Kunde: / Customer: TTI Pos. Bezeichnung / Description KOSTAL-Änd.-Nr.: ECI no.: C0088474_5 Artikel-Nr. KOSTAL / KOSTAL part no. Vorabinformation zu einer Änderung Product / Process Change Notification Artikel-Nr. Kunde / Customer part no. Datum: / Date: 1 Socket Housing 16way LKS1.5 SWS 9430010 9430010 2 2 Socket Housing 20way LKS1.5 SWS 9432001 9432001 5 3 Socket Housing 20way LKS1.5 SWS 9432091 9432091 0 4 KOSTAL Index 10/1/2018 Kunde ÄI / Customer RL
Agenda 1. Affected parts 2. Reason for change 3. Change description 4. Description change details 09430010 5. Description change details 09432001 6. Description change details 09432091 7. Affected documents 8. PPAP documents 9. Time schedule 10. Contact / approval C0088474/5 / KVD / 18.09.2018 Slide 2
1. Affected parts Change Part description Current P/N New P/N C0088474 C0088475 C0088475 C0088475 Socket housing 16way LKS 1,5 SWS neutral Socket housing 20way LKS 1,5 SWS coding A neutral Socket housing 20way LKS 1,5 SWS coding A neutral Socket housing 20pol. LKS 1,5 SWS coding B neutral Current index New index 09430010 no change 2 3 09432001 no change 5 6 09432091 change to 9432001 (except of Ford) OEM Daimler ZF BMW ZF Current OEM P/N DB 0285452026 ZF 0501208357 BMW 1433183 ZF 0501316202 New OEM P/N Current OEM index New OEM index no change 2 3 no change 0 1 0 - (Ford) (FD 7M5T14A464DNA000) (no change) (0) - 10103202 no change 0 1 ZF ZF 0501331081 no change 0 1 2018, KOSTAL Kontakt Systeme GmbH. Contents and presentation are protected world-wide. Any kind of using, C0088474/5 / KVD / 18.09.2018 Slide 3
2. Reason for change Replacement tools Technical improvement as part of the continuous improvement process Discontinuation of the article 09432091 please see PTN 20180910 (does not apply to Ford) C0088474/5 / KVD / 18.09.2018 Slide 4
3. Change description Replacement tools Due to reach of the endurance time we need a replacement tool for the contact carrier, the secondary lock and the bajonet ring of the socket housing 16/20way LKS 1,5 SWS. Technical improvement as part of the continuous improvement process The material of the bayonet ring changes from PA66T-GF30 to PA66T-GF25 for laser marking ability. To ensure a better visual differentiation the secondary locking`s colour changes to magenta. No change to fit, form or function of the articles. The article 09432091 will be replaced by 09432001 (does not apply to Ford). For further details please see PTN 20180910. Drawing change The neutral drawings were adapted accordingly. The change will be implemented on 01.05.2019. 2018, KOSTAL Kontakt Systeme GmbH. Contents and presentation are protected world-wide. Any kind of using, C0088474/5 / KVD / 18.09.2018 Slide 5
4. Description change details 09430010 Article: OEM: generic variant Coding A Changes: Change of colour secondary lock to magenta Change of material for the bayonet ring for laser marking Laser marking see picture C0088474/5 / KVD / 18.09.2018 Slide 6 1x contact carrier 1x lip seal 1x secondary lock: change of the colour, black to magenta 1x bayonet ring: change of the material from PA6/6T-GF30 to PA6/6T-GF25 to ensure laser marking
4. Description change details 09430010 New markings 16way KOSTAL Part number Arrows to show the correct pre-lock position of the bayonet ring to the contact carrier. This supports the worker at the assembly lines. Date of assembly, additionally the OK marking for the EOL-Test C0088474/5 / KVD / 18.09.2018 Slide 7
4. Description change details 09430010 Arrows for pre-locked position 16way The bayonet ring is in its pre-locked position. Both arrows are aligned. C0088474/5 / KVD / 18.09.2018 Slide 8 The bayonet ring is not in its prelocked position. Both arrows are not aligned.
5. Description change details 09432001 Article: OEM: generic variant Coding A Changes: Change of colour secondary lock to magenta Change of material for the bayonet ring for laser marking Laser marking see picture C0088474/5 / KVD / 18.09.2018 Slide 9 1x contact carrier 1x lip seal 1x secondary lock: change of the color, natural to magenta 1x bayonet ring: change of the material from PA6/6T-GF30 to PA6/6T-GF25 to ensure laser marking
5. Description change details 09432001 New markings 20way code A KOSTAL Part number Arrows to show the correct pre-lock position of the bayonet ring to the contact carrier. This supports the worker at the assembly lines. Date of assembly, additionally the OK marking for the EOL-Test C0088474/5 / KVD / 18.09.2018 Slide 10
5. Description change details 09432001 Arrows for pre-locked position 20way coding A The bayonet ring is in its pre-locked position. Both arrows are aligned. C0088474/5 / KVD / 18.09.2018 Slide 11 The bayonet ring is not in its pre-locked position. Both arrows are not aligned.
6. Description change details 09432091 Article: OEM: generic variant Coding A Changes: Variant will be replaced by the compatible variant 09432001 Coding A (does not apply to Ford) Discontinuation of the article 09432091 please see PTN 20180910 Refer to changes of 09432001 C0088474/5 / KVD / 18.09.2018 Slide 12
9. Affected documents Neutral drawing 16way: 10007165 Neutral drawing 20way: 10037325 C0088474/5 / KVD / 18.09.2018 Slide 13
10. PPAP documents VDA / PPAP cover sheet marked drawing dimensional results material test results cover sheet PFMEA control plan machine capability (cmk) lab scope Process flow chart IMDS Entry performance test results according LV214 (acc. named PG tests) certificate TS16949 C0088474/5 / KVD / 18.09.2018 Slide 14
11. Time schedule PPAP: as of cw 38/2018 Samples: available immediately upon request Initial delivery of first modified parts: as of 01.05.2019 C0088474/5 / KVD / 18.09.2018 Slide 15
12. Contact Technical questions for changing Inside Sales: Laura McLaren, l.mclaren@kostal.com Susan Booterbaugh, s.booterbaugh@kostal.com Quality: Jeremy Carpenter, j.carpenter@kostal.com Inside Sales Manager Laura Torres, l.torres@kostal.com Approval Please inform us if there are objections regarding the planned delivery date or if you need samples. Failing response during the next 14 days after reception will be evaluated as approved. Please contact the above mentioned persons, if there are any further question. 2018, KOSTAL Kontakt Systeme GmbH. Contents and presentation are protected world-wide. Any kind of using, C0088474/5 / KVD / 18.09.2018 Slide 16
Kunde: / Customer: Pos. Bezeichnung / Description PTN-Nr.: PTN no.: Vorabinformation zu einem Produktauslauf Product Termination Notification PTN 20180910 TTI Datum: / Date: 10/1/2018 Artikel-Nr. KOSTAL / KOSTAL Artikel-Nr. Kunde / Customer part no. KOSTAL part no. Index Kunde ÄI / Customer RL 1 Buchsengehäuse.LKS 1,5 20 pol. ELA / Socket housing.lks 1,5 20 way SWS 9432091 9432091 0 - Weitere Artikel siehe Anlage / Further parts see attachment Änderungsgrund: Sonstige / Bemerkung: Reason for change : Others / Note:!" #$"! %&'() * ( + $ %&'() #! $ %&'() * (,-!$ %&'() #!./!$ +-"!!$ +/"!!$ Alternativen vorhanden: Alternative available: PPAP erforderlich: PPAP required: Änderungstyp: / Type of change: Geplante Lieferung erster geänderter Teile: Planned initial delivery of first modified parts: Skizze: / Sketch: Ja / Yes Nein / No Ja / Yes Nein / No This PTN does not apply to Ford! In KW / In cw : 1a) Zum Stichtag / Change to deadline In KW / In cw : 38/2018 1b) Mit Abgleich (s. Beschreibung) / With matching, see description 2 ) Einfließend / Running change 3 ) Dokumentenänderung / Document change 5/1/2019 With this PTN we would like to inform you about changes on the 20way socket housing LKS 1,5 SWS neutral variant A. In the course of change C0088474/5 the above mentioned Kostal article 09432091 will be replaced by 09432001 to deadline 01.05.2018. This does not apply to Ford. For further information please see presentation attached for change C0088474/5. Anlage / Attachment PCN C0088474_5 presentation Wir bitten Sie um Information, ob Ihrerseits gegen den o. g. Termin Bedenken bestehen und ob Sie Muster benötigen. Falls wir innerhalb von 14 Tagen nach Erhalt keine Rückmeldung erhalten, gehen wir von Ihrer Zustimmung aus. Bei Rückfragen wenden Sie sich bitte an den für Sie zuständigen Vertriebsmitarbeiter. Please inform us if there are objections regarding the planned delivery date or if you need samples. Failing response during the next 14 days after reception will be evaluated as approved. Please contact our sales person, if there are any further question. FB-Nr. 7602 10 15 PTN 20180910 KKS A.XLSX