Multi-Media Installation Guide

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Multi-Media Installation Guide Coaxial Page 2 Data Plug Page 7 Data Jack Page 10 Telephone Page 13 Splicing Page 15

Cable Types Cable Types Two basic types of cable are used in multimedia installations. Coaxial cable for video based applications such as satellite or cable television, and twisted pair cable for data communication based applications like computer networking and telephone installations. Coax Cable RG-6 Quad provides the best protection from outside interference that can degrade the signal while traveling through the cable. It is double shielded with two layers each of foil and braiding. Quad generally provides 100% shielding for the cable. Recommended for longer cable runs (over 75 feet) and HDTV applications. RG-6 is recommended for standard CATV and Satellite installations where longer runs (over 75 feet) or excessive outside interference are not expected to be an issue. Also called RG-6 Dual, it has one layer each of braiding and foil. RG-59 is used in security and surveillance applications. It is also found mostly in existing homes and older installations (1980 s and earlier), RG-59 is not recommended for new CATV or Satellite installations due to it s limitation in bandwidth. Category 3, 5e, and 6 Cat 3 Cable Used primarily for telephone applications. Wiring is installed behind walls. Can be used by some data networks but will be limited to 10 Mbs speeds. Available in 2, 3, and 4 pair cables. Cat 5e and 6 Cable Used for data/computer networking, hi-speed internet applications, and new home telephone installations. Cat 5e can be used for computer networks up to 100 MHz and 1000 Mbs transmission speeds. Cat 6 is used for applications requiring up to 250 MHz and can handle up to 10Gbps transmission speeds. Cat 3, 5e, and 6 cables each contain individual pairs of wires (typically 4 pairs) that are twisted together at a specific ratio to reduce noise or interference between the pairs and to provide an overall stronger signal. Coax Connector Types The most commonly used connectors in CATV, satellite and video applications are called F connectors. F-connectors are available in compression, crimp, push on, and twist-on styles. For security applications, BNC style connectors are typically used. BNC s are available in compression, crimp, and twist-on style. F connectors are available for RG-59, RG-6 and RG-6 Quad coaxial cables. Make sure to match the connector to the type of coaxial cable you re installing. For example, RG-6 Quad cable requires an RG-6 2 Quad connector for proper...???

Coaxial Connector Selection Guide Compression Push-On Crimp-On Twist-On Pro Connection Best Connection Better Connection Good Connection Pro Compression Connector Professionals use compression connectors because they are approved, and in most cases required, by cable and satellite providers. With the proper stripping and terminating tools, anyone can install compression connectors. The major advantage in using compression connectors is that they provide for permanent watertight connection. Best Push On Connector After properly stripping the cable and folding back the braiding, this connector is pushed onto the cable until the white dielectric is even or flush with the small opening. The push-on connector is a permanent termination and cannot pulled off. Ideal for indoor applications and retrofits. Better Crimp On Connector Crimp connectors use a crimping tool to install the connector onto the end of the cable. After stripping the cable, the connector is pushed onto the cable. Simply load the connector into the correct hole in the tool and squeeze the tool until it releases (more detailed instructions included in tool). Good Twist-On Connector Twist-On connectors simply thread onto the outer jacket of the cable after it has been stripped. They require no additional tools to install. Just twist the connector onto the cable until it is fully seated. 3

Definition of Terms Definition of Terms Braid Same as shielding Typically made from a number of smaller aluminum or copper conductors interwoven together to form an outer conductor around the dielectric core. The braiding stops lower frequency noise from interfering with the signal traveling down the center conductor. Center Conductor The solid center wire, made of steel or copper, within the cable that carries the signal. Dielectric The foam insulation used to separate the center conductor and foil and braid conductors in coax cable. Foil Wrapped around the outside of the dielectric, the foil shield stops higher frequency noise (RFI) from interfering with the signal traveling along the center conductor. Jacket The exposed outer material serves as a protective covering from the environment and may also add in the overall flame retardant properties of the cable. Foil Jacket Braiding Center Conductor 4

Coaxial Installation Steps Step 1 Cut Cut Cable Cut cable using a round cutter to maintain cable geometry. Step 2 Strip Data T-Cutter CAT. NO. 45-074 Strip Cable All F-connectors and BNC compression connectors require a two-step ¼9, ¼9 strip. Crimp BNC connectors require a 3 step strip. (See product packaging for instructions.) Jacket 1 49 Max 1 49 Dielectric wrapped in braiding Center conductor Coax Stripper CAT. NO. 45-603 Strip cable by inserting cable into stripper and rotate stripper several times around the cable. A properly stripped cable should have ¼9 of braiding and ¼9 of center conductor exposed. Fold back braiding Fold back the braiding over outer jacket of cable. Do not fold back the layer of foil that surrounds the dielectric. 5

Coaxial Installation Steps Step 3 Terminate Compression F-Style Press the connector onto the cable until the white dielectric is even with the center hole of the connector. Place the prepared connector completely into the tool s compression chamber. When the connector is in place, squeeze the tool handles together until the connector is fully compressed. CAT NO. 30-603 Crimp F-Style Step 4 Testing Finished connector Insert stripped cable into connector until the white dielectric is even with the center hole. Crimp per the tool s instructions. Compression BNC Insert stripped cable into BNC connector until the white dielectric reaches a point where you can feel the center conductor connect with the inner center pin socket. Compress per your tool s guidelines. (NOTE: To help approximate how much cable to push into the connector for the center conductor to make contact, you can do the following: Hold stripped cable against the connector as shown in photo to the right. End of center conductor should line up with top of the knurled ring of connector. Mark cable where it meets end of conductor. This mark shows how far to insert cable fully seat conductor.) Test the cable with a continuity tester to make sure the connector is properly terminated with no opens or shorts. One common failure occurs when a small strand of uncut braiding comes in contact with the center conductor after termination, causing a short in the cable. LinkMaster Pro XL CAT. NO. 33-880 6 VDV MultiMedia Tester CAT. NO. 33-856

Data Wiring Cable Pulling Tips Maximum pulling tension 25 lbs. Minimum bending radius 4 times diameter of cable 12 inches from power lines 4 feet from motors or transformers 12 inches from fluorescent lighting Should cross perpendicular to power lines Cable untwisting allowed after termination: n 3 inches for Category 3 cable n 0.5 inches for Category 5e and Category 6 cable Avoid kinking or bending cable. Cable ties should not be overly tight. Don t use standard staples to support cable as they may crush the cable. What are RJ-45 Modular Plugs? All Category 3 (16 MHz), 5e (100 MHz), and 6 (250 MHz) UTP cables that connect computers and other networked equipment together are terminated with an 8 position modular plug. The completed cable, typically called a patch cord, is terminated with an RJ-45 connector on each end. Computer Ethernet ports have been standardized to use this style of connector. 8P8C (8 position, 8 contact) RJ-45 modular plugs can also be used for 4 line telephone systems in small offices & home offices. Primary Strain Relief (on sheathing) Secondary Strain Relief (on conductors) IDC Contact Point (Insulation Displacement) Conductors MUST be inserted past the IDC point Always use a high quality connector to get the most out of your system. Make sure the plugs you buy are rated for data applications and are rated for the type of UTP cable being used either solid or stranded cable. If modular plugs that are rated for use on stranded cable are used on solid Cat 5e cable, it can lead to opens or intermittence in the connections, causing the cable to fail. To avoid this issue, use solid wire rated modular plugs as they work well with both solid and stranded UTP cables. The cable must be terminated to the EIA/TIA wiring standards. Shown to the right are the wiring orders for the connector. Typical patch cords terminate the connections the same way on both ends of the cable. T568-A* T568-B (AT&T) Note: Diagrams reflect flat surface of modular plug facing up, with tab side down. 7

Terminating Data Modular Plugs Step 1 Cutting Aciduis num do odolendigna CAT. NO. 30-496 Step 2 Strip Strip off 2 inches of the outer jacket. Step 3 Wiring Configurations Separate the twisted pairs into the proper sequence either EIA/TIA 568 A or B. CAT. NO. 45-165 T568A T568B (NOTE: Wiring configurations reflect flat surface of the modular plugs facing up, with tab side down. Flatten all pairs together Flatten the pairs so they are close together and in the right color sequence. Then trim them to 1 2 inch from the outer jacketing. Slip plug onto the cable as shown. Gold pins of plug are facing the installer. Otherwise, the resulting connection will be mis-wired. Trim conductors 1 29 Insert wire pairs into plug Step 4 Terminate Terminate the plug using a modular plug crimping tool. Simply insert it into the RJ-45 die in the tool and squeeze the handles firmly. CAT. NO. 30-522 8

Testing Data Modular Plugs Step 5 Testing Test the cable with a continuity tester to make sure cable is properly terminated with no opens, shorts, reversals, or miswires. LinkMaster CAT. NO. 62-200 LinkMaster Pro XL CAT. NO. 33-880 VDV MultiMedia Tester CAT. NO. 33-856 Wire Error Definitions 1 2 3 6 4 5 7 8 Split Pair 1 2 3 6 4 5 7 8 1 2 3 6 4 5 7 8 Short 1 2 3 6 4 5 7 8 1 2 3 6 4 5 7 8 Miswire 1 2 3 6 4 5 7 8 Typical Questions How to decide which wiring configuration to use: EIA/TIA T568A and T568B: Definition - A predetermined wiring order of individual conductors in a cable, based on the color of the conductor s outer sheathing. Does the job specification call out a wiring configuration? Does the customer/end user have a preference for T568A or T568B? Are you adding on to an existing wiring structure? If so, your new cabling should match the existing wiring. If none of the factors above apply, either T568A or T568B may be used. It is important to ensure that the workstation connectors and the patch cord are wired to the same pattern. T568B is commonly used in commercial installations, while T568A is prevalent in residential installations. 9

Data Jack What is a Data jack? A Data jack is typically a wall or patch panel outlet that provides a place to plug in a patch cable and connect to a network from a room or an office. Data jacks for Cat 5e and Cat 6 applications are very common today and are becoming a standard feature of many new homes. An installer will terminate the cable to the jack using a punchdown tool as shown. Refer to the jack manufacturer for instructions on how to properly install and terminate the cable to the jack. CAT 5e Punchdown tool with 110 blade CAT. NO. 35-485 Cutting edge 110 Blade CAT. NO. 35-495 110/66 Blade CAT. NO. 35-407 10

Terminating a Data Jack Step 1 Cutting Aciduis num do odolendigna Step 2 Strip Strip off 2 inches of outer jacketing of cable. Avoid damaging or nicking of the pairs. CAT. NO. 30-496 Score cable with stripper CAT. NO. 45-165 Bend cable, remove jacket Step 3 Wiring Configuration Determine the wiring configuration to use. Separate the pairs and insert them into the colored slots. The jack will have both wiring codes printed on it. No more than 1 2 inch of each pair should be left untwisted. T568A or T568B Step 4 Terminate Terminate the wires into the slots on the jack by using a punchdown tool as shown. Make sure cutting edge of blade is on outside of jack. USE LOW IMPACT SETTING FOR JACKS Terminated Jack 11

Testing a Data Jack Step 5 Testing Testing the connections Once you have everything terminated it is advised to test the cabling using a wiremap tester. Check for opens, shorts, split pairs, reversals, and miswires. Tester Choices VDV MultiMedia Tester CAT. NO. 33-856 LinkMaster CAT. NO. 62-200 LinkMaster Pro XL CAT. NO. 33-880 See page 9 for wire error definitions. 12

Terminating Telephone Modular Plugs What is an RJ-11 Modular Plug? Telephones use patch cords to connect to the wall outlet.. The cables are terminated with an RJ-11 Modular Plug. RJ-11 is a 2 pair or 4 wire connector which supports up to 2 phone lines. All phone cords are wired where the two ends of the cable are wired exactly opposite of each other. CAT 3 CAT 5e CAT. NO. 30-496 T2 R1 T1 R2 T2 R1 T1 R2 Front View of Jack T = Tip R = Ring Slot # Front View of Plug Banded-Stripe Wires Both ends of a reversed wired phone cord Solid-Stripe Wires 13

TIP Terminating Telephone Modular Plugs Step 1 Cut, Strip Trim end of cable and strip off 1 4 inch of outer jacket of cable with tool as shown. CAT. NO. 30-496 Strip outer jacket and trim cable to 1 49 Step 2 Terminate Insert stripped wires into RJ-11 plug (follow below color codes). Maintain the order of the wires while inserting into plug. Insert connector into RJ-11 die nest in middle of tool. Squeeze handles firmly to crimp the connector. Step 3 Testing Test the cable with a continuity tester to make sure cable is properly terminated with no opens, shorts, or miswires. See page 9 for wire error definitions. Wire Color Codes Convert Old to New CAT. NO. 33-856 A. Band Twisted-Pair Wire Pair 1 Pair 2 Pair 3 Pair 4 RING TIP RING TIP RING TIP RING B. Solid Twisted-Pair Wire Standard 4-Pair Wiring Color Codes PAIR 1 PAIR 2 PAIR 3 PAIR 4 T R T R T R T R White/Blue Blue White/Orange Orange White/Green Green White/Brown Brown Note: For 6-wire jacks use pair 1, 2 and 3 color codes. For 4-wire jacks use pair 1 and 2 color codes. 14

Splicing Connections IDC Connections Jelly Beans These connectors are used to splice or tap telephone wires together. They are moisture resistant to prevent corrosion. They are designed for use on solid copper conductors. Insert wires and squeeze with IDC tool. CAT. NO. 45-719 CAT. NO. 85-925 3 Wire Butt Splice Splices or taps up to three wires 19-26 AWG. Used to splice telephone wires together to run an extension to another phone. CAT. NO. 85-900 2 Wire Tap Splice Taps a telephone wire 22-26 AWG. Used to splice telephone wires together to run an extension to another phone. Unique groove allows the installer to Tap the line without cutting or disrupting the service. 2 Wire Butt Splice Splices two wires together 22-26 AWG. Used to connect broken or cut telephone wires back together. CAT. NO. 85-950 15

IDEAL INDUSTRIES, INC. Becker Place, Sycamore, IL 60178, USA / 815-895-5181 800-435-0705 in USA International offices: Australia Brazil Canada China Germany Mexico UK For complete sales office contact information, visit us at: www.idealindustries.com Form No. P-2804 2/08 2008 IDEAL INDUSTRIES, INC. Printed in U.S.A.