Instruction Guide February 2017

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Transcription:

Instruction Guide February 2017 3M Instruction Guide: 3M TM Locator Plate 3443-81-XX, 3D-Printed Instructions for the assembly of 3M TM Ribbon Cable Wiremount Socket Assembly, 451 Series

1.0 General 1.1 The assembly of 3M Ribbon Cable Wiremount Socket Assemblies, 451 Series, 0.050 x 0.050 sockets and 3M TM Round Conductor Flat Cable 0.025 can be accomplished when using the 3M Locator Plates. 3443-81-XX Series; 3D- Printed Base Plate 3443-81-00; and the 3M TM Assembly Press, 3640 or 3335 Models. 3M TM Connector Part No. 3M TM Locator Plate No. 3M TM Platen part No. 3436-1K Shut Height Setting 3M TM Assembly 3M Press TM Assembly Press 3335 3640 / 3316 45104 3443-81-04 3442-9 7 7.5 45106 3443-81-06 3442-9 7 7.5 45108 3443-81-08 3442-9 7 7.5 45110 3443-81-10 3442-9 7 7.5 45112 3443-81-12 3442-9 7 7.5 45114 3443-81-14 3442-9 7 7.5 45116 3443-81-19 3442-9 7 7.5 45120 3443-81-20 3442-9 7 7.5 45126 3443-81-26 3442-9 7 7.5 45130 3443-81-30 3442-9 7 7.5 45134 3443-81-34 3442-9 7 7.5 45140 3443-81-40 3442-9 7 7.5 45150 3443-81-50 3442-9 7 7.5 2.0 Procedures for Set-up 2.1 Adjust the shut height settings. (See Figures 2-4) 3D Printed Base Plate, 3D - Insert Locator Plate 3443-81-00 Figure 1 Base Plate and Insert Locator Plate

3.0 Procedures for Adjusting Shut Height The Shut height should be adjusted from the base before the locator plate is put into place. The 3M TM Assembly Presses 3316 and 3640 are adjusted with a knob at the top of the press. The 3M TM Assembly Press 3335 is adjusted with the collar on the press shaft, and the 3M TM Assembly Press 3830 is self-adjusting. 3.1 The shut height adjustment is made from the base of the assembly press without the locator plate or platen in place. 3.2 Lower the handle of the press until the handle casting makes contact with the press casting. (See Figure 2) 3.3 Place the shut height gauge across the press base. (See Figure 2) Figure 2 3.4 Rotate the shut height to lower or raise adjustment feature until the bottom of the shaft contacts the desired position on the shut height gauge. (See Figures 3 and 4) Figure 3 Figure 4

3.5 Install the 3M TM base plate, and appropriate locator plate insert on the press. (See Figure 5) Add platen by positioning it parallel with the connector body and cover. (See Figure 9) Figure 5 4.0 Procedures for Cable Preparation Before assembly of the connector can take plate, the cable must be prepared. 4.1 Place the cover into the locator plate. (See Figure 6) Figure 6 4.2 Place the properly sized ribbon cable into the cover in the locator plate. (See Figure 7) Figure 7

5.0 Procedures for Cable Termination After the cable is prepared it is ready for termination. 5.1 Place the socket connector onto the cover over the cable, verifying the pin 1 indicator is in the correct position. (See Figure 8) Figure 8 5.2 Bring the handle of the press down until the IDC s press into cable and the connector fully seats into the cover. (See figure 9) Figure 9 5.3 Visually inspect termination to ensure that: a. Cover is fully seated and parallel to the body. b. Cable is properly aligned with the cover. c. Cover retaining devices on the body are flush with the cover end. (See Figure 10)

6.0 Strain Relief Attachment Figure 10 (Metal fixture shown) 6.1 Fold the cable back over the cover. (See Figure 11) Figure 11 6.2 Place the strain relief in the connector over the cable, sliding the strain relief into the slots of the connector. (See Figure 12) Figure 12

6.3 Press the strain relief down until the strain relief snaps into the correct position on the connector. (See Figure 13) Figure 13

Regulatory: For regulatory information about this product, contact your 3M representative. Technical Information: The technical information, recommendations and other statements contained in this document are based upon tests or experience that 3M believes are reliable, but the accuracy or completeness of such information is not guaranteed. Product Use: Many factors beyond 3M s control and uniquely within user s knowledge and control can affect the use and performance of a 3M product in a particular application. Given the variety of factors that can affect the use and performance of a 3M product, user is solely responsible for evaluating the 3M product and determining whether it is fit for a particular purpose and suitable for user s method of application. Warranty, Limited Remedy, and Disclaimer: Unless an additional warranty is specifically stated on the applicable 3M product packaging or product literature, 3M warrants that each 3M product meets the applicable 3M product specification at the time 3M ships the product. 3M MAKES NO OTHER WARRANTIES OR CONDITIONS, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OR CONDITION OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR ANY IMPLIED WARRANTY OR CONDITION ARISING OUT OF A COURSE OF DEALING, CUSTOM OR USAGE OF TRADE. If the 3M product does not conform to this warranty, then the sole and exclusive remedy is, at 3M s option, replacement of the 3M product or refund of the purchase price. Limitation of Liability: Except where prohibited by law, 3M will not be liable for any loss or damage arising from the 3M product, whether direct, indirect, special, incidental or consequential, regardless of the legal theory asserted, including warranty, contract, negligence or strict liability. Electronics Materials Solutions Division 6801 River Place Blvd. Austin, TX 78726-9000 800-225-5373 www.3mconnectors.com 3M is a trademark of 3M Company. Please recycle. 3M 2017. All rights reserved. 78-9102-1086-9_B