SurLok lus Series
mphenol ompany rofile mphenol Industrial perations mphenol Industrial perations (I), a division of the mphenol orporation, is a prominent manufacturer of cylindrical connectors known around the world. mphenol Industrial's product lines consist of rectangular, standard miniature, fiber optic, EMI/EM filter, and a variety of special application connectors. mphenol Technology (Zhuhai) o., Ltd. Established in 2007, mphenol Technology (Zhuhai) o., Ltd. is a manufacturing facility for mphenol Industrial perations, which serves a number of industrial markets, included but not limited to Factory utomation, Transportation, Heavy Equipment, lternative Energy, Energy Storage, Server/Data omm and ower Distribution. Manufacturing connectors since 1932, we take pride that mphenol Industrial perations is the undisputed leader in interconnect systems for harsh environment applications. Innovations like our DSK contact technology can provide roughly 50% more current through the same size pin. onnectors utilizing this DSK technology will outperform similar products in the market hands down. mphenol Technology (Zhuhai) o., Ltd. covers an area of 28470m² and is equipped with, plating, injection molding and assembly workshops. This plant specializes in the design and manufacturing of industrial connectors featuring high power, high density, medium to high voltage electrical properties, and harsh environment applications. The Sidney, Y facility, nestled at the foothills of the atskill Mountains, is over 307,000 square feet. This complex houses over 1000+employees incorporating state-of-the-art manufacturing technologies. The facility is both IS9001 certified and qualified to MIL-STD-790 requirements. With industry leading engineering, design and manufacturing expertise, mphenol Technology (Zhuhai) o., Ltd. has earned more than 30 utility patents on its innovative interconnects. Many of the products produced have been certified by independent standards including UL, IE/TUV, TEX, IEEx and M. The facility is also certified to IS 9001, IS 14001 and ITF 16949. 01 mphenol Industrial perations
Series What is? The compression lug is a field installable, high reliable alternative to common compression lugs. Using industry standard crimp, screw, and busbar termination options, thus eliminating the need to purchase special torque tools. mphenol s is an environmentally sealed version of our original SurLok but available in smaller sizes, and features a quick lock and press-to-release design. Incorporating the latest 4 DSK Technology, is a compact, quick mating, and robust product line. The DSK high amperage contact technology utilizes high tensile strength properties of a stamped and formed, high conductivity alloy grid to produce low insertion forces while maintaining a large conductive surface area. The 4 version of the DSK represents the culmination of three years of research and development in laser welding copper based alloys. Features and enefits 4 DSK Technology I67 ated Touch roof Quick lock and press-to-release design design to prevent incorrect mating 360 rotating plug Various termination options(threaded, rimp, usbar) ompact robust design 02
mphenol Technical Data ontact 5.7mm(120) (200) 10.3mm(350) I ating I67 urrent ating 100~350 rotection Touch roof perating Voltage 1000V /D Flammability UL 94 V-0 perating Temp -40 to 125 Locking Spring Locking Markets The markets and applications for the SurLok lus series include but are not limited to the following: Ÿ EV/HEV Ÿ rocess ontrol/utomation Ÿ MS/Energy Storage Ÿ Medical Ÿ ail Mass Transition Ÿ Heavy Equipment 03 mphenol Industrial perations
Series roduct Dimensions ontact Termination Screw Termination rimp Termination usbar Termination 5.7mm 10.3mm Screw Termination 16.5 19.0 25.8 36.7 46.1 55.5 1.0 1.0 0.3 5.7mm 10.3mm rimp Termination 16.5 40.7 1.0 19.0 52.7 1.0 2 50mm : 65.8 25.8 2 70mm : 68.8 0.3 2 85mm : 71.8 5.7mm 10.3mm usbar Termination 16.5 19.0 25.8 46.7 61.2 68.8 1.0 1.0 0.3 Shell Type ight ngle lug Straight lug usbar Termination Straight D GLES= GLES= D 5.7mm 10.3mm lug Dimension D 22.6 55.1 30.0 18.0 29.0 74.5 38.4 21.6 41.2 84.5 42.5 28.0 lug Dimension D 24.45 72.4 34.8 21.4 ress-fit Termination D 5.7mm 16.0 32.8 27.7 3.0 ressfi Termination 04
mphenol EMI Version () Features and enefits n EMI shielding n HVIL function n Secondary locking system n Flammability: UL 94 V-0 n Wide amperage range: 150~250 n ohs compliant 05 mphenol Industrial perations
Series roduct Dimensions ight ngle lug Straight lug D lug Dimension D lug Dimension 26.2 41.2 86.2 25.8 82.5 34.3 30.0 D Dimension D 25.15 22.85 2.5 23.5 06
mphenol rdering Information rdering Information SurLok lus 5.7mm lug DSK pplicable able ackshells Sealing onnector olor (mit for no ) 16 16mm² : 100 mps W/ ackshells S I67 Sealed (W/ Grommet & -ings) range 1 180 ight ngle lug 90 5.7mm lack 25 25mm² : 120 mps W/ ackshells (For vermolding nly) on-sealed ed SurLok lus DSK *pplicable able (for rimping Termination only) Termination Style anel Mount Sealing onnector olor (mit for no ) W/ 16 16mm² : 100 mps usbar anel Mount W/ Flange S I67 Sealed (W/ Grommet & -ings) range 1 180 5.7mm T Threaded ost lack I W/ 25 25mm² : 120 mps rimp W/ Flange on-sealed ed SurLok lus lug DSK pplicable able ackshells Sealing onnector olor (mit for no keyway) ight ngle lug 90 35 35mm² :150mps W/ackshells S I67 Sealed (W/Grommet & -ings) range 1 180 lack I Straight lug 50 50mm² : 200mps W/ ackshells (For vermolding nly) on-sealed ed DSK *pplicable able Termination (for rimping Style Termination only) anel Mount Sealing onnector olor (mit for no keyway) W/ 35 35mm² : 150mps usbar anel Mount W/ Flange S I67 Sealed (W/Grommet & - ings) range 1 180 T Threaded ost lack I W/ 50 50mm² : 200mps rimp W/ Flange on- Sealed ed 07 mphenol Industrial perations
Series rdering Informationrdering Information SurLok lus 10.3mm SurLoklus lug DSK pplicable able ackshells Sealing onnector olor 50 50mm² : 200mps W/ ackshells S I67 Sealed (W/ Grommet & -ings) range 1 180 ight ngle lug 90 70 70mm² : 250mps 10.3mm lack 85 85mm² : 300mps 95mm² : 350mps W/ ackshells (For vermolding nly) on-sealed ed DSK *pplicable able (for rimping Termination only) Termination Style anel Mount Sealing onnector olor 50 50mm² : 200mps usbar anel Mount W/ Flange S I67Sealed (W/Grommet & -ings) range 1 180 I W/ 10.3mm 70 70mm² :250 mps T Threaded ost lack 85 85mm² : 300mps 95mm² : 350mps rimp W/ Flange on- Sealed ed SurLok lus with EMI lug DSK pplicable able ackshells Sealing onnector olor EMI HVIL (ptional) ight ngle lug 90 35 35mm² : 150mps W/ ackshells S I67 Sealed (W/ Grommet & -ings) range 1 270 50 50mm² : 200mps lack E EMI H HVIL I Straight lug 70 70mm² : 250mps W/ ackshells (For vermoldingnly) on-sealed ed DSK Termination Style anel Mount Sealing onnector olor EMI HVIL (ptional) W/ S I67 Sealed (W/ Grommet & -ings) range 1 270 usbar anel Mount W/ Flange lack E EMI H HVIL I W/ on-sealed ed 08
mphenol Industrial perations 191 Delaware venue Sidney, Y 13838-1395 US Tel: +1-888-364-9011 Fax: +1-520-397-7169 www.amphenol-industrial.com Email: tech@amphenol-aio.com mphenol Technology(Zhuhai) o., Ltd. o.63, Xinghan oad, Sanzao Town, Jinwan, Zhuhai, 519040 hina Tel: +86-756-398 9725 Fax: +86-756-398 9768 www.amphenol-industrial.com Email: tech@amphenol-aio.com I-10 otice: Specifications are subject to change without notice. ontact your nearest mphenol orporation Sales ffice for the latest specifications. ll statements, information and data given herein are believed to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind expressed or implied. Statements or suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should not assume that all safety measures are indicated or that other measures may not be required. Specifications are typical and may not apply to all connectors.