NSRP Electrical Panel July 2018 OLED Evolution of Solid State Lighting https://www.youtube.com/watch?v=76sx5v4ufsk
Purpose Provide NSRP Electrical Panel background / technical basis / Features, Advantages, Benefits of OLED Discuss shipboard / shipyard application potential Demo as opportunity presents OLED light engine ID interest / potential partners
NAVSEA Habitability NSTM - Extract 1.4 LIGHTING. Fluorescent lighting or Solid State Lighting (SSL) (see MIL-DTL-16377) shall be the primary source of general illumination in living and work spaces. SSL, such as Light Emitting Diodes (LEDs), Organic Light Emitting Diodes (OLEDs), or Polymer Light Emitting Diodes (PLEDs) should be considered, as much as practicable, to support reduced energy usage, reduced environmental impact, improved reliability and durability, longevity, recyclability, and reduced man-hours from fewer light replacements. Wherever general illumination is inadequate for efficient performance of specific tasks, detail illumination shall be provided for the specific functions. Lighting fixtures shall be arranged to provide uniform illumination so that the ratio of maximum footcandles under a lighting fixture to the minimum footcandles between it and the nearest adjacent fixture shall not be greater than two to one. Excessive brightness contrasts between seeing task and background immediately surrounding such task shall not exceed a ratio of ten to one. Arrangement of lighting fixtures shall be coordinated with ventilation terminals and other overhead interferences and integrated with equipment/furniture arrangement to achieve the best possible illumination within these requirements... Technical Authority: Consider OLED as Part of Shipboard SSL Implementation
LED Baseline vs OLED Footprint LED Baseline OLED 8mm (0.32 ) thickness OLED Surface Mount Fixtures 0.5mm (0.02 ) thickness Curved Modules and Panels Space / Weight Potential to Save Tons/Ship
History of OLED Lighting 1987 1 st functional OLED (Eastman Kodak) 2003 Kodak demonstrates 6 white light, >25 LPW DOE Funded 2010 Kodak sells OLED patents OLEDWorks founded for SSL 2016 OLEDWorks launches internal light extraction product, >60 LPW 2018 OLED lighting >80 LPW World s brightest, highest efficacy and longest life (OLEDWorks) 2001 UDC patents high efficacy phosphorescent materials 2003 1 st Active Matrix camera display (EK/Sanyo) 2015 OLEDWorks buys Philips OLED assets in Germany 2014 Acuity Brands sells OLED lighting fixtures in Home Depot 2016 DOE Gateway site OLED lit accounting firm Five fixture makers using OLEDWorks panels
Introduction to OLEDWorks OLEDWorks -- OLED light engine manufacturing company, based in Rochester, NY 2010: OLEDWorks established by former members of Eastman Kodak Co. OLED team 2014: Corning /OLEDWorks exclusive JDA for bendable OLED lighting panels 2015: Acquisition of Philips OLED Lighting business State-of-the-Art Manufacturing in U.S. and Germany US partnerships for suppliers and integrators World s highest brightness (4X), longest lifetime (3X), highest quality OLED lighting panels DOE Funding supporting performance improvements (2X) and cost reductions (3X) technology ISO 9001, ISO 14001, OHSAS 18001 certified Only US-based OLED Manufacturer in the World
OLED Value Proposition Lighting panels that are ultrathin (microns to mm) lightweight (grams), cool to the touch, both rigid and bendable No hazardous materials Sustainability: fewer parts, glass recyclable No photo-biological risks (IEC 62471)
Organic Light Emitting Diodes: OLED Organic (carbon containing) materials layered between an anode and a cathode to create a large area diode Organics Reflective cathode Transparent anode Substrate (glass) ~0. 2-1mm Most of this is the glass substrate! The OLED is less than a micron! Emitting light is naturally diffuse
OLED: How Do You Make White Light? Source: Kodak, 2009 Source: UDC OLED lights are composed of broad band emitters Unlike LED, NO phosphors required White light with desirable Color Rendering (CRI), Ra, R9 achievable Control OLED formulation to dial in specified white color temp (CCT) Rich colors include red, green, yellow and amber Light extraction needed to get the light out
OLEDWorks Light Panels Commercially Released In Commercialization White 3000K and 4000K Efficacy 85 LPW (3000K) Industry brightest 8400cd/m2 Excellent color rendering >90 L70: 30-100K hrs Amber Industry brightest, 2000 cd/m2 SAE Color No Blue L70: 25K hrs White 3000K, 4000K Efficacy 60 LPW 2 3 grams Industry brightest 8400cd/m2 Excellent color rendering >90 L70: 20K 50K hrs Custom Panels Example: Tail light SAE Color Automotive Environmental Testing Segmented Function
Solid-State Lighting Solutions Photometrics Color (TM-3) Naturally Diffuse No Glare Broad Spectrum CRI > 90 Solid State Lighting Solutions: Synergistic Technologies OLED LED Waveguide & Optics http://cltc.ucdavis.edu Usually High Glare Narrow Emitters with Phosphors CRI >80 http://energy.gov/sites/prod/files/2015/09/f26/tm30-intro- Simplicity Installation Key Metrics Cool to the touch Building material or tile Low voltage (24VDC), Cat 2 wiring capable Compatible with standard controls and dimmers Efficacy: >80 lumens / watt Lifetime: 30K to 100K hrs depending on brightness Low voltage (24VDC), Cat 2 wiring capable Compatible with standard controls and dimmers Efficacy: >100 lumens / watt Lifetime: 50K to 100K hrs
Current Partnerships Customers: Many US, European and Asian lighting fixture manufacturers Two major automotive manufacturers (tail-lights and other) Manufacturers of other specialty lighting applications Suppliers: Corning flexible glass and technology partner Leading OLED materials suppliers Light extraction materials suppliers Driver partner Government: DOE Only official DOE OLED Test Facility and recipient of multiple SBIR and EERE grants
Dept of Energy: Solid State Lighting Application Efficiency
Potential Shipboard & Shipyard Applications Berthing & Messing Spaces Cool, full-spectrum ambient light Ultra-low footprint Engineering Spaces < Space & weight Cool OLED mitigates heat stress High-quality task lighting Topside / UNREP Lighting Stability: < Topside Weight = < CG < glare Navigation Lights (?) Similar to Automotive tail lights Production: Machine Vision, Quality Control
Total Cost of Ownership Factors Factor Efficiency Product Cost Maintenance Disposal Space savings Lightweight Productivity & Health Production Impact Energy savings; leverage application efficient designs Fewer parts, shorter development time, comparable to LED depending on application Lifetimes up to 100K hours, reduce lamp replacement expenses No harzadous materials, glass can be recycled Eliminate large plenums and heatsinks - direct mount in tight spaces Reduce shipping costs; reduce weight on ship Light quality - excellent color, low glare, naturally diffuse and no photobiological risks Quality and defect detection (machine vision)
Future Work Larger size OLEDs, Custom OLEDs Application specific Packaging and Integration Performance Improvement (>100 lumens/w; > 100K Hrs) Environmental Testing (Mil-STD 901 Shake & Bake) Follow-on to previous SAE testing Color tuning, dynamically tuning white
Potential Program Development Venues NSRP RA 19-01 Need Prime partner SBIR ONR, PEO Ships, PEO Subs, PEO Carriers, etc. Program R&D FFG(X), SSBN(X) Primes IR&D GD, Hii, Fincantieri, etc.
OLEDWorks POCs Navy Programs Technical / Engineering Peter Sisa psisa@oledworks.com 207.415.4722 Dr. Michael Boroson mboroson@oledworks.com 585.943.3301 Giana Phelan gphelan@oledworks.com 585.287.6817
OLED LIGHT ENGINE DEMO HTTPS://WWW.YOUTUBE.COM/WATCH?V=OHWYPEV2-4Q
BACKUPS
Current Partnerships - Corning Ultrathin Corning Glass enables thin, light, and bendable OLED panels High-Temp Processing Roughly the thickness of a business card 0.25mm > 8 bend radius Optical Performance: 2x light extraction and optically clear Surface Quality (0.2nm R a ) Ultimate barrier (vs. plastic) Roughly the thickness of a human hair 0.1mm > 3 bend radius Thin and light weight Bendable for superior design