Category 2 and Cab-Operated Category 3 Crane Safety Rev03 Instructor Guide Revisions

Category 2 and Cab-Operated Category 3 Crane Safety Rev03 Instructor Guide Revisions Instructor Information 1. Modified the wording and information in the Instructor Information section Introduction Module 2. In the Welcome topic, changed the P-307 screen picture and revised the wording of the narration. 3. In the Course Objectives topic, revised the narration and screen 4. Added a Course Information and Navigation section, including the following topics: Getting the Most Out of the Course, Navigating the Course, The Reference Area, Knowledge Checks, Exam Directions, Feedback, and Ready to Begin NAVFAC P-307 Training Overview Module 5. Deleted/Removed the NAVFAC P-307 Training Overview module. NAVFAC P-307 Module 6. Deleted/Removed the NAVFAC P-307 module. Crane Types and Components Module 7. Changed the title of the Crane Components module to Crane Types and Components, modified the screen picture and title, and changed the narration. 8. In the Learning Objectives topic, revised the wording of the narration and screen 9. Added the following topics after the Learning Objectives topic: Category 1 Cranes, Category 1 Crane Examples, Mobile Boat Hoist, Landing Craft Retrieval Unit, Rubber Tire Gantry, Category 4 Crane Descriptions and Examples, Category 2 and Category 3 Cranes, Category 2 and Category 3 Crane Capacity, and Category 2 and 3 Crane Examples 10. Added a Knowledge Check section after the Category 2 and 3 Crane Examples topic 11. In the Category 2 and 3 Crane Power topic, revised the wording of the narration and screen 12. In the Load Controlling Parts/Examples 2 topic, revised the wording of the screen 13. Removed the Knowledge Check section prior to the Safety Devices topic 14. Moved/relocated the General Safety Devices topic after the Safety Devices topic and revised the wording of the narration and screen. Also, removed the pictures from the screen 15. Changed the title of the Load Indicators topic to Load Moment Indicators. Also, revised/changed the wording of the screen and title 16. In the Over-speed Devices topic, revised the wording of the last sentence in the narration 17. Added 6 additional questions to the last Knowledge Check section 18. Removed/deleted the Summary and Review topic 1

Operator s Daily Checklist (ODCL) Module 19. In the Welcome topic, revised the wording of the narration and changed the screen picture and formatting 20. In the ODCL Sections topic, revised the wording of the narration 21. In the third question of the 1 st Knowledge Check section, changed Machinery House Check to Machinery House/Machinery Area Check in the possible answers 22. In the Who Can Remove These Tags topic, revised the wording of the screen 23. In the Wheels and Tracks topic, revised the wording of the second sentence in the narration 24. Changed the title of the Machinery House Check topic to Machinery House / Machinery Area Check. Also, revised the wording of the narration. 25. In the Operator Cab Check topic, added the following wording to the end of the narration: Operators shall not carry articles in their hands, or carry large articles in their pockets when climbing ladders to access the cranes. 26. In the Operator Cab Check 2 / Fire Extinguishers topic, added the following wording to the end of the narration: Operators shall be familiar with the location, operation, and care of fire extinguishers provided. 27. Added two topics, Instructions and Housekeeping, prior to the Operational Check topic 28. In the Operational Check topic, revised the wording of the narration 29. In the Operational Check / Area Safety topic, added the following wording to the end of the narration: It is not expected that all possible areas of travel be checked during the pre-use check. However, before any area of travel is utilized that has not been checked during the pre-use check additional attention should be focused on obstacles and potential hazards. Also, revised the wording of the screen 30. In the Control Action topic, added the following wording at the beginning of the narration: Check control mechanisms for excessive wear of components and contamination by lubricants or other foreign material. 31. In the Operation Check / Limit Switches topic, revised the wording of the narration 32. In the Other Operational Safety Devices topic, added the following wording after the second sentence in the narration: Deadman controls refer to controllers that automatically stop operations when released. Also, revised the screen 33. Moved/relocated the Summary topic in front of the last Knowledge Check section. Also, changed/revised the wording of the last sentence in the narration and the screen Complex and Non-complex Lifts Module 31. In the Welcome topic, revised the screen picture and title formatting 32. Changed the title of the Objectives topic to Learning Objectives. The title was also changed in the screen. 2

33. In the Complex Lift Categories topic, added the word certified in front of the word capacity in the narration 34. In the Complex Lift Procedures topic, revised the wording of the narration and screen 35. In the Complex Lift Exceptions topic, revised the wording of the narration and screen. 36. In the first Knowledge Check section, revised the wording of the 2nd question 37. In the Hazardous Materials topic, revised the wording of the narration and screen 38. In the Lifts Over 80% Capacity topic, revised the wording of the first sentence in the narration to: Lifts exceeding 80 percent of the certified capacity of the crane's hoist planned for use (lifts exceeding 50 percent of the hoist capacity for a mobile crane mounted on a barge) are considered complex lifts. Also, revised the wording of the screen. 39. Added a Submerged Lifts topic after the Lifts Over 80% Capacity topic 40. Changed the title of the Multiple Crane Lifts topic to Lift Requirements for Multiple Crane or Multiple Hook Lifts. Also, revised the wording of the narration and the screen title. 41. Added two topics, Constrained Loads and Other Complex Lifts, after the Lift Requirements for Multiple Crane or Multiple Hook Lifts topic 42. Relocated/moved the Summary topic before the last Knowledge Check section 43. In the last Knowledge Check question (#4), revised/changed the wording of two of the possible answers Determining Load Weight Module 44. In the Welcome topic, changed the screen picture and formatting 45. Changed the title of the Instructional Objectives topic to Learning Objectives 46. In the Load Weight topic, revised the wording of the narration 47. In the Finding Weight topic, removed the word two-dimensional from the narration 48. Added another question (#6) to the first Knowledge Check section Load Weight Distribution Module 49. In the Welcome topic, revised the screen picture and title formatting 50. Changed the title of the Instructional Objectives topic to Learning Objectives. Also, revised the screen (added another bulleted item) and title 51. In the Calculating Weight Distribution topic, revised/replaced the screen picture Sling Angle Stress Module 52. In the Welcome topic, revised the screen picture and title formatting 53. Changed the title of the Instructional Objectives topic to Learning Objectives and revised the screen title 54. In the Sling Angle Stress Definition topic, added the words or load prior to the word created in the narration 55. In the Sling Angle Stress Examples topic, revised the screen example pictures D/d Ratio Module 56. In the Welcome topic, revised the screen picture and title formatting 3

57. Changed the title of the Objectives topic to Learning Objectives and revised the screen title 58. In the D/d Ratio topic, changed the words fourteen-three to fourteen-two in the last sentence of the narration Rigging Gear Test, Inspection, and Marking Requirements Module 59. Changed the title of the Rigging Gear Marking and Record Requirements module to: Rigging Gear Test, Inspection, and Marking Requirements and revised the narration, the screen picture and title formatting 60. Changed the title of the Instructional Objectives topic to Learning Objectives and revised the screen title and 61. In the NAVFAC P-307 Section 14 topic, revised the narration and screen, and removed the screen picture 62. In the Test and Inspection Program topic, revised the narration and screen 63. In the Why Test and Inspection topic, revised the narration and screen 64. In the Covered Equipment topic, revised the narration and screen 65. In the Additional Covered Equipment topic, revised the narration and screen 66. In the Equipment Not Covered topic, revised the narration and screen 67. In the Equipment Markings topic, revised the narration and screen. Also, removed the picture and added two new pictures to the screen 68. Removed/deleted the Special Roundsling Markings topic 69. In the Wire Rope Endless Slings topic, revised the narration and screen 70. In the Chain Slings topic, revised the narration and screen 71. In the Multiple Part Equipment topic, removed the screen pictures and revised the narration and screen 72. Changed the Multi-Part Wire Rope Slings topic title to Braided Wire Rope Slings. Also, revised the narration and screen title 73. In the Illegible or Missing Markings topic, removed the bottom screen picture and added a bulleted item to the screen 74. In the Required Records topic, removed the screen picture and added bulleted items to the screen 75. In the Matching Gear to Record topic, replaced the screen picture and revised the narration and screen 76. In question #1 of the Knowledge Check section, revised the wording of the sentence and removed The spool or reel from the possible answers Rigging Gear Inspection Module 77. In the Welcome topic, revised the screen picture and title formatting 78. Changed the title of the Instructional Objectives topic to Learning Objectives 79. In the Inspection Types topic, revised the narration and screen 80. In the Periodic Inspections topic, revised the narration and screen 81. In the Annual Inspections topic, removed the screen pictures, and revised the narration and screen 82. In the Biennial Inspections topic, revised the narration and screen 83. In the Damaged Rigging Gear topic, revised the narration and screen 84. Added a Deficiencies topic after the Damaged Rigging Gear topic 4

85. Changed the wording of the first question in the first Knowledge Check section to Documented records are required for periodic inspections of all rigging equipment. The correct answer was also changed to False 86. Moved/relocated the Chain Slings Link Wear topic after the Link Stretch topic and changed the name of the topic to Chain Sling Rejection Criteria. The narration and screen was also revised 87. Changed the title of the Inspect Hammer Link topic to Inspect Coupling Link. Also, replaced the word hammer in the narration with coupling. The screen was also revised 88. In the Wire Rope Slings II/Rejection Criteria VII topic, removed the bottom picture and 2 broken wires within one lay length of the end connection rejection criteria from the screen. Also, revised the wording of the narration 89. In the Wire Rope Slings II/Rejection Criteria VIII topic, changed the word lay in the narration to braid in two locations. Also, revised the screen with a similar change 90. In the Metal Mesh Slings/Rejection Criteria topic, revised the wording of the narration and screen. Also, removed one of the screen pictures. 91. In the Synthetic Slings Rejection Criteria topic, revised the wording of the narration and added additional wording to the screen 92. In the Synthetic Slings Rejection Criteria II topic, revised the wording of the narration and screen 93. In the Synthetic Slings Rejection Criteria III topic, removed the lower screen picture and revised the wording of the screen 94. In the Synthetic Slings Rejection Criteria IV topic, changed the word Cleanliness in the screen to Excessive dirt and grit in the interior of the rope structure 95. In the Synthetic Rope Sling Removal Criteria topic, revised the wording of the narration and screen 96. In the 2 nd Knowledge Check section, removed the 2 nd question which stated: Two broken wires within one lay length of the end connection would remove a wire rope sling from service 97. Removed/deleted the Hardware Damage 5% Wear topic 98. In the Hardware Inspections / Load Indicating Devices topic, revised the wording of the narration and screen 99. In the last Knowledge Check, changed the wording of the 2 nd question to: Rigging hardware such as eyebolts, links, rings, and shackles are required to have a periodic inspection every 2 years. Also, changed the correct answer to False Rigging Gear General Use Module 100. In the Welcome topic, revised the screen picture and title formatting 101. Changed the title of the Instructional Objectives topic to Learning Objectives 102. In the NAVFAC P-307 Section 14 topic, revised the narration and replaced the screen picture 103. In the Homemade Gear topic, removed the words or homemade from the narration 104. Changed the Hazards (Continued) topic title to Hazards (Corrosives and Heat) 105. In the Protective Materials topic, revised the wording of the narration and screen 5

106. Deleted/removed the Using Chafing Gear topic 107. Added a Sling Protection topic after the Protective Materials topic 108. In the Hoist and Crane References topic, revised the wording of the narration and screen 109. In the Hoists and Crane Usage topic, revised the wording of the narration and screen. Also, added the picture from the Using Hoists to Distribute Sling Loading topic to the screen. 110. Deleted/removed the Using Hoists to Distribute Sling Loading topic 111. In the Usage Do s topic, revised the wording of the narration and screen 112. Added an Additional Chain Hoist Requirements topic after the Usage Don ts topic 113. Added an Additional Rigging Practices topic after the Additional Chain Hoist Requirements topic 114. In question #4 of the Knowledge Check section, changed the wording of the possible answer Chafing Gear to Appropriate Sling Protection Rigging Hardware 115. In the Welcome topic, revised the screen picture and title formatting 116. Changed the title of the Instructional Objectives topic to Learning Objectives 117. In the Side Loading Shackles topic, revised the wording of the narration 118. In the Eyebolt Types topic, changed the wording of the last sentence in the narration to: All eyebolts shall be selected and used in accordance with ASME B30.26 and OEM recommendations. Also, changed/replaced the screen pictures 119. In the Shouldered Eyebolts topic, revised the wording of the narration 120. Moved/relocated the Threaded Attachment Point after the Backing Nuts topic 121. In the Side Pulls topic, revised the wording of the narration and screen 122. In the Eye Nuts topic, revised the wording of the narration and screen. Also, replaced the screen picture 123. In the Swivel Hoist Rings topic, revised the wording of the narration and screen 124. In the Swivel Hoist Rings (Continued) topic, revised the wording of the narration and screen 125. In the Turnbuckles topic, revised the wording of the narration Sling Use Module 126. In the Welcome topic, revised the screen picture and title formatting 127. Changed the title of the Instructional Objectives topic to Learning Objectives 128. In the Chain Sling Use topic, revised the wording of the narration and screen 129. In the Chain Sling Temperature Restrictions topic, revised the wording of the narration and screen 130. In the Metal Mesh Sling Temperature Restrictions topic, revised the wording of the last sentence in the narration. Also, replaced the screen picture 131. In the Using Synthetic Slings topic, revised the wording of the narration and screen 132. In the Synthetic Web Sling Use topic, revised the wording of the narration 133. In the Using Shackles with Web Slings topic, revised the wording of the narration and screen 6

134. In the Synthetic Web Sling Temperature Restrictions topic, revised the wording of the narration and screen. Also, replaced the screen picture. 135. In the Synthetic Rope Use topic, revised the wording of the narration and screen 136. In the Synthetic Rope Sling Temperature Restrictions topic, revised the wording of the narration and screen 137. In the Roundsling Use topic, revised the wording of the narration and screen 138. Added a Other Roundslings topic after the Roundsling Use topic 139. In the Roundsling Temperature Restrictions topic, revised the wording of the narration and screen 140. In the Sling Use Considerations topic, revised the wording of the narration and screen. Also, the screen picture was replaced. 141. In the Included Angle topic, revised the wording of the narration and screen 142. In the Types of Hitches topic, revised the wording of the narration and changed the word Vertical to Straight-Line in the screen 143. Changed the Vertical Hitch topic title to Straight-Line Hitch. Also, revised the wording of the narration and screen 144. Changed the title of the Use 2 Legs for Vertical Hitches topic to Straight-Line Hitch and 2 Legs. Also, revised the wording of the narration and screen title 145. In the Rated Loads of Choker Hitches topic, changed 120 to 121 in the narration. The screen was also revised 146. In the Choker Hitch Efficiency topic, revised the wording of the narration and screen Crane Communications Module 147. In the Welcome topic, revised the screen picture and title formatting 148. In the Communication Methods topic, changed the word constant to continuous in the third sentence of the narration 149. In the Hand Signal Rules topic, changed the wording of the last sentence in the narration to: Only one rigger or signaler shall communicate with the crane operator at a time (except for the stop and emergency stop signals which may be given at any time by any team member). 150. In the first Knowledge Check section, changed the wording of the following question (#3): For multiple crane lifts, will communicate with the crane operators. to How many signalers shall communicate with the crane operator at the same time 151. In the Travel topic, modified the screen title to Travel or Bridge 152. In the Dog Everything topic, revised the wording of the narration 153. Moved/Relocated the Summary topic before the last Knowledge Check section. 154. In the last Knowledge Check section, added the word Use in front of Auxiliary hoist and Main hoist in the possible answers of the first question 155. Added 2 questions to the Knowledge Check section 7

Crane Team Concept Module 156. In the Welcome topic, revised the screen picture and title formatting 157. In the Team Members topic, revised the wording of the narration and screen. In addition, the Rigging Supervisor and Crane Rigger hardhat names were changed to Signal Person and Rigger. 158. In the Shared Responsibilities topic, added the following wording to the end of the narration: Any crane team member shall stop the job any time unsafe conditions are found and report to supervision problems that cannot be resolved by the team. 159. In the Pre-job Briefing topic, revised the wording of the narration, screen and title. The picture was also replaced. 160. In the Communications topic, revised the wording of the narration and screen. 161. In the Rigger-in-Charge Responsibilities topic, revised the narration wording and screen. Also, placed the picture from the Lift Planning topic on this screen 162. Deleted/Removed the Lift Planning topic 163. Changed the title of the Crane Rigger Responsibilities topic to Rigger Responsibilities. Revised the wording of the narration and screen. Also, replaced the screen pictures with the picture from the Assisting with the ODCL topic. 164. Deleted/Removed the Assisting with the ODCL topic, the Selecting and Inspecting Rigging Gear topic, and the Communicating topic 165. In the Crane Walker Responsibilities topic, revised the wording of the narration and screen. Also, replaced the video with a picture. 166. In the Assists with the Pre-use Check topic, revised the wording of the narration and screen 167. Deleted/Removed the Safe Travel and Communicating Stop topics 168. Added a Signal Person Responsibilities topic after the Assists with the Pre-use Check topic 169. In the Site Conditions topic, revised the wording of the narration and screen. Also, replaced the screen picture 170. In the Complex Lifts topic, revised the wording of the narration 171. Deleted/Removed the Summary topic Safe Operations Module 172. In the Welcome topic, revised the wording of the narration, and changed the screen picture and title formatting 173. In the Understanding the Crane topic, revised the wording of the narration and screen 174. In the Operator Training, added the following wording to the end of the narration and the screen : Note: A license is not required for operators of category 3 non-cab operated cranes. 175. In the Posted Information topic, added the following wording to the screen : Note: Hand signal charts or placards are not normally posted on non-cab operated category 3 cranes. 176. In the Pre-Operational Check topic, revised the wording of the narration and screen. Also, replaced the screen picture 8

177. In the 4 th question in the first Knowledge Check section, changed the wording of the correct answer to The Pre-Use Check or Operator s Daily Checklist (ODCL) 178. In the Unsafe Conditions topic, revised the wording and formatting of the screen 179. In the Overhead Lines topic, changed the word signaler to spotter, and 10.11.1 through 10.11.1.6 to 10.13.1 through 10.13.6 in the narration and screen. The screen in the pop-up link was also revised. 180. Added the following topics after the Operating Practices topic: Crane Operating Characteristics, Operating OET and Gantry Cranes, and Operating Techniques 181. In the Traveling topic, revised the wording of the narration and screen 182. Moved/relocated the Summary topic in front of the last Knowledge Check section Crane and Rigging Accidents Module 183. Changed the title of the module from Crane and Rigging Gear Accidents to Crane and Rigging Accidents 184. In the Welcome topic, revised the wording of the narration (Removed the word Gear ), and changed the screen picture and title formatting 185. Changed the title of the Instructional Objectives topic to Learning Objectives. The screen title was also changed. Also, revised the wording of the narration and screen. 186. In the Accident Categories topic, revised the wording of the narration and screen 187. Added a Significant Accidents topic after the Accident Categories topic 188. In the Crane Operating Envelope topic, revised the wording of the narration and screen 189. Changed the title of the Rigging Gear Operating Envelope topic to Rigging Operating Envelope. Also, revised the wording of the narration and screen 190. In the first Knowledge Check section, revised the wording of the 2 nd question 191. Changed the title of the Near Misses and Other Unplanned Occurrences topic to Near Miss and revised the wording of the narration, screen title and screen 192. Added a Unplanned Occurrence topic, and Reporting topic after the Near Miss topic 193. Changed the title of the Crane Accident Definition topic to Crane Accident. Also, revised the narration and screen 194. Changed the title of the Rigging Gear Accident Definition topic to: Rigging Accidents. Also, revised the narration and screen 195. Moved the Damaged Rigging Gear topic after the Rigging Accidents topic. Also, revised the wording of the second sentence in the narration and changed Rigging Gear Accidents to Rigging Accidents in the screen 196. In the Accident Exception topic, revised the wording of the narration and screen 197. Changed the Reporting topic title to Notification and Reporting. Also, revised the wording of the narration and screen title and 198. In the Contractor Reporting Procedures topic, revised the wording of the narration and screen 9

199. In the Contracting Officer Reporting Procedures topic, revised the wording of the narration and screen 200. In the last Knowledge Check section, changed the wording of the correct answer in question #3 from rigging gear accident to rigging accident 201. In the 4 th question, changed the wording of one of the possible answers from a rigging gear accident to a rigging accident 202. In the 6 th question, removed the word gear from the question Final Exam Questions and Answers 203. Modified the wording of several questions and answers in the exam 204. Deleted/removed 8 questions 10