8mm High Performance (Gold Plus) Spliceable Tape Feeder Part Number: 50934707 12mm High Performance (Gold Plus) Spliceable Tape Feeder Part Number: 50934807 Revision 3 Jun 2008 No. 0930D-E010
i Table of Contents Functional Description / Procedures and Adjustments / Theory of Operation / Sequence of Events... 1 Control Panel Detail...2 Adjusting the Pitch Setting / Ready Status / ce error present...3 Tape Deck Insert Application for punched (paper/plastic) carrier tape... 4 Tape Deck Insert Application for embossed carrier tape...5 Tape Deck Removal Tool...6 Tape Deck Insert Storage...7 Removing the Tape Deck Inserts from the storage area...7 Changing the Tape Deck Insert for punched (paper/plastic) or embossed carrier tape... 8 Removing the Tape Deck Inserts from the Tape Deck...9 Setting Tail Positions....10 Loading the Tape Reel...11 Unlocking and Opening the Tape Window...13 Loading tape into the Tape Window...14 Threading the Peel Arm...16 Closing and locking the Tape Window...17 Threading cover tape into the Reservoir...18 Final Tape Loading Step...19 Locating the First Component...20 Emptying the Reservoir...21 Installing the Tape Feeder into the Platform Based Machine or Feeder Set-Up Cart...22 Feeder Database Chart...23 Operator Modes...24 Feeder Pitch Adjust Mode...25 Offset Setting Mode / Change the Factory Default... 26 Enable / Disable PSV Function...27 Unique Feeder ID Display...28 Troubleshooting...29 Raw Material Data...31 Label Locations...32 Changes to this Revision...33
Page 1 Functional Description The High Performance Spliceable (Gold Plus) feeder advances components from a Reel Holder to the Peel Edge on the Window where the Mylar (cover) tape is removed. The components are then advanced to the feeder pick-up position where they wait for pickup by the machine. Procedures and Adjustments The subsections that follow contain the procedures required for proper feeder operation. Theory of Operation / Sequence of Events Power is supplied to the feeder from the feeder interface by means of the Pogo Block's two (2) bottom pins. At power-up, the feeder's Controller Card activates the Control Panel which is verified by the illumination of the LED / status light. In this ready mode, the feeder stands idle waiting for a signal from the placement machine to advance. The signal is transported through the top two (2) pins of the Pogo Block. After the signal is sent by the placement machine, the feeder indexes with the following operational sequences: The feeder's Drive Motor is activated for component tape advancement. The Drive Motor engages a series of gears that advance the component tape as well as peeling the mylar cover tape. The Slot Sensor, in combination with the Toothplate, ensures proper tape index and positioning. The feeder's carrier tape and cover tape Drive Motor shut off. The feeder signals the placement machine that the feeder index is complete. The feeder waits for the next index signal after a component has been picked. CAUTION When powering up the feeder, make sure the startup sequence is complete before pressing any Control Panel Buttons. The startup sequence is complete when the Status Light illuminates GREEN and the Control Panel Display is blank. CAUTION Use a Hover-Davis Feeder Set-Up Cart for your feeder. Using a non Hover-Davis Feeder Set-Up cart may void the warranty and/or damage the feeder.
Page 2 Control Panel Detail Status Light Display COVER TAPE PATH Forward Button Mode Button Reverse Button Status Light Display Forward Button Mode Button Reverse Button Used to indicate various conditions. RED FLASH = Cover tape error, or carrier tape jam. GREEN FLASH = Feeder is powering up. GREEN = Feeder is ready. ORANGE = Operator Mode menu and Technician Mode menu. ORANGE FLASH = Control Panel serial communications error. During normal operation the display will show the current feeder pitch. If an error has occurred, the following error codes will be displayed: J = Carrier tape jam (Red flashing Status Light). ce = Cover tape error (Red flashing Status Light). SE = Communication lost between Control Panel and Controller (ORANGE flashing Status Light). See pages 24 through 28 for display functionality during Operator Modes. Multi-purpose button used for various operations. Used to advance the tape equal to the set pitch. If held down for more than 2 seconds, the feeder will rapid advance the carrier tape until the button is released. If the Mode Button is also being held down when pressing and releasing the Forward Button, then the advance feed is 2mm if the feeder is set to 2 pitch, or the advance feed will be 4mm if the feeder is set to any other pitch. Multi-purpose button used for various operations and recovery. Used to initialize feeder and remove cover tape slack. Multi-purpose button used for various operations. Used to reverse feed the tape equal to the set pitch. If the Mode Button is also being held down when pressing and releasing the Reverse Button, then the reverse feed is 2mm if the feeder is set to 2 pitch, or the reverse feed will be 4mm if the feeder is set to any other pitch. The High Performance (Gold Plus) Spliceable tape feeder is equipped with a power save feature that will turn off the Display 5 seconds after the last button pressed. If after the feeder is first powered up and no buttons have been pressed within the first 5 seconds, the feeder will immediately go into power save mode. Power save mode does not effect the operation of the feeder in any way. It just conserves power going to the Display. The Status Light will be lit indicating that the feeder is powered up.
Page 3 Adjusting the Pitch Setting / Ready Status To adjust the pitch setting while the feeder is in Ready status (feeder loaded), follow the sequence of steps below. 1. Power feeder up on machine or Feeder Set-Up Cart and latch feeder in place. After the feeder has completed its startup sequence, the Status Light will illuminate GREEN and the Control Panel Display will be blank. 2. Press and hold down the Mode Button for 3 seconds until the Status Light illuminates ORANGE and the Control Panel display begins flashing the current pitch setting, then release the Mode Button. 3. Press the Forward Button to increase the pitch setting. Press the Reverse Button to decrease the pitch setting. 4. Press and release the Mode Button to save the setting and exit. The Status Light will illuminate GREEN and the Control Panel Display will display the current pitch setting. Adjusting the Pitch Setting / ce Error Present To adjust the pitch setting while the feeder is displaying a ce error, follow the sequence of steps below. 1. Push and hold the Peel Arm Assembly forward while pressing and releasing the Mode Button. The ce error message will be cleared from the display while the Status Light illuminates GREEN. 2. Continue holding the Peel Arm Assembly forward and press the Mode Button for 3 seconds until the Status Light illuminates ORANGE and the Control Panel display begins flashing the current pitch setting, then release the Mode Button. 3. Press the Forward Button to increase the pitch setting. Press the Reverse Button to decrease the pitch setting. 4. Press and release the Mode Button to save the setting and exit. The Status Light will illuminate GREEN and the Control Panel Display will display the current pitch setting. The High Performance (Gold Plus) Spliceable Tape Feeder must be powered up to adjust the pitch setting. Peal Arm Assembly Push Forward It is also possible to adjust the pitch using Feeder Pitch Adjust Mode on page 25.
Page 4 Tape Deck Insert Application for Punched (Paper/Plastic) Carrier Tape (8mm only) The Punched (paper/plastic) Deck Insert is used when presenting components from all (paper/plastic) punched carrier tapes. Punched (paper/plastic) carrier tape cover tape There is a Hold Down Magnet, on the bottom of the Punched (paper/plastic) Insert that secures the Insert to the Tape Deck during the production run. The Punched (paper/plastic) Deck Insert can be identified by it s silver color. Punched (paper/plastic) Deck Insert - top view Punched (paper/plastic) Deck Insert - bottom view Hold Down Magnet
Page 5 Tape Deck Insert Application for Embossed Carrier Tape (8mm only) The Embossed Deck Insert is used when presenting embossed carrier tapes that have a pocket depth equal to or less than 0.045 / 1.15mm. Embossed carrier tape cover tape Do not use the Embossed Deck Insert when presenting embossed carrier tapes that have a pocket depth greater than 0.045 / 1.15mm. 1.15mm / 0.045 Embossed carrier tape
Page 6 Tape Deck Insert Application for Embossed Carrier Tape (continued) There is a Hold Down Magnet on the bottom of the Embossed Deck Insert that secures the Insert to the Tape Deck during the production run. The Embossed Deck Insert can be identified by it s gold color. Embossed Deck Insert - top view Embossed Deck Insert bottom view Component Stability Magnet Hold Down Magnet Tape Deck Removal Tool (8mm only) The Deck Removal Tool has a pointed end for dislodging Tape Deck Inserts from the Tape Deck. Use the magnet on the Deck Removal Tool for removing Tape Deck Inserts, as well as loose components, from the feeder. Tape Deck Removal Tool Tape Deck Removal Tool Deck Insert Magnet
Page 7 Tape Deck Insert Storage (8mm only) The 8mm High Performance (Gold Plus) Spliceable Tape Feeder is shipped from the factory with the punched (paper/plastic) decks installed. One (1) Punched (paper/plastic) Deck Insert, and one (1) Embossed Deck Insert are stored beneath the Window Latch Lever and Tape Window as shown below. Punched (Paper/Plastic) Deck Insert Embossed Deck Insert Removing Tape Deck Inserts From the Storage Area (8mm only) The Tape Deck Insert storage area is located in the Tape Guide beneath the Tape Window. To remove or change the Tape Deck Inserts, slide the pointed end of the Tape Deck Removal Tool beneath the front edge of either Tape Deck Insert and lift to remove from the storage area. Punched (Paper/Plastic) Deck Insert Tape Deck Removal Tool Embossed Deck Insert Tape Deck Removal Tool
Page 8 Changing the Tape Deck Insert for Punched (Paper/Plastic) or Embossed Carrier Tape (8mm only) To install an embossed or punched (paper/plastic) Tape Deck Insert, follow the sequence of steps below. 1. Open the Window Latch Lever and Tape Window. See page 13. 2. Inspect the feeder for any loose components prior to installing Tape Deck Inserts. 3. Using the magnetic end of the Tape Deck Removal Tool to hold the Tape Deck Insert, lower the insert into the Tape Deck and slide until it drops into position. Do not install the Tape Deck Inserts when feeding embossed component tape with a depth greater than 0.045 inch / 1.15mm. Embossed carrier tape 1.15mm / 0.045 Installing Embossed Tape Deck Insert Embossed Deck Insert Installing Punched (Paper/Plastic) Tape Deck Insert Punched (Paper/Plastic) Deck Insert
Page 9 Removing Tape Deck Insert From the Tape Deck (8mm only) To remove an embossed or punched (paper/plastic) Tape Deck Insert, follow the sequence of steps below. 1. Open the Window Latch Lever and Tape Window. See page 13. 2. Inspect the feeder for any loose components prior to removing Tape Deck Inserts. 3. To remove a Tape Deck Insert, use the pointed end of the Deck Removal Tool to lift it away from the Tape Deck. Tape Deck Removal Tool Deck Insert 4. Using the magnetic end of the Deck Removal Tool, lift the Deck Insert and remove it from the Tape Deck as shown below. 5. Store the Tape Deck Insert in the Deck Insert storage area. Tape Deck Removal Tool Deck Insert
Page 10 Setting Tail Positions To change tape reels without removing the feeder from the pick and place machine, follow the sequence of steps below. 1. Pull out on the Tail Lock to disengage the locking tab mechanism. 2. With the Tail Lock disengaged, rotate the tail section up into the loading / unloading or splicing position. 3. Release the Tail Lock to lock the tail section into the desired position. 4. Perform these steps in reverse to set the feeder in the normal, operating position. Pull Here Locking Tab Normal Operation Position Tail Section in position for normal operation. Tail Lock Loading / Unloading Position Tail Section locked in the loading / unloading position. Splicing Position Tail Section locked in the splicing position.
Page 11 Loading the Carrier Tape Reel To load carrier tape reels follow the sequence of steps below. 1. Set the Reel Pin location by removing the M04 x 08 socket flat head screw on the back of the tail assembly. Refer to the Reel Pin Locations diagram below to match the tape reel with the corresponding Reel Pin location. 2. Place the tape reel over the Reel Pin so that the carrier tape feeds over the top of the reel towards the front of the feeder. The Reel Pin location must match the corresponding hole in Tail Section based on tape reel size. If the Reel Pin is not set to the correct location, there could be picking or jamming issues, or problems with PSV detection. Reel Sizes: 15.0 Inch 13.0 Inch 11.5 Inch 10.0 Inch 7.0 Inch Reel Pin Tape Reel Direction of feed M04 x 08 SFHS
Page 12 Loading the Carrier Tape Reel (continued) 3. Move the Tail Section, with loaded reel to the normal operating position. (See page 10, Setting Tail Positions ). 4. Pull the tape from the reel and thread the component tape under the Latch Lever and into the channel under the Control Panel. 5. Continue feeding the tape until it reaches the Tape Window. Latch Lever Normal Operating Position Control Panel COVER TAPE PATH Direction of feed Channel COVER TAPE PATH NO KNOTS CAUTION Use a Hover-Davis Feeder Set-Up Cart for your feeder. Using a non Hover-Davis Feeder Set-Up cart may void the warranty and/or damage the feeder.
Page 13 Unlocking and Opening the Tape Window To Unlock and open the Tape Window, follow the sequence of steps below. 1. Slide the Window Lock forward to unlock, this will allow the Window Latch Lever to be opened. 2. Lift the Window Latch Lever approximately 90 degrees, then slide the Window Lock forward to lock into the Lever Catch to lock it in the open position. 3. The Tape Window can now be opened and closed. Window Latch Lever Unlock Window Lock Lever Catch Slide Window Lock into Lever catch Lift Window Latch Lever approximately 90 degrees Lock Tape Window
Page 14 Loading Tape into the Tape Window CAUTION When loading component tape, especially 0603 and smaller devices, extreme care must be taken to make sure that loose components do not drop into the feeder drive mechanism. These small devices can lodge in the gear teeth causing drive failure. When loading component tape into the Tape Window area, follow the sequence of steps below. 1. Open the Tape Window and feed the component tape inside the Tape Guide channel. 2. Make sure that the component pockets fit into the Tape Guide channel. Tape Window Component Tape Tape Guide Channel Tape Guide
Page 15 Loading Tape into the Tape Window (continued ) CAUTION When loading component tape, especially 0603 and smaller devices, extreme care must be taken to make sure that loose components do not drop into the feeder drive mechanism. These small devices can lodge in the gear teeth causing drive failure. 3. Continue feeding the component tape into the exit chute at the front end of the feeder while peeling back the cover tape. 4. Align the sprocket holes of the component tape with the Toothplate. 5. Peel back approximately 15 inches (381mm) of cover tape and thread the cover tape backwards through the Tape Window. A mylar cover tape extension may be used if 15 (381mm) of cover tape is not available. Make sure there are no twists or knots in the cover tape, and/or mylar cover tape extension, if used. Peel back cover tape and thread over the Peel Edge and through Tape Window opening Align sprocket holes in the component tape with the Toothplate Thread the carrier tape into the Exit Chute. Note : Peel back the cover tape first! Peel Edge
Page 16 Threading the Peel Arm When threading the cover tape over the Peel Arm, follow the sequence of steps below. 1. Pull back on the Peel Arm Assembly, and hold it open. 2. Thread the cover tape between the Peel Arm Assembly and the Peel Roller. 3. Loop the cover tape under the Peel Roller, then let the Peel Arm Assembly close. 4. Pull the cover tape taught over the Peel Edge after closing the Tape Window. Make sure there are no twists or knots in the cover tape, and/or mylar cover tape extension, if used. Tape Window Cover Tape Peel Edge Window Latch Peel Roller Peel Arm Assembly Window Lock Tape Window Peel Arm Assembly Peel Edge
Page 17 Closing and Locking the Tape Window When closing and locking the Tape Window, follow the sequence of steps below. 1. While holding the Window Latch Lever, slide the Window Lock forward to unlock the Window Latch Lever. 2. Lower the Window Latch Lever onto the closed Tape Window. 3. Slide the Window Lock back to the locked position. It is important to align the component tape sprocket holes with the Toothplate. See page 14, Loading tape into the Tape Window. Window Lock Window Latch Lever Unlock Lock Tape Window
Page 18 Threading Cover Tape into the Reservoir To thread cover tape into the Reservoir area, follow the sequence of steps below. 1. Raise the Handle. 2. Press down on the Tab and pull open the Reservoir Cover. 3. Press down on the Idler Wheel Lever until the Idler Wheel latches in the upright position. 4. Feed the cover tape end between the Idler Wheel and Drive Roller. 5. Load the cover tape into Reservoir. 6. Press down on the Idler Wheel Release to close the Idler Wheel Lever. 7. Close the Reservoir Cover. 8. Press and release the Mode Button to remove any cover tape slack. (The feeder must be powered for this step). Idler Wheel Release Idler Wheel Lever Idler Wheel Handle Tab COVER TAPE PATH Reservoir Door Drive Roller Cover Tape Reservoir Cover
Page 19 Final Tape Loading Step With the tape fully loaded into the feeder, lower the tail section to the normal position. The feeder is now ready for operation. (See page 10, Setting Tail Positions ). The reel must engage the tensioner in order to activate the PSV sensor for reel presence on the pick and place machine. Normal Position Tensioner COVER TAPE PATH
Page 20 Locating the First Component With the tape securely loaded into the feeder, it is recommended to power-up offline on a Hover-Davis Feeder Set-Up Cart. After the feeder has completed its startup sequence, press and release the Mode Button to remove slack in the cover tape; Status Light will display GREEN. Make sure feeder is set to the correct component pitch (See page 34 for instructions on changing feeder pitch setting). To Advance feed the tape to the Pick-Point: 1. Press and hold the Mode Button down while pressing and releasing the Forward Button on the Control Panel. This will advance the tape 2mm if the Feeder Pitch Setting is set to 2 pitch, or advance the tape 4mm if the Feeder Pitch Setting is set to 4 pitch or higher. 2. Continue pressing the Forward Button until the first component is centered at the appropriate pick point mark on the Tape Window. To Reverse feed the tape to the Pick-Point: 1. Press and hold the Mode Button down while pressing and releasing the Reverse Button on the Control Panel. This will reverse feed the tape 2mm if the Feeder Pitch Setting is set to 2 pitch, or reverse feed the tape 4mm if the Feeder Pitch Setting is set to 4 pitch or higher. 2. Continue pressing the Reverse Button until the first component is centered at the appropriate pick point mark on the Tape Window. Pressing and holding ONLY the Mode Button for 3 seconds will enter Feeder Pitch Adjust Mode. First component is centered (8 Pitch Shown) Forward Button Mode Button (8 Pitch) Pick Point Mark (4 Pitch) Pick Point Mark (2 Pitch) Pick Point Mark Reverse Button First component is centered (2 Pitch Shown) (4 Pitch) Pick Point Mark (2 Pitch) Pick Point Mark 12 MM 8MM
Page 21 Emptying the Reservoir To ensure optimum performance, the Reservoir should periodically be emptied. It is recommended to empty the Reservoir when tape reels are loaded or spliced. When the Reservoir becomes full, the cover tape will start to push the Reservoir Door open. When this occurs, the Reservoir should be emptied as soon as possible. To empty the Reservoir, follow the sequence of steps below. 1. Swing the Reservoir Door open. 2. Pull the excess cover tape from the Reservoir, then trim away the excess with scissors. 3. Push the trimmed end of the cover tape back into the Reservoir and close the Reservoir Door. The actual properties of the cover tape, such as thickness, will determine when the Reservoir Door will start to push open. Cover Tape Reservoir Door
Page 22 Installing the Tape Feeder into the Platform Based Machine or Feeder Set-Up Cart To load the tape feeder onto the Platform Based Machine or Feeder Set-Up cart, push the feeder latch down so that it catches and stays down. Slide the feeder onto the Platform feeder bank, until it reaches the interface. Once the feeder Status Light illuminates, signaling an electrical connection between the feeder and the interface, push the latch down and it will spring up. This locks the feeder into its operational position. Do not press any Control Panel Buttons during the feeder power-up sequence. Follow the above instructions in reverse order to remove the feeder. Feeder startup sequence: When the feeder is loaded onto the Platform or Set-Up Cart, the Control Panel Display will show the following sequence. 1. The display will flash the feeder width for one second. 2. The current pitch setting will display for the next three seconds. 3. The display will turn off until a control panel button is pressed. 4. Press and release the Mode Button to remove any cover tape slack. the Status Light will display GREEN. CAUTION Use a Hover-Davis Feeder Set-Up Cart for your feeder. Using a non Hover-Davis Feeder Set-Up cart may void the warranty and/or damage the feeder. Base Plate Base Plate Feeder Latch in the down, unlocked position. Feeder Latch in the up, locked position. Feeder Latch COVER TAPE PATH Slide feeder up along T slot in this direction
Page 23 Feeder Database Chart The following charts include the values needed to input Feeder Database information for the 8mm and 12mm High Performance (Gold Plus) Spliceable Tape Feeders. Enter the feeder definitions for all variations defined to the respective feeder database. Feeder Name 8mm High Performance (Gold Plus) Spliceable Tape Feeder 8/2 8/4 8/8 Gold Plus 8m m / 2m m Gold Plus 8m m / 4m m Gold Plus 8m m / 8m m Feeder Type Tape - Spliceable Tape - Spliceable Tape - Spliceable Pick Up X 69.00 69.00 69.00 Pick Up Y -2905.00-2865.00-2786.00 Pick Up Tolerance X 0 0 0 Pick Up Tolerance Y 0 0 0 Theta Pick Tolerance 0 0 0 Pick Attempts 0 0 0 Number of Slots 1 1 1 Width 0 0 0 Reference Slot 0 0 0 Cycle Tim e (HSM enabled - m sec) 50 71 140 Number of Tracks (Tape) 1 1 1 Track Width (Tape) 69 69 69 12mm High Performance (Gold Plus) Spliceable Tape Feeder 12/2 12/4 12/8 12/12 Feeder Name Gold 12mm / 4mm Gold 12mm / 4mm Gold 12mm / 8mm Gold 12mm / 12mm Feeder Type Tape - Spliceable Tape - Spliceable Tape - Spliceable Tape - Spliceable Pick Up X 148.00 148.00 148.00 148.00 Pick Up Y -2983.00-2944.00-2865.00-2786.00 Pick Up Tolerance X 0 0 0 0 Pick Up Tolerance Y 0 0 0 0 Theta Pick Tolerance 0 0 0 0 Pick Attempts 0 0 0 0 Number of Slots 1 1 1 1 Width 0 0 0 0 Reference Slot 0 0 0 0 Cycle Time (HSM enabled - msec) 50 71 140 198 Number of Tracks (Tape) 1 1 1 1 Track Width (Tape) 148 148 148 148
Page 24 Operator Modes Operator Modes provide configuration options for the High Performance (Gold Plus) Spliceable Tape Feeder. See chart below for available Operator Modes. 1. Power feeder up on machine or Feeder Set-Up Cart and latch feeder in place. Wait for the feeder to complete its startup sequence before proceeding, the Status Light will illuminate GREEN and the Control Panel Display will be blank when the startup sequence is complete. 2. Press and hold down the Forward and Reverse Buttons for 3 seconds until Pi is displayed to enter Operator Modes. The Status Light will illuminate ORANGE. 3. Press and release either the Forward Button or Reverse button to cycle through the available Operator Modes. 4. Press and release the Mode Button to enter the desired mode. 5. Press the Forward Button or Reverse Button to make adjustments. 6. Press and release the Mode Button to save the adjustments and exit the mode. 7. Upon exiting, feeder will attempt to tension cover tape if slack is sensed. If tensioning of cover tape fails, ce error will be present. ce error is indicated by a RED Status Light and the Control Panel Display will show ce. (See page 30 for clearing of ce error) If no slack is sensed the Status Light will illuminate GREEN and the current pitch setting will be visible on the Control Panel Display. If no buttons are pressed for 30 seconds, the feeder will automatically exit Operator Modes without saving any changes. CAUTION Use a Hover-Davis Feeder Set-Up Cart for your feeder. Using a non Hover-Davis Feeder Set-Up cart may void the warranty and/or damage the feeder. Operator Mode Name Feeder Pitch Adjust Mode OPERATOR MODES Mode Label Description Pi This mode allow s the feeder pitch setting to be adjusted. (See Page 25) Offset Setting Mode os This mode allow s the pick up position of the feeder to be adjusted forw ards and back. (See Page 26) Enable / Disable PSV PS Toggle PSV On or Off. (See Page 27) Function Unique Feeder ID Id Displays the unique feeder identification tw o (2) digits at a time (See Page 28) Status Light Display Forward Button Mode Button Reverse Button
Page 25 Feeder Pitch Adjust Mode Using this mode will adjust the amount of carrier tape fed on each advance. The carrier tape will move in MM the distance the pitch is set to 1. Power feeder up on machine or Feeder Set-Up Cart and latch feeder in place. Wait for the feeder to complete its startup sequence before proceeding, the Status Light will illuminate GREEN and the Control Panel Display will be blank when the startup sequence is complete. 2. Press and hold down the Forward and Reverse Buttons for 3 seconds until Pi is displayed to enter Operator Modes. The Status Light will illuminate ORANGE. 3. Press and release the Mode Button when Pi is displayed on the Display to enter Feeder Pitch Adjust Mode. The Control Panel Display will flash the current pitch setting. 4. Press the Forward or Reverse Button to change the pitch setting. 5. Press and release the Mode Button to save the setting and exit. 6. Upon exiting, feeder will attempt to tension cover tape if slack is sensed. If tensioning of cover tape fails, ce error will be present. ce error is indicated by a RED Status Light and the Control Panel Display will show ce. (See page 30 for clearing of ce error) If no slack is sensed the Status Light will illuminate GREEN and the current pitch setting will be visible on the Control Panel Display. It is also possible to enter Pitch Adjust Mode while the feeder is in a normal, operating state. See page 12, Adjusting the Pitch Setting. If no buttons are pressed for 30 seconds, the feeder will automatically exit Operator Modes without saving any changes. CAUTION Use a Hover-Davis Feeder Set-Up Cart for your feeder. Using a non Hover-Davis Feeder Set-Up cart may void the warranty and/or damage the feeder. Status Light Display Forward Button Mode Button Reverse Button
Page 26 Offset Setting Mode / Change the Factory Default Each offset is equal to 0.0012 inch / 0.0305 mm. To adjust the pick point position of the feeder in the Y axis, perform the series of steps listed below. 1. Power feeder up on machine or Feeder Set-Up Cart and latch feeder in place. Wait for the feeder to complete its startup sequence before proceeding, the Status Light will illuminate GREEN and the Control Panel Display will be blank when the startup sequence is complete. 2. Press and hold down the Forward and Reverse Buttons for 3 seconds until Pi is displayed to enter Operator Modes. The Status Light will illuminate ORANGE 3. Press and release the Forward or Reverse Buttons to cycle through the list of Operator Modes. 4. Press and release the Mode Button when os is displayed on the Display to enter Offset Setting Mode. The current Offset Setting will be visible on the Control Panel Display. 5. Pressing the Forward Button will increase the pick point offset, pressing the Reverse Button will decrease the pick point offset. A GREEN Status Light indicates the pick point is greater than the factory pick point. A RED Status Light indicates the pick point is less than the factory pick point. An ORANGE Status Light indicates the pick point is equal to the factory pick point. Press the Forward and the Reverse buttons at the same time to reset the pick point offset to the original factory setting, which is indicated by a ORANGE Status Light. 6. Press and release the Mode Button to save the setting and exit. 7. Upon exiting, feeder will attempt to tension cover tape if slack is sensed. If tensioning of cover tape fails, ce error will be present. ce error is indicated by a RED Status Light and the Control Panel Display will show ce. (See page 30 for clearing of ce error) If no slack is sensed the Status Light will illuminate GREEN and the current pitch setting will be visible on the Control Panel Display. After the settings are saved, the feeder must be advanced once for the new offset setting to take effect. If no buttons are pressed for 30 seconds, the feeder will automatically exit Operator Modes without saving any changes. CAUTION Use a Hover-Davis Feeder Set-Up Cart for your feeder. Using a non Hover-Davis Feeder Set-Up cart may void the warranty and/or damage the feeder. Status Light Display Forward Button os Mode Button Reverse Button
Page 27 Enable / Disable PSV Function The feeder s PSV function is used to report to the pick and place machine via sensor, if a reel is present and installed in the correct position. If PSV is disabled, the feeder ignores the sensor and always reports a reel is present. 1. Power feeder up on machine or Feeder Set-Up Cart and latch feeder in place. Wait for the feeder to complete its startup sequence before proceeding, the Status Light will illuminate GREEN and the Control Panel Display will be blank when the startup sequence is complete. 2. Press and hold down the Forward and Reverse Buttons for 3 seconds until Pi is displayed to enter Operator Modes. The Status Light will illuminate ORANGE. 3. Press and release the forward or reverse buttons to cycle through the list of Operator Modes. 4. Press and release the Mode Button when PS is visible on the Display. PS will begin blinking on the display when selected. If the Status Light illuminates GREEN - then PSV is currently Enabled If the Status Light illuminates RED - then PSV is currently Disabled. 5. To enable PSV, press the Forward Button. The Status Light will illuminate GREEN. 6. To disable PSV, press the Reverse Button. The Status Light will illuminate RED. 7. Press and release the Mode Button to save the setting and exit. 8. Upon exiting, feeder will attempt to tension cover tape if slack is sensed. If tensioning of cover tape fails, ce error will be present. ce error is indicated by a RED Status Light and the Control Panel Display will show ce. (See page 30 for clearing of ce error) If no slack is sensed the Status Light will illuminate GREEN and the current pitch setting will be visible on the Control Panel Display. PSV is on as a factory default setting. If no buttons are pressed for 30 seconds, the feeder will automatically exit Operator Modes without saving any changes. CAUTION Use a Hover-Davis Feeder Set-Up Cart for your feeder. Using a non Hover-Davis Feeder Set-Up cart may void the warranty and/or damage the feeder. Status Light Display Forward Button PS Mode Button Reverse Button
Page 28 Unique Feeder ID Display The Unique Feeder ID Operator Mode displays the feeder s unique identification. 1. Power feeder up on machine or Feeder Set-Up Cart and latch feeder in place. Wait for the feeder to complete its startup sequence before proceeding, the Status Light will illuminate GREEN and the Control Panel Display will be blank when the startup sequence is complete. 2. Press and hold down the Forward and Reverse Buttons for 3 seconds until 'Pi' is displayed to enter Operator Modes, then release both buttons. The Status Light will illuminate ORANGE 3. Press and release the Forward or Reverse Buttons to cycle through the list of Operator Modes. 4. Press and release the Mode Button when 'Id' is displayed to enter Unique Feeder ID Display Mode. The display will show the feeder's unique identification number two (2) digits at a time. There will be a decimal point after the last digit in the identification number on the display. The Unique Feeder ID Display will repeat until the mode is exited. 5. Press and release the Mode Button to exit. 6. Upon exiting, feeder will attempt to tension cover tape if slack is sensed. If tensioning of cover tape fails, ce error will be present. ce error is indicated by a RED Status Light and the Control Panel Display will show ce. (See page 30 for clearing of ce error) If no slack is sensed the Status Light will illuminate GREEN and the current pitch setting will be visible on the Control Panel Display. If no buttons are pressed for 30 seconds, the feeder will automatically exit Operator Modes without saving any changes. CAUTION Use a Hover-Davis Feeder Set-Up Cart for your feeder. Using a non Hover-Davis Feeder Set-Up cart may void the warranty and/or damage the feeder. Status Light Display Forward Button Mode Button Reverse Button
Page 29 Troubleshooting To inspect and repair the feeder, follow the instructions listed in the troubleshooting chart below. When replacing parts and securing Covers, make sure all Cables are securely routed to avoid pinching and feeder damage. When moving the feeder, always use the feeder handle to avoid feeder and Pogo Block damage. When the feeder is loaded into the placement machine, the Latch Lever MUST BE latched down in the locked position. Do not operate the feeder with the Covers removed. Do not modify the feeder in any way. Feeder condition Causes Repair Solutions (Possible Replacement Parts) No Power 'J' is visible on the Control Panel Display, and the Status Light is flashing RED. (Indicates a carrier tape jam condition) Pogo block or pins broken or missing I/O cable pinched Damaged controller I/O cable not connected to controller Loose wire connection Pocket depth Tooth plate broken teeth Components in drive system Tape path obstruction Troubleshooting Replace I/O cable Replace I/O cable Replace controller Plug connector into controller Replace cable Check tape application Replace tooth plate Remove components in drive system Remove obstructions in tape path Slot sensor damaged or Replace or reset slot sensor misaligned Slot sensor cable pinched Replace slot sensor cable Toothplate backlash Reset anti-backlash gear Embossed tape using Change hard deck for proper tape paper deck Make sure feeder is set to Set feeder width the correct feeder width Adhesive build up on peel Clean adhesive buildup on peel edge edge Cover Tape Creep Feeder loading Check loading instructions Cover tape Check reel peel force out of EIA spec Reservoir motor stalls Replace reservoir motor Reservoir is full Empty reservoir Adhesive build up on peel edge Clean adhesive buildup on peel edge (continued on next page)
Page 30 Troubleshooting (continued) Feeder condition Causes Repair Solutions (Possible Replacement Parts) 'ce'isvisibleonthe Control Panel Display, and the Status Light is flashing RED. (Indicates a cover tape error condition) Cover tape is broken, feeder can no longer place tension on the cover tape. Feeder is not loaded, feeder can not place tension on the cover tape. Rethread cover tape into the feeder reservoir (see pages 11 through 18). Then press and release the Mode Button to tension cover tape. Load feeder (see pages 11 through 18) Then press and release the Mode Button to tension the cover tape. 'SE'isvisibleonthe Broken Control Panel Cable Replace Control Panel Cable Control Panel Display, and the Status Light is flashing ORANGE. (Indicates communication is lost between Control Panel and Controller) Feeder Runs Off Pitch Verify feeder setup Verify pitch setting Damaged slot sensor Replace slot sensor Damaged slot sensor cable Replace slot sensor cable Will not advance Pick Failures Operator advanced feeder index before startup sequence was complete Damaged pogo block and pins Pinched or damage I/O cable Damaged controller Controller connections Motor failure Feeder pick point not on proper location Feeder is not inserted fully Cycle power to the feeder and let the feeder fully intialize with solid green light before trying to manually advance feeder index Replace I/O cable Replace I/O cable Replace controller Make sure all cables are seated properly in the controller board Replace motor Check Pitch Setting, Feeder Calibration Feeder pitch set incorrectly Verify feeder pitch setting Lock Latch Lever to Ensure Feeder is Fully Engaged in Placement Machine Feeder Runs Backwards Paper tape using embossed deck Factory default pick point moved Make sure feeder is set to the correct feeder width Make sure feeder is set to the correct feeder width Damaged motor Change hard deck for proper tape Verify feeder pick point location Set feeder width Set feeder width Replace motor
Page 31 Raw Material Data Hazardous Substances or Elements Commodity Name Lead (Pb) Mercury (Hg) Cadmium (Cd) Chromium VI Compounds (Cr6+) Polybrominated Biphenyls (PBB) Chemicals X O O X X X Wiring/ Associated Components Polybrominated Diphenyl Ethers (PBDE) X O O O O O Metal X O X X O O Printed Circuit Boards X O O O O O Hardware X O O X O O Electrical Components (Purchased) X O O O O O O: this component does not contain this hazardous substance above the maximum concentration values in homogeneous materials specified in the SJ/Txxxx-xxxx Industry Standard. X: this component does contain this hazardous substance above the maximum concentration values in homogeneous materials specified in the SJ/Txxxx-xxxx Industry Standard (Company can explain the technical reasons for the "X"). (Pb) (Hg) (Cd) (Cr6+) (PBB) (PBDE) X O O X X X X O O O O O X O X X O O X O O O O O X O O X O O ( ) X O O O O O O: SJ/Txxxx-xxxx. X: SJ/Txxxx-xxxx. (, "X"..)
Page 32 Label Locations Part Number Label / Serial Number Label Cover Tape Path Label Feeder Size Label Unique Feeder ID Label
Page 33 Changes To This Revision New feeder release.