EE 330 Spring 2018 Integrated Electronics

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EE 330 Spring 2018 Integrated Electronics Lecture Instructors: Randy Geiger 2133 Coover rlgeiger@iastate.edu 294-7745 Degang Chen 2134 Coover djchen@iastate.edu 294-6277 Course Web Site: Lecture: MWF 9:00 9:50 http://class.ece.iastate.edu/ee330/ 0018 Carver Lab: Sec A Tues 8:00-10:50 TA: Sec B Thurs 3:10-6:00 TA: Sec C Wed 3:10-6:00 TA: Sec D Fri 1:10-4:00 TA: Labs all meet in Rm 2046 Coover Labs start this week! HW Assignment 1 has been posted and is due this Friday

Catalog Description E E 330. Integrated Electronics. (Same as Cpr E 330.) (3-3) Cr. 4. F.S. Prereq: 201, credit or enrollment in 230, Cpr E 210. Semiconductor technology for integrated circuits. Modeling of integrated devices including diodes, BJTs, and MOSFETs. Physical layout. Circuit simulation. Digital building blocks and digital circuit synthesis. Analysis and design of analog building blocks. Laboratory exercises and design projects with CAD tools and standard cells.

Electronic Circuits in Industry Today Almost all electronic circuits are, at the most fundamental level, an interconnection of transistors and some passive components such as resistors, capacitors, and inductors For many years, electronic systems involved placing a large number of discrete transistors along with passive components on a printed circuit board Today, most electronic systems will not include any discrete transistors but often billions of transistors grouped together into a few clusters called integrated circuits In this course, emphasis will be placed on developing an understanding on how transistors operate and on how they can be combined to perform useful functions on an integrated circuit A basic understanding of semiconductor and fabrication technology and device modeling is necessary to use transistors in the design of useful integrated circuits

How Integrated Electronics will be Approached Semiconductor and Fabrication Technology CAD Tools Device Operation and Models Circuit Structures and Circuit Design

How Integrated Electronics will be Approached After about four weeks, through laboratory experiments and lectures, the concepts should come together Semiconductor and Fabrication Technology CAD Tools Device Operation and Models Circuit Structures and Circuit Design

Topical Coverage Semiconductor Processes Device Models (Diode,MOSFET,BJT, Thyristor) Layout Simulation and Verification Basic Digital Building Blocks Behavioral Design and Synthesis Standard cells Basic Analog Building Blocks

Topical Coverage Weighting Fabrication Technology 7.5 Diodes 3.5 MOS Devices 6 Bipolar Devices (BJTs and Thyristors) 6.5 Logic Circuits 7 Small Signal Analysis and Models 2.5 Linear MOSFET and BJT Applications 8

Textbook: CMOS VLSI Design A Circuits and Systems Perspective by Weste and Harris Addison Wesley/Pearson, 2011 - Fourth edition Extensive course notes (probably over 1800 slides) will be posted but lecture material will not follow textbook on a section-by-section basis

Grading Policy 3 Exams 100 pts each 1 Final 100 pts. Homework Quizzes/Attendance Lab and Lab Reports Design Project 100 pts.total 100 pts 100 pts.total 100 pts. A letter grade will be assigned based upon the total points accumulated Grade breaks will be determined based upon overall performance of the class

Grades from Fall 2016 A letter grade will be assigned based upon the total points accumulated Grade breaks will be determined based upon overall performance of the class For reference only, grades from Fall 2016, Spring 2017, and Fall 2017 of students that completed course Fall 2016 Spring 2017 Fall 2017 A 12 8 10 A- 4 5 3 B+ 4 5 7 B 5 7 6 B- 2 4 C+ 1 C 3 5 1 C- 5 3 D F 2 1

Studying for this course: By focusing on the broad concepts, the details should be rather easy to grasp Focusing on the details rather than broad concepts will make this course very difficult Read textbook as a support document even when lecture material is not concentrating on specific details in the book Although discussing homework problems with others on occasion is not forbidden, time will be best spent solving problems individually The value derived from the homework problems is not the grade but rather the learning that the problems are designed to provide

Attendance and Equal Access Policy Participation in all class functions and provisions for special circumstances including special needs will be in accord with ISU policy Attendance of any classes or laboratories, turning in of homework, or taking any exams or quizzes is optional however grades will be assigned in accord with the described grading policy. No credit will be given for any components of the course without valid excuse if students choose to not be present or not to contribute. Successful demonstration of ALL laboratory milestones and submission of complete laboratory reports for ALL laboratory experiments to TA by deadline established by laboratory instructor is, however, required to pass this course.

Laboratory Safety In the laboratory, you will be using electronic equipment that can cause serious harm or injuries, or even death if inappropriately used. However, if used in the appropriate way, the risk of harm is very low. Safety in the laboratory is critical. Your TA will go through a laboratory safety procedure and ask you to certify that you have participated in the laboratory safety training. Lab Safety guidelines are posted in all of the laboratories Be familiar with the appropriate operation of equipment and use equipment only for the intended purpose and in the appropriate way Be conscientious and careful with the equipment in the laboratory for your safety and for the safety of others in the laboratory Use common-sense as a guide when working in the laboratory

Due Dates and Late Reports Homework assignments are due at the beginning of the class period on the designated due date. Late homework will be accepted without penalty up until 5:00 p.m. on the designated due date. Homework submitted after 5:00 p.m. will not be graded without a valid written excuse. Laboratory reports are due at the beginning of the period when the next laboratory experiment is scheduled. Both a hard copy and a pdf file should be submitted. The file name on the pdf file should be of the following format: EE330Lab1JonesP.pdf where the lab number, your last name, and your first initial should be replaced as appropriate. The electronic version should be submitted to your TA and copied to the course instructor rlgeiger@iastate.edu All milestones must be demonstrated to and recorded by the TA prior to turning in the laboratory report. Late laboratory reports will be accepted with a 30% penalty within one week of the original due date unless a valid written excuse is provided to justify a late report submission. Any laboratory reports turned in after the one-week late period will not be graded. The last laboratory report will be due one week after the scheduled completion of the experiment. Report on the final project will be due on Friday Apr 27.

Design Project Design project will focus on the design of an integrated circuit Opportunity will exist to have the integrated circuit fabricated through MOSIS Fabricated circuit will not be back from foundry until some time after class is over The cost of this fabrication would be many $ thousands if paid for privately

www.mosis.com

Reference Texts: Fundamentals of Microelectronics by B. Razavi, Wiley, 2013 CMOS Circuit Design, Layout, and Simulation (3rd Edition) by Jacob Baker, Wiley-IEEE Press, 2010. The Art of Analog Layout by Alan Hastings, Prentice Hall, 2005

Reference Texts: Microelectronic Circuit Design (4 th edition) By Richard Jaeger and Travis Blalock, McGraw Hill, 2015 Digital Integrated Circuits (2nd Edition) by Jan M. Rabaey, Anantha Chandrakasan, Borivoje Nikolic, Prentice Hall, 2003 VLSI Design Techniques for Analog and Digital Circuits by Geiger, Allen and Strader, McGraw Hill, 1990

Reference Texts: Microelectronic Circuits (7th Edition) by Sedra and Smith, Oxford, 2014 Other useful reference texts in the VLSI field: Analog Integrated Circuit Design (2 nd edition) by T. Carusone, D. Johns and K. Martin, Wiley, 2011 Principles of CMOS VLSI Design by N. Weste and K. Eshraghian, Addison Wesley, 1994 CMOS Analog Circuit Design (3 rd edition) by Allen and Holberg, Oxford, 2011.

Other useful reference texts in the VLSI field: Design of Analog CMOS Integrated Circuits by B. Razavi, McGraw Hill, 2016 Design of Analog Integrated Circuits by Laker and Sansen, McGraw Hill, 1994 Analysis and Design of Analog Integrated Circuits-Fifth Edition Gray,Hurst, Lewis and Meyer, Wiley, 2009 Analog MOS Integrated Circuits for Signal Processing Gregorian and Temes, Wiley, 1986 Digital Integrated Circuit Design by Ken Martin, Oxford, 1999.

Untethered Communication Policy Use them! Hearing them ring represents business opportunity! Please step outside of the room to carry on your conversations

The Semiconductor Industry (just the chip part of the business) How big is it? How does it compare to other industries?

How big is the semiconductor industry? Projected at $280 Billion in 2017 Semiconductor sales do not include the sales of the electronic systems in which they are installed and this marked is much bigger!!

The Semiconductor Industry How big is it? How does it compare to Iowa-Centric Commodoties?

Iowa-Centric Commodities

Iowa-Centric Commodities In the United States, Iowa ranks: First in Corn production First in Soybean production First in Egg production First in Hog production Second in Red Meat production http://www.iowalifechanging.com/travel/iowafacts/statistics.html

Iowa-Centric Commodities Beans Corn

Iowa-Centric Commodities Corn Beans Agricultural Commodities are a Major Part of the Iowa Economy

Value of Agricultural Commodities Corn Production Soybean Production Bushels (Billions) Iowa 2.2 United States 12 World 23 Bushels (Billions) Iowa 0.34 United States 3.1 World 8.0

Based upon Jan 5, 2018 closing markets in Boone Iowa Corn Soybeans Jan 2018 3.14 8.93

Value of Agricultural Commodities (Based upon commodity prices in Boone Iowa on Jan 5 2018) (simplifying assumption: value constant around world) Corn Production Soybean Production Bushels (Billions) Value (Billion Dollars) Bushels (Millions) Value (Billion Dollars) Iowa 2.2 $6.9 United States 12 $38 World 23 $72 Iowa 340 $3.0 United States 3,100 $28 World 8,000 $71 World 2017 semiconductor sales of $380B about 270% larger than value of total corn and soybean production today! Semiconductor sales has averaged about 300% larger than value of total corn and soybean production for much of past two decades!

The Semiconductor Industry How big is it? About $380B/Year and growing How does it compare to Iowa-Centric Commodities? Larger than major agricultural commodities (close to 3X) The semiconductor industry is one of the largest sectors in the world economy and continues to grow

How is the semiconductor industry distributed around the world? http://en.wikipedia.org/wiki/semiconductor_sales_leaders_by_year#ranking_for_year_2013

How is the semiconductor industry distributed around the world? http://en.wikipedia.org/wiki/semiconductor_sales_leaders_by_year#ranking_for_year_2013

Investment in New Technology http://www.icinsights.com/news/bulletins/top-10-semiconductor-rd-leaders-ranked-for-2013-/

Applications of Electronic Devices Communication systems Computation systems Instrumentation and control Signal processing Biomedical devices Automotive Entertainment Military Many-many more Applications often incorporate several classical application areas Large number (billions) of devices (transistors) in many applications Electronic circuit designers must understand system operation to provide useful electronic solutions

How Do Engineers Working in the Semiconductor Industry Get Rewarded? Solid State Devices Power and Energy Communications Signal Processing Electronics Microelectronics Control The differences are significant!!

An example of electronic opportunities Consider High Definition Television (HDTV) Video: Frame size: 3840 x 2160 pixels (one UHD TV frame size) Frame rate: 120 frames/second (one HDTV frame rate) Pixel Resolution: 12 bits each RGB plus 12 bits alpha (48 bits/pixel) (no HDTV standard) RAW (uncompressed) video data requirements: (3840*2160)*120*(48) = 48 G bits/sec 8K UHD RAW (uncompressed) video data requirements: 144 G bits/sec Audio: Sample rate: 192 K SPS (44.1 more common) Resolution: 24 bits (16 bits or less usually adequate) Number of Channels: 2 (Stereo) (some references show 36 G bits/sec) RAW (uncompressed) audio data requirements: 192K*24*2 = 9.2 Mbits/sec RAW video data rate approximately 5000X the RAW audio data rate Are RAW video data rates too large to be practical??

How much would it cost to download a 2-hour UHD TV movie using RAW audio and video on a Verizon Smart Phone today? Verizon Data Plan Jan 2016 (for over 12G per month) $3.5/GB RAW (uncompressed) video data requirements = 48 G bits/sec RAW (uncompressed) audio data requirements: 192K*24*2 = 9.2 Mbits/sec Total bits: 48x60x120 Gb = 346,000 Gb Total bytes: 48x60x120/8 GB = 43,000 GB Total cost: $150,000 Moving audio and video data is still expensive and still challenging! Be careful about what you ask for because you can often get it! What can be done to reduce these costs?

An example of electronic opportunities Video: Consider High Definition Television (UHDTV) RAW (uncompressed) video data requirements: 48 G bits/sec Audio: RAW (uncompressed) audio data requirements: 192K*24*2 = 9.2 Mbits/sec Compressive video coding widely used to reduce data speed and storage requirements UHDTV video streams used by the broadcast industry are typically between 14MB/sec and 19MB/sec (a compressive coding of about 14:1) But even with compression, the amount of data that must be processed and stored is very large Large electronic circuits required to gather, process, record, transmit, and receive data for HDTV

How much would it cost to download a 2-hour HDTV movie using compressed audio and video on a Verizon Smart Phone today? Assume total signal compressed to 14MB/sec Verizon Data Plan of Jan 2016 $3.50/GB Total bytes: 43,000 GB/14 = 3070 GB Total cost: $10,745 Moving audio and video data is still expensive and still challenging! Data costs for cellular communications are dropping (Verizon data plan of April 2014 is $15/GB from 1G to 3G increment) (Verizon data plan of Aug 2015 is $7.50/GB from 1G to 3G increment)

Challenge to Students Become aware of how technology operates Identify opportunities where electronics technology can be applied Ask questions about how things operate and why

Selected Semiconductor Trends Microprocessors DRAMS FPGA

Today! Dell PrecisionTM T7400 Processor Quad-Core Intel Core i7 Processor Up to 3.4GHz in 32nm CMOS Power Dissipation: 95 watts

Today! Dell PrecisionTM T7400 Processor 8-core (2.6B) or 18-core Broadwell Intel Core M Processor in 14nm CMOS Intel Tic-Toc product ( Toc from 22nm Haswell processor) Power Dissipation: 4.9 watts

Today! Dell PrecisionTM T7400 Skyline Processor (quad core shown) Aug 2015 14nm CMOS, approx. 4 GHz (Core i7)

Today! Processor 8-core or 18-core Broadwell Intel Core M Processor in 14nm CMOS Intel Tic-Toc product ( Toc from 22nm Haswell processor) Power Dissipation: 4.9 watts

From ISSCC 2010 Summary

From ISSCC 2010 Summary

From ISSCC 2010 Summary

Memory Trends

Memory Trends

Memory Trends

From ISSCC 2010 Summary

From ISSCC 2010 Summary

Selected Semiconductor Trends Microprocessors State of the art technology is now 14nm with over 5 Billion transistors on a chip DRAMS State of the art is now 4G bits on a chip which requires somewhere around 4.5 Billion transistors FPGA FPGAs currently have over 7 Billion transistors and are growing larger Device count on a chip has been increasing rapidly with time, device size has been decreasing rapidly with time and speed/performance has been rapidly increasing

End of Lecture 1