n Secton 5 contans test equpment, and should be operated accordng to the documentaton suppled wth t. 6 of 8

7 4. QUALIFICATIONS AMP-LATCH Ultra Novo Receptacle Connectors are Lsted by Underwrters Laboratores Inc. (UL) n Fle E28476, and Certfed to CSA Internatonal n Fle LR7189A TOOLING Ths secton provdes a selecton of tools for varous applcaton requrements. Modfed desgns and addtonal toolng concepts may be avalable to meet other applcaton requrements. For addtonal nformaton, contact one of the servce groups at the bottom of page 1. There are manually operated and pneumatcally operated (auto-cycle and foot pedal actuated) arbor frame assembles desgned for bench mounted operaton. They accept standardzed upper/lower toolng assembles that have been desgned for the AMP-LATCH Connector-Specfc Kt. Instructon sheets coverng tool setup and operaton are packaged wth the toolng. See Fgure 9. There s one hgh producton automatc machne desgned to make cable assembles usng standard planar rbbon cable descrbed n Fgure 2. It s the R-CAM 4 whch termnates up to 10 connectors. The machne can accommodate varatons of the AMP-LATCH Rbbon Cable Connectors wth 0.64 mm [.025 n.] centerlne cable. A customer manual for setup and operaton s suppled. The machne wll test the cable assembles for contnuty and short crcuts as they are beng processed. See Fgure 9. Upper Tool Frame Guard Lower Tool Lower Inset Connector Specfc Kt ( ) Locators Manual Arbor Frame Assembly ( ) Front Guard Base Assembly Unversal Arbor Tool ( ) Gullotne-Type Cable Cutter (Customer Suppled) Pneumatc Arbor Frame Assembles and -3 ( and ) R-CAM 4 Cable Assembly Machne [ ] ( ) CONNECTOR TYPE AMP-LATCH Ultra Novo Receptacle Connectors CONNECTOR SPECIFIC KIT (DOCUMENT) ( ) BASE ASSEMBLY UNIVERSAL ARBOR TOOL (DOCUMENT) ( ) Fgure 9 ARBOR FRAME ASSEMBLY (DOCUMENT) ( ) ( ) ( ) TOOLING PACKAGE ASSEMBLY [ ] POWER UNIT (DOCUMENT) [ ] ( ) 7 of 8

8 6. VISUAL AID The llustraton below shows a typcal applcaton of ths product. Ths llustraton should be used by producton personnel to ensure a correctly appled product. Applcatons whch DO NOT appear correct should be nspected usng the nformaton n the precedng pages of ths specfcaton and n the nstructonal materal shpped wth the product or toolng. STRAIN RELIEF MUST BE ATTACHED SECURELY TO HOUSING STRAIN RELIEF RECESS MUST BE TO CABLE SIDE COVER MUST BE ATTACHED SECURELY TO HOUSING CABLE MUST BE CUT PERPENDICULAR LOCKING LATCH MUST BE SECURE UNDER HOUSING END WALL CABLE MUST BE PERPENDICULAR WITH HOUSING UPPER AND LOWER SLOT MUST BE ALIGNED CABLE MUST PROTRUDE SLIGHTLY BEYOND CONNECTOR LOCKING LATCH MUST ENGAGE LOCKING TAB ON HOUSING FIGURE 10. VISUAL AID 8 of 8