MOHR cutters for speedy results CERTIFIED TO DIN EN ISO 9001:2000
THE ENTERPRISE Adolf Mohr has signified success for over a hundred years and the brand has become synonymous with cutting machines worldwide. MOHR is a trademark of Adolf Mohr Maschinenfabrik, founded in 1906 as a mechanical workshop. Since then the company has not only changed as far as product focusing is concerned, but has ascended from a regional provider to the world s biggest supplier of highspeed cutters and cutting machines. With over 130,000 high-speed cutters produced and installed worldwide the company today more than ever enjoys a solid reputation as an innovative and reliable partner. The dynamic growth market of digital printing has gained in every respect from the company s undertaking only to produce the best possible products. In the small format sector, genuine, professional cutting machines are available at conditions which are very advantageous, both from a technical and economic point of view. MOHR also stands for first-class service. Therefore, a high readiness for operation, preventive maintenance, training of staff and transfer of know-how are the key components of this successful concept. Highly-qualified technicians on site provide fast, competent and inexpensive service. The Service Center, which opened in 2006, covers almost 1,500 m² offering more than 20,000 different service products.
A trademark is not static, it is always growing and developing. Mohr offers tailor-made solutions for digital printing and creative people The philosophy behind the Mohr Cutter is precise cutting of sizes 56 cm and 66 cm up to size 80. Besides an ECO version, every model is available as a networkable variant (PLUS). For adhesive-bound or saddle-stitched print products the newly developed three-side trimmer BC 330 offers convincing production features. Mohr Digicut is synonymous with the most creative way of cutting, die-cutting, perforating, creasing and engraving in one single pass. With the most intricate contours thanks to laser technology. Mohr Cutter Mohr BC 330 Mohr Digicut
MOHR CUTTERS Mohr Cutters are tailored to the specific demands in digital printing Mohr Cutters are durable, programmable cutting machines with hydraulic drive. Quick-print shops, copy shops, commercial print shops, in-house printers value not only the uncomplicated operation, but also the long service life of the cutting machine. The unique cutting precision is obtained by the sturdy construction and the direct measurement. The precise and gentle bevel swing cut is carried out hydraulically on all of our models. This allows adjusting the dwell time of the knife in the BDC to the respective material. The corrosion free table surface provides very easy gliding which makes the material easy to handle. On Mohr Cutter 80, this effect is even supported by air jets. On models 56 and 66, air jets are optional. The clamping pressure can be continuously adjusted within a large range by means of a turning knob with scale to suit any material to be cut. A variable pre-clamping time control optimizes cutting quality when dealing with different materials. Luminous LEDs indicate the cutting line to the operator. The highlights Wide range of programming options Easy knife changing with automatic shutoff in bottom dead center and fine adjustment from the front A machine frame with optimized stability takes the forces produced during the cutting process in the best possible way and guarantees maximum cutting precision. Minimum expenditure of maintenance thanks to innovative materials Digital workflow integration (only PLUS model)
Mohr Cutters provide convincing technology In the major technical features Mohr Cutters benefit from the bigger members of the family: Linear ball bearing maintenance-free and extremely precise A cutting stick ejector eases and abbreviates the knife change Transparent rear-table cover ensures the best possible illumination Direct measurement via rotary transducer flanged to the spindle LED cuttingline indicators ensure optimum illumination, even when lighting is poor. The indicator can be clearly seen on many materials. Backgauge rakes with plastic gliders treat the table surface with care Knife depth can be conveniently adjusted from the front
MOHR CUTTERS Two models with comprehensive standard equipment Optional digital workflow integration ECO The machine is operated via an ergonomically arranged control panel with 5.5 monochrome display and extra low-profile keyboard. Repeat sequences can be saved in one of 198 available memory positions and even be adapted at any time. The cutting programs are either generated manually or menu-driven and intuitive via block programming. Functions: Low-profile keyboard with easy-to-understand symbols Menu-driven knife change Programming during cutting Block programming available Format tables 198 program memory locations Program information with plain text Cutting cycle shown with symbols Programmable jogging mark Clamping time before cutting Programmable ejector Protect program Lubrication interval signal PLUS The machine is operated via an ergonomically arranged 18.5 touch-sensitive display. Repeat sequences can be saved and adapted at any time. To do so, the system has 1,998 memory positions available. Process visualisation gives the operator a graphic indication of the material handling. This reduces the likelyhood of operating errors. Additional functions as compared with ECO: Option of digital workflow integration Process visualisation for a graphical indication of material handling Production report for acquiring the machine performance data 1,998 Program memory positions Copy program For digital workflow integration, the following options are available: Compucut takes the cutting data supplied as ppf or jdf files direct from the prepress stage. Compucut generates the cutting program automatically. A bar-code reader enables the machine to start the cutting program automatically. This allows setup times to be reduced to almost zero.
Measuring up! Technical Data Cutter 56 Cutter 66 Cutter 80 Cutting width mm 560 670 800 Feed depth (C) mm 560 670 800 Feeding height, max. (without false clamp plate) mm 80 80 100 Length of front table (D) mm 670 670 670 Table height mm 900 900 900 Clamping pressure, min. dan 200 200 180 Clamping pressure, max. dan 1200 1500 2700 Backgauge speed, return stroke (0 -...) mm/sec 70 70 130 Knife speed Cycles/min. 20 20 20 Thickness of knife mm 9.70 9.70 11.75 Grinding reserve (HSS18 knife) max. mm 22 22 25 Smallest cut, manual, without false clamp plate mm 15 Smallest cut, automatic, without false clamp plate mm 15 15 15 Smallest cut, automatic, with false clamp plate mm 50 50 50 Noise emission (EN 13023) db(a) 76.5 76.5 76.5 Installation Data Width (B) mm 1150 1250 1430 Depth (A) mm 1670 1825 1970 Frame height (E) mm 1500 1500 1500 Weight, total net kg 575 620 900 Static floor load dan/m 2 330 330 384 Dynamic surcharge % 20 20 20 Electr. power draw (apparent power) kva 2,2 2,4 4 Thermal output BTU/h 7135 7784 12973 Subject to technical alterations Available accessories: Cutting sticks (Set of 10 items) HSS-knives Carbide-tipped knives Knocking block Protektopur (C) (A) (E) (D) (B)
MOHR ONE-KNIFE TRIMMER Mohr single knife 3-Side Trimmer BC-330 automatic book cutting The robust, networkable Mohr 3-side trimmer is the machine for automatically cutting perfect-bound or saddlestitched products. In contrast to a three-knife trimmer, it only has one knife and the book is placed into the cutting position by a gripper. The cut is hydraulic, which enables the time the knife spends in the bottom dead center to be adapted to the material. The robust cutting unit guarantees a precise cut that is gentle on the material. The applied pressure can be infinitely adjusted to every material to be cut within a large adjustment range. To increase performance, several products, stacked on top of each other, can be cut simultaneously. The container for waste can be accessed from the outside. The machine is operated using an ergonomically positioned 18.5" touchscreen display. Recurring cut sizes can be stored and adapted at any time. Integrated in the digital workflow, the cutting data is transferred directly. The machine can be equipped with a bar-code reader to automatically launch the cutting program. This reduces the set-up time to practically zero. The highlights Integration in the digital workflow Format can be varied from product to product Cutting unit easily accessible enabling a swift and simple knife change Technical Data Performance (single multiple block) Books/h min. 220 pieces max. 520 pieces Inner book untrimmed mm min. 107 x 152 max. 305 x 330 Inner book trimmed mm min. 105 148 max. 303 326 Head, tail and fore-edge trim mm min. 2 max. 100 Book thickness mm min. 3 max. 51 Dimensions mm W 1,830 x D 2,220 x H 1,580
Sneaker networks may be sporty, but P-Net ensures intelligent exchange of data in post-press Workflow Integration with P-Net is standard on all NET models. The central networking component is the P-Net Server which forms the principal control system for the following P-Net services. ESPV ESPV is an abbreviation of the German term for External Cutting Program Administration. With ESPV a deliberate number of cutting programs can be stored on the central P-Net Server. In addition, P-Net organizes a fast and efficient exchange of cutting programs between all the cutting machines which are connected to the network. Compucut For more than 25 years, Compucut has allowed to generate cutting programs outside the high-speed cutter reducing the programming times at the machine to zero. This increases the productivity of the high-speed cutter even when very simple sheets are cut. Direct from the prepress stage the cutting data is supplied as ppf or jdf files. From these files Compucut generates the corresponding cutting program, either manually or automatically, depending on the customer s specification. In order to ensure the best possible program cycle Compucut automatically optimizes the cutting programs by adding the required comments, additional functions and information for operators. Once the cutting program has been set up, it will be sent to the high-speed cutter via P-Net. The operator can see a graphics of the sheet and the corresponding handling. This process visualization helps to minimize the proneness to errors in the cutting process significantly. Bar code The cutter has a bar-code scanner incorporated. Once the bar code has been read, the allocated cutting program is automatically started. There is no tedious search for the right cutting program and, consequently, there will be no operating errors. Prepress P-Net Server ESPV Compucut Barcode Barcode Barcode
MOHR DIGICUT Mohr Digicut. Give your creative ideas the right shape sheet by sheet Mohr Digicut opens up infinite possibilities for creative people and packaging designers to process sheets in the most versatile materials. The implementation of your ideas with no tool costs and in one single pass is what makes the Digicut so exciting: cut, perforate, engrave and crease the most intricate contours by laser. Benefit for the customer The most intricate contours can be precisely cut in diverse materials Engraving without leaving any marks on the back of the material Batches from one single copy to several hundred can be produced very economically No tool costs, because processing is done by laser Adolf Mohr safety standard, incl. GS-certificate Production process The material is loaded into the machine through a transparent flap on the upper side. After the flap has been lifted, the material to be processed can be manually placed and aligned against the aligning gauge. The corresponding job is selected on the four-line display and operation starts immediately. The settings required for processing, such as laser intensity and speed are defined beforehand via color linked settings in the printer driver. Laser source: sealed CO tube, air cooled. When the inserted sheet is finished, a signal sounds and the operator can manually remove the material through the access flap. Technische Daten Laser source: sealed CO 2 tube, air cooled 30 W Laser power setting 0 to 100 % Speed setting 0.1 to 100 % Speed Work area Dimensions max. 2,032 mm / sec W 860 mm x D 610 mm W 1,365 x D 880 x H 1,010 mm Printer interface on Digicut Parallel and USB 2.0 Customer has to provide: Software required by customer: PC with Microsoft Windows Vector-oriented drawing program (i.e. CorelDraw or Adobe Illustrator Mohr Digicut with safety certificate
Cutting, perforating, engraving and creasing by laser, with no tool cost Ergonomically positioned control elements Honeycomb table allows removal of fumes by suction Clearly arranged machine operating panel Bar-code scanner Aligning gauge to precisely position the material
An independent family-owned business has developed into the world leader It marks an important milestone in the life of a family company to be able to look back over more than one hundred years of history. Adolf Mohr was an entrepreneur, bringing vision and strength to bear in creating the roots of something that people in this company are developing successfully, to this very day. Technological developments have always met the customers needs and ensured that the products of Adolf Mohr Maschinenfabrik are now globally regarded as synonymous with stateof-the-art high-speed cutters and ergonomic systems. This reputation is an eloquent reflection of the confidence that our company has enjoyed on the markets for decades. Process automation is expertly being implemented by employing systems. Cutting Systems streamline the finishing process Jogging Systems increase the efficiency before the cutting process LabelSystems for square-cut and die-cut labels give the product that distinctive design P-Net is an Ethernet-compatible network connection for production data communication Today, with more than 200 agencies in 170 countries, the Sales and Service Organization is in close proximity to its customers and, by maintaining a constant dialog and exchange of experiences with its international service centers, has gained a substantial lead in the development of technical solutions. The performance profile of this family-owned business marks it out as a strategic partner when it comes to intelligent finishing solutions of continuous value. For further information on products and company see: www.mohr-postpress.com Adolf Mohr Maschinenfabrik GmbH & Co. KG Hattersheimer Straße 16-42 D-65719 Hofheim/Ts. Phone: ++49 (0)6192/204-0 Fax: ++49 (0)6192/22193 E-Mail: mail@mohr-postpress.com Specifications and standard equipment subject to change without notice UK distributor: Watkiss Automation Sales Ltd Watkiss House, Blaydon Road Middlefield Industrial Estate, Sandy Bedfordshire SG19 1RZ Phone: 01767 685700 E-Mail: sales@watkiss.com 99800129. 52025. Watkiss version 12.16