relays Electromechanical 2006 /2007

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1 Electromechanical relays 2006 /2007 miniature relays industrial relays automotive relays interface relays plug-in sockets and accessories

2 Relays and Sensors - our business! Established in 1935 to manufacture switching devices for power generation Durakool is a renowned manufacturer of switching and sensing components used in industrial and power automation, power electronics, industrial electronics, automotive and telecommunication applications. American Electronic Components and Durakool provide their partners with technical consultation based upon extensive application knowledge and experience. After many years of development and innovation, we understand that quality is paramount and we pursue a policy of continuous improvement. For more in depth information and data sheets, visit our web site at Due to the very wide product range, please consult us or your distributor for non-standard items.

3 Controlling electricity for over 70 years! American Electronic Components and Durakool offer an extensive range of: ELECTROMECHANICAL RELAYS AND CONTACTORS MERCURY RELAYS AND CONTACTORS TILT AND TIP-OVER SWITCHES FLOAT SWITCHES LIQUID LEVEL SENSORS G-FORCE SENSORS AND SWITCHES HERMETIC SEALS, FEED THROUGHS AND SIGHT GLASSES

4 Miniature relays Type of relay DM84 DM85 DM87 ❹ ❶ Standard contact materials are marked with bold type. ❷ Between coil and contacts ❸ Clearance / creepage ❹ Type of pin layout: N -0.138 in (3.5 mm) pin layout, L - 0.2 in (5 mm) left pin layout, P - 0.2 in (5 mm) right pin layout ❺ WT (mechanical indicator + lockable front test button) ❻ IP 67 waterproof version (L x W x H) 1.14 x 0.5 x 0.62 in 1.14 x 0.5 x 0.62 in 1.14 x 0.5 x 0.62 in 29 x 12.7 x 15.7 mm 29 x 12.7 x 15.7 mm 29 x 12.7 x 15.7 mm Contact data Number and type of contacts DPDT, DPST SPDT, SPST SPDT, SPST Max. switching voltage 400 V AC / 300 V DC 400 V AC / 300 V DC 400 V AC / 300 V DC Rated current 100 A 80 A 60 A 40 A 30 A 20 A 10 A 8 A 16 A 12 A Contact material ❶ /Au 5 µm, AgSnO 2 AgSnO 2 /Au 5 µm, AgSnO 2 Coil data Rated voltage AC: 12...240 V 50/60 Hz AC: 12...240 V 50/60 Hz AC: 12...240 V 50/60 Hz DC: 3...110 V DC: 3...110 V DC: 3...110 V Rated power consumption AC: 0.75 VA AC: 0.75 VA AC: 0.75 VA DC: 0.4...0.48 W DC: 0.4...0.48 W DC: 0.4...0.48 W General data Electrical life (AC1) > 10 5 8 A, 250 V AC > 0.7 x 10 5 16 A, 250 V AC > 10 5 12 A, 250 V AC Mechanical life (cycles) > 3 x 10 7 > 3 x 10 7 > 3 x 10 7 Ambient temperature AC: -40...+70 o C AC: -40...+70 o C AC: -40...+70 o C operating DC: -40...+85 o C DC: -40...+85 o C DC: -40...+85 o C Weight 0.5 oz (14 g) 0.5 oz (14 g) 0.5 oz (14 g) Cover protection category or IP 67 ❻ or IP 67 ❻ or IP 67 ❻ Recognitions, certifications, directives Insulation dielectric strength ❷ 5000 V AC 5000 V AC 5000 V AC Contact - coil distance ❸ 10 / 10 mm 10 / 10 mm 10 / 10 mm Operating / release time 7 / 3 ms 7 / 3 ms 7 / 3 ms PC Board layout (solder side view) For other variations - see DM84 DPDT DM85 SPDT DM87P SPDT

Miniature and industrial relays 5 DM87N sensitive D2 ❺ D4 ❺ 1.14 x 0.5 x 0.62 in 29 x 12.7 x 15.7 mm 1.08 x 0.83 x 1.4 in 27.5 x 21.2 x 35.6 mm 1.08 x 0.83 x 1.4 in 27.5 x 21.2 x 35.6 mm Signalling / protection modules type DM6.. SPDT, SPST DPDT 4PDT 400 V AC / 300 V DC 250 V AC / 250 V DC 250 V AC / 250 V DC 10 A 12 A 6 A For plug-in sockets type: DZM80, DZM92, DZM2, DZM4 /Au 5 µm, AgSnO 2 /Au 0.2 µm, /Au 5 µm /Au 0.2 µm, /Au 5 µm DC: 5...48 V AC: 6...240 V 50/60 Hz DC: 5...220 V AC: 1.6 VA AC: 6...240 V 50/60 Hz DC: 5...220 V AC: 1.6 VA DM61G: 6/24 V AC/DC DM62G: 24/60 V AC/DC DM63G: 110/230 V AC/DC DC: 0.25 W > 1.7 x 10 5 10 A, 250 V AC > 3 x 10 7 DC: 0.9 W 10 5 12 A, 250 V AC 2 x 10 7 DC: 0.9 W 10 5 6 A, 250 V AC 2 x 10 7 Module L LED green color. No protection against polarity inversion. AC/DC voltage allowed. Coil energized indicator. DC: -40...+85 o C DC: -40...+70 o C DC: -40...+70 o C 0.5 oz (14 g) 1.2 oz (35 g) 1.2 oz (35 g) or IP 67 ❻ 5000 V AC 10 / 10 mm 2.5 / 4 mm 1.6 / 3.2 mm 7 / 3 ms AC: 10 / 8 ms, DC: 13 / 3 ms AC: 10 / 8 ms, DC: 13 / 3 ms Plug-in sockets and accessories for relays - see pages 10, 11. DM87N SPDT

6 Industrial relays Type of relay D15 DPDT D15 3PDT DUC ❶ Standard contact materials are marked with bold type. ❷ Between coil and contacts ❸ Clearance / creepage ❹ DUC11 limits max switching voltage up to 250 V AC/DC and coil rated voltage up to 240 V AC. ❺ Version with contact gap 3 mm ❻ High voltage relay (L x W x H) Contact data Number and type of contacts Max. switching voltage Rated current 100 A 80 A 60 A 40 A 30 A 20 A 10 A 1.38 x 1.38 x 2.14 in 1.38 x 1.38 x 2.14 in 35 x 35 x 54.4 mm 35 x 35 x 54.4 mm DPDT 3PDT 250 V AC / 250 V DC 250 V AC / 250 V DC 10 A 10 A 1.52 x 1.42 x 1.79 in 38.6 x 36.1 x 45.5 mm DPDT, 3PDT DPST, 3PST 400 V AC / 400 V DC ❹ 16 A Contact material ❶ /Au 0.2 µm, /Au 5 µm /Au 0.2 µm, /Au 5 µm AgCdO Coil data Rated voltage AC: 6...240 V 50/60 Hz AC: 6...240 V 50/60 Hz AC: 6...380 V 50/60 Hz ❹ DC: 6...220 V DC: 6...220 V DC: 6...220 V Rated power consumption AC: 2.8 VA 50 Hz 2.5 VA 60 Hz AC: 2.8 VA 50 Hz 2.5 VA 60 Hz AC: 2.8 VA 50 Hz 2.5 VA 60 Hz DC: 1.5 W DC: 1.5 W DC: 1.5 W (1.7 W ❺) General data Electrical life (AC1) 2 x 10 5 10 A, 250 V AC 2 x 10 5 10 A, 250 V AC 10 5 16 A, 250 V AC Mechanical life (cycles) 2 x 10 7 2 x 10 7 10 7 Ambient temperature I =10 A: -40...+70 o C operating DC: -40...+70 o C DC: -40...+70 o C I =16 A: -40...+55 o C Weight 2.9 oz (83 g) 2.9 oz (83 g) 3 oz (85 g) Cover protection category Recognitions, certifications, directives Insulation dielectric strength ❷ Contact - coil distance ❸ 3 / 4.2 mm 3 / 4.2 mm 6 / 8 mm Operating / release time AC: 12 / 10 ms, DC: 18 / 7 ms AC: 12 / 10 ms, DC: 18 / 7 ms AC: 12 / 10 ms, DC: 12 / 7 ms Plug-in sockets and accessories for relays - see pages 10, 11.

Industrial relays 7 DB 16 A DB 30 A DLR DT ❻ 1.65 x 1.73 x 2.6 in 1.65 x 1.73 x 2.6 in 2.07 x 1.32 x max 2.09 in 2.36 x 1.89 x 2.75 in 42 x 44 x 66 mm 42 x 44 x 66 mm 52.5 x 33.5 x max 53 mm 60 x 48 x 70 mm SPDT, DPDT, 3PDT SPDT, DPDT, 3PDT SPST, DPST DPDT SPST, DPST, 3PST SPST, DPST, 3PST SPST, DPST 400 V AC / 400 V AC / 250 V AC / 5000 V AC / ❻ 16 A 30 A 20 30 A 10 A AgCdO AgSnO 2 AgSnO 2 AC: 6...400 V 50/60 Hz AC: 6...400 V 50/60 Hz AC: 6...240 V 50/60 Hz AC: 6...380 V 50/60 Hz DC: 6...110 V DC: 6...110 V DC: 6...100 V DC: 6...220 V AC: 3.9 VA 50 Hz AC: 3.9 VA 50 Hz AC: 1.7...2.5 VA DC: 2.0 W DC: 2.0 W DC: 1.9 W DC: 5.5 W > 10 5 > 10 5 > 10 6 > 10 6 > 5 x 10 6 > 5 x 10 7 AC: -10...+55 o C AC: -10...+45 o C AC: -20...+85 o C AC: -25...+50 o C DC: -10...+55 o C DC: -10...+45 o C DC: -20...+85 o C DC: -25...+50 o C 4.8...5.1 oz (135...145 g) 4.8...5.1 oz (135...145 g) 3.2...4.2 oz (90...120 g) 7.1 oz (200 g) IP 00 min: 4000 V AC typ.: 5000 V AC 8000 V AC 15 / 12 ms 15 / 12 ms 30 / 30 ms < 40 / < 20 ms

8 Automotive relays Type of relay DG19 DG85 DG34 ❶ Standard contact materials and coil / input control circuit rated voltages are marked with bold type. ❷ Between coil and contacts ❸ Clearance / creepage ❹ Version with cover ❺ Version without mounting flange ❻ PCB version ❼ SPST version only ❽ Version with resistor ❾ Not available on 80 A & 100 A ❿ IP 67 waterproof version At 230 V AC/DC; at 24 V AC/DC 0.3 VA / 0.3 W (L x W x H) 1.04 x 0.85 x 0.85 in ❹ 1.1 x 1.1 x 1 in ❺ 1.25 x 1.06 x 0.75 in ❻ 26.5 x 21.5 x 21.5 mm ❹ 28 x 28 x 25 ❺ 31.7 x 26.9 x 19.1 mm ❻ Contact data / Output data Number and type of contacts SPDT, SPST, SPST-NC SPDT, SPST, SPST-NC SPDT, SPST, SPST-NC Max. switching voltage current dependent current dependent 277 V AC / Rated current 100 A 80 A 60 A 40 A 30 A 20 A 10 A 45 A 30 A 60 A 80 A 100 A ❼ 30 A Contact material ❶ 10, 0.15, 10, AgCdO AgCdO, AgSnOInO AgCdO, AgSnOInO AgSnOInO Coil data / Input control circuit Rated voltage ❶ AC: 12-24-110-220 V 50/60 Hz DC: 6-12-24 V DC: 6-12-24 V DC: 5...110 V Rated power consumption AC: 2.0 VA DC: 1.5 W DC: 1.6 W (1.81 W ❽) DC: 1.0 W option: 0.9 W General data Electrical life (AC1) > 2 x 10 5 > 2 x 10 5 80 A & 100 A: > 10 5 > 10 5 Mechanical life (cycles) > 10 7 > 10 7 > 10 7 Ambient temperature AC: -55...+85 o C operating DC: -40...125 o C DC: -40...125 o C DC: -55...+85 o C Weight open: 0.6 oz (18 g) 1.2 oz (35 g) open: 0.6 oz (20 g) covered: 0.8 oz (23 g) covered: 0.9 oz (25 g) Cover protection category IP 00 or IP 50 ❹ or IP 67 ❹❿ IP 50 or IP 67 ❾❿ IP 00 or IP 50 ❹ or IP 67 ❹❿ Recognitions, certifications, directives Insulation dielectric strength ❷ 500 V AC 500 V AC AC coil / DC coil: 1500 / Contact - coil distance ❸ 3 / 3 mm Operating / release time 5 / 3 ms 7 / 2 ms 15 / 15 ms Connection diagram: for other variations - see

Interface relays 9 DP6-1P DP6-1T DP6-OC 3.69 x 0.24 x 3.15 in 93.8 x 6.2 x 80 mm 3.69 x 0.24 x 3.15 in 93.8 x 6.2 x 80 mm Triac 3.69 x 0.24 x 3.15 in 93.8 x 6.2 x 80 mm Transistor Interconnection strips type DZG20 SPDT 250 V AC / 220 V DC 400 / / 70 6 A AgSnO 2 AgSnO2/Au 3 µm 1.2 A 0.5 A For interface relays type: DP6-1P, DP6-1T, DP6-OC AC: 95...230 V 50/60 Hz DC: 12-24-36 V AC/DC: 24-42-115-230 V AC: 50/60 Hz DC: 5...32 V AC/DC: 24-230 V AC: 50/60 Hz DC: 5...32 V AC/DC: 24-230 V AC: 50/60 Hz DZG20-1: red color DZG20-2: black color DZG20-3: blue color AC: 0.4...1.8 VA DC: 0.3...0.7 W AC/DC: 0.35...2.2 VA / 0.35...1.6 W > 0.6 x 10 5 6 A, 250 V AC > 2 x 10 7 DC: 0.3 W AC/DC: 1.6 VA / 1.6 W DC: 0.3 W AC/DC: 1.6 VA / 1.6 W Strip DZG20 Designed for bridging of common input / output signals terminated with appropriate spring contacts. Maximum current rating is 36 A (250 V). DC: -40...+60 o C 12, 24 V DC DC: -40...+55 o C DC: -40...+55 o C 1.4 oz (40 g) 1.4 oz (40 g) 1.4 oz (40 g) IP 20 IP 20 IP 20 4000 V AC AC: 7 / 15 ms, DC: 6 / 10 ms max 10 (zero turn-on) / max 10 ms DP6-1P SPDT, DC version DP6-1T, DC version DP6-OC, DC version

10 Plug-in sockets and accessories DZM80 For DM84, DM85, DM87L, DM87P 3.07 in (78.1) x 0.63 (15.9) x 2.4 in (61) [2.64 in (67)] Double pole 0.2 in (5 mm) pin layout 12 A, 300 V Connection diagrams DM84 DM85 ❶ DM87L DM87P DZM92 For DM87N, DM87N sensitive 3.07 in (78.1) x 0.63 (15.9) x 2.4 in (61) [2.64 in (67)] Single pole 0.138 in (3.5 mm) pin layout 12 A, 300 V Accessories ❷ DZT80-0035 Module type DM6.. DZT80-0040 Connection diagram DZT80-0040 Accessories ❷ DZT80-0035 Module type DM6.. DZM2 For D2 2.95 in (75) x 1.06 (27) x 2.4 in (61) [3.23 in (82)] Double pole 12 A, 300 V Connection diagram DZT4-0040 DG4 1052 ❶ For DM85: loads up to 12 A do not require bridging of common terminals. Loads above 12 A require bridging pairs of terminals: 11 with 21, 12 with 22, 14 with 24 [clamp bridge Cu wire minimum 14 AWG (1.5 mm 2 )]. ❷ Signalling / protection modules type DM6.. - see page 5. ❸ DUC11 limits max switching voltage up to 250 V AC/DC and coil rated voltage up to 240 V AC. The height of sockets with retainer / retractor clip is shown in square brackets. Accessories ❷ DZT4-0035 Module type DM6..

Plug-in sockets and accessories 11 DZM4 For D4 2.95 in (75) x 1.06 (27) x 2.4 in (61) [3.23 in (82)] Four pole 6 A, 300 V Connection diagram DZT4-0040 DG4 1052 DZ8 For D15 DPDT 2.68 in (68.2) x 1.5 (38) x 0.94 in (24.2) 10 A, 250 V Accessories ❷ DZT4-0035 Module type DM6.. Connection diagram Accessories ❷ DZ11 0031 DZ11 For D15 3PDT 2.68 in (68.2) x 1.5 (38) x 0.94 in (24.2) 10 A, 250 V Connection diagram Accessories ❷ DZ11 0031 DUC11 ❸ For DUC 3.23 in (82) x 1.66 (42.2) x 1.04 in (26.5) 16 A, 250 V Connection diagram Accessories ❷ DMBA

12 Due to the constant development policy, American Electronic Components Inc. reserves the right to introduce changes to data and characteristics of the products. The devices shall be operated by skilled personnel in accordance with the regulations in force pertaining to electrical systems. The technical data is of informational nature. Thus, American Electronic Components Inc. does not accept any liability for inappropriate use of the presented products. Durakool and American Electronic Components Inc., specializes in the design and manufacture of electronic, electrical, and mechanical components. AEC s products are shipped worldwide for a diverse set of markets which include automotive, consumer electronics, appliance, industrial control and outdoor power equipment manufacturers. For more information, contact the AEC Sales Department toll free (USA) 888-847-6552. Products from American Electronic Components Inc. and Durakool: Mercury Contactors sub-miniature relays miniature relays industrial relays interface relays plug-in sockets for relays contactors timer relays mercury contactors tilt switches tip-over switches float switches liquid level switches hermetic seals, feed throughs and sight glasses Tilt and Tip-over Switches Hermetic Seals presented by: 07/2006 American Electronic Components Inc., 1101 Lafayette Street, Elkhart, Indiana IN 46516 Tel: toll free (USA) 888-847-6552 Intl 574-295-6330