PORA ELECTRIC MACHINERY CO.,LTD. Setting manual Rev 2.1. Digital Strip Position Amplifier PR-DPA ora.c om

PORA ELECTRIC MACHINERY CO.,LTD. www.p ora.c om TH HE BE ES ST QU UA AL LT LI IT TY AN ND TR RU US ST Setting manual Rev 2.1 Digital Strip Position Amplifier

Digital Strip Position Amplifier CONTENTS Product s Features and Notice 04 Chapter 1 _ Before Using the Product 06 1. Exterior Dimension 6 2. Installation and Wiring 6 3. Connection of the Terminal Block 7 4. Description of the Control Panel 10 5. Specifications of the Product 12 6. External Connection Diagram 13 Chapter 2 _ Display 14 1. Initial Screen 14 CONTENTS 2. Basic Screen 14 3. Screen of Indicating Alarms 15 4. Setting Menu Screen 16 Chapter 3 _ Setting 1. Setting of the Basic Menu 19 2. Setting of the Parameter Menu 20 Chapter 4 _ Other Functions & Setting 1. Test Mode 38 2. Check of the Interface Operation 40 Chapter 5 _ Abnormality Check 18 38 40 1. Check of Abnormal Alarms 40 2. Check of Controller s Abnormality 41

Digital Strip Position Amplifier Product s Features and Notice (Be sure to read this before using the product) is a high-end CPC/EPC controller with a high-performance CPU. It is compatible with all the CPC/EPC sensors from our company including inductive-type and infrared-type sensors, and it can construct an automatic control system by combining a servo hydraulic unit. It adds a stagger function, which is difficult to implement by the existing analog computing method, and various setting functions to provide convenient working environment. - Please check the product for defects, and whether the packing list and the product match. - For this product s performance and safe use, use it after thoroughly understanding the following instructions. In particular, do not use this equipment for other purpose, and do not modify it arbitrarily. Product s Features Large-screen Display It uses a 5-inch large-size display to indicate the maximum 13 lines of information at a time, so that you can recognize each parameter s setting value, output signals and current operating conditions of the controller at a glance. Various Control Functions CPC control, EPC control, and stagger control functions Precise Control It is equipped with a high-performance 32-bit microprocessor to support sensor s 100% resolution, and it controls the strip precisely by processing operations quickly. Automatic Gain Control Function It supports the gain control automatically depending on the line speed. Function to Save the Strip s Initial Position When a strip is entered initially, it is automatically moved to the position being saved. Communication with RS-232 or USB The PLC environment can be built with RS-232 or USB, or all functions can be controlled remotely with a PC. Option Functions When a controller cannot be installed, a dedicated remote controller can be added to control all functions remotely. 4 PORA ELECTRIC MACHINERY CO.,LTD.

Precautions for Installation - Maintain the right vertical and horizontal angles of the product for installation. - Install the product in a place devoid of vibration, shock, high temperature or humidity, direct sunlight, much dust,or air containing much salt or ions. - Do not install the product within the vicinity of inflammable gases or steam or dust. - Wire the product as provided in the following drawings and check if all cables are properly connected. - Ensure the earthing terminal is correctly grounded. - Ensure the product is detached from the power supply cables or the cables with much electrical noise. Warning For the installation and wiring of the controller, completely isolate it from the external power supply. Failure to do so may result in an electrical shock or damage to the controller. Warning Use anti-explosive products where there are high risks of inflammation or explosion. Failure to do so may result in a fire or explosion. Use the anti-explosive products suitable to the given conditions. Precaution Check the surrounding environment. Do not install the controller where it can be exposed to excessive dust, conductive dust, corrosive gases, high temperature or rainy wind. It also should not be installed in the places susceptible to vibrations or shocks. Failure to do so may result in damages to, or malfunctioning or lowered performance of the controller. Precautions for Use - Unwarranted operation of the controller may cause the defects of the object materials. - Pora shall NOT be responsible for any damages to the controller caused by such operations. PORA ELECTRIC MACHINERY CO.,LTD. 5

Digital Strip Position Amplifier Before Using the Product 1. Exterior Dimension Cutting Dimension 2. Installation and Wiring The controller can be installed by various methods as below. Stationary Scheme When installing at a fixed location, keep the controller horizontal to place it. Panel Mount Scheme When installing on a panel, open the door and use screws to fasten the controller tightly on the panel. It is recommended to install the controller on a place where is convenient to use and easy to maintain and repair. 6 PORA ELECTRIC MACHINERY CO.,LTD.

3. Connection of the Terminal Block 1) Terminal Block Array TB5 TB1-1 TB1-2 TB1-3 TB1-4 TB1-5 TB1-6 TB1-7 TB1-8 TB1-9 TB5 1 1 2 3 1 2 3 1 2 3 1 2 3 1 2 1 2 1 2 3 1 2 3 1 2 3 TB1 2 TB2-1 TB2-2 TB2-3 TB2-4 TB2-5 TB2-6 TB2-7 TB2-8 3 TB2 4 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 TB3-1 TB3-2 TB3-3 TB3-4 TB3-5 TB3-6 TB3-7 TB3-8 TB3-9 TB3-10 TB3-11 TB3-12 TB3-13 TB3-14 TB3-15 TB6 TB3 1 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 3 2 TB6 3 TB4-1 TB4-2 TB4-3 TB4-4 TB4-5 TB4-6 TB4-7 TB4-8 TB4-9 TB4-10 TB4-11 TB4-12 TB4-13 TB4-14 TB4-15 TB4 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 (1) TB1 Terminal Array (2) TB2 Terminal Array 1 IN1 Sensor-1 input + 1 IN1 No plate input + TB1-1 2 IN2 Sensor-1 input - TB2-1 2 IN2 No plate input- UnusedOpen 3 IN3 Shield 3 IN3 Shield 1 IN4 Sensor-2 input + 1 IN4 Lamp-1 out input + TB1-2 2 IN5 Sensor-2 input - TB2-2 2 IN5 Lamp-1 out inout- UnusedClose 3 IN6 Shield 3 IN6 Shield 1 IN7-1 IN7 Lamp-2 out input + TB1-3 2 IN8 - TB2-3 2 IN8 Lamp-2 out input- UnusedClose 3 IN9-3 IN9 Shield 1 IN10-1 IN10 Rollout input + TB1-4 2 IN11 - TB2-4 2 IN11 Rollout input- UnusedOpen 3 IN12-3 IN12 Shield TB1-5 TB1-6 TB1-7 TB1-8 TB1-9 1 IN13 Position transmitter + 2 IN14 Position transmitter signal 1 IN15 Position transmitter - Linear probe signal (4~20madc) 2 IN16 Shield Linear probe (a gnd) 1 IN17 Analog shift input + 2 IN18 Analog shift input- 3 IN19 Shield 1 IN20 Line speed input + 2 IN21 Line speed input- 3 IN22 Shield 1 IN23-2 IN24-3 IN25 - TB2-5 TB2-6 TB2-7 TB2-8 1 OUT13 Control output + 2 OUT14 Control output- 3 OUT15 Shield 1 OUT16 Strip deviation output + (Cascade deviation output +) 2 OUT17 Strip deviation output- (Cascade deviation output-) 3 OUT18 Shield 1 OUT19 Cylinder position output + (Cascade deviation output +) 2 OUT20 Cylinder position output- (Cascade deviation output-) 3 OUT21 Shield 1 OUT22 Shift amount output + (Cascade deviation output +) 2 OUT23 Shift amount output- (Cascade deviation output-) ±10Vdc ±300mAdc ±5Vdc ±5Vdc ±5Vdc 3 OUT24 Shield PORA ELECTRIC MACHINERY CO.,LTD. 7

Digital Strip Position Amplifier (3) TB3 Terminal Array (4) TB4 Terminal Array TB3-1 TB3-2 TB3-3 TB3-4 TB3-5 TB3-6 TB3-7 TB3-8 TB3-9 TB3-10 TB3-11 TB3-12 TB3-13 TB3-14 TB3-15 1 IN1 AUTO 2 IN2 MANUAL 1 IN3 CENTER 2 IN4 AUTO START 1 IN5 2 IN6 LEFT 1 IN7 RIGHT 2 IN8 SHIFT + 1 IN9 SHIFT - 2 IN10 STAGGER ON 1 IN11 INTEGRAL HOLD 2 IN12 INTEGRAL RESET 1 IN13 2 IN14 FILTER CLOGGING 1 IN15 OIL PRESSURE LOW 2 IN16 OIL TEMPERATURE HIGH 1 IN17 OIL LEVEL LOW 2 IN18 1 IN19 CPC/EPC CHANGE 2 IN20 STAGGER SELECT-1 1 IN21 STAGGER SELECT-2 2 IN22 1 IN23 2 IN24 PLG Signal 1 IN25 PLG Signal (Vcc) 2 IN26 PLG Signal (Gnd) 1 IN27 Output 24V+ (Com) 2 IN28 Output 24V+ (Com) 1 IN29 Output 24V- (Com) 2 IN30 Output 24V- (Com) 3 IN31 Output 24V- (Com) TB4-1 TB4-2 TB4-3 TB4-4 TB4-5 TB4-6 TB4-7 TB4-8 TB4-9 TB4-10 TB4-11 TB4-12 TB4-13 TB4-14 TB4-15 1 OUT1 HEALTHY 2 OUT2 AUTO CONTROL ACTIVE 1 OUT3 REMOTE 2 OUT4 CENTERING COMPLETE 1 OUT5 LAMP-1 OUT 2 OUT6 LAMP-2 OUT 1 OUT7 2 OUT8 ROLLOUT 1 OUT9 NO PLATE 2 OUT10 DEVIATION EXCESSIVE 1 OUT11 OIL PRESSURE LOW 2 OUT12 OIL TEMPERATURE HIGH 1 OUT13 OIL LEVEL LOW 2 OUT14 AUTO MODE 1 OUT15 FILTER CLOGGING 2 OUT16 ALARM BATCH 1 OUT17 MANUAL MODE 2 OUT18 CENTERING MODE 1 OUT19 NOT ALARM 2 OUT20 1 OUT21 2 OUT22 1 OUT23 2 OUT24 1 OUT25 2 OUT26 1 OUT27 Output 24V- (Com) 2 OUT28 Output 24V- (Com) 1 OUT29 2 OUT30 (5) TB5 Hydraulic Unit Connection Terminal (6) TB6 Power Connection Terminal TB5 1 SOLENOID POWER + (In) 2 SOLENOID POWER- (In) 3 SOLENOID POWER + (Out) 4 SOLENOID POWER- (Out) TB5 1 AC POWER 2 AC POWER 3 Earth Caution Check power input and wiring Wrong connections of power terminals (be also careful of the sequence that normal loads use power), contacts of DC input/output wires and power wires, and short circuits of output wires etc. may be a cause of serious damages. 8 PORA ELECTRIC MACHINERY CO.,LTD.

2) Connection of Sensors Because the wiring method is different depending on the sensor s scheme, connect it correctly as below. Caution Check the connecting terminals for each type of sensors The color of connecting terminals is different for each type of sensors. Because there may be risks of malfunctions and damages, be sure to check the connecting terminals above and connect them suitable to the color. (1) CPC Sensor TB1-1 TB1-2 1 2 3 1 2 3 (2) EPC Sensor TB1-1 TB1-2 1 2 3 1 2 3 PORA ELECTRIC MACHINERY CO.,LTD. 9

Digital Strip Position Amplifier 4. Description of the Control Panel Front Control Panel 2. Status Indication LED 1. Status Display Window WWW.PORA.COM CPC P RP CONTROL OUTPUT 0 00 +0.00V R P DA STRIP DEVIATION 000 0 +000.0mm D R P CYLINDER POSITION - 0000 0-0000.0mm AR STAGGER LEVEL 000 0 +000.0mm LINE SPEED 00 0 0000.mpm P D LINE SIGMA 0000 +00.0mm A D-SFT +00.0mm A-SFT 0 +00.0mm 0 ------------------A AR ----------------- ------------------ALARM------------------- ROLL OUT LARGE DEV HEALTHY ALARM REMOTE LOCAL AUTO MANU CENTER ESC CLEAR ENTER 3. REMOTE Button 4. LOCAL Button 5. AUTO (ESC) Button 6. MANU (CLEAR) Button 7. CENTER (ENTER) Button 8. LEFT, RIGHT Button PORA P RA Electric Machinery LEFT RIGHT DIGITAL STRIP POSITION AMPLIFIER + - UP DOWN 9. SHIFT (UP,DOWN) Button SHIFT Inside Control Panel 15. USB Connection Terminal 14. DITHER-OFFSET Control Volume 13. DITHER-GAIN Control Volume 12. RS232 Connection Terminal 11. Setting Menu Button 10. Setting Menu Selection Switch 16. Display Backlight Control Volume 17. Power Switch 10 PORA ELECTRIC MACHINERY CO.,LTD.

Button Current status and working conditions are indicated. Description CPC/EPC Mode Indication Control Output CPC 1 Status Display Window Strip Deviation Cylinder Position Stagger Level Line Speed Line Sigma Digital Shift Alarm Indication CONTROL OUTPUT +0.00V STRIP DEVIATION +000.0mm CYLINDER POSITION -0000.0mm STAGGER LEVEL +000.0mm LINE SPEED 0000mpm LINE SIGMA +00.0mm D-SFT +00.0mm A-SFT +00.0mm ------------------ALARM------------------ ROLL OUT LARGE DEV Analog Shift The backlight is turned on when manipulating a button, and it is automatically turned off when not operating for 10 minutes. Indicates normal working conditions and alarms. 2 Status Indication LED Indication of normal working conditions Indication of alarms HEALTHY ALARM 3 REMOTE Button Changes into the remote control mode, and the dedicated remote can be used to control remotely (In the remote control mode, operation of the display buttons becomes the lock condition.) 4 LOCAL Button Changes into the front panel control mode. 5 AUTO (ESC) Button Changes into the auto mode (cancel button in the setting menu mode.) 6 MANU (CLEAR) Button Changes into the manual mode. 7 CENTER (ENTER) Button It places with a guide as the center (confirm button in the setting menu mode.) 8 LEFT, RIGHT Button Moves a reel or guide to the left and right. 9 SHIFT (UP,DOWN) Button Moves a strip to the left and right. 10 Setting Menu Selection Switch It is a switch to set as the supervisor mode 11 Setting Menu Button Changes into the setting mode. 12 RS232 Connection Terminal It can connect with a PC and external devices. 13 DITHER-GAIN Control Volume Controls a gain value of the dither function (function to prevent valves from fixing.) 14 DITHER-OFFSET Control Volume Controls an offset value of the dither function (function to prevent valves from fixing.) 15 USB Connection Terminal It can connect with a PC and external devices. 16 Display Backlight Control Volume Controls brightness of the display backlight. 17 Power Switch It is the power switch. PORA ELECTRIC MACHINERY CO.,LTD. 11

Digital Strip Position Amplifier 5. Specifications of the Product Display Operation mode Input Output Alarm Communication Power Power consumption Sensor input Outside input I/F signal Position Transmitter Line speed PLG signal Control signal Shift amount Cylinder position Strip deviation Stagger function System normal operation detection SPECIFICATIONS AUTO / MANU / CENTER operation status Check whether there is a strip of not Strip deviation Strip error excessive Pressure of the hydraulic unit low Temperature of the hydraulic unit high Hydraulic fluid of hydraulic unit not enough 5.1 inch large screen LCD display CPC mode / EPC mode -5~5Vdc, 0~5Vdc, 4~20mAdc ±10Vdc 0~2kΩ, 4~20mAdc 0~10Vdc or 4~20mAdc Pulse signal (24Vdc) Max.freq. 1kHz, NPN Type USB, RS-232C output ( It is an option.) AC110V~AC220V 50/60Hz 100VA Operation Temperature -20~60 Weight Protection structure 6kg IP40 equivalent ±300mAdc load 20Ω (max) ±5Vdc load 1kΩ (min) Stores 4 types of setup values Transister output(photocoupler insulation) Open collector output +24Vdc/100mAdc 12 PORA ELECTRIC MACHINERY CO.,LTD.

13 PORA ELECTRIC MACHINERY CO.,LTD. 6. External Connection Diagram

Digital Strip Position Amplifier Display 1. Initial Screen It is the initial screen when power is applied, which indicates a software version of the product. WWW.PORA.COM SELF CHECK NOW... 2. Basic Screen It is the basic operating screen, which indicates various information and alarms. 1CPC/EPC Mode Indication 2Control Output 3Strip Deviation 4Cylinder Position 5Stagger Level 6Line Speed 7Line Sigma 8Digital Shift 9Alarm Indication CPC CONTROL OUTPUT +0.00V STRIP DEVIATION +000.0mm CYLINDER POSITION -0000.0mm STAGGER LEVEL +000.0mm LINE SPEED 0000mpm LINE SIGMA +00.0mm D-SFT +00.0mm A-SFT +00.0mm ------------------ALARM------------------ ROLL OUT LARGE DEV 10Analog Shift 1Indication of CPC/EPC Mode 2Control Output 3Strip Deviation 4Cylinder Position 5Stagger Level 6Line Speed 7Line Sigma 8Digital Shift 9Alarm Indication 10Analog Shift Description Indicates CPC / EPC. Indicates current output voltages for controlling the hydraulic unit. MAX ± 9.99V (±300mA) Indicates a distance from the line s center to the strip s center as an CPC Mode absolute value. Indicates a distance from the base position to the strip edge as an EPC Mode absolute value. Indicates the cylinder position. Indicates a moving value of the stagger position. Indicates the operating speed. Indicates a sigma value of the line while the PI control is operating. Indicates internal digital shift values. Indicates errors and danger alarms. Indicates external analog shift values. 14 PORA ELECTRIC MACHINERY CO.,LTD.

3. Screen of Indicating Alarms It describes a type of alarms. CPC CONTROL OUTPUT +0.00V STRIP DEVIATION +000.0mm CYLINDER POSITION -0000.0mm STAGGER LEVEL +000.0mm LINE SPEED 0000mpm LINE SIGMA +00.0mm D-SFT +00.0mm A-SFT +00.0mm ------------------ALARM------------------ ROLL OUT LARGE DEV 1) No Plate It is indicated when there is no plate. ------------------ALARM------------------ NOTHING PLATE (Terminal block TB2-1-1 ~ TB2-1-2) 6) Low Oil Amount It is indicated when the hydraulic unit s oil amount is low. ------------------ALARM------------------ OIL LEVEL (Terminal block TB3-9-1) 2) LAMP1 Failure It is indicated when the LAMP1 connection is failed. ------------------ALARM------------------ LAMP1 FAIL (Terminal block TB2-2-1 ~ TB2-2-2) 3) LAMP2 Failure It is indicated when the LAMP2 connection is failed. ------------------ALARM------------------ LAMP2 FAIL (Terminal block TB2-3-1 ~ TB2-3-2) 7) Roll Out It is indicated when a strip is deviated from the roll. ------------------ALARM------------------ ROLL OUT (Terminal block TB2-4-1 ~ TB2-4-2) (Or the value is set in the parameter.) 8) Filter Blockage The alarm is indicated when the hydraulic unit s filter is blocked. ------------------ALARM------------------ FILTER CLOG (Terminal block TB3-7-2) 4) Low Oil Pressure It is indicated when the hydraulic unit s pressure is low. ------------------ALARM------------------ OIL PRESS (Terminal block TB3-8-1) 9) Excessive Deviation Value It is indicated when an established deviation value is exceeded. ------------------ALARM------------------ LAGE DEV (The value is set in the parameter.) 5) High Oil Temperature It is indicated when the hydraulic unit s oil temperature is high. ------------------ALARM------------------ OIL TEMP (Terminal block TB3-8-2) PORA ELECTRIC MACHINERY CO.,LTD. 15

Digital Strip Position Amplifier 4. Setting Menu Screen When pressing the [SETUP Button] on the inside control panel for 3 seconds, it changes into the setting menu, and can set the basic and detailed items. ==DATA SET== 1.EPC/CPC SELECT 2.SENSOR TYPE 3.PARAMETER SET 4.I/F CHECK 5.EPC/CPC CHANGE 6.START OPERATION 7.EXIT CPC AWIR INT LOC 1. EPC/CPC SELECT CPC / EPC 2. SENSOR TYPE AWIR / SMI 1. SENSOR ADJ 2. CYLINDER DATA 3. CENTERING DATA 3. PARAMETER SET 4. STAGGER DATA 5. MANUAL CONTROL DATA 1. LENGTH CH1 0~2000.0mm 2. LENGTH CH2 0~2000.0mm 3. ZERO CH1 CH2 Automatic Setting 4. SPAN CH1 (00000~16384) CH2 5. BIAS -99.9 ~ +99.9mm 6. POLARITY 0 or 1 7. MEMORY ON / OFF 1. CYLINDER STROKE 0000~2000mm 2. ZERO READ (BCD) 3. SPAN READ (BCD) Automatic Setting (00000~16384) 4. POLARITY 0 or 1 5. MEMORY ON / OFF 1. POSI. READ(BCD) Automatic Setting (00000~16384) 2. CENT COMP 0~99.9mm 3. CENT COMP TIME 0.0~9.9SEC 4. GAIN 0~9.99V/mm 5. CYL. CENTERING 0 (use automatic centering) or 1 (no use automatic centering) 1. MANDRILL PULSE 0~9999PLS/R 2. RESOLUTION 0~20R/R 1. STAGGER1 A1 COUNT 0000~9999 2. STAGGER1 A2 COUNT 0000~9999 3. STAGGER1 LEVEL 000~999mm 4. STAGGER2 A1 COUNT 0000~9999 5. STAGGER2 A2 COUNT 0000~9999 6. STAGGER2 LEVEL 000~999mm 7. STAGGER3 A1 COUNT 0000~9999 8. STAGGER3 A2 COUNT 0000~9999 9. STAGGER3 LEVEL 000~999mm 10. STAGGER4 A1 COUNT 0000~9999 11. STAGGER4 A2 COUNT 0000~9999 12. STAGGER4 LEVEL 000~999mm 1. MANUAL LEFT 0~9.99V 2. MANUAL RIGHT 0~9.99V 3. POLARITY 0 or 1 16 PORA ELECTRIC MACHINERY CO.,LTD.

1. I / P / PI SELECT I / P / PI 6. I-P-PI DATA 2. P GAIN 0~300% 3. I TIME 0~99.9SEC 4. I HOLD 0~99.9mm 1. GAIN 0V~9.99V/mm 7. CONTROL OUTPUT 2. LIMIT 0~9.99V 3. DEAD ZONE 0.0~9.9mm 1. DEVIATION (5V) 0~2000.0mm 2. DEV. POLARITY 0 or 1 8. ANALOG OUTPUT 3. CYLINDER (5V) 0~2000.0mm 4. CYL. POLARITY 0 or 1 5. SHIFT (5V) 0~999.9mm 6. SHIFT POLARITY 0 or 1 1. SHIFT STEP 9.9mm 2. SHIFT CONTROL POL. 0 or 1 3. SHIFT INPUT MODE SINGLE or BOTH 4. SHIFT LIMIT 0~99.9mm 9. ETC 5. DITHER ON or OFF 6. DITHER FREQUENC 50Hz or 100Hz 7. LARGE DEVIATION 999mm 8. ROLL OUT CH_A 999mm 9. ROLL OUT CH_B 999mm 1. LINE SPEED ZERO 0000~9999mpm 2. LINE SPEED SPAN 0000~9999mpm 3. ZERO (V) 0~99V 1. LINE SPEED 4. SPAN (V) 0~99V 5. I HOLD SPEED 0000~9999mpm 3. PARAMETER SET 6. BREAK POINT X 0000~9999mpm 7. BREAK POINT Y 0~99% 8. B.P POLARITY 0 or 1 1. SHIFT LENGTH 0~999.9mm 2. ZERO READ (BCD) Automatic Setting (00000~16384) 3. SPAN READ (BCD) Automatic Setting (00000~16384) 2. ANALOG SHIFT 4. CENTER READ (BCD) Automatic Setting (00000~16384) 5. ANALOG LIMIT 999.9mm 6. CONTROL POL 0 or 1 7. ANA. CENTERING 0 (use automatic centering) or 1 (no use automatic centering) 1. DEV. POINT X1 0~99% 2. OUT. POINT Y1 0~99% 3. NONLINEAR 3. DEV. POINT X2 0~99% 4. OUT. POINT X2 0~99% 5. DEV. POINT X3 0~99% 6. OUT. POINT X3 0~99% 1. SHIFT SELECT DIG+ANA / ANALOG / DIGITAL / OFF 2. SHIFT MEMORY ON / OFF 3. LINE SPEED ON / OFF 4. USER EN/DI & ALARM 4. NOLINEAR ON / OFF SET 5. NO PLATE INPUT USE or UN-USE 6. LAMP1 FAIL INPUT USE or UN-USE 7. LAMP2 FAIL INPUT USE or UN-USE 8. ROLL OUT INPUT USE or UN-USE 1. OUTPUT 0 or 1 2. STRIP DEVIATION 0 or 1 5. DISP POLARITY 3. CYLINDER 0 or 1 4. STAGGER 0 or 1 5. SHIFT 0 or 1 4. I/F CHECK Check data 5. EPC/CPC CHANGE LOC(Local box) / REM(Remote) 6. START OPERATION LOC(Local box) / REM(Remote) 7. EXIT - PORA ELECTRIC MACHINERY CO.,LTD. 17

Digital Strip Position Amplifier Setting When pressing the [SETUP Button] on the inside control panel for 3 seconds, it enters into the setting menu. ( The Setting Menu Button is worked only for the MANU mode. Check whether it is the MANU Mode state for entering the setting mode.) CPC CONTROL OUTPUT +0.00V STRIP DEVIATION +000.0mm CYLINDER POSITION -0000.0mm STAGGER LEVEL +000.0mm LINE SPEED 0000mpm LINE SIGMA +00.0mm D-SFT +00.0mm A-SFT +00.0mm ------------------ALARM------------------ ROLL OUT LARGE DEV ==DATA SET== 1.EPC/CPC SELECT 2.SENSOR TYPE 3.PARAMETER SET 4.I/F CHECK 5.EPC/CPC CHANGE 6.START OPERATION 7.EXIT CPC AWIR INT LOC Pressing the [SETUP Button] on the inside control panel for 3 seconds to enter the setting menu. Operating Buttons for Setting the Menu In the MANU mode, use the following keys to move items or to change the setting values. HEALTHY ALARM REMOTE LOCAL CLEAR Button In the menu mode, use the keys below to move items or to change a setting values. ENTER Button It is the confirm button to enter into a selection or to save a setting value. AUTO MANU CENTER ESC Button It cancels to enter or change a setting value, or returns to the previous step. ESC CLEAR ENTER LEFT RIGHT LEFT, RIGHT Button It moves to the left and right, and to change the selected item and the number of digits when changing the setting value. + - UP DOWN UP, DOWN Button It moves the menu item up and down, or to change a setting value. SHIFT 18 PORA ELECTRIC MACHINERY CO.,LTD.

1. Setting of the Basic Menu ==DATA SET== 1.EPC/CPC SELECT 2.SENSOR TYPE 3.PARAMETER SET 4.I/F CHECK 5.EPC/CPC CHANGE 6.START OPERATION 7.EXIT CPC AWIR INT LOC 1) Set a control mode to be used. Select the 1. EPC/CPC SELECT item to choose a sensor to be used. EPC = It would be selected when carrying out the EPC control. CPC = It would be selected when carrying out the CPC control. 2) Select a sensor to be used. Select the 2. SENSOR TYPE item to choose a sensor to be used. If using the CPC control AWIR = Select if using an infrared type CPC sensor (PR-AW). SMI = Select if using an inductive type CPC sensor (PR-SMI). If using the EPC control AWIR = Select if using an infrared type EPC sensor. 3) Set the control method Select the 5. EPC/CPC CHANGE item to choose a control method to be used. INT = It operates in the local box to control it. EXT = It operates remotely to control it. 4) Set a operating method Select the 6. START OPERATION item to choose an operating method to be used basically when turning power on. LOC = The local box operating method is selected basically when turning power on. REM = The remote operating method is selected basically when turning power on. PORA ELECTRIC MACHINERY CO.,LTD. 19

Digital Strip Position Amplifier 2. Setting of the Parameter Menu When pressing the [ENTER Button] in the 3. PARAMETER SET, it is indicated a screen to set parameters. ==DATA SET== 1.EPC/CPC SELECT 2.SENSOR TYPE 3.PARAMETER SET 4.I/F CHECK 5.EPC/CPC CHANGE 6.START OPERATION 7.EXIT CPC AWIR INT LOC ==PARAMETER SET== 1.SENSOR ADJ 2.CYLINDER DATA 3.CENTERING DATA 4.STAGGER DATA 5.MANUAL CONTROL DATA 6.I-P-PI DATA 7.CONTROL OUTPUT 8.ANALOG OUTPUT 9.ETC [NEXT] Pressing the [ENTER Button] in the 2. PARAMETER SET to enter the parameter setting menu. ==PARAMETER SET== 1.LINE SPEED 2.ANALOG SHIFT 3.NONLINEAR 4.USER EN/DI & ALARM SET 5.DISP POLARITY 1) Setting of Sensors When pressing the [ENTER Button] in the 1, SENSOR ADJ., a screen is indicated as below. (1) When Using the CPC Sensor --SENSOR ADJ-- 1.LENGTH CH1 0150.0mm 2.LENGTH CH2 0150.0mm 3.ZERO CH1 00000 CH2 00000 4.SPAN CH1 16384 CH2 16384 5.BIAS +00.0mm 6.POLARITY 0 7.MEMORY OFF 1 Set a detecting range. Select the 1. LENGTH CH1 and 2. LENGTH CH2 items to enter a detecting range (set within 0~2000mm.) (Maximum Width - Minimum Width) = Input Value 2 20 PORA ELECTRIC MACHINERY CO.,LTD.

2 Set a zero value. Select the 3. ZERO CH item to load an A/D value with zero state automatically. 3 Set a span value. Select the 4. SPAN item to load an A/D value with zero state automatically. 4 Adjust if there is a mechanical error. If an error is occurred due to a mechanical structure, select the 5. BIAS item to compensate the error. ( In the initial setting, set it as 00.0mm.) 5 Set normal/reverse. In general, set it as a normal direction (Polarity = 0 ). ( After testing, if output values of the left/right sensors are generated reversely, select the 7. POLARITY item to change normal/reverse.) 6 Setting to use the function of storing a strip position. In general, set the memory function as OFF state. If using the memory function, when turning on the 7. MEMORY item to change from the MANU mode to the AUTO mode, the position value of current strip is stored to control the strip based on the position. PORA ELECTRIC MACHINERY CO.,LTD. 21

Digital Strip Position Amplifier (2) When Using the EPC Sensor --SENSOR ADJ-- 1.LENGTH 0150.0mm 2.ZERO READ(BCD) 00000 3.SPAN READ(BCD) 16384 4.BIAS +00.0mm 5.POLARITY 0 6.MEMORY OFF 1 Set a detecting range. Select the 1. LENGTH items to enter a detecting range (set within 0~2000mm.) (Maximum Width - Minimum Width) = Input Value 2 2 Set a zero value. Select the 2. ZERO READ(BCD) item to load an A/D value with zero state automatically. 3 Set a span value. Select the 3. SPAN READ(BCD) item to load an A/D value with span state automatically. 4 Adjust if there is a mechanical error. If an error is occurred due to a mechanical structure, select the 4. BIAS item to compensate the error. ( In the initial setting, set it as 00.0mm.) 5 Set normal/reverse. In general, set it as a normal direction (Polarity = 0 ). (After testing, if output values of the left/right sensors are generated reversely, select the 5. POLARITY item to change normal/reverse.) 6 Setting to use the function of storing a strip position. In general, set the memory function as OFF state. If using the memory function, when turning ON the 6. MEMORY item to change from the MANU mode to the AUTO mode, the position value of current strip is stored to control the strip based on the position. 22 PORA ELECTRIC MACHINERY CO.,LTD.

2. Setting of the Cylinder ( 2. CYLINDER DATA ) When pressing the [ENTER Button] in the 2. CYLINDER DATA, a screen is indicated as below. --CYLINDER-- 1.CYLINDER STROKE 0150.0mm 2.ZERO READ (BCD) 00000 3.SPAN READ (BCD) 16384 4.POLARITY 0 5.MEMORY OFF 1) Set a range of the cylinder stroke. Select the 1. CYLINDER STROKE item to set the maximum moving distance of cylinder. (The setting range is 0~2000mm.) 2) Set a ZERO value of the cylinder. Select the 2. ZERO READ (BCD) item to set a ZERO value of the cylinder automatically. It is automatically set by using an A/D value. 3) Set a SPAN value of the cylinder. Select 3. SPAN READ (BCD) item to set a span value of the cylinder automatically. It is automatically set by using an A/D value. 4) Change output values of the cylinder In general, it is set as the normal direction (Polarity = 0 ). (After testing, if output values of the cylinder are generated reversely, select 4. POLARITY item to change it.) 5) Cylinder memory function. Set the memory function as OFF state. PORA ELECTRIC MACHINERY CO.,LTD. 23

Digital Strip Position Amplifier 3. Setting of the Centering Data ( 3. CENTERING DATA ) When pressing the [ENTER Button] in the 3. CENTERING DATA, a screen is indicated as below. --CENTERING-- 1.POSI. READ(BCD) 00192 2.CENT COMP 01.0mm 3.CENT COMP TIME 1.0SEC 4.GAIN 3.00V/mm 5.CYL. CENTERING 0 1) Set the center position of a cylinder. If selecting the 1. POSI. READ (BCD) item, the center position of a cylinder is set automatically. 2) Set a center range of the cylinder. For a safe operation, select the 2. CENT COMP item to set a center range of the cylinder. 3) Set a time to check a center of the cylinder. Select the 3. CENT COMP TIME item to set a stop time for checking whether it is a center of the cylinder. 4) Set a GAIN value of the cylinder. Select 4. GAIN item to set a GAIN value of the cylinder. 5) Set a method of setting the cylinder s center position. Select 5. CYL. CENTERING item to establish a setting method of the cylinder center. 0 = Set the cylinder s central position according to the setting of POSI and READ. 1 = Set the cylinder s central position based on ZERO and SPAN values. ( 1. POSI. READ (BCD) setting is not required.) 24 PORA ELECTRIC MACHINERY CO.,LTD.

4. Setting of the Stagger ( 4. STAGGER DATA ) When pressing the [ENTER Button] in the 4. STAGGER DATA, a screen is indicated as below. --STAGGER-- 1.MANDRILL PULSE 2.RESOLUTION 3.[NEXT] 0020PLS/R 01R/R 1. STAGGER1 A1 COUNT 0000 2. A2 COUNT 0000 3. LEVEL 000mm 4. STAGGER2 A1 COUNT 0000 5. A2 COUNT 0000 6. LEVEL 000mm 7. STAGGER3 A1 COUNT 0000 8. A2 COUNT 0000 9. LEVEL 000mm 10. STAGGER4 A1 COUNT 0000 11. A2 COUNT 0000 12. LEVEL 000mm It can move to the next page by pressing the ENTER button in the [NEXT]. If you want to use the stagger function, after connecting the proximity sensor, the ON signal terminal of the stagger should be connected with the Com terminal. Connecting of the Proximity Sensor The proximity sensor uses the NPN type, install it as below and connect with the terminal block. Install a detecting pin of metallic material on the rotating axis so that the proximity sensor can detect the number of revolutions of the roller. Connecting of the Stagger ON Signal with the Com If connecting the Stagger On terminal with the Com, the stagger becomes an ON state. PORA ELECTRIC MACHINERY CO.,LTD. 25

Digital Strip Position Amplifier 1) Set the MANDRILL pulse. Select the 1. MANDRILL PULSE item to set the number of pulses for moving the stagger by a step. ex) If setting the MANDRILL pulses as 5, a pulse would be generated when the winder rotates 5 times. Proximity Sensor Signal Stagger Triggering Pulse 3) Set a resolution of the stagger. A resolution can be minutely adjusted by selecting the 2. RESOLUTION item to set it. The resolution can be set within a range from 1/1 to 1/20 proportional to the (MANDRILL pulses / the number of winder revolutions). Set a value of the 1. MANDRILL PULSE to be a multiple of the setting value for the stagger resolution. (If the 1. MANDRILL PULSE value is not a multiple of the setting value for the stagger resolution, an error is occurred as below.) << INPUT ERROR!!! >> When setting the resolution as 1 Outputs directly proportional to the established MANDRILL pulse value and the signal setting value Cross section of the strip on the winder MANDRILL Pulse Resolution When setting the resolution as 2 The resolution is doubled to decrease the moving distance per a pulse by 1/2, and the MANDRILL pulse value becomes as 1/2 to compensate the number of revolutions. MANDRILL Pulse 2 Resolution 2 When setting the resolution as 4 The resolution is multiplied by 4 to decrease the moving distance per a pulse by 1/4, and the MANDRILL pulse value becomes as 1/4 to compensate the number of revolutions. MANDRILL Pulse 4 Resolution 4 26 PORA ELECTRIC MACHINERY CO.,LTD.

2) Set the stagger signal. Select the 3. [NEXT] item to set the signal. A working signal of the stagger can be set, and the setting data can be changed by an external switch after storing the signal data up to 4 types. A1 - It sets a time to reach the highest point of a signal. A2 - It sets a time to keep the highest point of a signal. LEVEL - It adjusts a signal s height. Connecting of the changeover switch for stagger data The stagger data is set as Stagger 1 that is a basic value, and an external switch connection is required for changing into the other data. SW1 SW2 STAGGER DATA SELECT OFF ON OFF OFF OFF ON Use the STAGGER 1 data Use the STAGGER 2 data Use the STAGGER 3 data ON ON Use the STAGGER 4 data Stagger setting example 1) 1.MANDRILL PULSE 2.RESOLUTION 0010PLS/R 01R/R 1. MANDRILL PULSE Set as 10 PLS/R 2. RESOLUTION Set as 1 R/R 1. STAGGER1 A1 COUNT 0010 2. A2 COUNT 0005 3. LEVEL 100mm 1. STAGGER1 A1 COUNT Set as 10 2. A2 COUNT Set as 10 3. LEVEL Set as 100mm It moves by 10mm (LEVEL/A1) every 10 rotations as a counter when the tension reel is rotated 10 times, moves 100mm during 100 rotations of A1 s 10 counts (PULSE A1=100 rotations), stops during 50 rotations of A2 s 5 counts (PULSE A2=50 rotations), and then repeats to A1 again. Stagger setting example 2) 1.MANDRILL PULSE 2.RESOLUTION 0005PLS/R 01R/R 1. MANDRILL PULSE Set as 5 PLS/R 2. RESOLUTION Set as 1 R/R 1. STAGGER1 A1 COUNT 0050 2. A2 COUNT 0002 3. LEVEL 200mm 1. STAGGER1 A1 COUNT Set as 50 2. A2 COUNT Set as 2 3. LEVEL Set as 200mm It moves by 4mm (LEVEL/A1) every 10 rotations as a counter when the tension reel is rotated 5 times, moves 200mm during 250 rotations of A1 s 50 counts (PULSE A1=250 rotations), stops during 10 rotations of A2 s 5 counts (PULSE A2=10 rotations), and then repeats to A1 again. PORA ELECTRIC MACHINERY CO.,LTD. 27

Digital Strip Position Amplifier 5. Setting of the Manual Control ( 5. MANUAL CONTROL DATA ) When pressing the [ENTER Button] in the 5. MANUAL CONTROL DATA, a screen is indicated as below. --MANUAL CONTROL-- 1.MANUAL LEFT 5.00V 2.MANUAL RIGHT 5.00V 3.POLARITY 0 1) Set a moving speed of the cylinder. Setting of a speed moving to the left Select 1. MANUAL LEFT item to set a speed of moving the cylinder to the left by the LEFT Button. (A moving speed can be set from 0 to 9.99V, and it is set as 3V in general.) Setting of a speed moving to the right Select 2. MANUAL RIGHT item to set a speed of moving the cylinder to the right by the RIGHT Button. (A moving speed can be set from 0 to 9.99V, and it is set as 3V in general.) 2) Change a moving direction of the cylinder. In general, it is set as the normal direction (Polarity = 0.) (After testing, if the cylinder is moved in the opposite direction, select 3. POLARITY item to change the moving direction.) 28 PORA ELECTRIC MACHINERY CO.,LTD.

6. Setting of the Control Mode ( 6. I-P-PI DATA ) When pressing the [ENTER Button] in the 6. I-P-PI DATA, a screen is indicated as below. --I-P-PI DATA-- 1.I/P/PI SELECT P 2.P GAIN 100% 3.I TIME 00.0SEC 4.I HOLD 00.0mm 1) Select a control mode. Select 1. I / P / PI SELECT item to choose a control mode. In general, it sets as the I mode, if it requires a faster control, it selects the P or PI control. I Control Mode = It can do a rapid control based on sensors because it controls by using detected signals and line speed of the sensors. P Control Mode = It can control stably without hunting because it sets the reference ratio by using line speeds of sensors and cylinders. PI Control Mode = It can move by an amount of sigma to the line speed established by using the sigma of sensors and cylinders, and can control it. (Used for a case of offsetting to one side.) 2) Set the P GAIN value. (Used in the P or the PI control mode) It is used in the P and PI control mode, and it can set the ratio of cylinders and sensors by selecting 2. P GAIN item. Ex1) A strip deviation is 10mm, and a setting value is 100%. 100 10mm = 10mm (The control output is 0V when the cylinder is positioned at 10mm.) 100% Ex2) A strip deviation is 10mm, and a setting value is 50%. 50 10mm = 20mm (The control output is 0V when the cylinder is positioned at 20mm.) 100% Ex3) A strip deviation is 10mm, and a setting value is 200%. 200 10mm = 5mm (The control output is 0V when the cylinder is positioned at 5mm.) 100% 3) Set the maximum operating speed. (Used in the PI control mode) In general, it sets as 0 SEC in the I control mode. It is used in the PI control mode, and select the 3. I TIME item to set the maximum operating speed. Input Value for Operating Speed Operating Speed = Established Operating Speed Maximum Operating Speed 4) Setting of the hold range. In general, it sets as 0mm in the I control mode. It is used to set an effective center range in the PI control mode, and select the 4. I HOLD item to set it. The guide becomes a hold condition within the established deviation. PORA ELECTRIC MACHINERY CO.,LTD. 29

Digital Strip Position Amplifier 7. Setting of the Control Output ( 7. CONTROL OUTPUT ) When pressing the [ENTER Button] in THE 7. CONTROL OUTPUT, a screen is indicated as below. --CONTROL OUTPUT-- 1.GAIN 1.50V/mm 2.LIMIT 5.00V 3.DEAD ZONE 0.0mm 1) Set a GAIN value. A voltage value per 1mm of strip deviation can be set up to 9.99V by selecting the 1. GAIN item. 2) Set a limit value of the control output. Select 2. LIMIT item to set a limit value of the control output. In general, it is set as 5.00V. 3) Set a DEAD ZONE. Select 3. DEAD ZONE item to set a no-operation section. Because output voltages are not generated from the established deviation section, it can control the strip safely and efficiently. 30 PORA ELECTRIC MACHINERY CO.,LTD.

8. Setting of the Analog Output ( 8. ANALOG OUTPUT ) When pressing the [ENTER Button] in 8. ANALOG OUTPUT, a screen is indicated as below. --ANALOG OUTPUT-- 1.DEVIATION (5V) 0050.0mm 2.DEV. POLARITY 0 3.CYLINDER (5V) 0050.0mm 4.CYL. POLARITY 0 5.SHIFT (5V)) 0050.0mm 6.SHIFT POLARITY 0 1) Set the analog output value due to the strip deviation. Select 1. DEVIATION (5V) item to set the deviation. The strip deviation is outputted as a voltage value. If an input deviation value is the maximum value and the maximum deviation, then 5V is outputted. (When setting as 100mm, 5V is outputted if the strip deviation becomes 100mm.) 2) It changes normal/reverse of analog output values on the strip deviation. Select 2. DEV. POLARITY item to change output values on 1. DEVIATION (5V) into normal/reverse. (When it sets as reverse and 100mm, -5V is outputted if the strip deviation becomes 100mm.) 3) It sets analog output values according to the cylinder position. Select 3. CYLINDER (5V) item to output the cylinder position as a voltage value. If the entered cylinder position is the maximum value and the maximum deviation, then 5V is outputted. (When setting as 100mm, 5V is outputted if the cylinder position becomes 100mm.) 4) It changes normal/reverse of analog output values on the cylinder position. Select 4. CYL. POLARITY item to change output values on 3. CYLINDER (5V) into normal/reverse. (When it sets as reverse and 100mm, -5V is outputted if the cylinder position becomes 100mm.) 5) It sets analog out values according to the shift value. Select 5. SHIFT (5V) item to output the shift value (control shift value + analog shift value) as a voltage value. If the entered deviation value is the maximum, then 5V is outputted. 6) It changes normal/reverse of analog output values according to the shift value. Select 6. SHIFT POLARITY item to change output values on 5. SHIFT (5V) into normal/reverse. (When it sets as reverse and 100mm, -5V is outputted if the shift value becomes 100mm.) PORA ELECTRIC MACHINERY CO.,LTD. 31

Digital Strip Position Amplifier 9. Other Setting ( 9. ETC ) When pressing the [ENTER Button] in the 9. ETC, a screen is indicated as below. --ETC-- 1.SHIFT STEP 0.0mm 2.SHIFT CONTROL POL. 0 3.SHIFT INPUT MODE BOTH 4.SHIFT LIMIT 10.0mm 5.DITHER ON 6.DITHER FREQUENC 100Hz 7.LARGE DEVIATION 900mm 8.ROLL OUT CH_A 900mm 9.ROLL OUT CH_B 900mm 1) It sets a moving distance for the SHIFT button. Select the 1. SHIFT STEP item to set the moving distance when pressing the [9. SHIFT (UP, DOWN) Button] once within a range of 0~9.9mm. 2) It changes normal/reverse of the SHIFT button. Select the 2. SHIFT CONTROL POL. item to change normal/reverse of the shift direction. 3) It sets an input mode of the SHIFT. Select the 3. SHIFT INPUT MODE item to set an input mode of the shift. SINGLE = Operates only as a digital shift. BOTH = Operates by adding digital and analog shifts. 4) It sets a limit value of the SHIFT. Select the 4 SHIFT LIMIT item to set a limit value of the shift. 5) Setting of the dither function Turns the 5. DITHER function ON/OFF. 6) Setting of the dither function s frequency Select the 6. DITHER FREQUENC item to set an oscillating frequency of the dither function 50Hz = It generates vibrations of 50 times per second. 100Hz = It generates vibrations of 100 times per second. 7) Setting of the alarm to warn the excessive strip deviation Select the 7. LARGE DEVIATION item to set a range to indicate the alarm of excessive strip deviation. 8) Setting of a range to indicate the alarm for strip deviations of the A side s sensor Select 8. ROLL OUT CH_A item to set a range to indicate the alarm for strip deviations of the A side s sensor. 9) Setting of a range to indicate the alarm for strip deviations of the B side s sensor Select 9. ROLL OUT CH_B item to set a range to indicate the alarm for strip deviations of the B side s sensor. 32 PORA ELECTRIC MACHINERY CO.,LTD.

10. Setting of the Line Speed ( 1. LINE SPEED ) When pressing the [ENTER Button] in 1. LINE SPEED after moving to the [NEXT], a screen is indicated as follows. It is used when required to control the GAIN value automatically depending on the line speed. --LINE SPEED-- 1.LINE SPEED ZERO 0000mpm 2.LINE SPEED SPAN 1000mpm 3.ZERO (V) 00V 4.SPAN (V) 10V 5.I HOLD SPEED 0000mpm 6.BREAK POINT X 1000mpm 7.BREAK POINT Y 50% 8.B.P POLARITY 0 1) Set the minimum line speed. Select the 1. LINE SPEED ZERO item to set the minimum line speed. 2) Set the maximum line speed. Select the 2. LINE SPEED SPAN item to set the maximum line speed. 3) Set external voltages entered from the minimum line speed. Select the 3. ZERO (V) item to set external voltages entered from the minimum line speed. 4) Set external voltages entered from the maximum line speed. Select the 4. SPAN (V) item to set external voltages entered from the maximum line speed. 5) Set a line speed (Used in the PI control.) It is used in the PI control mode, and select the 5. I HOLD SPEED item to set a line speed for initial moving. 6) Set a line speed for initial moving. Select the 6. BREAK POINT X item to set a line speed for initial moving when controlling it according to the line speed. 7) Set a gain value for initial moving. Select the 7. BRAKE POINT Y item to set a gain value for initial moving when controlling it according to the line speed. 8) Set normal/reverse of the break point Select the 8. B.P POLARITY item to change the break point. PORA ELECTRIC MACHINERY CO.,LTD. 33

Digital Strip Position Amplifier 11. Setting of the Analog Shift ( 2. ANALOG SHIFT ) When pressing the [ENTER Button] in the 2. ANALOG SHIFT, a screen is indicated as below. --ANALOG SHIFT-- 1.SHIFT LENGTH 010.0mm 2.ZERO READ(BCD) 00000 3.SPAN READ(BCD) 16284 4.CENTER READ(BCD) 08192 5.ANALOG LIMIT 050.0mm 6.CONTROL POL 0 7.ANA. CENTERING 0 1. SHIFT LENGTH Set the maximum shift distance. 2. ZERO READ (BCD) Set the minimum value for the analog shift. After decreasing the analog shift volume to the minimum, the minimum value is set when pressing the [ENTER Button]. 3. SPAN READ (BCD) Set the maximum value for the analog shift. After increasing the analog shift volume to the maximum, the maximum value is set when pressing the [ENTER Button]. 4. CENTER READ (BCD) Set the intermediate value for the analog shift. After turning the analog shift volume to make the A/D value around intermediate on the bottom of display, the intermediate value is set when pressing the [ENTER Button]. 5. ANALOG LIMIT Set a distance to limit moving of the analog shift. 6. CONTROL POL Change a moving direction of the analog shift into normal/reverse. 7. ANA. CENTERING 0 = Setting of the cylinder s central position according to the setting of CENTER READ. 1 = Setting of the cylinder s central position based on the ZERO and SPAN values. (It is not required to set the 4. CENTER READ (BCD).) 34 PORA ELECTRIC MACHINERY CO.,LTD.

12. Setting of the Nonlinear ( 3. NONLINEAR ) When pressing the [ENTER Button] in the 3. NONLINEAR, a screen is indicated as below. --NONLINEAR-- 1. DEV. POINT X1 25% 2. OUT. POINT Y1 25% 3. DEV. POINT X2 50% 4. OUT. POINT Y2 50% 5. DEV. POINT X3 75% 6. OUT. POINT Y3 75% 1) Set a deviation distance. 1. DEV. POINT X1 Set a deviation position of X1. 3. DEV. POINT X2 Set a deviation position of X2. 5. DEV. POINT X3 Set a deviation position of X3. 2) Set a control output. 2. OUT. POINT Y1 Set a deviation position of Y1. 4. OUT. POINT Y2 Set a deviation position of Y2. 6. OUT. POINT Y3 Set a deviation position of Y3. If arbitrary setting values are not worked normally, set them as the following values. X1=25%, X2=50%, X3=75% Y1=25%, Y2=50%, Y3=75% PORA ELECTRIC MACHINERY CO.,LTD. 35

Digital Strip Position Amplifier 13. User Setting Screen ( 4. USER EN/DI & ALARM SET ) When pressing the [ENTER Button] in the 4. USER EN/DI & ALARM SET after moving to the [NEXT], a screen is indicated as below. --USER EN/DI & ALARM SET-- 1. SHIFT SELECT OFF 2. SHIFT MEMORY OFF 3. LINE SPEED OFF 4. NOLINEAR OFF 5. NO PLATE INPUT UN-USE 6. LAMP1 FAIL INPUT UN-USE 7. LAMP2 FAIL INPUT UN-USE 8. ROLL OUT INPUT UN-USE 1) Setting of the shift control Select the 1. SHIFT SELECT item to choose a shift control method. DIG+ANA = It uses both digital and analog shift values. ANALOG = It uses only analog shift. DIGITAL = It uses only digital shift. DISABLE = It does not use shift. 2) Setting to use the shift memory Select the 2. SHIFT MEMORY item to use or clear the shift memory function. 3) Setting to use the function to interwork the line speed Select the 3. LINE SPEED item to use or clear the function to control the line speed. 4) Setting to use the nonlinear Select the 4. NONLINEAR item to use or clear the nonlinear function. 5) Setting to use the alarm of no strip Select the 5. NO PLATE INPUT item to set whether or not to operate the alarm signal terminal and lamp of no-strip. 6) Setting to use the lamp1 alarm Select the 6. LAMP1 FAIL INPUT item to set whether or not to operate the lamp1. 7) Setting to use the lamp2 alarm Select the 7. LAMP2 FAIL INPUT item to set whether or not to operate the lamp2. 8) Setting to use the alarm of strip deviation Select the 8. ROLL OUT INPUT item to set whether or not to operate the alarm signal terminal and lamp of strip deviation. 36 PORA ELECTRIC MACHINERY CO.,LTD.

14. Setting of the Display ( 5. DISP POLARITY ) When pressing the [ENTER Button] in the 5. DISP POLARITY, a screen is indicated as below. --DISP POLARITY-- 1. OUTPUT 0 2. STRIP DEVIATION 0 3. CYLINDER 0 4. STAGGER 0 5. SHIFT 0 1) Setting to indicate output voltages Signs (+/-) of output voltages can be changed reversely to be indicated on the display by selecting 1. OUTPUT item. 2) Setting to indicate the strip deviation values Signs (+/-) of the strip deviation values can be changed reversely to be indicated on the display by selecting 2. STRIP DEVIATION item. 3) Setting to indicate the cylinder position values Signs (+/-) of the cylinder position values can be changed reversely to be indicated on the display by selecting 3. CYLINDER item. 4) Setting to indicate the stagger control voltage values Signs (+/-) of the stagger control voltage values can be changed reversely to be indicated on the display by selecting 4. STAGGER item. 5) Setting to indicate the shift value Signs (+/-) of the shift value can be changed reversely to be indicated on the display by selecting 5. SHIFT item. PORA ELECTRIC MACHINERY CO.,LTD. 37

Digital Strip Position Amplifier Other Functions & Setting 1. Test Mode When pressing the [AUTO Button] in the AUTO mode for 5 seconds, it enters into the test mode. Without entering into the setting menu even in operation, the following setting items can be changed. <TEST MODE> CPC STAGGER OFF A-SFT +00.0mm OUT +0.00V D-SFT +00.0mm DEV -000.0mm SPEED 0000.mpm CYL +0000.0mm STG +000.0mm SIGMA +00.0mm PLS 000 R ------------------------------------------ I/P/PI P STG A1 0000 P GAIN 100% STG A2 0000 I TIME 00.0s STG L 000mm OUTGAIN 1.00V PULSE 0000P/R [EXIT] Buttons to be handled when setting the test mode Enter into the test mode by using keys below to move items or to change the setting values. HEALTHY ALARM Button to enter into the test mode / confirm Pressing for 3 seconds Entering into the test mode Pressing once Confirm button REMOTE LOCAL AUTO MANU CENTER ESC CLEAR ENTER Buttons to move items/ change setting values LEFT RIGHT SHIFT button + - UP DOWN SHIFT How to Change the Setting Values - When pressing the [Button to enter into the test mode / confirm] for 3 seconds, it enters into the test mode. - Press the [Buttons to move items / change setting values] to move to the desired item. - When pressing the [Button to enter into the test mode / confirm] once, it becomes the state enabling to change the setting values. - Press the [Buttons to move items / change setting values] to change into the desired setting value, and press the [Button to enter into the test mode / confirm] once to return. - After the setting is completed, press the [Buttons to move items / change setting values] to move to the EXIT item, and press the [Button to enter into the test mode / confirm] to exit the test mode. 38 PORA ELECTRIC MACHINERY CO.,LTD.

1 Selection of Control Mode 2 Setting of P GAIN Value 3 Setting of I TIME Value 4 Setting of Control Output GAIN Value <TEST MODE> CPC STAGGER OFF A-SFT +00.0mm OUT +0.00V D-SFT +00.0mm DEV -000.0mm SPEED 0000.mpm CYL +0000.0mm STG +000.0mm SIGMA +00.0mm PLS 000 R ------------------------------------------ I/P/PI P STG A1 0000 P GAIN 100% STG A2 0000 I TIME 00.0s STG L 000mm OUTGAIN 1.00V PULSE 0000P/R [EXIT] 5 Setting of Stagger A1 Signal 6 Setting of Stagger A2 Signal 7 Setting of Stagger Level 8 Setting of Stagger Pulse 9 Exit of Test Mode 1) Setting of the Control Mode ( Refer to page 29 for how to set the control mode) [1 Selection of Control Mode] I/P/PI It selects the control mode. [2 Setting of P GAIN Value] P GAIN It sets the P GAIN value. (Use for the P or PI control mode.) [3 Setting of I TIME Value] I TIME It sets the maximum operating speed. (Use for the PI control mode.) 2) Setting of Control Output Value ( Refer to page 30 for how to set the control output value) [4 Setting of Control Output GAIN Value] OUTGAIN It can select the 1. GAIN item to set the voltage value per 1mm of strip deviation up to 9.99V. 3) Setting of Stagger ( Refer to page 25 for how to set the stagger.) [5 Setting of Stagger A1 Signal] STG A1 It sets a time to reach the highest point of a signal. [7 Setting of Stagger Level] STG L It adjusts a stagger signal s height. [6 Setting of Stagger A2 Signal] STG A2 It sets a time to keep the highest point of a signal. [8 Setting of Stagger Pulse] PULSE It sets the number of pulses for moving a stagger by a step. 4) Exit of the Test Mode [9 Exit of Test Mode] EXIT If the setting is completed, it exits the test mode. PORA ELECTRIC MACHINERY CO.,LTD. 39