Innovation Wood working 2014 EN
2 CTDIA02 SELF-SHARPENING SAW TIP CTDIA02 SELF-SHARPENING SAW TIP
CTDIA02 SELF-SHARPENING SAW TIP 3 The exhibition highlight: CTDIA02 CERATIZIT is presenting the new saw tip CTDIA02 as a completely new concept in the market. With an innovative layer structure CTDIA02 guarantees a consistent edge radius during the entire sawing operation. Thanks to the self-sharpening tip, the cutting edge remains constantly sharp. In case of an MDF particle board CTDIA02 cuts 250 kilometres surpassing the performance of conventional saw tips by a multiple. In addition, the PCD coating of CTDIA02 is protected against edge chipping. Thus the excellent surface quality of the work piece is also guaranteed when the cutting distance increases. Advantages Self-sharpening effect of the cutting edge Tool life 250 kilometres Well-suited for brazing and grinding High surface quality of the work piece 250 200 150 100 50 0 Cutting costs comparison in % CTDIA02 PCD Top end carbide Low overall operation costs High end carbide Medium range carbide The overall operation costs of CTDIA02 are equal to the ones with PCD saw tips. Compared to high-quality carbide saw tips, the operation costs using CTDIA02 were reduced by a multiple. CTDIA02 SELF-SHARPENING SAW TIP Cutting distance in MDF (laboratory test setup) [km] CTDIA02 prototype saw 1 CTDIA02 prototype saw 2 CTDIA02 prototype saw 3 High end carbide saw Surface defect size [-] 0 50 100 150 200 250 Source: laboratory setup by University of Stuttgart
4 SERIES 60000 NEW SAW TIP DESIGN SERIES 60000 NEW SAW TIP DESIGN
SERIES 60000 NEW SAW TIP DESIGN 5 Saw tip 60000 series the new saw tip geometry from CERATIZIT On the occasion of Ligna CERATIZIT is presenting the new saw tip series 60000. The most characteristic feature is the radius on the lower side of the tip which replaces the previous angle. As a result of this modification, the necessary heat is conducted faster to the back of the tip which subsequently allows quicker brazing of the saw tip. Another positive effect of this tip geometry is that, thanks to the reduced brazing time, a homogeneous structure of the carbide with the basis is created. Conserving resources In terms of new developments CERATIZIT always strives for resource-conserving products. In this context too series 60000 stands out. Due to the modified shape, the weight of the tip has been notably reduced. The new saw tip series can be applied directly in your production department. SERIES 60000 NEW SAW TIP DESIGN Advantages The following sizes are available: Smart design Faster brazing of the saw tip More homogeneous structure carbide / tool Weight reduction = conserves resources Reference number sizes 60100 8.0 x W x 2.3 60200 8.0 x W x 2.5 60700 8.0 x W x 3.0 60300 8.5 x W x 2.5 60400 10.5 x W x 2.5 60500 10.5 x W x 3.0 60600 10.5 x W x 3.5
6 EASY LINE KNIVES EASY LINE KNIVES
EASY LINE KNIVES 7 Easy Line knives Easy Line knives combine performance, affordability and availability. Manufactured at our integrated production units in Europe, the Easy Line product range utilizes our new sub-micron grade CTOPP10 which has been extensively tested in a variety of different wood machining applications. This entry-performance tungsten carbide grade offers the same high reliability as CERATIZIT s existing grades with wear characteristics close to MG18, a recognized all round grade for natural, laminated wood and chipboard. CTOPP10 Cobalt content: 10% Hardness: 1570 HV10 Transverse rupture strength: > 3000 MPa Grain size: 0.7 µm Advantages Versatile application Good price-performance ratio Conserves resources Optimal price-performance ratio The manufacturing process for Easy Line knives has been optimized for high-volume and cost-sensitive markets. In exchange for minimum order quantities, customers benefit from special price levels to address today s market expectations. Lead time is also reduced, with most popular articles available from stock. These benefits make Easy Line knives a great alternative for today s most common wood machining applications. EASY LINE KNIVES Easy Line product range Planer blades Indexable knives Scorers Material No. EL CTK PK 75.5X 5.5X1.1 CTOPP10 11871695 EL CTK PK 80.5X 5.9X1.2 CTOPP10 11871691 EL CTK PK 82.0X5.5X1.1 CTOPP10 11801133 EL CTK ST 9.6X12.0X1.5 CTOPP10 11791000 EL CTK ST 15.0X12.0X1.5 CTOPP10 11791001 EL CTK ST 20.0X12.0X1.5 CTOPP10 11791002 EL CTK ST 30.0X12.0X1.5 CTOPP10 11742547 EL CTK ST 40.0X12.0X1.5 CTOPP10 11791003 EL CTK ST 50.0X12.0X1.5 CTOPP10 11742544 EL CTK ST 60.0X12.0X1.5 CTOPP10 11791004 without corner radius with corner radius EL CTK FC 12.0X12.0X1.5 CTOPP10 11820512 EL CTK SC 14.0X14.0X2.0 CTOPP10 11742545 EL CTK SC 15.0X15.0X2.5 R 95 CTOPP10 11778838 11827619 EL CTK SC 15.0X15.0X2.5 R115 CTOPP10 11789902 11827617 EL CTK SC 15.0X15.0X2.5 R150 CTOPP10 11789899 11827613 EL CTK SC 15.0X15.0X2.5 82 R 95 CTOPP10 11799038 EL CTK SC 15.0X15.0X2.5 82 R115 CTOPP10 11799035 EL CTK SC 15.0X15.0X2.5 82 R150 CTOPP10 11799039
8 STROBE BLANKS PRE-TINNED STROBE BLANKS PRE-TINNED
STROBE BLANKS PRE-TINNED 9 Strobe blanks pre-tinned Customer requirements are clear: they need brazed strobe blanks. CERATIZIT already offers strobe blanks in the recently developed grade CTOPP10. From now on brazed strobe blanks will also be available in this grade and will replace the former grades HC20 and CTM14Y. Major time saving Using these strobe blanks, operators save considerable time as they can be brazed directly onto the saw blade. Advantages High cost reductions Improved brazing capability Easy handling STROBE BLANKS PRE-TINNED Range of sizes: L mm W mm T mm Minimum 20 mm Minimum 2.0 mm upon request Maximum 80 mm Maximum 6.0 mm upon request
10 CTOPP10 PRODUCT RANGE INNOVATIVE NEW GRADE CTOPP10 product range This new innovative grade has been extensively tested and meets the needed product performance demands. It provides the toolmaker with a good alternative to our current carbide grades HC10, HC20, HC25, HC30 and MG18. A wide range of CTOPP10 products is available: saw tips, rods, strips and profile blanks. Other products can be offered in this carbide grade upon request. CTOPP10 PRODUCT RANGE INNOVATIVE NEW GRADE CTOPP10 Cobalt content: 10% Hardness: 1570 HV10 Transverse rupture strength: > 3000 MPa Grain size: 0.7 µm Physical and mechanical properties Submicron CT grade code Density (ISO 3369) Hardness (ISO 3878) (ISO 3878) (ISO 3738) Transverse rupture strength (ISO 3327) Young s modulus Thermal conductivity Thermal expansion coefficient [g/cm 3 ] HV10 HV30 HRA [MPa] [P.S.I.] [GPa] [W/mK] [10-6 /K] CTPOPP10 14,45 1570 1550 91,6 3000 580 5,5
E-TECHSTORE ONLINE-SHOP 11 The new CERATIZIT E-Techstore Our new online shop comes with a new look and feel, we are offering a greater variety of products and even more services! More than 25,000 products Standard- and specialty products for Cutting Tools/ Inserts & Solid Carbide Tools Wood Working products Solid Carbide Rods Die and Mold Industry, Focusing Tubes, Slitting Knife Blanks, Knives Many new service features Tablet computer optimized Even more detailed product information Simple and quick navigation by user-friendly design Simplified ordering by e.g. repeat order Enhanced section on personal user profile CERATIZIT linkage E-TECHSTORE ONLINE-SHOP Would you like to link your system with CERATIZIT? CERATIZIT supports all common link formats (EDI, XML, OCI, etc.). Get in touch with your contact person! Our technical engineer will analyze your requirements together with you and will help you when choosing the suitable technology. www.e-techstore.com Speed Information Service Business
Parent company in Luxembourg CERATIZIT Luxembourg S. à r. l. Route de Holzem 101 L-8232 Mamer Tel.: +352 312 085-1 Fax +352 311 911 E-Mail: info@ceratizit.com www.ceratizit.com 7002703 MA-PRO-0592-EN-04/14-SH We reserve the right to make technical changes for improvement of the product.