HAXL-PNI-40 NEW DANA 170-190-590 SERVICE KITS AND PARTS FOR MODELS BUILT ON OR AFTER JUNE 10, 2013 PART NUMBER INFORMATION DATE: August 15, 2013 TO: All Dana Aftermarket Group Spicer Heavy Axle Customers Affected Models: D/R170, D/R190, D/R590, S170, S190, S590 Detailed in this bulletin are the new individual parts and service kits for the Dana models shown above. These axle models have been in production since JUNE 10, 2013. As previously communicated in Dana bulletin HAXL-PNI-39, various sections of these carriers have undergone major redesign changes, resulting in the release of new parts for service. Those details and important interchangeability facts between old design and new designs are also detailed below. A NEW Dana illustrated parts book for models produced ON or AFTER JUNE 10, 2013 is forthcoming. Refer to publication AXIP-0057A Models Produced ON or AFTER JUNE 10, 2013. The Current Dana illustrated parts list (IPL) AXIP-0057 has been updated and will only reflect service kits & parts that are used for the models produced BEFORE JUNE 10, 2013. The cover and individual pages also reflect a Made BEFORE JUNE 10, 2013 notation date to help minimize any confusion for customers when looking up part numbers either on line or when pages are downloaded. Pictured and highlighted on the next page are the specific sections of the carriers that were redesigned. Note: The picture on the next page is that of a D170, but the highlighted parts pictured are the general sections that represent the changes in all 170-190-590 models. Dana New and Original design 170, 190 and 590 model service carriers as units are completely interchangeable. New service parts and kits for models made ON or AFTER JUNE 10, 2013 are different in design and are now available. 1 of 7
Each area of the 170-190-590 model carriers highlighted below, were redesigned with production beginning ON or AFTER JUNE 10, 2013. The models now utilize the new design of individual part numbers and service repair kits. Each section below is detailed in this bulletin, including the new part numbers and kits along with important Interchangeability facts between OLD and NEW axle designs. Page 2 of 7
DIFFERENTIAL BEARINGS & ADJUSTERS and CARRIER SUB-ASSEMBLIES Dana redesigned the differential bearing adjusters from a one-piece Diff Adjuster & Brg Cup Assembly to a conventional 2-piece design. With this change, the Differential Bearing Cups & Cones along with the Diff Bearing Adjusters and Carrier Sub-Assy s are all new. New bearing kits are now released for the models produced ON or AFTER JUNE 10, 2013. INTERCHANGEBILITY FACTS: Differential Bearing Cups & Cones: Differential Adjusters: Carrier Sub-Assy: Mixing of OLD components and NEW components within a carrier will cause assembly issues and if put into service with the wrong mix of parts will ultimately cause premature failure to those components, the mating parts or the carrier. DO NOT MIX OLD & NEW DESIGN COMPONENT PARTS! The chart below lists the new parts & kits related to the Diff Bearings & Adjusters for models produced ON or AFTER JUNE 10, 2013. 140012 BEARING CUP (MATES w / 140014) 140014 BEARING CONE (MATES w / 140012) WHEEL DIFFERENTIAL ALL MODELS 140019 BEARING CONE (MATES w / 140020) BEARINGS 140020 BEARING CUP (MATES w / 140019) 504126 KIT-BEARING D170, S170E D170, S170E 504127 KIT-BEARING D170D D170D 504128 KIT-BEARING ALL D190, D/S590, S190E/DE D190, D190D, D590, D590D, S590, S590D, S190E, S190DE 504129 KIT-BEARING R170-S170 2.69-3.91 R170, S170 RATIOS 2.69-3.91 504130 KIT-BEARING R170-S170 4.10-7.17 R170, S170 RATIOS 4.10-7.17 504131 KIT-BEARING R170D,S170D 2.69-3.91, S190-S190D 2.53-4.78 R170D, S170D RATIOS 2.69-3.91 AND S190, S190D RATIOS 2.53-4.78 504132 KIT-BEARING R170D, S170D 4.10-7.17 R170D, S170D RATIOS 4.10-7.17 504133 KIT-BEARING S190-S190D 5.25-7.83 S190, S190D RATIOS 5.25-7.83 WHEEL DIFFERENTIAL BEARINGS 139992 BEARING ADJUSTER-FLG HALF 139993 BEARING ADJUSTER-PLAIN HALF 090311 COTTER PIN ALL MODELS DIFFERENTIAL BEARING ADJUSTERS 132480 CARRIER SUB-ASSY R170, S170 132481 CARRIER SUB-ASSY R170D, S170D 132482 CARRIER SUB-ASSY R190, R190D, S190, S190D 132483 CARRIER SUB-ASSY D170, S170E 132484 CARRIER SUB-ASSY D170D CARRIER SUB-ASSY 132485 CARRIER SUB-ASSY D190, D190D, D590, D590D, S590, S590D, S190E, S190DE 132486 CARRIER SUB-ASSY S170R 132487 CARRIER SUB-ASSY S190R Page 3 of 7
WHEEL DIFFERENTIAL PARTS & DIFFERENTIAL CASES Directly affected by the bearing adjuster redesign are the wheel differential parts and case halves. New design models now utilize four (4) side pinion thrust washers and two (2) side gear thrust washers that mate with new designed wheel differential cases. The new wheel diff case parts are dimensionally different to accommodate the thrust washers. New and old design parts must not be mixed. IMPORTANT NOTE: The new wheel differential cases are dimensionally different than the old designs do not attempt or force together OLD and NEW design differential case parts. To help avoid mixing of parts, be sure to identify the model design (BEFORE or AFTER JUNE 10 2013) prior to ordering replacement parts or trying to reassemble the parts. o o OLD DESIGN MODELS DO NOT USE SIDE GEAR OR SIDE PINION THRUST WASHERS. NEW DESIGN MODELS REQUIRE THE USE OF SIDE GEAR AND SIDE PINION THRUST WASHERS. INTERCHANGEBILITY FACTS: Differential Cases: Original and New design differential cases are not interchangeable. They are dimensionally different. Wheel Diff Thrust Washers: ONLY USED IN NEW DESIGN MODELS. The side gear thrust washers and side pinion thrust washers must only be used with NEW design carriers and NEW design differential case parts. Mixing of OLD design diff case components and NEW design components within a carrier will cause assembly issues and if put into service ultimately will cause premature failure to those components, the mating parts and carrier. DO NOT MIX NEW DESIGN and OLD DESIGN PARTS! 504096 KIT-WHEEL DIFF SIDE GEAR HS108-1 SIDE GEAR WASHERS (MPQ-2) 300HS100-1 SIDE PINION WASHERS (MPQ-4) ALL NEW MODELS WHEEL DIFFERENTIAL PARTS 139996 CASE-DIFF FLG HALF 139997 CASE-DIFF FLG HALF 139998 CASE-DIFF FLG HALF 139999 CASE-DIFF PLAIN HALF-DIFF LOCK WHEEL DIFF CASES ARE USED IN 140000 CASE-DIFF PLAIN HALF-DIFF LOCK COMBINATIONS AND VARY BY MODEL & 140001 CASE-DIFF PLAIN HALF-DIFF LOCK RATIOS. 140002 CASE-DIFF PLAIN HALF 140003 CASE-DIFF PLAIN HALF 140004 CASE-DIFF PLAIN HALF 504134 KIT-WHEEL DIFF CASE KIT = 139996, 140004 & 131473 CAPSCREWS DIFFERENTIAL CASES 504135 KIT-WHEEL DIFF CASE KIT = 139997, 140003 & 131473 CAPSCREWS 504136 KIT-WHEEL DIFF CASE KIT = 139998, 140002 & 131473 CAPSCREWS 504137 KIT-WHEEL DIFF CASE KIT = 139996, 140003 & 131473 CAPSCREWS 504138 KIT-WHEEL DIFF CASE KIT = 139997, 140002 & 131473 CAPSCREWS 504139 KIT-WHEEL DIFF CASE (DIFF LOCK) KIT = 139997, 139999 & 131473 CAPSCREWS 504140 KIT-WHEEL DIFF CASE (DIFF LOCK) KIT = 139997, 140000 & 131473 CAPSCREWS 504141 KIT-WHEEL DIFF CASE (DIFF LOCK) KIT = 139998, 139999 & 131473 CAPSCREWS 504142 KIT-WHEEL DIFF CASE (DIFF LOCK) KIT = 139996, 140001 & 131473 CAPSCREWS 504143 KIT-WHEEL Spicer Service DIFF CASE Parts (DIFF Dana LOCK) Holding KIT Corporation = 139996, 140000 www.spicerparts.com & 131473 CAPSCREWS www.dana.com Page 4 of 7
DIFFERENTIAL LOCK SHIFT PARTS In Diff Lock design models, Dana has moved to a single design shift fork and a uniquely designed mating sliding clutch gear. The previous design diff lock shift forks varied by ratio and diff case configuration. The diff lock shift fork and sliding clutch are both dimensionally different than the old design parts, making them unique to only working in NEW design carrier models. INTERCHANGEBILITY FACTS: Diff Lock Shift Fork: Diff Lock Sliding Clutch Gear: Mixing of OLD design diff case components and NEW design components within a carrier will cause assembly issues and if put into service ultimately will cause premature failure to those components, the mating parts and carrier. DO NOT MIX NEW DESIGN and OLD DESIGN PARTS! 140024 SLIDING CLUTCH 504095 KIT-SHIFT FORK & PIN (140008 shift fork) 504097 KIT-DIFF LOCK SHIFT PARTS ALL DIFF LOCK NEW MODELS DIFFERENTIA L LOCK SHIFT PARTS 504097 - Kit-Diff Lock Shift Parts (diff lock conversion kit) Dana Part-No Qty Description 140024 1 Sliding Clutch 140008 1 Shift Fork - Diff lock 210020 1 Spring Pin 131102 1 Spring-Compression 134482 1 Push Rod *see note 210180 1 O-Ring - Piston 131665 1 O-Ring - Cap Cover 131096 1 Cap - Diff Lock 129034 1 Washer - Switch 129035 1 Switch - Diff Lock *Note: 134482 w ill replace the original 131237 push rod 504095 - Kit-Shift Fork & Pin Dana Part-No Qty Description 140008 1 Shift Fork - Diff lock 210020 1 Spring Pin Page 5 of 7
Shown below are the bills of materials of the new bearing kits. Bearing Kits - Forward Models Dana Part-No 504126 504127 504128 Models D170, S170E D170D D190, D590, S590, S190E, S190DE Ratio All Ratios All Ratios All Ratios Bearing Cone-Inner Pinion 139968 139968 139968 Bearing Cup-Inner Pinion 139969 139969 139969 Bearing Cone-Outer Pinion 139971 139971 139971 Bearing Cup-Outer Pinion 139972 139972 139972 Bearing Cone-Input Shaft 139973 139973 139973 Bearing Cup-Input Adjuster 139974 139974 139974 Bearing Cone-O/P Side Gear 139975 139975 139975 Bearing Cup-O/P Side Gear 139976 139976 139976 Bearing Cup-Flange Half * 140012 (2) 140012 140012 Bearing Cone-Flange Half * 140014 (2) 140014 140014 Bearing Cone-Plain Half ------- 140019 140019 Bearing Cup-Plain Half ------- 140020 140020 Bearing - Pilot ------- ------- 129947 Oilseal 134323 134323 134323 RTV Sealant 107276S 107276S 107276S All kits contain Qty 1 unless noted with (2). *Bearings that are denoted with (2) are used on both Flange & Plain Half sides. Bearing Kits - Single & Rear Rear Models Dana Part-No 504129 504130 504131 504132 504131 504133 Models R170, S170 R170D, S170D R190, R190D, S190, S190D Ratio 2.69-3.91 4.10-7.17 2.69-3.91 4.10-7.17 2.53-4.78 5.25-7.83 Bearing Cone-Inner Pinion 139968 139968 139968 139968 139968 139968 Bearing Cup-Inner/outer Pinion 139969 (2) 139969 (2) 139969 (2) 139969 (2) 139969 (2) 139969 (2) Bearing Cone-Outer Pinion 139970 139970 139970 139970 139970 139970 Bearing Cup-Flange Half * 140012 (2) 140012 (2) 140012 140012 140012 140012 Bearing Cone-Flange Half * 140014 (2) 140014 (2) 140014 140014 140014 140014 Bearing Cone-Plain Half ------- ------- 140019 140019 140019 140019 Bearing Cup-Plain Half ------- ------- 140020 140020 140020 140020 Bearing - Pilot 129947 ------- 129947 ------- 129947 126187 Oilseal 134323 134323 134323 134323 134323 134323 RTV Sealant 107276S 107276S 107276S 107276S 107276S 107276S All kits contain Qty 1 unless noted with (2). *Bearings that are denoted with (2) are used on both Flange & Plain Half sides. Page 6 of 7
Shown below are the bills of materials of the new Wheel Diff Side gear Kit and Wheel Diff Case Kits. 504096 - Kit-Wheel Diff Side Gear w/washers Dana Part-No Qty Des cription 300GD101 2 Side Gear 131040 4 Side Pinion 131039 1 Diff Spider 300HS100-1 4 Thrust Washer - Side Pinion HS108-1 2 Thrust Washer - Side Gear Differential Case Kits Dana Part-No Kit Description Flange Half Plain Half Bolts 504134 KIT-WHEEL DIFF CASE 140004 139996 504135 KIT-WHEEL DIFF CASE 140003 139997 504136 KIT-WHEEL DIFF CASE 140002 139998 504137 KIT-WHEEL DIFF CASE 140003 139996 504138 KIT-WHEEL DIFF CASE 140002 139997 504139 KIT-WHEEL DIFF CASE DL 139999 139997 504140 KIT-WHEEL DIFF CASE DL 140000 139997 504141 KIT-WHEEL DIFF CASE DL 139999 139998 504142 KIT-WHEEL DIFF CASE DL 140001 139996 504143 KIT-WHEEL DIFF CASE DL 140000 139996 131473 (qty 16) As always, your continued business and support of Genuine Spicer products is appreciated! Bernie Powers Product Manager Spicer Heavy Axle Products Page 7 of 7